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Combustion and Flame 134 (2003) 249 –260

Investigating the role of methane on the growth of


aromatic hydrocarbons and soot in fundamental
combustion processes
J. F. Roeslera,*, S. Martinota, C.S. McEnallyb, L.D. Pfefferleb, J.-L.
Delfauc, C. Vovellec
a
IFP, 1 et 4 av. de Bois-Préau, 92852 Rueil-Malmaison Cedex, France
b
Department of Chemical Engineering and Center for Combustion Studies, Yale University,
New Haven, CT 06520-8286 USA
c
Laboratoire de Combustion et Systèmes Réactifs, CNRS, 45701 Orléans Cedex 2, France

Received 30 November 2002; received in revised form 24 March 2003; accepted 1 April 2003

Abstract
Experimental results are presented on the effect of methane content in a non-aromatic fuel mixture on the
formation of aromatic hydrocarbons and soot in various fundamental combustion configurations. The systems
considered consist of a laminar flow reactor, a laminar co-flow diffusion flame burner, and a laminar, premixed
flame burner, all of which operate at atmospheric pressure. In the flow reactor, the experiments are performed at
1430 K, constant C-atom flow rates, 98% nitrogen dilution, C/O ratio ⫽ 2, and with fuel mixtures consisting of
ethylene and methane. The diffusion flames are performed with fuel mixtures of methane and ethylene diluted in
nitrogen to maintain a constant adiabatic flame temperature. The premixed flame experiments are performed with
n-heptane and methane mixtures at a C/O ratio ⫽ 0.67 with nitrogen-impoverished air. The results show the
existence of synergistic chemical effects between methane and other alkanes in the production of aromatics,
despite reduced acetylene concentrations. This effect is attributable to the ability of methane to enhance the
production of methyl radicals that will then promote production channels of aromatics that rely on odd-carbon-
numbered species. Benzene, naphthalene, and pyrene show the strongest sensitivity to the presence of added
methane. This synergy on aromatics trickles down to soot via enhanced inception and surface growth rates by
polycyclic aromatic hydrocarbon condensation, but the overall effects on soot volume-fraction are smaller due to
a compensating reduction in surface growth from acetylene. These results are observed under the very fuel-rich
environments existing in the flow reactor and diffusion flames. In the premixed flames, however, instabilities did
not permit investigation of conditions with sufficiently high equivalence ratios to perturb the aromatic and
soot-growth regions. © 2003 The Combustion Institute. All rights reserved.

Keywords: Soot; Aromatic hydrocarbons; PAH; Methane; Combustion; Flow reactor; Diffusion flame; Premixed flame

1. Introduction tion are complex. Early mechanistic models [1,2]


suggested that the first aromatic ring was formed by
The molecular growth-processes leading to poly-
the addition of acetylene to C4 radicals and that the
cyclic aromatic hydrocarbons (PAH) and soot forma-
key growth process toward increasingly larger PAH
occurred by continuous addition of C2H2. Bi-aryl
* Corresponding author. Tel: ⫹(33)1-47-52-5811; fax: formation by aromatic-ring addition was considered
⫹(33)1-47-52-7069. feasible only in the case of aromatic fuels. This type
E-mail address: john.roesler@ifp.fr (J.F. Roesler). of pioneering model was able to reproduce most of

0010-2180/03/$ – see front matter © 2003 The Combustion Institute. All rights reserved.
doi:10.1016/S0010-2180(03)00093-2
250 J.F. Roesler et al. / Combustion and Flame 134 (2003) 249 –260

