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Reference Guide
Copyright
June 2005 R350 Release
The information in this help file is subject to change over time. Honeywell may make
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including corrections of typographical errors and technical inaccuracies.
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Prepared in Canada.
Table of Contents
1 Introduction ......................................................... 1-1
1.1 Meeting New Sulphur Levels in Motor Gasoline ..... 1-3
A References ...........................................................A-1
Index.................................................................... I-1
iii
iv
Introduction 1-1
1 Introduction
1-1
1-2
1-2
Introduction 1-3
1-3
1-4 Meeting New Sulphur Levels in Motor
1-4
Gasoline Fractionation 2-1
2 Gasoline
Fractionation
2-1
2-2 Gasoline Sulphur Species Distribution
UniSim
UniSim Design BPT Range
Component name NPB °F Design Comp Formula
Sim Name °F
ID
Sulphur Components in Light Gasoline
Ethyl Mercaptan E-Mercaptan 95.09 70-90 354 C2H6S
Dimethyl Sulfide diM-Sulphide 99.23 75-80 380 C2H6S
Iso-propyl Mercaptan 2C3Mercaptan 126.61 110-130 3162 C3H8S
Tert-butyl Mercaptan t-B-Mercaptan 147.59 120-150 524 C4H10S
Methyl Ethyl Sulphide M-E-Sulfide 151.97 130-140 381 C3H8S
n-Propyl Mercpatan nPMercaptan 150.89 115-130 389 C3H8S
Thiophene Thiophene 183.29 140-200 384 C4H4S
Iso-Butyl Mercaptan 2-M-1C3Thiol 191.21 180-200 732 C4H10S
n-Butyl Mercaptan nBMercaptan 209.23 185-200 390 C4H10S
Dimethyl disulfide diMdiSulphid 229.53 190-200 385 C2H6S2
2-Methyl Thiophene 2MThiophene 234.59 200-250 733 C5H6S
3-Methyl Thiophene 3MThiophene 239.81 210-270 734 C5H6S
Tetrahydrothiophene Thiolane 250.01 220-260 526 C4H8S
1-Pentyl Mercaptan 1Pentanthiol 259.95 245-255 525 C5H12S
Hexyl Mercaptan 1Hexanethiol 306.77 290-340 847 C6H14S
Benzothiopene ThioNaphtene 427.81 400+ 3116 C8H6S
2-2
Gasoline Fractionation 2-3
UniSim
Formula Component Name DIPPR ID
Design ID
CH4S METHYL MERCAPTAN 1801 353
C2H6S ETHYL MERCAPTAN 1802 354
C3H8S n-PROPYL MERCAPTAN 1803 389
C4H10S tert-BUTYL MERCAPTAN 1804 524
C4H10S ISOBUTYL MERCAPTAN 1805 732
C4H10S sec-BUTYL MERCAPTAN 1806 731
C6H14S n-HEXYL MERCAPTAN 1807 847
C9H20S n-NONYL MERCAPTAN 1808 3068
C8H18S n-OCTYL MERCAPTAN 1809 871
C3H8S ISOPROPYL MERCAPTAN 1810 3162
C3H8S ISOPROPYL MERCAPTAN 1810 695
C6H12S CYCLOHEXYL MERCAPTAN 1811 3280
C7H8S BENZYL MERCAPTAN 1812 3319
C3H8S METHYL ETHYL SULFIDE 1813 381
C4H10S METHYL n-PROPYL SULFIDE 1814 730
C6H14S DI-n-PROPYL SULFIDE 1817 846
C4H10S DIETHYL SULFIDE 1818 382
C2H6S DIMETHYL SULFIDE 1820 380
C4H4S THIOPHENE 1821 384
C8H6S BENZOTHIOPHENE 1822 3116
C4H10S2 DIETHYL DISULFIDE 1824 383
