DELBA III

Mud Gas Separator

Calculation

NOV Brandt
Manufacturer

Built to the Requirements of ASME Sec VIII, Div I, 2007 Edition, 2009 Addenda

Tag No:

N-H21717

Shell Type: SA-216 Gr.WCB Max Working Pressure: 200 psi

Prepared by: Erwin Gomop-as Checked by: Jeffrey Macasero

A) Minimum Required Shell Thickness per UG-27 Design parameters: Material Vessel inside diameter (Di) Tangent to tangent Length (Ls) Corrosion Allowance (CA) Shell nominal thickness (tact) Longitudinal Efficiency for Circular Stress (El) Circular Efficiency for Longitudinal Stress (Ec) Design Temperature (T) Allowable Stress at Design Temp. (from Sec.II part D table 1A) (S) Internal Design pressure at top vessel (Pi) External Pressure (choose Yes for FV) (Pe) Shell Outside Diameter Shell Inside Corroded Radius Shell Inside Radius Shell Corroded Thickness (Do) = Di + (2 x tn) (Ri) (tc) = (Di / 2) + CA = tn - CA (Rn) = Di / 2

SA-216 Gr.WCB 48 in 192 0 0.236 1 1 150 20000 125 NA 48 24 24 0.236 in in in in F psi psi
o

in in in

(a) The minimum required thickness of shells under internal pressure shall not be less than that computed by the following equations. (c) Cylindrical Shells. The minimum thickness or maximum allowable working pressure of cylindrical shells shall be the greater thickness or lesser pressure as given by (1) & (2) below. (1) Circumferential Stress (Longitudinal Joints) When the thickness (t) does not exceed one-half of the inside radius (Ri), or S does not exceed 0.385 SE , equation (1) shall apply: t < .5Ri 0.2 < 12 S = 20000 psi from ASME Section II- Part D- Table IA (As per UG-24 a casting quality factor of 80% it to be applied to the allowable stress) S = 20000 x 0.8 = 16000 psi P < 0.385SE 125 < 6160 Since, the thickness (t) does not exceed one-half of the inside radius (Ri), and S does not exceed 0.385 SE. Therefore, Equation 1 is applicable.

(Fig. 1)

ASME Section VIII, Division 1 2007 Edition, 2009 Addenda

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Solve for treq treq = {(P x Ri) / (S x E) - (0.6P)} = 0.188 in MAWP = [(S x E x t)/(Ri+ 0.6t)] = 157 psi (2) Longitudinal Stress (Circumferential Joints) When the thickness (t) does not exceed one-half of the inside radius (R i ) , or S does not exceed 1.25 SE , formula (2) shall apply: t < .5Ri 0.2 < 12 S = 16000 psi P < 1.25SE 125 < 20000 Since, the thickness (t) does not exceed one-half of the inside radius (Ri), and S does not exceed 1.25 SE. Therefore, formula 2 is applicable. Solve for treq t = {(P x Ri) / (2S x E) + (0.4P)} = 0.094 in Eq. 1

Eq. 2

MAWP = [(2 x S x E x t)/(Ri+ 0.2t)] = 314 psi

(Fig. 2) Conclusion: Since, the minimum required shell thickness of shells computed by formula (1) & (2) is less the actual thickness. Therefore, the design is satifactory. (d ) When necessary, vessels shall be provided with stiffeners or other additional means of support to prevent overstress or large distortions under the external loadings. Comment: Not Necessary. (g) Any reduction in thickness within a shell course or spherical shell shall be in accordance with UW-9 to prevent overstress or large distortions under the external loadings. Comment: Not Applicable.

