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Received 30 November 2002; received in revised form 24 March 2003; accepted 1 April 2003
Abstract
Experimental results are presented on the effect of methane content in a non-aromatic fuel mixture on the
formation of aromatic hydrocarbons and soot in various fundamental combustion configurations. The systems
considered consist of a laminar flow reactor, a laminar co-flow diffusion flame burner, and a laminar, premixed
flame burner, all of which operate at atmospheric pressure. In the flow reactor, the experiments are performed at
1430 K, constant C-atom flow rates, 98% nitrogen dilution, C/O ratio ⫽ 2, and with fuel mixtures consisting of
ethylene and methane. The diffusion flames are performed with fuel mixtures of methane and ethylene diluted in
nitrogen to maintain a constant adiabatic flame temperature. The premixed flame experiments are performed with
n-heptane and methane mixtures at a C/O ratio ⫽ 0.67 with nitrogen-impoverished air. The results show the
existence of synergistic chemical effects between methane and other alkanes in the production of aromatics,
despite reduced acetylene concentrations. This effect is attributable to the ability of methane to enhance the
production of methyl radicals that will then promote production channels of aromatics that rely on odd-carbon-
numbered species. Benzene, naphthalene, and pyrene show the strongest sensitivity to the presence of added
methane. This synergy on aromatics trickles down to soot via enhanced inception and surface growth rates by
polycyclic aromatic hydrocarbon condensation, but the overall effects on soot volume-fraction are smaller due to
a compensating reduction in surface growth from acetylene. These results are observed under the very fuel-rich
environments existing in the flow reactor and diffusion flames. In the premixed flames, however, instabilities did
not permit investigation of conditions with sufficiently high equivalence ratios to perturb the aromatic and
soot-growth regions. © 2003 The Combustion Institute. All rights reserved.
Keywords: Soot; Aromatic hydrocarbons; PAH; Methane; Combustion; Flow reactor; Diffusion flame; Premixed flame
0010-2180/03/$ – see front matter © 2003 The Combustion Institute. All rights reserved.
doi:10.1016/S0010-2180(03)00093-2
250 J.F. Roesler et al. / Combustion and Flame 134 (2003) 249 –260
the major PAH and soot trends observed experimen- The product samples are quenched and collected
tally in combustion processes [1,3,4]. However, it along the center-line axis by means of an oil-cooled
neglected other reaction pathways that are increas- probe at 180°C. Only 20% of the total flow is sam-
ingly shown to be of importance. pled; therefore, the measurements correspond to the
In 1990, Miller and Mellius [5] published work products along the center-line and not to the bulk
that suggested that benzene could be formed, in large mean.
part, from the re-combination of the odd-carbon- At the probe exit, the soot is filtered at 180°C, and
numbered, resonantly-stabilized propargyl radicals. condensable species are then trapped. In a first pass,
While this specific reaction is now well-recognized the trap is at ambient temperature, and the low-mo-
and has been implemented in many recent kinetic lecular-weight gas-phase species, up to benzene, are
models [6-9], there is growing evidence that many
analyzed on-line with a Fourier-transform infrared
other such radical species are involved in the produc-
spectrometer (FTIR). The gas-phase species are then
tion of at least the smaller PAH. This evidence is
collected for subsequent analysis by gas chromatog-
found in various theoretical analyses of reaction
raphy (GC) with a flame ionization detector (FID) in
channels and in experimental flame and modeling
studies [10 –14]. order to more accurately quantify the hydrocarbon
If these reactions are indeed important, then add- gas-phase species with up to eight carbon atoms. The
ing methane to the PAH and soot-forming regions in species quantified solely by FTIR are CO, CO2, and
combustion systems should, under some conditions, H2O. The higher-molecular-weight species are col-
promote their growth. The premixed flame results of lected on a second pass, with the trap at dry-ice
Senkan and Castaldi [15] that show a methane, lam- temperature (⫺70°C) that is then washed with
inar, premixed, flat flame to produce more benzene CH2Cl2. The detailed speciation of the PAH from the
and PAH than a similar ethane flame confirm this line trap is obtained by GC-FID and GC-mass spectrom-
of thought. More direct evidence of this effect of etry (MS) analysis. All other wetted surfaces (probe,
methane was obtained in flow-reactor studies [16,17]. Teflon liner, and soot filter) are washed ultrasonically
The addition of methane was found to enhance the with CH2Cl2. Analysis of the collected solutions
formation of aromatics and soot in n-heptane oxida- showed ⬍ 5% loss of any one of the reported PAH to
tive pyrolysis. Detailed reaction mechanisms from these surfaces. The total masses of condensable spe-
the literature were found to reproduce these effects, cies (hereafter referred to as “tar”) of molecular
provided PAH formation was appropriately described weight, corresponding roughly to masses greater than
with odd-carbon-numbered radical species. acenaphthylene, and the mass of soot (non-dichlo-
The present work further investigates experimen- romethane-soluble, condensable species) are deter-
tally the influence of methane as a parameter to be
mined gravimetrically.
