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Contents
Operation Manual -------------------------------------------------------------2
1. Preface -------------------------------------------------------------------------------------------2 2. Attention ----------------------------------------------------------------------------------------3 3. Operation of Hypogyny Machine --------------------------------------------------3 3.1 Function and operation of key-press ----------------------------------------------------3 4. Process Operation -------------------------------------------------------------------5 4.1 Boot-strap show ----------------------------------------------------------------------------5 4.2 Manual Operation --------------------------------------------------------------------------5 4.3 Automation --------------------------------------------------------------------------------- 5 5. Processing Setup ---------------------------------------------------------------------7 5.1 Go back to zero (Go zero operation) ----------------------------------------------------7 5.2 Operation for go zero ----------------------------------------------------------------------8 5.3 Manual processing speed switch and adjustment --------------------------------------8 5.4 Pause processing and location adjustment ----------------------------------------------8 5.5 Processing exit, stop point saving and processing ------------------------------------10 5.6 Advanced processing ----------------------------------------------------------------------11 6. Menu Setup --------------------------------------------------------------------11 6.1 Machine parameter setup ----------------------------------------------------------------11 6.2 Processing parameter setup --------------------------------------------------------------12 6.3 System parameter setup ------------------------------------------------------------------12 6.4 Laser parameter setup --------------------------------------------------------------------12 6.5 Advanced processing setup --------------------------------------------------------------13
7.
Laser Host Program --------------------------------------------------------------------------15 7.1 Host program introduction -----------------------------------------------------------------15 7.2 Setup ------------------------------------------------------------------------------------------15 7.3 Software process ----------------------------------------------------------------------------17 7.4 Laser process parameter -------------------------------------------------------------------18 7.5 CorelDraw menu commands --------------------------------------------------------------19
1. PREFACE
Thank you for choosing STRONG Laser Engraver, please operate and use the
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machine according to this manual. If there is any question, please contact our company as soon as possible.
Inlay DSP, the core of this system, has high integration grade, whose super function is listed below:
1.1 Absolute offline operation and work steadily; 1.2 Read the file in U-disk directly; 1.3 Process any size code (disposed by epigyny software of RZ laser) file which is made by coredraw12 or 13, PLT file and G cord file which is made by Artcut Laser; 1.4 Check-up process file in advance, avoid code writing error, prevent the place of material exceeding process range; 1.5 Diagnose in-out, parameter, and emanatory impulse and back zero signals, improve the ability of long-distance maintenance; 1.6 Automatism and dynamic upgrade; 1.7 The system supports Chinese and English simultaneously; 1.8 Take battery by itself, cutting electricity protect and resume are more reliable; 1.9 Processing is steady, uniformity and leading to a diminution of machine shake effectively; 1.10 Support high subsection, insure high precision and speed processing; 1.11 Support beeline, circular arc and curve interpolation directly; 1.12 Pitch on all processing loca then output and born one processing file.
Users satisfaction is the goal of our service. If you have any question or advice, please visit our website: www.signstech.com to inquire and leave words. Thanks for your support and cooperation.
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2. ATTENTION
2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 Dont use this machine in strong disturb and magnetic filed condition. Dont insert and pull out U-disk when control card is running. Waterproof, dustproof, fireproofing Avoid metal and other lead electricity matter enter into shell. Dont take down and no parts can be repaired inside by user. Energize need moderation when insert and pull out U-disk and other link line Please break off the electricity and keep proper if not use for a long time Dont take easy lead electricity thing (snail, metal chipping etc.), tinder (oil, dust etc.) into control card by accident to prevent inducing fire. 2.9 Please cut off power supply before connection to prevent get an electric shock or injured by electricity 2.10 Please screw terminal snail in term of normal moment value, for fear void connect to induce fire.