the major PAH and soot trends observed experimen- The product samples are quenched and collected
tally in combustion processes [1,3,4]. However, it along the center-line axis by means of an oil-cooled
neglected other reaction pathways that are increas- probe at 180°C. Only 20% of the total flow is sam-
ingly shown to be of importance. pled; therefore, the measurements correspond to the
In 1990, Miller and Mellius [5] published work products along the center-line and not to the bulk
that suggested that benzene could be formed, in large mean.
part, from the re-combination of the odd-carbon- At the probe exit, the soot is filtered at 180°C, and
numbered, resonantly-stabilized propargyl radicals. condensable species are then trapped. In a first pass,
While this specific reaction is now well-recognized the trap is at ambient temperature, and the low-mo-
and has been implemented in many recent kinetic lecular-weight gas-phase species, up to benzene, are
models [6-9], there is growing evidence that many
analyzed on-line with a Fourier-transform infrared
other such radical species are involved in the produc-
spectrometer (FTIR). The gas-phase species are then
tion of at least the smaller PAH. This evidence is
collected for subsequent analysis by gas chromatog-
found in various theoretical analyses of reaction
raphy (GC) with a flame ionization detector (FID) in
channels and in experimental flame and modeling
studies [10 –14]. order to more accurately quantify the hydrocarbon
If these reactions are indeed important, then add- gas-phase species with up to eight carbon atoms. The
ing methane to the PAH and soot-forming regions in species quantified solely by FTIR are CO, CO2, and
combustion systems should, under some conditions, H2O. The higher-molecular-weight species are col-
promote their growth. The premixed flame results of lected on a second pass, with the trap at dry-ice
Senkan and Castaldi [15] that show a methane, lam- temperature (⫺70°C) that is then washed with
inar, premixed, flat flame to produce more benzene CH2Cl2. The detailed speciation of the PAH from the
and PAH than a similar ethane flame confirm this line trap is obtained by GC-FID and GC-mass spectrom-
of thought. More direct evidence of this effect of etry (MS) analysis. All other wetted surfaces (probe,
methane was obtained in flow-reactor studies [16,17]. Teflon liner, and soot filter) are washed ultrasonically
The addition of methane was found to enhance the with CH2Cl2. Analysis of the collected solutions
formation of aromatics and soot in n-heptane oxida- showed ⬍ 5% loss of any one of the reported PAH to
tive pyrolysis. Detailed reaction mechanisms from these surfaces. The total masses of condensable spe-
the literature were found to reproduce these effects, cies (hereafter referred to as “tar”) of molecular
provided PAH formation was appropriately described weight, corresponding roughly to masses greater than
with odd-carbon-numbered radical species. acenaphthylene, and the mass of soot (non-dichlo-
The present work further investigates experimen- romethane-soluble, condensable species) are deter-
tally the influence of methane as a parameter to be
mined gravimetrically.
considered in the formation of soot and PAH. Our
In the experiments presented here, the fuel was
goal was to further quantify the effect, under flow-
initially C2H4 that was gradually substituted with
reactor conditions, and to determine whether or not
CH4 at a constant total-carbon molar content of 3%.
these were applicable to classic, laminar, premixed
and diffusion flame conditions. A mixture parameter characterizing the initial fuel
composition is defined as:

X CH4
2. Experimental set-ups ␤⫽ (1)
X CH4 ⫹ 2X C2H4
2.1. The flow-reactor system
and represents the fraction of fuel carbon injected as
methane. This parameter was varied from 0 to 0.5.
The flow-reactor device and the analytical tech-
The oxygen content was also held constant to main-
niques for quantifying the composition of the sam-
pled products have been described in detail previ- tain a C/O ratio of ⬃2.0, leading to an equivalence
ously [17,18]. The reactor is made of quartz, with a ratio varying slightly between 6 and 7 due to added
30-mm inside diameter. It is inserted in a three-zone hydrogen in the presence of methane. The experi-
furnace. The premixed reactants are rapidly heated in mental conditions investigated were for a tempera-
the first zone through a coiled 1.5-m-long tube with ture of 1430 K, atmospheric pressure, and a total flow
an inside diameter of 4 mm. The flow enters the rate of 0.54 slpm (standard liters per minute) with
larger-diameter test section and is laminarized by nitrogen as the carrier gas. The product samples were
passing through a porous quartz disk. The test section collected at a fixed position of 0.25 m downstream of
is at atmospheric pressure and is isothermal within the porous quartz disk, corresponding to a bulk mean
5 K throughout a distance of 35 cm. residence time of 0.42 s.
J.F. Roesler et al. / Combustion and Flame 134 (2003) 249 –260 251