ASME Section VIII, Division 1 2007 Edition, 2009 Addenda

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B) Minimum Required Ellipsoidal Head Thickness per UG-32 Design parameters: Material Vessel inside diameter (Di) Corrosion Allowance (CA) MinimumHead thickness (tact) Joint Efficiency (E) Design Temperature (T) Allowable Stress at Design Temp. (from Sec.II part D table 1A) (S) Internal Design pressure at top vessel (Pi) External Pressure (choose Yes for FV) (Pe) Shell Outside Diameter Shell Inside Corroded Radius Shell Inside Radius Head Corroded Thickness (Do) (Ri) (Rn) (tc) = = = = Di + (2 x tn) (Di / 2) + CA Di / 2 tn - CA

SA-516 Gr.70 48 in 0 in 0.177 in 1 in o 150 F 20000 psi 125 psi NA 48 24 24 0.177 in in in in

(a) Ellipsoidal Heads with t s /L 0.002. The minimum thickness of a dished head of semiellipsoidal form, in which half the minor axis (inside depth of the head minus the skirt) equals one-fourth of the inside diameter of the head skirt, shall be determined by: t = {(P x Di) / (2SE) - (0.2P)} = 0.150 in MAWP = [(2 x S x E x t)/(Di+ 0.2t)] = 148 psi Conclusion: Since, the minimum required shell thickness of shells computed by equation (3) is less the actual thickness. Therefore, the design is satifactory. Eq. 3

(Fig. 3)

ASME Section VIII, Division 1 2007 Edition, 2009 Addenda

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C) Minimum Nozzle Wall Thickness per UG-45 The minimum wall thickness of the nozzle necks shall be the larger of the thickness determined by (a) or (b) below. Shear stressed caused by loadings shall not exceed the allowable stress in ( c) below.

SCHEDULE OF NOZZLE
A B C D E F G H I J K L 3000# 3000# 300# 150# 150# 150# 300# 300# 300# 300# 150# 150# Coupling Female 1 " Coupling Female 6" Flange 4" Flange 6" 6" 10" 20" 20" 12" 6" 12" 10" Flange Flange Flange Flange Flange Flange Flange Flange Hydrotest Pressure Sensor Feed (Inlet) Low Pressure Mud Supply Inspection Port Discharge (Outlet) Inspection Door Inspection Door Diverter (Inlet) Feed (Inlet) Vent (Secondary) Vent (Primary)

(Fig. 4) (a) Nozzle 3" required thickness Design parameters: Material Nozzle inside diameter (Di) Nominal thickness (tn) Corrosion Allowance (Ca) Internal Design pressure at top vessel (Pi) Design Temperature (T) Allowable Stress at Design Temp. (from Sec.II part D table 1A) (S) Joint Effeciency (E)

SA-352 LCB 3.068 in 0.216 0 125 150 18600 1 in in psi F psi

o

ASME Section VIII, Division 1 2007 Edition, 2009 Addenda

Page 5 of 16

18600 psi from ASME Section II- Part D- Table IA (SA-995 @ 150 F) (As per UG-24 a casting quality factor of 80% it to be applied to the allowable stress) S = 18600 x 0.8 = 14880 psi S = tact = = 0.216 0.216 in 0 in corroded condition

Ri = (Di / 2) + Ca Ri = 1.534 in in corroded condition

(a.1) Circumferential Stress (Longitudinal Joints) Solve for treq treq = {(P x Ri) / (S x E) - (0.6P)} = 0.013 in Eq. 4

(a.2) Longitudinal Stress (Circumferential Joints) Solve for treq treq = {(P x Ri) / (2S x E) + (0.4P)} = 0.006 in Eq. 5

Conclusion: Since, the minimum required shell thickness of shells computed by equation (4) & (5) is less the actual thickness. Therefore, the design is satisfactory. UG-45 (a) requires minimum nozzle wall thickness to be not less than that computed for the applicable loading plus corrosion allowance. from Equation 4 trn = 0.013 in this thickness is compared with the minimum thickness provided which for pipe material would include a 12.5% undertolerance. 0.875 x tact = 0.189 in Since 0.189 inch is larger than than 0.013 inch, therefore satifactory.

