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Installation instructions for SIPAC-S cable connector IDC - 1/2SU, 1SU

Contents 1 2 2.1 2.1.1 2.1.2 2.2 3 3.1 3.1.1 3.1.2 3.2 3.2.1 3.2.2 3.3 3.3.1 3.3.2 3.4 3.4.1 3.4.2 4 4.1 4.1.1 4.1.2 4.2. 4.2.1 4.2.2 4.3 4.3.1 4.3.2 4.3.3 4.3.4 5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 SIPAC-S cable connector dimensions SU, 1 SU height 55 and 1 SU height 77 Standard cable (balanced), special coax cable up to 2 Mbit/s for SU Balanced cable Cable preparation Securing cable Special coax cable (7 single cables), installation in China Standard-/special coax cable up to 34 Mbit/s for SU Standard coax cable (max. 4 single cables) Cable preparation Securing cable Standard coax cable for SU (7 single cables) Cable preparation Securing cable Special coax cable (max. 4 single cables) Cable preparation Securing cable Special coax cable (7 single cables) Cable preparation Securing cable Standard/special coax cable up to 155 Mbit/s for SU and 1 SU Standard coax cable for SU Cable preparation Securing cable Special coax cable for SU, installation in China Cable preparation Securing cable Standard coax cable for 1 SU, height 77, (max. 4 single cables) Cable preparation Securing cable Assembly sequence contact block Assembly sequence with max. 4 single cables and PCB Fitting contacts to balanced cable and coax cable, assembly, tools Contact fitting tool for SU and 1 SU cable connector Cutting tool for coax cable Formerly used contact fitting tools Setting conductor/wire diameter Preparation coax cable IDC fitting contact pins Assembly of contact lamellae container, screening housing Disassembly of screening housing, removal tool for cable connector Assembly of dummy/linking plug Page 2 2 3 3 3 3 4 5 5 5 5 6 6 6 7 7 7 8 8 8 9 9 9 9 10 10 10 11 11 11 12 13 14 14 14 15 16 16 17 18 19 20

Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm

Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions

04 03 02 01 52 51
Iss.

J351K77174 J071K77774 H145K16274


Change Notice

28.04.04 17.12.97 12.03.97 24.05.96 13.03.96 15.05.95


Date

And Sei Sei Zo Zo Lie


Name

Siemens AG

S42021-A124-Z34-*-7631

Sheet

1+ 20Sh.

SIPAC-S Cable Connector Dimensions


Screening approx. 60 dB

1/2 SU
4

Height 55 1
Coding gray
9

1 SU 1
Coding gray

Contacts

e a

e a

IDC 20 Contacts

IDC 45 Contacts

65,4
55

61,8 55

1)

1)

0 18,5 11,5 8
e a 24

0 18,5 2

Coding gray

Height 77 1 SU

Contacts 35 Press-in

82,8 77

1)

1) space for lettering

Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm

Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions

04 03 02 01 52 51
Iss.

J351K77174 J071K77774 H145K16274


Change Notice

28.04.04 17.12.97 12.03.97 24.05.96 13.03.96 15.05.95


Date

And Sei Sei Zo Zo Lie


Name

Siemens AG

S42021-A124-Z34-*-7631

Sheet

2+ 20Sh.

2 Standard cable (balanced); Standard-/ Special coax cable up to 2 Mbit/s for 1/2 SU
2.1 Standard cable (balanced)

Shielding braid
V42255-Z1001-A2 (S-09YS(St)CY 14x2x0.4/1.0) or V42255-Z1001-A4 (S-09YS(St)CY 4x2x0.6/1.2) or V42255-Z1001-A5 (S-09YS(St)CY 8x2x0.6/1.2) or Plug kit no. C50228-Z100-B102 for SU 2.1.1 Preparing Cable Strip back cable sheath. Shorten shielding braid. Remove filler and foil. If shielding wire is not applied to contact, cut off. 2.1.2 Securing cable Feed prepared cable through nut, sleeve and cable clamp. Fold back shielding braid over sleeve. Push cable clamp up to 0.5 +0.5 over Shielding braid and sleeve. Using hand pliersV23599-M1015-C1, apply pressure to pressure zone of cable clamp. Pressure exerted manually approx. 30 Nm.
Cable clamp

Cable

Shielding braid

Collar

3 +1

Pay attention to position of cable clamp

Hand plirs V23599-M1015-C1

For fitting contact blades see 5.6

Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm

Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions

04 03 02 01 52 51
Iss.