3-1
Chart 3-1 3.1.2 Function of key-press on panel as follows Key Function Name
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Positive move of X axis, input fig.1, choose up move of menu Positive move of Y axis, input fig.2, choose differ option attribute in menu Input fig. 3 Input fig. 4, set up work zero of X axis and Y axis Negative move of X axis, input fig. 5, choose down move of menu Negative move of Y axis, input fig. 6, choose differ option attribute in menu Input fig. 7 Set up work zero of z axis, input fig.8 Input fig.9, all axis go back zero in hand move state Input fig.0choose high/low speed in hand move state Input radix point, open or close light of dot moving laser in hand move state Enter into menu setting, minus inputting, choosing pagination of processing file, select epigyny machine controlling and transfer quadratic programmer Confirm the zero position of all axis and diversified choice, input and operation Choose sequence, stepper, distance three modes in hand move state Delete the input figure, run processing file or pause processing Adjust the high or low speed data in hand move state, stop processing and cancel diversified choice, input and operation when work
4. PROCESS OPERATION
4.1. Boot-strap show:
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Go to home ?
Press key to enter to the manual operation state; press enter to the manual operation state. 4.2. Manual Operation Manual OperationAfter go to zero, system enter to the manual operation state as follow: key, machine go to zero and
4.3. Automation Operation steps 4.3.1 Confirm work origin: In Manual operation state, move X and Y axis to process point press key to clear, confirm X, Y axis work origin. keyappears the screen as
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Chart 4-2 Press and key to choose the document, press and key to enter document list, press and key to
4.3.3 Processing parameter setup: Find the target document then press key, user should input the processing parameter,
including process speed, blank line speed, cutting power, turning power, scan power and jog time.
P rocess spd 8000.00 Blank line speed 6000.00 Cutting Power 50.00 Turning Power 47.00 S can spd 30000.00
S can power 35.00 Jog time 1 pulse /mm X axis 400.00 Y axis 400.00 Z axis 400.00
Chart 4-3 Press and key to choose different setup items, press to confirm, and then press key to enter data adjustment, after and to choose next item. After
5. Processing Setup
5.1. Go back to zero (Go zero operation) The origin is the mechanical zero of the machine, so go back to zero is also called go zero operation. The functions of control system rely on the operation of go back to zero, such as break-point processing function, cutting electricity renew function, etc. If there
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is no go back to zero operation, the above functions will not carry on. Generally, doing once go zero operation before the processing can delete the accumulation error. Go zero setup:
keythe cursor will be in Machine parameter setup itempress key to move cursor at Go Zero setup, then press
key to
key to confirm new datacursor will come to Y axis setup automatically; if key, the cursor will come to next item. After setup, system
key to cancel change and back to last menu.Generally, X is positive, Y is negative 5.2. Operation for go zero Open the power, screen show: go to home?press keyXY axis will go zero,
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press
key, the two axis do not go zero and enter to the manual operation state. In manual keyXY axis come to working origin.
operation statepress
5.3. Manual processing speed switch and adjustment In manual operation statepress key to enter current speed mode setup, if the current
to enter data setup, input data, press to delete the last data.
5.4. Pause processing and location adjustment Press to pause processing file the run in the screen change to pause the
machine stops working, at this time you can adjust the location for X, Y axis, the systems default movement mode is stepper, the move speed is low speed, user can adjust the distance between two axis slightly. That is to say, it can move the distance of a low speed gridding when press one time; if need quick and large adjust, you can press screen show key, the mode change stepper to high speed, the movement will move continuously. After adjustment, press
Original location
Chart 5-4 The operator needs to confirm whether to reserve the adjustment of the position between two axis. Press key, system back to the location before changing and to start processingpress key, system will start at new location to process.
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5.5. Processing exit, stop point saving and processing If use wants to stop the processing, press , the screen shows:
Chart 5-5 The system will clue to: whether save the stop point if you want save current processing point, press it means that current processing point is saved at No.1 stoppointThe system could save No.123456 point.after input 1LCD show
1X 80.000 Run 1Y 690.000 Laser off 1Z 0.000 Low spd S ave stop point? 1
After Input Stop point 1 and press zero? in the left as follow:
1X 1Y 1Z Go
8 0 .0 0 0
0 .0 0 0 L o w s p d to o rig in ?