C11H24S UNDECYL MERCAPTAN 1825 958
C10H22S n-DECYL MERCAPTAN 1826 945
C5H12S n-PENTYL MERCAPTAN 1827 525
C2H6S2 DIMETHYL DISULFIDE 1828 385
C6H14S2 DI-n-PROPYL DISULFIDE 1829 848
C12H26S n-DODECYL MERCAPTAN 1837 3013
C8H18S tert-OCTYL MERCAPTAN 1838 3373
C7H16S n-HEPTYL MERCAPTAN 1839 865
C4H10S n-BUTYL MERCAPTAN 1841 390
C6H6S PHENYL MERCAPTAN 1842 391
C4H8S TETRAHYDROTHIOPHENE 1843 526
C2H6OS DIMETHYL SULFOXIDE 1844 950
2-3
2-4 Gasoline Sulphur Species Distribution
UniSim
Formula Component Name DIPPR ID
Design ID
C3H6O2S 3-MERCAPTOPROPIONIC ACID 1873 3153
COS CARBONYL SULFIDE 1893 355
H2S HYDROGEN SULFIDE 1922 15
CS2 CARBON DISULFIDE 1938 364
C12H8S DIBENZOTHIOPHENE 2823 3441
C12H26S tert-DODECYL MERCAPTAN 2838 3460
C5H6S 2-METHYLTHIOPHENE 2844 3216
C5H6S 2-METHYLTHIOPHENE 2844 733
C5H6S 3-METHYLTHIOPHENE 2845 3217
C5H6S 3-METHYLTHIOPHENE 2845 734
C2H4O2S THIOGLYCOLIC ACID 2872 3134
C5H9NS N-METHYLTHIOPYRROLIDONE 3888 3223
C4Cl4S TETRACHLOROTHIOPHENE 4877 3169
C4H10O2S THIODIGLYCOL 6855 3195
C2H6OS 2-MERCAPTOETHANOL 6858 3138
C4H10OS ETHYLTHIOETHANOL 6859 3192
C2H6S2 1,2-ETHANEDITHIOL 6860 3139
2-4
Gasoline Fractionation 2-5
2-5
2-6 Light/Medium Gasoline Fractionation
2-6
Gasoline Fractionation 2-7
The table that lists the Light/medium gasoline fractionation separates feed to the
sulphur compounds casuistic extraction process from the medium boiling range
together with the
hydrocarbon boiling point gasoline. The caustic extraction process converts mercaptans to
ranges and UniSim disulfides, which are easily extracted. Caustic extraction can
Design component
information in Section
remove between 80-90% of the C2/C3 mercaptans.
2.1 - Gasoline Sulphur
Species Distribution, The amount of thiophene entering the feed caustic extraction
lists the sulphur species
process or its equivalent leaves with the treated product stream.
that are present in light
gasoline. Thiophene begins to distil with C6 hydrocarbons boiling above
140°F. Thiophene content peaks in the 165-170°F boiling range
so increasing levels of 140°F+ material increases the treated
product stream sulphur level. If thiophene content and not the
mercaptan extraction efficiency controls the treated product
sulphur level, then the light gasoline 140-160°F boiling material
must be controlled to meet product stream sulphur targets. The
140-160°F boiling range hydrocarbons make up 7-9 wt% of the
total FCC gasoline2, light gasoline yield can be increased
significantly with good fractionation by lowering the amount of
140-170°F boiling material in light gasoline product which allows
higher light gasoline yield. Sharp fractionation is achieved
through an appropriate number of column trays, controlling
reflux and energy input.