considered in the formation of soot and PAH. Our
In the experiments presented here, the fuel was
goal was to further quantify the effect, under flow-
initially C2H4 that was gradually substituted with
reactor conditions, and to determine whether or not
CH4 at a constant total-carbon molar content of 3%.
these were applicable to classic, laminar, premixed
and diffusion flame conditions. A mixture parameter characterizing the initial fuel
composition is defined as:
X CH4
2. Experimental set-ups ⫽ (1)
X CH4 ⫹ 2X C2H4
2.1. The flow-reactor system
and represents the fraction of fuel carbon injected as
methane. This parameter was varied from 0 to 0.5.
The flow-reactor device and the analytical tech-
The oxygen content was also held constant to main-
niques for quantifying the composition of the sam-
pled products have been described in detail previ- tain a C/O ratio of ⬃2.0, leading to an equivalence
ously [17,18]. The reactor is made of quartz, with a ratio varying slightly between 6 and 7 due to added
30-mm inside diameter. It is inserted in a three-zone hydrogen in the presence of methane. The experi-
furnace. The premixed reactants are rapidly heated in mental conditions investigated were for a tempera-
the first zone through a coiled 1.5-m-long tube with ture of 1430 K, atmospheric pressure, and a total flow
an inside diameter of 4 mm. The flow enters the rate of 0.54 slpm (standard liters per minute) with
larger-diameter test section and is laminarized by nitrogen as the carrier gas. The product samples were
passing through a porous quartz disk. The test section collected at a fixed position of 0.25 m downstream of
is at atmospheric pressure and is isothermal within the porous quartz disk, corresponding to a bulk mean
5 K throughout a distance of 35 cm. residence time of 0.42 s.
J.F. Roesler et al. / Combustion and Flame 134 (2003) 249 –260 251
Table 2
Initial conditions for the premixed flames
Flame 1 2
regions on a very short time scale compared to that of The concentrations of CH4, C2H2, pC3H4, and H2
PAH growth. The slightly varying concentrations ex- are displayed in Fig. 2. As would be expected, when
press changes in the chemistry in this region as the the relative amount of methane in the fuel increases,
fuel mixture composition changes. These variations so do the amounts of H2 and CH4 during the reaction.
are not very important, as these species have little In contrast, the amount of acetylene decreases. As
interaction with the PAH and soot-growth processes. previously noted [17], the propyne in this system
For detailed information regarding the evolution of varies proportionally with the three former species
species concentrations along the reactor axis, the due to a near partial equilibrium of the global reac-
reader is referred to reference [17]. tion
Fig. 4. Flow-reactor concentrations of single-ring aromatic Fig. 6. Flow-reactor concentrations of the poly-aromatic
species as a function of the initial mixture parameter . species that show a mild rise when the initial mixture
Lines are curve fits to the data. parameter  is increased. Lines are curve fits to the data.