2.2. The laminar co-flow diffusion flame system Table 1


Volumetric flowrates for the laminar diffusion flames*
The laminar co-flow diffusion flame burner and ␤ N2 CH4 C2H4 Ar
the analytical techniques have been described in de-
tail previously [19]. The flames are generated with an 0.00 500 0 220 7.27
atmospheric pressure, axisymmetric, co-flowing 0.03 484 11 213 7.15
burner. The fuel mixture flows from an un-cooled 0.05 468 23 206 7.04
0.08 452 35 199 6.93
12-mm-diameter vertical brass tube. The air flows
0.11 436 48 192 6.83
between this tube and a surrounding 108-mm inside- 0.14 417 61 183 6.68
diameter chimney. 0.18 397 75 175 6.53
Temperatures are measured with an un-coated 0.21 378 90 166 6.40
125-␮m wire-diameter/260-␮m junction-diameter 0.25 358 105 158 6.28
type R (Pt-Pt/13% Rh) thermo-couple. Further details 0.29 336 121 148 6.10
are provided elsewhere [20]. The relative and abso- 0.33 313 138 138 5.94
lute uncertainties in the results are estimated to be ⫾5 0.38 290 156 128 5.79
and ⫾50 K. The temperatures are corrected for radi- 0.43 267 176 118 5.66
ation heat-transfer effects using procedures described 0.48 239 195 105 5.44
0.54 211 216 93 5.25
in the paper cited above.
0.60 182 241 80 5.08
The reaction gases are sampled by means of a 0.67 154 271 68 4.98
quartz micro-probe. Analyses are then performed on- 0.74 124 309 54 4.92
line, with a commercial electron-impact/quadrupole 0.82 87 346 38 4.77
mass spectrometer (EQMS) and a custom-built pho- 0.90 46 384 20 4.54
to-ionization/time-of-flight mass spectrometer 1.00 0 421 0 4.25
(PTMS) [19]. The calibration mole fractions for
* (units are cm3/min at STP).
methane, acetylene, and benzene are determined by
direct comparison with room temperature mixtures of
known composition, while the rest are determined by
assuming that their PTMS sensitivity is the same as N2 was adjusted to maintain a constant adiabatic
for benzene. The concentrations of C2H4, CO, and N2 flame temperature of 2230 K. Argon was added to the
cannot be measured due to mutual molecular-mass fuel in order to match its concentration in air. It was
interference. The relative uncertainties in the hydro- also used as an internal standard to correct the con-
carbon mole fractions are estimated to be ⫾10%, and centration measurements for changes in the sample
the absolute uncertainties are estimated to be ⫾20% gas-flow rate generated by thermal effects and soot
(methane, acetylene, and benzene) or ⫹100/⫺50% deposition. The air flow around the fuel jet was main-
(all others). These uncertainties are acceptable, be- tained constant at 44.0 slpm. The total fuel jet flow
cause we are primarily interested in how the hydro- rates were specifically chosen to make the maximum
carbon mole fractions change as the fuel composition center-line temperature occur at a height of 71.4 mm.
is altered. The temperature profiles along the center-line axis
Soot-volume fractions are measured using laser- are then quite similar for the various conditions ob-
induced incandescence (LII) The incandescence is served here. Since these are buoyancy-driven flames,
excited at 1064 nm, as opposed to a visible wave- the center-line gas residence times are independent of
length, in order to eliminate interferences from PAH
this flow rate. Therefore, the time-temperature pro-
fluorescence. The incandescent signal is collected
files are nearly similar for all flames.
orthogonal to the excitation beam and is monitored at
Center-line profiles were measured for each spe-
wavelengths from 400 to 450 nm. This detection
cies in a subset of the flames in Table 1; then for each
range discriminates against C2 fluorescence. The spe-
cific details are similar to those provided elsewhere species, a height above the burner was identified
[21]. The relative uncertainty in the measurements is where its concentrations in each profile was within
estimated to be ⫾10%. 10% of the maximum; and then measurements of that
The experimental conditions investigated are species were made at that height in all of the flames
summarized in Table 1. In the present investigation, listed in Table 1. Thus, the final results are the max-
the composition of the fuel consisted of mixtures of imum concentrations of each species as a function of
CH4, C2H4, Ar, and N2. As with the flow-reactor ␤. The exception is methane, for which the measure-
experiments, the relative concentrations of CH4 and ment represents the maximum only for the lowest ␤
C2H4 were identified by the mixture parameter ␤ that values, whereas it represents the residual from the
was varied over its full range. The concentration of fuel at the higher ␤ values.
252 J.F. Roesler et al. / Combustion and Flame 134 (2003) 249 –260

Table 2
Initial conditions for the premixed flames

Flame 1 2

n-C7H16 (mole %) 5.3 4.6


CH4 (mole %) 0.0 3.5
O2 (mole %) 27.5 26.7
N2 (mole %) 67.2 65.2
␾ 2.12 2.16
T1(K) 450 450
C/O 0.67 0.67
P (atm) 1 1
U1 (cm/s at 450 K) 6.3 6.5