UG-45 (b) requires requires determining the one applicable wall thickness from (b)(1), (b)(2), or (b)(3), comparing that with the thickness from (b)(4) and then choosing the smaller of those two values. UG-45 (b)(1) requires minimum nozzle wall thickness to be not less than the thickness required for internal pressure of the head or shell where the nozzle is located but in no case less than that thickness required by UG-16(b). tr = 0.188 in
1

from Eq. 1 0.188 inch thickness governs. Page 6 of 16

and in UG-16(b) minimum is /16 in. Therefore,

ASME Section VIII, Division 1 2007 Edition, 2009 Addenda

UG-45 (b)(2) applies to vessels designed for external pressure only and therefore not applicable. UG-45 (b)(3) applies to vessels designed for both external and internal pressure and therefore not applicable. UG-45 (b)(4) requires minimum nozzle wall thickness of standard wall pipe accounting for undertolerance plus the thickness added for corrosion allowance. Undertolerance for pipe manufactured in accordance with ASME B36.10M is 12.5% is 0.375 inch. Thus, the minimum wall thickness is 0.375 x (1.0 - 0.125) = 0.328 in Therefore, the minimum nozzle wall thickness required by UG-45(b) is the smaller of (b)(1) or (b)(4), or 0.328 inch. (b) Nozzle 4" required thickness Dimensions: Material Nozzle inside diameter (Di) Nominal thickness (tn) Corrosion Allowance (Ca) Internal Design pressure at top vessel (Pi) Design Temperature (T) Allowable Stress at Design Temp. (from Sec.II part D table 1A) (S) Joint Effeciency (E) tact = = 0.337 0.337 in 0 in corroded condition

SA-672 Gr-B60 3.826 in 0.337 0 125 150 17100 1 in in psi F psi

o

Ri = (Di / 2) + Ca = 1.913 in

in corroded condition

(b.1) Circumferential Stress (Longitudinal Joints) Solve for treq treq = {(P x Ri) / (S x E) - (0.6P)} = 0.014 in Eq. 6

(b.2) Longitudinal Stress (Circumferential Joints) Solve for treq treq = {(P x Ri) / (2S x E) + (0.4P)} = 0.007 in Eq. 7

Conclusion: Since, the minimum required shell thickness of shells computed by formula (6) & (7) is less the actual thickness. Therefore, the design is satisfactory.
ASME Section VIII, Division 1 2007 Edition, 2009 Addenda

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UG-45 (a) requires minimum nozzle wall thickness to be not less than that computed for the applicable loading plus corrosion allowance. from Eq. 6 trn = 0.014 in this thickness is compared with the minimum thickness provided which for pipe material would include a 12.5% undertolerance. 0.875 x tact = 0.295 in Since 0.295 inch is larger than than 0.014 inch, therefore satifactory.

UG-45 (b) requires requires determining the one applicable wall thickness from (b)(1), (b)(2), or (b)(3), comparing that with the thickness from (b)(4) and then choosing the smaller of those two values. UG-45 (b)(1) requires minimum nozzle wall thickness to be not less than the thickness required for internal pressure of the head or shell where the nozzle is located but in no case less than that thickness required by UG-16(b). tr = 0.188 in
1

from Eq. 1 0.188 inch thickness governs.

and in UG-16(b) minimum is /16 in. Therefore,

UG-45 (b)(2) applies to vessels designed for external pressure only and therefore not applicable. UG-45 (b)(3) applies to vessels designed for both external and internal pressure and therefore not applicable. UG-45 (b)(4) requires minimum nozzle wall thickness of standard wall pipe accounting for undertolerance plus the thickness added for corrosion allowance. Undertolerance for pipe manufactured in accordance with ASME B36.10M is 12.5% is 0.375 inch. Thus, the minimum wall thickness is 0.375 x (1.0 - 0.125) = 0.328 in Therefore, the minimum nozzle wall thickness required by UG-45(b) is the smaller of (b)(1) or (b)(4), or 0.328 inch. (c) Nozzle 6" required thickness Dimensions: Material Nozzle inside diameter (Di) Nominal thickness (tn) Corrosion Allowance (Ca) Internal Design pressure at top vessel (Pi) Design Temperature (T) Allowable Stress at Design Temp. (from Sec.II part D table 1A) (S) Joint Effeciency (E)
ASME Section VIII, Division 1 2007 Edition, 2009 Addenda

SA-524 Gr-I 6.065 in 0.280 0 125 150 17100 1 in in psi F psi

o

Page 8 of 16

tact = =

0.280 0.28 in

0 in corroded condition

Ri = (Di / 2) + Ca Ri = 3.0325 in in corroded condition

(c.1) Circumferential Stress (Longitudinal Joints) Solve for treq treq = {(P x Ri) / (S x E) - (0.6P)} = 0.022 in Eq. 8