2-7
2-8 Improve Fractionator Design
2-8
Gasoline Fractionation 2-9
2-9
2-10 Improve Fractionator Design
2-10
Clean Fuels Property Package 3-1
3.1 Introduction................................................................................... 2
3-1
3-2 Introduction
3.1 Introduction
The Clean Fuels Property Package is a specially designed
property package for the accurate VLE representation of thiol-
hydrocarbon containing systems. The Clean Fuels Pkg contains
the latest advances made in the development of cubic equations
of state and mixing rules. A new vapour pressure alpha function
is available that is correlated against DIPPR vapour pressure
data as well as DIPPR pure component properties for 1454
UniSim Design components. New databases are available
containing regressed coefficients for 101 thiol-hydrocarbon
binary pairs, and a new proprietary thiol-hydrocarbon
estimation method is able to predict the formation of azeotropes
and calculate the binary parameters from infinite dilution
activity coefficient data. The Clean Fuels Pkg allows User Data to
be supplied for azeotropes and infinite dilution activity
coefficient data as well as supporting 49 DIPPR thiol containing
components listed in the table of the sulphur species supported
in UniSim Design for the Clean Fuels Property Package in
Section 2.1 - Gasoline Sulphur Species Distribution.
3-2
Clean Fuels Property Package 3-3
RT - a
P = ------------ – ------------------------------------------------------ (3.1)
v – b v 2 + 2.5bv – 1.5b 2
RT - – --------------------------------------------------
a
P = ------------ - (3.2)
v – b ( v + 3b ) ( v – 0.5b )
2 2
a ( T c ) = 0.427481R T c ⁄ P c (3.3)
b = 0.086641RT c ⁄ P c (3.4)
Z c = 0.296296 (3.5)
where:
c = critical point
The value of Zc from the SRK and PR equations are both larger
than 0.3 while Zc from the TST equation is slightly below it,
closest to the real one for many substances.
3-3
3-4 Thermodynamic Model
NM
N ( M – 1 ) L ( 1 – Tr ) (3.6)
α = Tr e
where:
* E E
a vdw 1 - ⎛ -------
A 0 A 0vdw b vdw ⎞
⎜ - – ----------------- – ln ⎛⎝ --------------⎞⎠ ⎟
* *
a = b -------------
- + --------- (3.8)
b vdw C v0 ⎝ RT
* RT b ⎠
1
b = ∑ ∑ xi xj --- ( b i + b j )
2 (3.9)
i j
3-4
Clean Fuels Property Package 3-5
*
1 ⎛ v 0 + w⎞
C v0 = – ------------------- ln ⎜ -----------------
-⎟ (3.10)
( w – u ) ⎝ v* + u ⎠
0 vdw
E E * *
A 0vdw A ∞vdw a vdw ai
----------------- - – ∑ x i ------*
- = C v0 -------------
= ----------------- (3.11)
RT RT *
b vdw i b i
E
n ∑ xj τjiGji
G- = j
-------
RT ∑ xi ---------------------------
n
- (3.12)
i
∑ xk Gki
k
A
τ ji = ------ji- (3.13)
T
G ji = exp ( – α ji τ ji ) (3.14)
3-5
3-6 Thermodynamic Model
1 (3.15)
τ ji = --- δ ij b i
2
b
G ji = -----j (3.16)
bi
where:
2
C v0 ⎛ a i a⎞ ai aj
- ⎜ --------- – ---------j⎟ + 2k ij --------- ---------
δ ij = – – --------- (3.17)
RT ⎝ b i bj ⎠ b i bj
*
v 0vdw = r (3.18)
1 r+w
C r = – ------------------- ln ⎛ -------------⎞ (3.19)
(w – u) ⎝ r + u⎠
3-6
Clean Fuels Property Package 3-7
by Twu et al.7 for use in the phase equilibrium prediction for all
systems.
3-7
3-8 Thermodynamic Model
3-8
Clean Fuels Pkg Extension 4-1
4-1
4-2 Using the Clean Fuels Pkg Extension
4-2
Clean Fuels Pkg Extension 4-3
Figure 4.1
4-3
4-4 Clean Fuels Pkg View
Figure 4.2
The Clean Fuels Pkg view has two tabs (NRTLTST and TST
CEOS), and on each tab are groups of related parameters.
4-4
Clean Fuels Pkg Extension 4-5
User Data
The User Data button allows the user to provide either infinite
dilution activity coefficient data or azeotrope data per binary in
the calculation of interaction parameters for azeotrope
prediction of thiol-hydrocarbon binaries.