2.3. The laminar, premixed flame system

The laminar, premixed flame burner and corre-


sponding analytical techniques have been described Fig. 1. Flow-reactor concentrations of CO, CO2, and H2O
measured as a function of the initial mixture parameter ␤.
in detail elsewhere [22]. The fuel is vaporized and
Lines are curve fits to the data.
mixed with oxygen and nitrogen in a pre-burner
chamber. The burner surface consists of a porous
plate made of 0.5-mm-diameter holes uniformly dis- 3. Results and discussion
tributed over an area 40 mm in diameter at atmo-
spheric pressure. The initial gas temperature is fixed
3.1. The flow-reactor system
by heating the burner surface and up-stream feed line
to 450 K, a temperature which prevents fuel conden-
Figures 1 through 7 show the evolution of species
sation. Gas samples are collected by means of a
concentration as a function of the fuel-mixture pa-
quartz micro-probe. The probe moves along the cen-
rameter ␤, as measured at a point 25 cm down-stream
ter-line axis of the flame. The sampling orifice of the
from the porous quartz disk, corresponding to a bulk
probe is 0.1 mm, and the down-stream pressure is
mean residence time of 0.42 s.
maintained at 1 kPa. The sampled gases are then
The concentrations of CO, CO2, and H2O are
stored in glass bottles for subsequent analysis by GC.
nearly constant (Fig. 1). These species are formed
The hydrocarbon species were quantified with an
predominantly before the porous disk in the pre-heat
Al2O3/KCl column coupled to a FID. Quantification
of N2, O2, H2, and CO was performed with a molec-
ular-sieve column coupled to a thermal-conductivity
detector, while for CO2 and H2O, a Porapak-Q was
used. Aromatic species heavier than benzene were
not measured with these techniques. Soot-volume
fractions were measured by He/Ne laser-light atten-
uation at 670 nm, with a soot refractive index of
1.57– 0.46i [23].
The experimental conditions investigated are
summarized Table 2. Two flames are compared, both
at the same pressure and temperature. The difference
is that in one case, the fuel is only n-heptane (␤ ⫽ 0),
whereas in the second, ⬃ 10% of the total carbon is
injected in the form of methane (␤ ⫽ 0.1). Flames
with larger fractions of methane were unstable with
the given N2/O2 mixture composition. The C/O is
maintained constant, which slightly raises the equiv-
alence ratio from 2.12 to 2.16. Oxygen and nitrogen
flow rates are also maintained. The effects on species Fig. 2. Flow-reactor concentrations of H2, C2H2, CH4, and
concentration profiles and on soot production are pC3H4 measured as a function of the initial mixture param-
then observed. eter ␤. Lines are curve fits to the data.
J.F. Roesler et al. / Combustion and Flame 134 (2003) 249 –260 253

Fig. 3. Flow-reactor concentrations of C2H4, C4H4, C4H2,


and aC3H4 measured as a function of the initial mixture Fig. 5. Flow-reactor concentrations of the poly-aromatic
parameter ␤. Lines are curve fits to the data. species that show the strongest rise when the initial mixture
parameter ␤ is increased. Lines are curve fits to the data.

regions on a very short time scale compared to that of The concentrations of CH4, C2H2, pC3H4, and H2
PAH growth. The slightly varying concentrations ex- are displayed in Fig. 2. As would be expected, when
press changes in the chemistry in this region as the the relative amount of methane in the fuel increases,
fuel mixture composition changes. These variations so do the amounts of H2 and CH4 during the reaction.
are not very important, as these species have little In contrast, the amount of acetylene decreases. As
interaction with the PAH and soot-growth processes. previously noted [17], the propyne in this system
For detailed information regarding the evolution of varies proportionally with the three former species
species concentrations along the reactor axis, the due to a near partial equilibrium of the global reac-
reader is referred to reference [17]. tion

Fig. 4. Flow-reactor concentrations of single-ring aromatic Fig. 6. Flow-reactor concentrations of the poly-aromatic
species as a function of the initial mixture parameter ␤. species that show a mild rise when the initial mixture
Lines are curve fits to the data. parameter ␤ is increased. Lines are curve fits to the data.
254 J.F. Roesler et al. / Combustion and Flame 134 (2003) 249 –260

diacetylene, its concentration decreases dramatically,


much more so than acetylene, a trend that is coherent
with partial equilibrium of the global reaction 2C2H2
º C4H2 ⫹ H2.
The evolution of single-aromatic-ring hydrocar-
bons is shown in Fig. 4. Here, we observe a strong
increase in benzene as ␤ increases. The maximum of
this species was not reached in the present set of
experiments. This increase is attributed to the en-
hanced production of propyne and allene, which
would lead to larger quantities of propargyl radicals
and accelerate the production of benzene via:

C 3H 3 ⫹ C 3H 3ºC 6H 6 (4)
In contrast, phenylacetylene increases much less
and attains a maximum at ␤ ⫽ 0.25. This is easily
attributable to the reduced C2H2 and enhanced H2
Fig. 7. Flow-reactor concentrations of tar, soot, and total concentrations that eventually off set the effect of the
PAH measured by GC analysis as a function of the initial increased benzene in the growth steps. Toluene, on
mixture parameter ␤. The concentrations are expressed in the other hand, increases by a factor of 5, due to the
terms of their carbon-atom equivalent. Lines are curve fits to fact that it further feeds on methyl radicals in its
the data. formation process from benzene.
The PAH shown in Fig. 5 and Fig. 6 display
profiles of two types. The examples of the first type,
CH 4 ⫹ C 2H 2ºH 2 ⫹ pC 3H 4 (2)
naphthalene and pyrene, show trends similar to ben-
The relation yields: zene, with an increased growth of about a factor of
2.5. The examples of the second type, acenaphthyl-
共CH 4兲共C 2H 2兲 ene, fluoranthene, phenanthrene, and C18H10 (this
共 pC 3H 4兲 ⫽ K eq (3)
共H 2兲 curve most likely represents cyclopenta(c,d)pyrene
The present results confirm again that Keq has a concentrations but possibly contains other indistin-
value of 20 at 1430 K. In general, acetylene and guishable minor isomers), show trends more like that
hydrogen are present in larger proportions than meth- of phenylacetylene. This suggests that there are those
ane in fuel-rich combustion products. Therefore, ad- PAH whose growth depends more directly on the
dition of methane will generate a larger relative con- presence of odd-carbon-numbered species and those
centration change of itself than of H2 and C2H2. PAH whose growth depends more on even-carbon-
Furthermore, at iso-carbon content, a change in meth- numbered hydrocarbons. Obviously, the cyclopenta
ane is twice that of acetylene. These effects will aromatics and acetylenated aromatics require the ad-
promote propyne formation. dition of acetylene, and these are found in the PAH
The concentrations of ethylene, allene, vinyl- category showing lesser growth.
acetylene, and diacetylene are displayed in Fig. 3. For It is difficult to assess what the dominant reaction
ethylene, its concentration increases by a factor of 2, pathways are exactly; however, some conclusions
despite the reduced amount injected. This result is may be reached as to what some pathways are not,
due to the fact that, at the extent of reaction observed, particularly regarding acetylene addition. The main
ethylene is being produced primarily as a product in path to naphthalene is not likely to be from succes-
the decomposition of the larger quantities of meth- sive C2H2 addition reactions to phenyl, as in the
ane. However, at an earlier reaction time, for a posi- hydrogen-abstraction-carbon-addition (HACA)
tion only 1 cm down-stream from the quartz disk, the mechanism [1]. The concentration of acetylene de-
concentration of C2H4 rises only by 10%, to a value creases as ␤ increases, and, assuming that the con-
near 1,000 ppm. Thus, in the earlier oxidation region, centration of phenyl radicals varies proportionally to
methane acts more as an inhibitor in the decomposi- benzene, it is not possible for such reactions to induce
tion of ethylene. The allene profile follows the trend the observed 2.5-fold increase in C10H8. Similar rea-
of its propyne isomer. Vinylacetylene has a profile soning holds for a pathway involving C4H2 addition
that remains rather flat (only a 20% increase) and to phenyl. This leaves many other possible pathways,
follows closely a partial-equilibrium tendency with such as the addition of C4H4 to phenyl [6,24], the
the global reaction C2H4 º C2H2 ⫹ H2. As for recombination of cyclopentadienyl radicals [10,12],
J.F. Roesler et al. / Combustion and Flame 134 (2003) 249 –260 255