(c.2) Longitudinal Stress (Circumferential Joints) Solve for treq treq = {(P x Ri) / (2S x E) + (0.4P)} = 0.011 in Eq. 9

Conclusion: Since, the minimum required shell thickness of shells computed by formula (3) & (4) is less the actual thickness. Therefore, the design is satisfactory. UG-45 (a) requires minimum nozzle wall thickness to be not less than that computed for the applicable loading plus corrosion allowance. from formula 5 trn = 0.022 in this thickness is compared with the minimum thickness provided which for pipe material would include a 12.5% undertolerance. 0.875 Since tact = 0.245 in 0.022 inch, therefore satifactory.

0.245 inch is larger than than

UG-45 (b) requires requires determining the one applicable wall thickness from (b)(1), (b)(2), or (b)(3), comparing that with the thickness from (b)(4) and then choosing the smaller of those two values. UG-45 (b)(1) requires minimum nozzle wall thickness to be not less than the thickness required for internal pressure of the head or shell where the nozzle is located but in no case less than that thickness required by UG-16(b). tr = 0.188 in
1

from Eq. 1 0.188 inch thickness governs.

and in UG-16(b) minimum is /16 in. Therefore,

UG-45 (b)(2) applies to vessels designed for external pressure only and therefore not applicable.

ASME Section VIII, Division 1 2007 Edition, 2009 Addenda

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UG-45 (b)(3) applies to vessels designed for both external and internal pressure and therefore not applicable. UG-45 (b)(4) requires minimum nozzle wall thickness of standard wall pipe accounting for undertolerance plus the thickness added for corrosion allowance. Undertolerance for pipe manufactured in accordance with ASME B36.10M is 12.5% is 0.375 inch. Thus, the minimum wall thickness is 0.375 x (1.0 - 0.125) = 0.328 in Therefore, the minimum nozzle wall thickness required by UG-45(b) is the smaller of (b)(1) or (b)(4), or 0.328 inch. (d) Nozzle 10" required thickness Dimensions: Material Nozzle inside diameter (Di) Nominal thickness (tn) Corrosion Allowance (Ca) Internal Design pressure at top vessel (Pi) Design Temperature (T) Allowable Stress at Design Temp. (from Sec.II part D table 1A) (S) Joint Effeciency (E) tact = = 0.365 0.365 in 0 in corroded condition

SA-524 Gr-I 10.020 in 0.365 0 125 150 17100 1 in in psi F psi

o

Ri = (Di / 2) + Ca = 5.01 in

in corroded condition

(d.1) Circumferential Stress (Longitudinal Joints) Solve for treq treq = {(P x Ri) / (S x E) - (0.6P)} = 0.037 in Eq. 10

(d.2) Longitudinal Stress (Circumferential Joints) Solve for treq treq = {(P x Ri) / (2S x E) + (0.4P)} = 0.018 in Eq. 11

Conclusion: Since, the minimum required shell thickness of shells computed by formula (3) & (4) is less the actual thickness. Therefore, the design is satisfactory.

ASME Section VIII, Division 1 2007 Edition, 2009 Addenda

Page 10 of 16

UG-45 (a) requires minimum nozzle wall thickness to be not less than that computed for the applicable loading plus corrosion allowance. from formula 5 trn = 0.037 in this thickness is compared with the minimum thickness provided which for pipe material would include a 12.5% undertolerance. 0.875 x tact = 0.319 in Since 0.319 inch is larger than than 0.037 inch, therefore satifactory.

UG-45 (b) requires requires determining the one applicable wall thickness from (b)(1), (b)(2), or (b)(3), comparing that with the thickness from (b)(4) and then choosing the smaller of those two values. UG-45 (b)(1) requires minimum nozzle wall thickness to be not less than the thickness required for internal pressure of the head or shell where the nozzle is located but in no case less than that thickness required by UG-16(b). tr = 0.188 in
1

from Eq. 1 0.188 inch thickness governs.