J351K77174 J071K77774 H145K16274


Change Notice

28.04.04 17.12.97 12.03.97 24.05.96 13.03.96 15.05.95


Date

And Sei Sei Zo Zo Lie


Name

Siemens AG

S42021-A124-Z34-*-7631

Sheet

3+ 20Sh.

2.2 Special coax cable for 2 Mbit/s, SU, 7 single cables for installation in China Cable data as per sample shown: (Local ident. no. SYV-75-2-1, grey/beige) 75 Ohm; internal conductor diameter 0.34 mm; insulator diameter 1.9 mm; 1 braided screen; Outer cover diameter 3.2 +/- 0.2 mm; Color black Plug kit no. C50228-Z100-B402 for SU 2.2.1 Preparing cable Slide nut, collar and cable clamp on to each of the 7 cables in this order (approx. 200 mm). Strip back 66 mm of sheath from each cable. Shorten screen braid to 12 mm, untwine it and fold it outwards by about 45 degrees. Shorten dielectric by 24 mm. Slide 40 mm of Fa. Raychem heat-shrink tubing, ordering no. KYNAR 1/16-X, 5 mm over the dielectric and heat-shrink it over its entire length. Fit all contacts as described in point 5.6, also fitting can be done with former tool point 5.3, sheet 15. Push collar 57 mm forwards under the screening braid - note position! Push all 7 untwined screening braids back over the collar. 2.2.2 Securing cable Push cable clamp over the screening braid and align it so that it is at 90 degrees to the key face of the collar. Note position relative to contact a when doing this! Before crimping check dimension 57 mm. Using hand pliers V23599-M1015-C1 press together the crimp zone of the cable clamp. Pressure exerted by hand approx. 30 Nm. Cut of shielding braid at the edge of the collar. Install connector holder and screening housing as described in point. 5.7

Nut

Collar

Cable clamp

Coax cable

66

12

Screening braid

24

Dielectric

Conductor 5 Heat-shrink tube Cable clamp Contact lamellae a


1 4

a e

57
Key face

30 Nm Cable clamp

Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm

Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions

04 03 02 01 52 51
Iss.

J351K77174 J071K77774 H145K16274


Change Notice

28.04.04 17.12.97 12.03.97 24.05.96 13.03.96 15.05.95


Date

And Sei Sei Zo Zo Lie


Name

Siemens AG

S42021-A124-Z34-*-7631

Sheet

4+ 20Sh.

3 Standard-/special coax cable up to 34 Mbit/s for SU


3.1 Standard coax cable up to 34 Mbit/s (max. 4 cables)

Cable ordering No. V42251-Z61-C5


02Y(St)CY 0.45/2,0 Plug kit no. C50228-Z100-B106 fr SU

Coax cable

min. 80

3.1.1 Preparing cable

Strip back cable sheath


(O 4,2)

Fold back shielding braid over cable sheath. Press down shielding braid (max. 4,2 mm)
and cut to length, if necessary remove foil and filler.

20

Max 4 cables
0...2

Insert cable (max. 4) through nut and


4-section star. In the case of 2 cables arrange them to be diagonally opposite.

Nut

4-section star

3.1.2 Securing cable

Shown for 1 coaxial cable Cable clamp

Assemble cable clamp, cable and


4-section star.
Note SW

Ensure that cable clamp is 1.5 mm


from key surface
Pay attention to position of cable clamp

Use hand pliers V23599-M1015-C1 to


apply pressure to crimping zone of cable clamp. Manual pressure needed approx. 30 Nm.
Hand plirs V23599-M1015-C1

( ) Reference dimension

For fitting contacts see 5.6

Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm

Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions

04 03 02 01 52 51
Iss.

J351K77174 J071K77774 H145K16274


Change Notice

28.04.04 17.12.97 12.03.97 24.05.96 13.03.96 15.05.95


Date

And Sei Sei Zo Zo Lie


Name

Siemens AG

S42021-A124-Z34-*-7631

Sheet

5+ 20Sh.