the addition of propargyl to toluene [11,19], or the


addition of C2H2 to an o-xylyl radical, followed by
dehydrogenation. This last pathway is the main
source of naphthalene during the oxidation of o-
xylene [25]. It was found to dominate in methane
oxidative pyrolysis at an equivalence ratio of 12 [26],
based on a modeling study using the detailed reaction
mechanism of Marinov et al. [12]. This pathway
possibly becomes important at the higher values of ␤.
As with naphthalene, it seems very unlikely for
the production pathways of pyrene to involve exclu-
sively HACA reaction steps that describe PAH
growth by successive C2H2-addition reactions [1].
This holds, whether the HACA sequence is initiated
from benzene, naphthalene, or phenanthrene. Given
the decrease in acetylene content, it is difficult to
Fig. 8. Laminar, co-flow diffusion-flame maximum temper-
expect the successive HACA steps to yield the ob- ature and soot-volume fraction along the center-line axis as
served 3-fold increase. In order to account for the a function of the mixture parameter ␤.
strong increase in pyrene, other reaction pathways
thus need to be considered, such as biaryl addition
with isomerization [11,27–29] or addition reactions are not well-controlled, as it takes place before en-
involving the cyclopentadiene moiety [10]. trance of the gases into the test section. A more
Regarding the formation of tar (Fig. 7), there thorough investigation would require gathering soot-
appears to be either large uncertainty in the data or concentration profiles along the reactor axes under all
some contrasting trends as methane is added. The conditions. While the present data show no increase
global trend is nonetheless an increase, consistent in soot, they show no decrease either, a fact that
with the chromatographable PAH. For means of com- would be anticipated by mere observation of acety-
parison, we have included the trend of the estimated lene and hydrogen concentration changes. This result
total measured PAH mass obtained by chromatogra- suggests that soot growth under the observed condi-
phy and by assuming a response factor of unity for all tions occurs from the combination of enhanced in-
FID unidentified peaks. A similar curve, but with the ception and PAH surface addition, compensated by
C12 and lighter species removed, is also shown. reduced acetylene surface addition.
These lighter species evaporate during the weighting To conclude this section, these flow-reactor data
and are not accounted for in the tar [17]. The large have confirmed earlier results, in which methane was
difference between the tar and GC-PAH curves mixed with n-heptane [17] at a fixed ␤ of 0.1. Here,
shows that there remains a large portion of unre- with mixtures of C2H4 and CH4, we observe again
solved soot-precursor matter, much as observed in that increasing the proportion of methane, with 0 ⬍ ␤
premixed flame [30] and flow-reactor studies [31]. ⬍ 0.5 at constant carbon content, generates a pro-
Optical analysis [32] reveals this matter to contain a nounced increase in the formation of aromatic spe-
significant fraction of aliphatic structures. This matter cies. The data are rich in information for testing
is therefore not presently taken into account in cur- PAH-formation pathways. They show that the forma-
rent soot-precursor models that consider only con- tion of PAH up to at least 4 aromatic rings is not
densed PAH. always dominated by acetylene addition.
Despite the large increase in tar and PAH, there is Having assessed these effects in ideal flow-reactor
no observed enhanced soot formation. This result conditions, we next investigate their relevance to
contrasts with previous experiments that used n-hep- practical flame conditions.
tane instead of ethylene [17], which gave a 2-fold
increase in soot production at ␤ ⫽ 0.1. While the 3.2. Diffusion-flame results
exact reason for these differences has not yet been
assessed with certainty, we speculate that they orig- The laminar, co-flow, diffusion-flame system rep-
inate from changes in soot induction times that are resents a system of more practical relevance than the
affected by residual oxygen from the oxidative re- flow reactor. The parameter of prime interest is the
gion. The amount of this oxygen (under 500 ppmv) maximum soot-volume fraction, which is shown in
and the impact of methane on this quantity vary with Fig. 8 as a function of ␤. An overall maximum is
the initial fuel type. In addition, the oxidative chem- reached at ␤ ⫽ 0.4. This variation in soot loading is
istry is fast, and the conditions under which it occurs observed to have the reverse effect on the maximum
256 J.F. Roesler et al. / Combustion and Flame 134 (2003) 249 –260

Fig. 9. Laminar, co-flow diffusion-flame maximum species Fig. 10. Laminar, co-flow diffusion-flame species maximum
concentrations along the center-line axis as a function of the concentrations along the center-line axis as a function of the
mixture parameter ␤: C2H2, CH4, and C3H4. Lines are curve mixture parameter ␤: C6H6, C7H8, and C8H6. Lines are
fits of data. curve fits of data.