and in UG-16(b) minimum is /16 in. Therefore,

UG-45 (b)(2) applies to vessels designed for external pressure only and therefore not applicable. UG-45 (b)(3) applies to vessels designed for both external and internal pressure and therefore not applicable. UG-45 (b)(4) requires minimum nozzle wall thickness of standard wall pipe accounting for undertolerance plus the thickness added for corrosion allowance. Undertolerance for pipe manufactured in accordance with ASME B36.10M is 12.5% is 0.375 inch. Thus, the minimum wall thickness is 0.375 x (1.0 - 0.125) = 0.328 in Therefore, the minimum nozzle wall thickness required by UG-45(b) is the smaller of (b)(1) or (b)(4), or 0.328 inch. (e) Nozzle 20" required thickness Dimensions: Material Nozzle inside diameter (Di) Nominal thickness (tn) Corrosion Allowance (Ca) Internal Design pressure at top vessel (Pi) Design Temperature (T) Allowable Stress at Design Temp. (from Sec.II part D table 1A) (S) Joint Effeciency (E)
ASME Section VIII, Division 1 2007 Edition, 2009 Addenda

SA-106 Gr-A 18.814 in 0.593 0 125 150 13700 1 in in psi F psi

o

Page 11 of 16

tact = =

0.593 0.593 in

0 in corroded condition

Ri = (Di / 2) + Ca Ri = 9.407 in in corroded condition

(e.1) Circumferential Stress (Longitudinal Joints) Solve for treq treq = {(P x Ri) / (S x E) - (0.6P)} = 0.086 in Eq. 12

(e.2) Longitudinal Stress (Circumferential Joints) Solve for treq treq = {(P x Ri) / (2S x E) + (0.4P)} = 0.043 in Eq. 13

Conclusion: Since, the minimum required shell thickness of shells computed by formula (3) & (4) is less the actual thickness. Therefore, the design is satisfactory. UG-45 (a) requires minimum nozzle wall thickness to be not less than that computed for the applicable loading plus corrosion allowance. from formula 5 trn = 0.086 in this thickness is compared with the minimum thickness provided which for pipe material would include a 12.5% undertolerance. 0.875 x tact = 0.519 in Since 0.519 inch is larger than than 0.086 inch, therefore satifactory.

UG-45 (b) requires requires determining the one applicable wall thickness from (b)(1), (b)(2), or (b)(3), comparing that with the thickness from (b)(4) and then choosing the smaller of those two values. UG-45 (b)(1) requires minimum nozzle wall thickness to be not less than the thickness required for internal pressure of the head or shell where the nozzle is located but in no case less than that thickness required by UG-16(b). tr = 0.188 in
1

from formula 1 0.188 inch thickness governs.

and in UG-16(b) minimum is /16 in. Therefore,

UG-45 (b)(2) applies to vessels designed for external pressure only and therefore not applicable. UG-45 (b)(3) applies to vessels designed for both external and internal pressure and therefore not applicable.
ASME Section VIII, Division 1 2007 Edition, 2009 Addenda

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UG-45 (b)(4) requires minimum nozzle wall thickness of standard wall pipe accounting for undertolerance plus the thickness added for corrosion allowance. Undertolerance for pipe manufactured in accordance with ASME B36.10M is 12.5% is 0.375 inch. Thus, the minimum wall thickness is 0.375 x (1.0 - 0.125) = 0.328 in Therefore, the minimum nozzle wall thickness required by UG-45(b) is the smaller of (b)(1) or (b)(4), or 0.328 inch. D) 12" Class 150 Effective gasket seating & Total required bolt area. Dimensions: 12" ASME B16.5 Blind Flange 150 lbs Raised face outside diameter (Do) Gasket outside diameter (God) Gasket inside diameter (Gid) Flange allowable stress @ ambient (Sa) Flange allowable stress @ operating (So) Gasket factor (m) Minimum design seating stress (y) Bolt material Bolt allowable stress @ ambient (Sa) Bolt allowable stress @ operating (So) Allowable Stress at Design Temp. (from Sec.II part D table 1A) (S) Corrosion Allowance (Ca) Internal Design pressure at top vessel (Pi) Joint Effeciency (E) (a) Effective gasket seating. bo = N/2 from ASME Section-VIII Div-I Table 2-5.1 N= 1 = 0.5 in b = 0.5 bo = 0.354 in G = God - 2b = 13.293 in