Chart 5-7 If want to continue processing from stop point press combination key should first press and dont loosen then press + you at the same time and then unloosen + .
togetherthe machine continue to process materials at stop point 1 that you saved. Also, if you want to processing in stop point 2, press combination key (Note: before to process, the machine should go back to zero.) 5.6. Advanced processing Array repeated processing It should setup the array processing parameter in the menusee also the array processing
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setup , and transfer this function from the senior processing. The operation setup is as follow: 1. Press and and to choose array repeated processingpress to enterthen press
to move cursor choosing different documents 2. Press to enter document menuthen press and moving cursor to choose target
document 3. Setup the processing parameter the after operation is same as general processing operation. 4. Repeated processing Press and at same time to run the document that used in last time.
6. Menu Setup
Enter into Menu When the machine goes back to zero point, then, the system is in the manual state as follows.
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6.1.1 pulse setupdefaultdo not amendavoid processing error 6.1.2 Table size setup when enter into the item of machine size setupcursor is in numerical value of X axis automatic, if need to changeinput the data directlypress to confirm then cursor back to last will move down one row till back to last menuIf do not changepress menu.generally, it is smaller than the size of processing table-board If the processing size exceeds the machine table size, the system will clew automatic that the processing over the areafor example: over positive limit of X axis. If move the two axis in manual state, manual and stop in top right corner will counterchange quickly when reach limit position and it will be clewed that exceed the limit in the screen. 6.1.3 motor direction setupdefault 6.1.4 Go Zero setupdefault 6.1.5 Voltage Setupdefaultdo not amend 6.1.6 Output Pulse definitiondefaultdo not amend 6.1.7 Speed Limitdefaultdo not amend 6.2. Processing parameter setup 6.2.1 Linear accelerationdefaultcurrently 600-1000 6.2.2 Curve accelerationdefaultcurrently 800-2000 6.2.3 Start skip speeddefaultcurrently 300 6.2.4 Scan accelerationdefaultcurrently 13200-13500 6.3. System parameter setup 6.3.1. Languages Original system is Chinese, if need change to English, press English and press 6.3.2 Function Configuredefault 6.3.3 Inner of Formatting It needs this operation when the internal document has disorderly code. Please move cursor to this item, press to entry, screen shows as follows. to Percent change quickly, clew that format is finished when percent is 100%, press confirm and back to last menu.
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and
move cursor to
key, the content of all label files and menu files change to English.
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6.3.4 key data of formatdefault 6.3.5 check itself inputdefaultdo not enter 6.3.6 check itself ouputdefaultdo not enter 6.3.7 buttons checkdefault 6.3.8 system updatedefault 6.4. Laser parameter setup: 6.4.1 Scan speed It is the laser head moving speed when the laser scanning. Generally, it is good between 0 30000mm/min according for the processing and tool requirements. The machine does not wobble during processing is the measure. 6.4.2 Configure laser power It is the laser tube power for engraving. The data is between 0100%user should choose appropriate data base on the materials and engraving speed. 6.4.3 Configure scan power It is the laser tube power for scanning. The data is between 0100%user should choose appropriate data base on the materials and scan speed. 6.4.4 Configure Turning Power The laser power of Scan processing for the corners. The data is between 0100%user should choose appropriate data base on the materials and scan speed. Its data is smaller than the scan power. 6.4.5 Laser Scan Interval Setup in the software. 6.4.6 Jog time If set up for 5, so the laser open time is 5ms for point movement. 6.4.7 Laser Max Frequencydefault 6.4.8 Laser Minimal Frequencydefault 6.4.9 Laser Working Frequencydefault 6.4.10 Minimal Travel Speeddefault 6.4.11 Jog Power Setupdefault 6.4.12 Max Duty Rationdefault
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6.5. Advanced processing setup 6.5.1 Array movement setup If the user need to processing one file to several files, there is two ways: 1. in each sculpt software, copy this file and born to a code file and output, the control card treats this code file as one file, and then transfer to operate. 2. the collocation of array movement of inside control card, copy the uncopied single file and download to control card, then set the need processing row and number of columns, and the distance between the row and column, herein, the copy function of sculpt software is finished. The operation steps When the cursor in this itempress the screen as follows:
Chart 6-3 Press to setupthe cursor will be in the array linage dataif need changeinput the to confirmthe cursor will come to array number of columns data back to last menu. data directlypress Press
to move cursor to row space between and space between columns, the to confirm the cursor will come to space between columns data back to last menu.(The space between is the centre to setup. Array alternation time back to last menu. If change the
cursor will be in the row spacing data automatically if need to change input the data directly press automatically. If do not changepress distance for two work-piece) Press to move cursor to array alternation timepress is the system pause time after finished one processing file. Input the data at cursor place, press to confirm and back to last menu. If do not change, press time to negativethe system will stop processing when one work-piece finished, and press
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any key to continue. 6.5.2 Document maintenance Look over document(default) Copy document Copy the target file to inside file, it could copy the document to handle from U disk, but can not copy inside files to U disk. Press and key to move the cursor.