measured temperatures, also shown in Fig. 8. As the


species and soot are then also promoted (see Fig. 8,
soot loading increases, the temperature decreases due
Fig. 10, and Fig. 11).
to thermal radiation losses. The results further suggest that acetylene addition
The soot profile shows the existence of a syner- to phenylacetylene is neither the only nor the domi-
gistic effect of methane, in the sense that for ␤ ⬍ 0.6, nant pathway for the production of naphthalene. As ␤
the values reached exceed those of either the diluted increases, we see that all even-carbon-numbered spe-
ethylene flame or the methane flame. As discussed cies have decreasing concentrations, and that species
below, this synergistic effect is at least partly attrib- requiring an obviously direct addition of acetylene
utable to chemical factors that are similar to those for their production have decreasing concentrations
observed in the flow reactor. Measurements were also
made in similar flames without any nitrogen dilution,
and in that case, the soot-volume fractions decreased
monotonically from the neat ethylene flame to the
neat methane flame. However, the soot-volume frac-
tions in the intermediate flames were still larger than
the weighted contribution of the neat flames. This
result suggests that the same synergistic effects were
present but were outweighed by: 1) the decrease in
flame temperature as methane was added; and 2) the
very large difference in the sooting tendency of the
two fuels.
We now look at species concentration variations
with ␤. The maximum center-line acetylene concen-
trations decrease as methane is added, as shown in
Fig. 9, because the ethylene is being replaced by a
fuel that forms acetylene less readily. In contrast, the
C3H4 concentrations increase, because the increase in
methane is proportionately larger than the decrease in
acetylene. The benzene concentrations also increase Fig. 11. Laminar, co-flow diffusion-flame species maximum
(see Fig. 10), which shows the importance of propar- concentrations along the center-line axis as a function of the
gyl radicals as benzene precursors, just as in the mixture parameter ␤: C10H8 and C12H8. Lines are curve fits
flow-reactor results. The growth of larger aromatic of data.
J.F. Roesler et al. / Combustion and Flame 134 (2003) 249 –260 257

In an earlier study, some of the current authors


have shown that propargyl addition to benzyl is a
viable channel toward naphthalene production [19].
Here, this channel could well explain the observed
growth in naphthalene, since toluene concentrations
(Fig. 10) remain relatively flat, while C3H4 concen-
trations increase up to values of ␤ ⫽ 0.6. These two
species should be indicative of the relative amounts
of benzyl and propargyl. It is not clear, however, why
the toluene profile is so flat. This contrasts strongly
from the flow-reactor data, in which toluene displays
the strongest increase of all aromatic species and
illustrates that kinetic interpretation from these dif-
fusion flames is rather speculative and needs the
support of detailed, kinetic modeling or of other re-
active systems.
Finally, while the cyclopentadienyl pathway
[10,12] may exist, the concentration of cyclopenta-
Fig. 12. Laminar, co-flow diffusion-flame species maximum diene decreases monotonically by a factor 4 as ␤
concentrations along the center-line axis as a function of the increases. Such a trend tends to discredit the rele-
mixture parameter ␤: C4H4, C4H2, and C10H6. Lines are vance of the above pathway in these co-flow diffu-
curve fits of data.
sion flames and corroborates the observations of
McEnally and Pfefferle [19].
In summary, the results show that adding methane
relative to their parent aromatic. Indeed, phenylac- to ethylene diffusion flames promotes soot formation
etylene and phenyldiacetylene (C10H6 in Fig. 13) via a synergistic, chemical mechanism that is similar
decrease relative to benzene, and acenaphthylene de- to the one observed in the flow-reactor experiments.
creases relative to naphthalene. Thus, the HACA The results also confirm the need to consider PAH
mechanism may not be able to fully explain the growth pathways that include odd-carbon-numbered
increasing naphthalene. Analogously, neither can the species.
reaction of vinylacetylene addition to phenyl that was
recently suggested and incorporated in a detailed 3.3. Premixed-flame results
reaction mechanism by Appel et al. [6].
The premixed-flame experiments investigated two
mixture conditions, one with pure n-heptane as fuel
(␤ ⫽ 0), and the other consisting of a mixture of
n-heptane and methane, with ␤ ⫽ 0.1. The choice of
these conditions was motivated by earlier flow-reac-
tor experiments with n-heptane [17]. The fact that
ethylene is not used is a secondary consideration, as
the present study aims at identifying the role of meth-
ane in various combustion configurations. Further-
more, the chemistry in premixed flames is such that
n-heptane is rapidly consumed in the low-tempera-
ture region to form predominantly ethylene. This is
observed in Fig. 13, which shows the rapid conver-
sion of n-heptane into ethylene under both flame
conditions. Although not measured specifically for
these flames, previous studies [22] indicate that the
temperature profile should reach a maximum at the
point of ethylene disappearance, i.e., at 4 mm down-
stream from the burner.
The soot measurements, extending to 20 mm
Fig. 13. Laminar, premixed flame species-concentration down-stream from the burner, are given in Fig. 14.
profiles: C7H16 and C2H4. Lines are curve fits of data. Flame Overall, we see that there is a negligible effect of the
1: without CH4; flame 2: with CH4. presence of methane on the production of soot. Ob-
258 J.F. Roesler et al. / Combustion and Flame 134 (2003) 249 –260