SA-516 Gr-70 in 15 14 12 20000 in in psi

psi 20000 2.500 psi 10000 SA-193Gr-B7 psi 25000 23750 13700 0.125 125 1 psi psi in psi

effective gasket seating

(b) Total bolt area required. 2 H = 0.785 x G x P = 17339 in Hp = 2 x b x x G x m x Pi = 9227.9 lbs (Fig. 4)
ASME Section VIII, Division 1 2007 Edition, 2009 Addenda

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Wm1 = H + Hp = 26567 lbs Wm2 = x b x G x y = 147647 lbs (c) Calculate the total bolt area and determine the number and size of bolts. Am1 = Wm1 / So = 1.1186 in Am2 = Wm2 / Sa = 7.3823 in
2

2 The largest required area Am = 7.38 in .

Use 16 - M24 bolts, Ab= 7.79 in2. (d) Determine gasket seating design load. A = .5 (Am + Ab) =
2 7.59 in

Wa = A x Sa = 189669 lbs ( e)Determine the minimum thickness using Equation 2 in UG-34. c = 0.3 d = G C = flange O.D. = 17.00 in

hg = 0.5 (C-G) = 1.85 in (f) For gasket seating only, P=0 and W=W a therefore.
3 t = d( (1.9Whg/SEd ) = 1.5851 in

(g) For operating conditions.

3 t = d(cP/SE) + (1.9Whg/SEd ) = 0.8266 in

treq = t + CA = 1.7101 in Therefore, the gasket seating condition controls and the minimum required thickness, including corrosion allowance is 1.7423 inches.
ASME Section VIII, Division 1 2007 Edition, 2009 Addenda

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D) 20" Class 150 Effective gasket seating & Total required bolt area. Dimensions: 12" ASME B16.5 Blind Flange 150 lbs Raised face outside diameter (Do) Gasket outside diameter (God) Gasket inside diameter (Gid) Flange allowable stress @ ambient (Sa) Flange allowable stress @ operating (So) Gasket factor (m) Minimum design seating stress (y) Bolt material Bolt allowable stress @ ambient (Sa) Bolt allowable stress @ operating (So) Allowable Stress at Design Temp. (from Sec.II part D table 1A) (S) Corrosion Allowance (Ca) Internal Design pressure at top vessel (Pi) Joint Effeciency (E) (a) Effective gasket seating. bo = N/2 from ASME Section-VIII Div-I Table 2-5.1 N= 1 = 0.5 in b = 0.5 bo = 0.354 in G = God - 2b = 21.293 in

SA-516 Gr-70 23 in 22 20 20000 in in psi

20000 psi 2.5 10000 psi SA-193Gr-B7 25000 psi 23750 13700 0.125 125 1 psi psi in psi

effective gasket seating

(b) Total bolt area required. 2 H = 0.785 x G x P = 44489 in Hp = 2 x b x x G x m x Pi = 14782 lbs Wm1 = H + Hp = 59270 lbs Wm2 = x b x G x y = 236505 lbs (c) Calculate the total bolt area and determine the number and size of bolts. Am1 = Wm1 / So
2 = 2.4956 in

ASME Section VIII, Division 1 2007 Edition, 2009 Addenda

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Am2 = Wm2 / Sa
2 = 11.825 in 2 The largest required area Am = 11.8 in .

Use 20 - M24 bolts, Ab= 14.02 in . (d) Determine gasket seating design load. A = .5 (Am + Ab) = 12.92 in
2

Wa = A x Sa = 258493 lbs ( e)Determine the minimum thickness using Equation 2 in UG-34. c = 0.3 d = G C = flange O.D. = 25.00 in

hg = 0.5 (C-G) = 1.85 in (f) For gasket seating only, P=0 and W=W a therefore.
3 t = d( (1.9Whg/SEd ) = 1.4621 in

(g) For operating conditions.

3 t = d(cP/SE) + (1.9Whg/SEd ) = 1.1577 in

treq = t + CA = 1.5871 in Therefore, the gasket seating condition controls and the minimum required thickness, including corrosion allowance is 1.58 inches.

ASME Section VIII, Division 1 2007 Edition, 2009 Addenda

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