3.2 Standard coax cable up to 34 Mbit/s for SU (7 individual cables) Cable ordering No. V42251-Z61-C5 02Y(St)CY 0,45/2,0 Plug kit no. C50228-Z100-B102 for SU

min. 70

3.2.1 Preparing cable

Screening braid
Strip back cable sheath . Feed 7 cables through nut and sleeve, untwine screening braid and fold back over sleeve.

Nut

Collar 80 10 Wire

If requested in manufacturing document, strip back stranded wire V45571-B110-H (AWG 24). Lay parallel to screening braid between sleeve and cable clamp.

3.2.2 Securing cable Fit cable clamp over sleeve. Use hand pliers V23599-M1015-C1 to apply pressure to crimping zone of cable clamp. Pressure exerted by hand approx. 30 Nm. Note position of cable clamp to key face. Cut of shielding braid at edge of sleeve.

Screening braid

Cable clamp

Pay attention to position of cable clamp

Hand pliers V23599-M1015-C1

30 Nm

For fitting contacts see 5.6

Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm

Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions

04 03 02 01 52 51
Iss.

J351K77174 J071K77774 H145K16274


Change Notice

28.04.04 17.12.97 12.03.97 24.05.96 13.03.96 15.05.95


Date

And Sei Sei Zo Zo Lie


Name

Siemens AG

S42021-A124-Z34-*-7631

Sheet

6+ 20Sh.

3.3 Special coax cable up to 34 Mbit/s for SU, max. 4 cables, for installation in China Cable data as per sample shown: 75 Ohm; internal conductor diameter 0,34 mm; insulator diameter 1,9 mm; 1 braided screen; Outer cover diameter 3.2 +/- 0.2 mm; colour: black Plug kit No.C50228-Z100-B406 for SU 3.3.1 Preparing cable

Coax cable

> 80 -

Strip back cable sheath.


(O 4,2)

Fold back shielding braid over cable sheath. Press down shielding braid and cut to length. Insert cable (max. 4) through nut and 4-section
star. For 2 cables, arrange cables to be diagonally opposite.

20

Max 4 cables

3.3.2 Securing cable

Nut

4-section star
Cable clamp 5 40

Fix cables (max. 4) and 4-section


star.

Use hand pliers V23599-M1015-C1


to apply pressure to crimping zone of cable clamp. Pressure exerted by hand approx.30 Nm.
36 -1

Remove insulation up to 36 -1 mm. Slide Raychem heat-shrink tubing,


ordering no. KYNAR-1/16-X. 5 mm over the insulator and heat shrink over its entire length.

Heat-shrink tubing 1 Coax cable shown


Note SW

Pay attention to position of cable clamp

Hand pliers V23599-M1015-C1

For fitting contacts see 5.6

Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm

Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions

04 03 02 01 52 51
Iss.

J351K77174 J071K77774 H145K16274


Change Notice

28.04.04 17.12.97 12.03.97 24.05.96 13.03.96 15.05.95


Date

And Sei Sei Zo Zo Lie


Name

Siemens AG

S42021-A124-Z34-*-7631

Sheet

7+ 20Sh.

3.4 Special coax cable up to 34 Mbit/s for SU, 7 single cables, for installation in China Cable data as per sample shown: 75 Ohm; internal conductor diameter 0.34 mm; insulator diameter 1.9 mm; 1braided screen; Outer cover diameter 3.2 +/- 0.2 mm; Colour: black Plug kit no. C50228-Z100-B402 for SU 3.4.1 Preparing cable Slide nut, collar and cable clamp on to each of the 7 cables in this order (approx. 200 mm). Strip back 66 mm of sheath from each cable. Shorten screen braid to 12 mm, untwine it and fold it outwards by about 45 degrees. Shorten dielectric by 24 mm. Slide 40 mm of Raychem heat-shrink tubing, ordering no. KYNAR 1/16-X, 5 mm over the dielectric and heat-shrink it over its entire length. Fit all contacts as described in point 5.6, also fitting can be done with former tool point 5.3, sheet 15. Push collar 57 mm forwards under the screening braid - note position ! Push all 7 untwined screening braids back over the collar. 3.4.2 Securing cable Push cable clamp over the screening braid and align it so that it is at 90 degrees to the key face of the collar. Note position relative to contact a when doing this! Before crimping check dimension 57 mm. Using hand pliers V23599-M1015-C1 press together the crimp zone of the cable clamp. Pressure exerted by hand approx. 30 Nm. Cut of shielding braid at the edge of the collar. Install connector holder and screening housing as described in point. 5.7

Nut

Collar

Cable clamp

Coax cable

66

12

Screening braid

24

Dielectric

Conductor 5 Heat-shrink tube

Cable clamp

Contact lamellae a
1 4

a e

57
Key face

30 Nm Cable clamp

Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm

Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions

04 03 02 01 52 51
Iss.