Figure 4.3
4-5
4-6 Clean Fuels Pkg View
The Twu Alpha Params button allows the user access to the Twu
vapor pressure alpha function parameters L, M and N, as well as
access to the DIPPR pure component properties Tc and Pc.
Figure 4.4
4-6
Clean Fuels Pkg Tutorial 5-1
5.1 Introduction................................................................................... 2
5-1
5-2 Introduction
5.1 Introduction
The following example demonstrates how to use the Clean Fuels
Pkg to model a gasoline fractionator. In this example, a light/
medium gasoline is fractionated in a gas plant column. The
amount of sulphur is calculated in the light gasoline and the
gasoline endpoint is set to 150°F for design. The case will
consist of a FCC Gasoline feed stream to the tower and two
outlet streams, a light gasoline product stream and an
intermediate naphtha which is sent to an upstream hydrotreater
for further treating. The design objective is to maximize the
yield of light gasoline since hydrotreating of gasoline results in
severe octane loss.
Figure 5.1
5-2
Clean Fuels Pkg Tutorial 5-3
5-3
5-4 Flowsheet Setup
Figure 5.2
Figure 5.3
5-4
Clean Fuels Pkg Tutorial 5-5
7. In the Input Data group, click on the Edit Assay button. The
Assay Input Table view appears.
Figure 5.4
5-5
5-6 Flowsheet Setup
9. After you have entered the assay input data, click the OK
button to return to the Assay view.
Figure 5.5
10. Close the Assay view to return to the Oil Manager property
view.
11. Click on the Cut/Blend tab to create a Blend object.
12. Click the Add button. The Blend view appears.
Figure 5.6
5-6
Clean Fuels Pkg Tutorial 5-7
14. From the Cut Option Selection drop-down list of the Data
tab, select Auto Cut.
15. Click the Add button to select the assay.
Figure 5.7
The default Flow Unit is 16. Enter the data as shown in the table below.
Liquid Volume ensure that
you have selected Mass
from the drop-down list Flow Units Flow Rate
before specifying the flow Mass 364008 lb/hr
rate.
17. Close the Blend view to return to the Oil Manager property
view.
18. Click on the Install Oil tab, and in the Stream Name
column type FCC Gas Oil as shown in the figure below.
Figure 5.8
19. Click the Calculate All button to calculate the all the assays
and blends. Then click the Return to Basis Environment
button. The Simulation Basis Manager appears.
5-7
5-8 Flowsheet Setup
Ensure that you have 20. Click on the Fluid Pkgs tab, and then click the View button.
selected the Clean Fuels
Pkg in the Current Fluid 21. From Fluid Package view, click the View Property Package
Packages list. button. The Clean Fuels Pkg view appears.
Figure 5.9
5-8
Clean Fuels Pkg Tutorial 5-9
Conditions
Stream Name Light Ends
Temperature [F] 100
Pressure [psia] 114.6
Mass Flow [lb/hr] 1.705E+005
Composition Mass Flow [lb/hr]
i-Butane 392.2
i-Butene 13543.9
n-Butane 2318.5
i-Pentane 40094.1
1-Pentene 49783.6
2M-13-C4== 1475.2
Cyclopentene 2345.5
3M1C5= 2162.2
Cyclopentane 1138.2
23-Mbutane 5138.8
2-Mpentane 30575.8
2M1C5= 3221.3
1-Hexene 12306.8
n-Hexane 6004.2
25. Define the FCC Gas Oil stream conditions as shown in the
table below.
Conditions
Temperature [F] 100
Pressure [psia] 114.6
Mass Flow [lb/hr] 364008.7
Liq. Vol Flow [barrel/day] 32784.7
For more information on 26. Add a Mixer with the outlet stream named FCC Gasoline,
adding a Mixer, refer to and feed streams Sulphur Spike, Light Ends and FCC Gas
Section 5.1 - Mixer in
the UniSim Design
Oil.