254 J.F. Roesler et al. / Combustion and Flame 134 (2003) 249 –260
C 3H 3 ⫹ C 3H 3ºC 6H 6 (4)
In contrast, phenylacetylene increases much less
and attains a maximum at  ⫽ 0.25. This is easily
attributable to the reduced C2H2 and enhanced H2
Fig. 7. Flow-reactor concentrations of tar, soot, and total concentrations that eventually off set the effect of the
PAH measured by GC analysis as a function of the initial increased benzene in the growth steps. Toluene, on
mixture parameter . The concentrations are expressed in the other hand, increases by a factor of 5, due to the
terms of their carbon-atom equivalent. Lines are curve fits to fact that it further feeds on methyl radicals in its
the data. formation process from benzene.
The PAH shown in Fig. 5 and Fig. 6 display
profiles of two types. The examples of the first type,
CH 4 ⫹ C 2H 2ºH 2 ⫹ pC 3H 4 (2)
naphthalene and pyrene, show trends similar to ben-
The relation yields: zene, with an increased growth of about a factor of
2.5. The examples of the second type, acenaphthyl-
共CH 4兲共C 2H 2兲 ene, fluoranthene, phenanthrene, and C18H10 (this
共 pC 3H 4兲 ⫽ K eq (3)
共H 2兲 curve most likely represents cyclopenta(c,d)pyrene
The present results confirm again that Keq has a concentrations but possibly contains other indistin-
value of 20 at 1430 K. In general, acetylene and guishable minor isomers), show trends more like that
hydrogen are present in larger proportions than meth- of phenylacetylene. This suggests that there are those
ane in fuel-rich combustion products. Therefore, ad- PAH whose growth depends more directly on the
dition of methane will generate a larger relative con- presence of odd-carbon-numbered species and those
centration change of itself than of H2 and C2H2. PAH whose growth depends more on even-carbon-
Furthermore, at iso-carbon content, a change in meth- numbered hydrocarbons. Obviously, the cyclopenta
ane is twice that of acetylene. These effects will aromatics and acetylenated aromatics require the ad-
promote propyne formation. dition of acetylene, and these are found in the PAH
The concentrations of ethylene, allene, vinyl- category showing lesser growth.
acetylene, and diacetylene are displayed in Fig. 3. For It is difficult to assess what the dominant reaction
ethylene, its concentration increases by a factor of 2, pathways are exactly; however, some conclusions
despite the reduced amount injected. This result is may be reached as to what some pathways are not,
due to the fact that, at the extent of reaction observed, particularly regarding acetylene addition. The main
ethylene is being produced primarily as a product in path to naphthalene is not likely to be from succes-
the decomposition of the larger quantities of meth- sive C2H2 addition reactions to phenyl, as in the
ane. However, at an earlier reaction time, for a posi- hydrogen-abstraction-carbon-addition (HACA)
tion only 1 cm down-stream from the quartz disk, the mechanism [1]. The concentration of acetylene de-
concentration of C2H4 rises only by 10%, to a value creases as  increases, and, assuming that the con-
near 1,000 ppm. Thus, in the earlier oxidation region, centration of phenyl radicals varies proportionally to
methane acts more as an inhibitor in the decomposi- benzene, it is not possible for such reactions to induce
tion of ethylene. The allene profile follows the trend the observed 2.5-fold increase in C10H8. Similar rea-
of its propyne isomer. Vinylacetylene has a profile soning holds for a pathway involving C4H2 addition
that remains rather flat (only a 20% increase) and to phenyl. This leaves many other possible pathways,
follows closely a partial-equilibrium tendency with such as the addition of C4H4 to phenyl [6,24], the
the global reaction C2H4 º C2H2 ⫹ H2. As for recombination of cyclopentadienyl radicals [10,12],
J.F. Roesler et al. / Combustion and Flame 134 (2003) 249 –260 255
Fig. 9. Laminar, co-flow diffusion-flame maximum species Fig. 10. Laminar, co-flow diffusion-flame species maximum
concentrations along the center-line axis as a function of the concentrations along the center-line axis as a function of the
mixture parameter : C2H2, CH4, and C3H4. Lines are curve mixture parameter : C6H6, C7H8, and C8H6. Lines are
fits of data. curve fits of data.
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