J351K77174 J071K77774 H145K16274


Change Notice

28.04.04 17.12.97 12.03.97 24.05.96 13.03.96 15.05.95


Date

And Sei Sei Zo Zo Lie


Name

Siemens AG

S42021-A124-Z34-*-7631

Sheet

8+ 20Sh.

4 Standard-/special coax cable up to 155 Mbit/s for 1/2 SU and 1 SU


4.1 Standard coax cable up to 155 Mbit/s for SU Cable ordering no. V42251-Z61-C5 02Y(St)CY 0,45/2,0 Plug kit no. C50228-Z100-B106 for SU

Coax cable

min. 80

Screening braid

4.1.1 Preparing cable Strip back cable sheath

(O 4,2)

20 0...2 max. 4 cables 4-section star

Fold shielding braid back over cable cover and then fold it forwards again. Press down shielding braid.

Insert cable (max, 4) through nut and 4-section star. Where there are 2 cables, arrange them so as to be diagonally opposite each other.

Nut

0,5

+0,5

4.1.2 Securing cable Using hand pliers V23599-M1015-C1, fix cable clamp, cable and 4-section star. Press together crimping zone of cable clamp. Pressure exerted by hand approx. 30 Nm.

Cable clamp

28 -1

11,5

Note SW Pay attention to position of cable clamp Hand pliers

Solder wire H50402-A509-A36, approx. 60 mm YV1x0.5/0.9 (ye/bl) to tinned shielding braid. If necessary remove foil and filler. Keep to soldering temperature and time to a minimum.

30 Nm

Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm

Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions

04 03 02 01 52 51
Iss.

J351K77174 J071K77774 H145K16274


Change Notice

28.04.04 17.12.97 12.03.97 24.05.96 13.03.96 15.05.95


Date

And Sei Sei Zo Zo Lie


Name

Siemens AG

S42021-A124-Z34-*-7631

Sheet

9+ 20Sh.

4.2 Special coax cable for 155 Mbit/s, 1/2 SU, for installation in China

Cable data as shown in sample: (Local ident. no. SYV-75-2-2, black) 75 Ohm; Inner conductor dia. 0.34 mm; insulation dia. 1.9 mm; 2 Screening braid; outer cover 4.2 +/- 0.2 mm Plug kit no. C50228-Z100-B406 fr 1/2 SU
4.2.1 Preparing cable Nut
> 80 -

4-section star

- Strip back cable sheath - Insert cable (max. 4) through

nut and 4-section star

Coax cable

2 screening braids

- Push back external screening braid - Push wire end collar DIN 46228-A4-9 between the two screens up to cable collar. - Cut off external screening braid flush with rivet
4.2.2 Securing cable
0.5

Wire end collar

"
+0.5

- Use hand pliers V23599-M1015-C1

to fix cable clamp, cableand 4section star. Press together crimp zone of the cable clamp. Manual pressure exerted approx. 30 Nm.
- Solder wire H50402-A509-A36, YV 1x0,5/0,9 (yellow/black) approx. 60 mm to sreening braid. - If nessessery remove foil and filter and time. - Remove dielectric to 32 -1 mm. - Slide 5 mm of Raychem heat-shrink tubing, ordering no. Nr. KYNAR-1/16-X, over the dielectric and heat shrink it over its entire length.

11,5

Cable clamp

Note SW
Pay attention to position of cable clamp Hand pliers V23599-M1015-C1
30 Nm

Keep to minimum soldering temperature

Solder point

Wire

Heat-shrink tube

For fitting contacts see 5.3, 5.4 and 5.6

25 -1 32 -1

Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm

Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions

04 03 02 01 52 51
Iss.

J351K77174 J071K77774 H145K16274


Change Notice

28.04.04 17.12.97 12.03.97 24.05.96 13.03.96 15.05.95


Date

And Sei Sei Zo Zo Lie


Name

Siemens AG

S42021-A124-Z34-*-7631

Sheet

10 + 20Sh.