Operations Guide. 27. Add a shell and tube Heat Exchanger with a 10 psi pressure
For more information on drop on both shell and tube sides.
adding a Heat Exchanger,
refer to Section 4.3 - The Shell side of the heat exchanger will heat the feed to the
Heat Exchanger in the column while the tube side cools the column bottoms
UniSim Design
Operations Guide. product.
5-9
5-10 Modeling the Gasoline Fractionator
28. In the Heat Exchanger property view, name the tube side
feed Medium Gasoline and the outlet tube side to
Hydrotreater.
29. Specify the shell side feed FCC Gasoline, and name the
outlet shell side Feed to Fractionator.
30. Specify a stream temperature of 223°F for Feed to
Fractionator.
31. In the Parameters page of the Heat Exchanger property
view, change the Heat Exchanger Model to Exchanger
Design (Weighted).
5-10
Clean Fuels Pkg Tutorial 5-11
Figure 5.10
Figure 5.11
5-11
5-12 Modeling the Gasoline Fractionator
The figure below shows the Monitor page after adding a TBP
End Point Volume Percent column.
Figure 5.12
5-12
Clean Fuels Pkg Tutorial 5-13
Figure 5.13
Figure 5.14
5-13
5-14 Modeling the Gasoline Fractionator
5.3.1 Exercises
1. Add a UniSim Design Spreadsheet (Sulphur Calculations) to
calculate the total sulphur content in ppm wt of light
gasoline.
Spreadsheet Connections
Figure 5.15
5-14
Clean Fuels Pkg Tutorial 5-15
Figure 5.16
5-15
5-16 Plot Utility
Figure 5.17
5-16
References A-1
A References
1
Halbert, T. R., Brignac, G. B., Greeley, J. P., Demmin, R. A. and
Roundtree, E. M., “Getting Sulfur on Target,” Hydrocarbon
Engineering, June 2000, pp.1-5.
2
Golden, S. W., Hanson, D. W. and Fulton, S. A., “Use Better
Fractionation to Manage Gasoline Sulphur Concentration,”
Hydrocarbon Processing, February 2002, pp. 67-72.
3
Twu, C.H., Sim, W.D. and Tassone, V., “A versatile liquid activity
model for SRK, PR and a new cubic equation-of-state TST”, Fluid
Phase Equilibria 194-197, 2002, pp. 385-399.
4
Twu, C.H., Bluck, D., Cunningham, J.R. and Coon, J.E., Fluid Phase
Equilibria, 69, 1991, pp. 33-50.
5
Wong, S.H. and Sandler,S.I., 1992, AIChE J., 38, 1992, pp. 671-680.
6
Twu, C.H., Wayne, D., and Tassone, V., “Liquid Activity Coefficient
Model for CEOS/AE Mixing Rules” Fluid Phase Equilibria, 183-184,
2001, pp. 65-74.
7
Twu, C.H., Coon, J.E. and Bluck, D., Fluid Phase Equilibria, 150-151,
1998, pp. 181-189.
A-1
A-2
A-2
Index
C
Clean Fuels Pkg
adding 4-2
tutorial 5-1–5-15
Clean Fuels Pkg Extension
user interface 4-3
using 4-2
Clean Fuels Pkg View 4-4
NRTLTST tab 4-4
TST CEOS tab 4-5
E
Estimation Methods 3-7
F
Fractionator design
through accurate VLE models 2-8–2-10
G
Gasoline Sulphur species distribution 2-2–2-4
L
Light/Medium Gasoline fractionation 2-5–2-7
M
Modeling the Gasoline Fractionator 5-10
N
NRTLTST tab 4-4
User Data 4-5
P
Plot Utility 5-15
R
Requirements
system 4-2
T
Thermodynamic Model 3-2–3-7
estimation methods 3-7
TST CEOS tab 4-5
U
User Data 4-5
User Interface
Clean Fuels Pkg Extension 4-3
I-1
I-2 Index
I-2