methane concentration in flame 2 is considerably


enhanced in the early flame region, the concentration
of propyne is actually slightly reduced. This is ex-
plained by modeling analysis that shows propyne to
derive predominantly from the decomposition of n-
heptane in this region. As a consequence, contrary to
the diffusion-flame and flow-reactor results, the ad-
dition of methane slightly reduces the concentration
of benzene. Since the post-flame reaction paths are
similar, no large change in other aromatic species or
soot concentrations are expected.
The results relate well to experimental observa-
tions discussed by Glassman [33], which showed
sooting limits in premixed flames at a fixed adiabatic
temperature to be more related to the number of C-C
bonds than to the fuel structure. This conclusion was
explained by the fact that much of the fuel charac-
teristics are destroyed in the oxidizing region before
Fig. 14. Laminar, premixed flame soot-volume fractions. the sooting region. Harris and Weiner [34] also
Lines are curve fits of data. Flame 1: without CH4; flame 2: reached a similar conclusion regarding the minor role
with CH4.
of fuel structure in premixed flames, provided the
C/H ratio does not change significantly. For the
present data, where the C/O ratios remain close to
servation of the measured intermediate gas-phase
those of the sooting limits and the C/H ratio changes
species shows that the concentration profiles of H2
little, the same reasoning can be applied to explain
and C2H2 are nearly unchanged by the presence of
the weak effect of methane substitution. A more
methane. The final concentration of H2 is, however,
distinct effect may possibly have been observed for
slightly higher in flame 2 as would be expected, since
mixtures at higher values of ␤, in which case, less-
the C/O is preserved but the C/H ratio decreases.
diluted flames or the use of Ar for dilution would be
Figure 15 shows the profiles of methane and benzene.
required for stabilization purposes. Here, we focused
The methane in flame 2 generates a perturbation only
on realistic fuel/air flames for practical consider-
in the low-temperature regions of the flame. Eventu-
ations. Within stability limits of these flames, no
ally, oxidation reduces the methane concentration to
enhanced sooting or aromatic-species production was
nearly the same value as in flame 1. Although the
observed.

4. Summary and conclusions

The effect of methane content on the formation of


PAH and soot production in a non-aromatic fuel
mixture was investigated in three fundamental com-
bustion processes, including a laminar flow reactor, a
laminar co-flow diffusion-flame burner, and a lami-
nar, premixed flame burner. The results varied sig-
nificantly with the combustion system used.
In the flow reactor, increasing the content of
methane at constant carbon content showed PAH
concentrations to increase. This increase reached a
factor 2.5 within the range of conditions observed
and could have possibly been larger at still higher
methane contents. The total mass of heavy hydrocar-
bons, or tar, also rose, while the soot concentration
stayed constant.
Fig. 15. Laminar, premixed flame species-concentration In the diffusion flames, increasing the methane
profiles: CH4 and C6H6. Lines are curve fits of data. Flame fraction of fuel carbon while decreasing that of eth-
1: without CH4; flame 2: with CH4. ylene also generated increases in PAH concentration
J.F. Roesler et al. / Combustion and Flame 134 (2003) 249 –260 259

and soot, if the ethylene was nitrogen-diluted, that Acknowledgments


could be attributed to synergistic chemical effects. If
the ethylene was not diluted with nitrogen, then the Co-authors C.S. McEnally and L.D. Pfefferle
soot concentrations decreased monotonically, but gratefully acknowledge financial support from the
synergistic effects were still evident. National Science Foundation and the US Environ-
In contrast to the other two systems, the pre- mental Protection Agency.
mixed flame results showed no synergy in the pres-
ence of methane. The maximum amount of methane
that could be used and the maximum attainable References
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