4.3 Standard coax cable up to 155 Mbit/s for 1 SU, Height 77, (max. 4 cables in 4-section star)

Cable ordering no. V42251-Z61-C5 02Y(St)CY 0,45/2,0 Plug kit no. C50228-Z101-B309 for 1 SU

> 80 -

Screening braid
4.3.1 Preparing cable

Strip back cable sheath

Fold shielding braid back over cable cover and then fold it forwards again. Press down shielding braid. If necessary remove foil and filler.

20
0...2

Max. 4 cables

Insert cable (max, 4) through nut and 4-section star. Where there are 2 cables, arrange them so as to be diagonally opposite each other.

Nut

4-section star Cable clamp

4.3.2 Securing cable Using hand pliers V23599-M1015-C1, fix cable clamp, cable and 4-section star. Press together crimping zone of cable clamp. Pressure exerted by hand approx. 30 Nm.

3 1,5

Immersion-tin cable and shielding braid, cut to length and remove dielectric. If necessary remove foil and filler.

Pay posituion to position of cable clamp

*) Fit as per manufacturing document ( ) Reference dimension


Pressing contact block see 4.3.3, soldering see 4.3.4 and manufacturing document.

Handzange V23599-M1015-C1

Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm

Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions

04 03 02 01 52 51
Iss.

J351K77174 J071K77774 H145K16274


Change Notice

28.04.04 17.12.97 12.03.97 24.05.96 13.03.96 15.05.95


Date

And Sei Sei Zo Zo Lie


Name

Siemens AG

S42021-A124-Z34-*-7631

Sheet

11 + 20Sh.

4.3.3 Assembly Sequence: Pressing contact block onto PCB

Caution! only to be performed in the factory!

Press contact block Onto PCB using the specified tool. If necessary equip PCB as per manufacturing document.

Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm

Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions

04 03 02 01 52 51
Iss.

J351K77174 J071K77774 H145K16274


Change Notice

28.04.04 17.12.97 12.03.97 24.05.96 13.03.96 15.05.95


Date

And Sei Sei Zo Zo Lie


Name

Siemens AG

S42021-A124-Z34-*-7631

Sheet

12 + 20Sh.

4.3.4 Assembly of max. 4 single coax cables in 4-section star up to 155 Mbit/s

Snap connectorized PCB into contact block holder. Insert assembled contact block holder into inner screening housing shell. Insert cable pre mounted in 4-section star into inner screening housing shell and tighten manually with nut. Solder cable as per manufacturing document, screen and inner conductor onto PCB.

Coax cable

Outer screening housing shell


Scrining braid solder Insert cable solder PCB

Contakt block Contact block holder Solder lug

Nut Cable clamp 4-sction star

Inner sides butting

Inner screening housing shell

Loosen nut, push outer screening housing shell over preassembled inner shell; the two parts lock together audibly. Tighten nut SW 17, with approx 5 Nm.

Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm

Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions

04 03 02 01 52 51
Iss.

J351K77174 J071K77774 H145K16274


Change Notice

28.04.04 17.12.97 12.03.97 24.05.96 13.03.96 15.05.95


Date

And Sei Sei Zo Zo Lie


Name

Siemens AG

S42021-A124-Z34-*-7631

Sheet

13 + 20Sh.

5 Fitting contacts to standard/special cable, mounting, tools


5.1 Fitting tool for 1/2 SU und 1 SU cable connector
IDC-handpliers (without tool mounting) for 1/2 SU and 1 SU, for 75 Ohm coax cable (see point 5.2) and 120 Ohm balanced cable: ordering no. V23599-M1019-S101.

Sliding wedge
1/2

Mark 1...8

Marking

SU

U 1S

Table mounting Table Clamp

Ordering no. for table mounting incl. clamp: V23599-M1019-S103 5.2 Cutting Tool for coax cable On manufactoring a 75 Ohm standard coax cable V42251-Z61-C5, 02Y(ST)CY 0,45/2,0-75, cutting tool with the Ordering no. V23599-M1019-S104 is necessary. Tool is drawn opend, without tool mounting.
Cutting flap

Handgrip

Cable holder for 1/2 SU or 1 SU

Cutting edges

Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm

Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions

04 03 02 01 52 51
Iss.

J351K77174 J071K77774 H145K16274


Change Notice

28.04.04 17.12.97 12.03.97 24.05.96 13.03.96 15.05.95


Date

And Sei Sei Zo Zo Lie


Name

Siemens AG

S42021-A124-Z34-*-7631

Sheet

14 + 20Sh.

5.3 Former fitting tools for SU und 1 SU

Ordering no. V23599-M1019-S1 for 1 SU - bal. cable V23599-M1019-S2 for 1/2 SU - bal. cable

V23599-M1019-S 31 for 1 SU - coax cable V23599-M1019-S 32 for 1/2 SU - coax cable

Hand press Travel safety device Angle-shaped cable seperator Cutter Separating comb Cable holder Holding pockets Mark 1...8 Sliding wedge Marking

Contact fitting tool Sliding surface Ordering no. V23599-M1018-S10 Height Width Depth 12 mm 160 mm 230 mm

Lever with securing screws Ordering no. V23599-M1019-S5

Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm

Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions

04 03 02 01 52 51
Iss.

J351K77174 J071K77774 H145K16274


Change Notice

28.04.04 17.12.97 12.03.97 24.05.96 13.03.96 15.05.95


Date

And Sei Sei Zo Zo Lie


Name

Siemens AG

S42021-A124-Z34-*-7631

Sheet

15 + 20Sh.

5.4 Set conductor/wire diameter

Dependent on the wire core used, the imprinting depth is to be by shifting the sliding wedge between marks 1...8. The sliding wedge can be losed by the both hexagonal-headed screws. The mark settings are given in the table.
Table Contact element ID Standard cable M M S S Special cable S S S Diameter Conductor/wire 0.6/1.1 offset (bare)/0.45 0.4/1.0 0.4/1.0 0.34/1.9 0.34/1.9 0.28/1.6 Mark 1...8 1 4 3 3 7...8 7...8 7...8 Cable ordering number V42255-Z1001-A5 V42255-Z1001-A4 V42251-Z61-C5 V42255-Z1001-A2 V42255-Z1001-A7 For installation in China For installation in China For installation in China Remarks

8x2x0.6/1.2 4x2x0.6/1.2 Coax 0.45/2.0 14x2x0.4/1.0 8x2x0.4/1.0 Single coax, 1 screening wire Single coax, 2 screening wires 8 x coax 0.28/1.6

5.5 Preparation of the coax cable 75 Ohm, Tool ordering no. V23599-M1019-S104
-

dielectrica cut on both sides.

Handgrip and cutting slap turn to the right side.

- Lay the prepared cable in the cable holder

and tighten by hand with the nut.

- The single cable core is to be put in the

compart slide.

- The cutting flap and tool handgrip turn to

the left side.

Nut
- Release trigger at the Handgrip until stop.

More handgrip and cutting flap to the right and remove the cable.
For fitting contact blades see 5.6

cable holder

Cutting tool partiell view

Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm

Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions

04 03 02 01 52 51
Iss.

J351K77174 J071K77774 H145K16274


Change Notice

28.04.04 17.12.97 12.03.97 24.05.96 13.03.96 15.05.95


Date

And Sei Sei Zo Zo Lie


Name

Siemens AG

S42021-A124-Z34-*-7631

Sheet

16 + 20Sh.

5.6 IDC-Contact lamellae fitting with tool ordering no. V23599-M1019-S101

(Equal manufacturing steps as used with forma tools: V23599-M1019-S1, -S2, -S31, -S32) Handgrip, cutting slap and the angle-shaped cable separator turn to the right side. Lay the prepared cable in the cable holder with the crimping zone of the cable clamp pointing upwards and tighten by hand with the nut.

Cable holder for 1/2 SU or 1 SU

Angle-shaped cable separator


1

Outer angle-shaped piece with cutter

shown 1/2 SU By using the 1 SU: turn stop to diownward position hand grip Trigger

------------------------------------------------------------------------------------------------------------------------------------------------------Notes for special coax cable for installation in China:

Insert dimension 0,5 +1

Note insertion dimension in separating comb of the tool.

Separating comb IDC-Contact element

Contact lamellae

------------------------------------------------------------------------------------------------------------------------------------------------------Insert contact with opening towards the separating comb at 1. The angle-shaped cable separator turn to the left side. Start with contact a. Lay wires as per manufacturing documents in separating comb and angle-shaped cable separator and press down into clamp slit. When ready, the cutting slap und handgrip turn to the left side. Release trigger at the Handgrip until stop. More handgrip and cutting flap to the right and remove the cable.

Cable clamp

Cable holder Angle-shaped cable separator Clamp slit

Fittig tool partiell view shown 1 SU

Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm

Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions

04 03 02 01 52 51
Iss.

J351K77174 J071K77774 H145K16274


Change Notice

28.04.04 17.12.97 12.03.97 24.05.96 13.03.96 15.05.95


Date

And Sei Sei Zo Zo Lie


Name

Siemens AG

S42021-A124-Z34-*-7631

Sheet

17 + 20Sh.

5.7 Assembly of contact lamellae container

Assemble five contacts, wired as per manufacturing documents, in the sequence shown a...e and insert into the contact lamellae container (black). Contacts must face open side.

1/2 SU

1 SU

Place cover (gray) over contact lamellae container.

Contact lamellae container (black) Cover (gray)

ab

cde

ba edc Contact lamellae

Contact lamellae
Assembly of the screening housing

Snap closed contact-part holder into inner screening housing shell.

Nut Inner contact

Push outer screening housing shell over preassembled inner shell until the two parts audibly lock.

Screw tight nut SW 12 - with torque of 3.5 Nm in the case of SU.

Screw tight nut SW 17 - with torque of 5 Nm.

Locking catch Outerside Innerside Outerside Innerside Screeninghousing shell

Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm

Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions

04 03 02 01 52 51
Iss.

J351K77174 J071K77774 H145K16274


Change Notice

28.04.04 17.12.97 12.03.97 24.05.96 13.03.96 15.05.95


Date

And Sei Sei Zo Zo Lie


Name

Siemens AG

S42021-A124-Z34-*-7631

Sheet

18 + 20Sh.

5.8 Disassembly tools Cable connector opener for disassembling the screening housing for SU and 1 SU ordering no. V23599-M5025-E10

1/2 SU shown

Cable connector opener

Coding gray

Cable connector - Outside


Unscrew the

nut from the cable connector. Use the tool for opening the screening housing to hook on the lamellae side in between the both screening housing parts. During untighten the locking catch you can remove the housing parts.
Unplugging tool for the SU und 1 SU cable connector

For to loosen the plugged connector push the unplugging tool in between the cable connector and the adapter-bridge and untighten the locking catch. Now the cable connector is removable. Unplugging tool for SU Cable connector Ordering no. V23599-M5029-U3 Handgrip for the above tool with the length 250 mm. Ordering no. V23599-M8001-U2

Handgrip

Unpluggingtool

Handgrip for the above tool with the length of 250 mm. Ordering no. V23599-M8001-U2

Handgrip

Unpluggingtool

Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm

Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions

04 03 02 01 52 51
Iss.

J351K77174 J071K77774 H145K16274


Change Notice

28.04.04 17.12.97 12.03.97 24.05.96 13.03.96 15.05.95


Date

And Sei Sei Zo Zo Lie


Name

25

Unplugging tool for 1 SU Cable connector Ordering no. V23599-M5029-U1

Siemens AG

S42021-A124-Z34-*-7631

Sheet

19 + 20Sh.

5.9 Assembly of dummy/linking plug SU, 1 SU height 55

Kit no. C50228-Z101-B208 for SU

If required prepare contacts as per factory document, e.g, with wire links.

1 SU shown

Assemble prepared contacts in sequence shown a.. e and insert into contact-part holder- Contacts face open side.

Plastik contact-part holder Cover Contacts

Place cover on contact-part holder.

Snap closed contact-part holder into inner screening housing shell.

1SU shown
Push outer screening housing shell over preassembled inner shell until the two parts audibly lock.

Locking catch for contact-part holder

Inner screening housing shell

Outer screening housing shell

Plastic cover
Plastic cover

Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm

Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions

04 03 02 01 52 51
Iss.

J351K77174 J071K77774 H145K16274


Change Notice

28.04.04 17.12.97 12.03.97 24.05.96 13.03.96 15.05.95


Date

And Sei Sei Zo Zo Lie


Name

Siemens AG

S42021-A124-Z34-*-7631

Sheet

20 20Sh.

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