When it finished the system back to the last menu automatically. document could be copied from computer to handle Delete document: (default) 6.5.3 Machine Edition Displaydefault
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Figure1
Figure2
7.3 Software Process In CorelDraw, the sweeping method of vendor graph or character sweeping are basic divided into edge sweeping and area sweeping. In this software, we identify the edge sweeping as cutting, while area sweeping as sweeping(Scanning); Processed BMP image belongs to sweeping. 7.3.1Image Sweeping 1Sweeping Select the target graph or characters, click right button of the mouse, select the Property Processor, click to choose sweeping color; then click will just sweep the inner part of the graph or the words. and set width as 0 in Edgeit
2Cutting Select the target graph or characters, click right button of the mouse, select the Property Processor, click and select (no sweeping)Click and set width as filament in Edge, it will just to sweep the graph and words outside edge. 3Male Sweeping Select the drawn graph and its outside square, unit them as one graph by choosing Combination in Arrange, click right button of the mouse, in Property Processor window; click and select color, click and set set width as 0 in Edge.
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4Line Sweeping Because the line is not closed, our suggestion is you can choose rectangle with small width to replace.
Figure3 5Image Sweeping For gray image file processed by CorelDraw or PhotoShopit can be imported by CorelDraw and use this host program to output and sweep. You just need to click button to set its process parameter.When you process the image file in CorelDraw or PhotoShop , you need to adjust the graphs brightness and contrast, then change it into a gray graph, then change it into a bitmap file, finally change this bitmap file into gray graph, it is the file which can be processed. 7.3.2 Trace output Setup After having processed graph files in CorelDraw , click and button showsclick this button and enter Process Property figure 3select your process mode, then click left button of the mouse to set process parameter, click Trace and enter the file download window, click to save the trace as a file, click to send the trace to the controller. The unselected trace will not be outputted, and it is also possible to output multi traces to one file. 7.4 Laser Process Parameter: 7.4.1Laser Sweeping Parameter Laser Power: the percent is to adjust the laser output power, users need to adjust it for different working materials and speed. Speed: machine sweeping speed, unit mm/min Interspace: Sweeping interspaces between two column, unit: mm Modethere are several sweeping modes: single sweeping and bilateral sweeping. Single sweeping can not be affected by offset, while bilateral sweeping, you must to set the
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right offset value to get a good process effect. Acceleration: unit mm/s2 the default value is13500 mm/s2the max value is 30000 mm/s2. Acceleration space: machine motion increase and decrease distance, unit mm, default value is 15mm Offsetin order to get a good process effect for counteracting error which caused machine moving, it needs to set the offset sometimes, especially for bilateral sweeping. Laser cutting or single sweeping get nothing to do with this value, unit: mm 7.4.2Laser cutting parameter Laser power: laser generator output power when it cuts. Speed: laser machine motion speed, unit: mm/min. Linear Acceleration: speed increase and decrease ability of signal motor, unit: mm/s2 Curve Acceleration: speed increase and decrease ability of multi motors motion, unit:mm/s2 NoteIf sweeping speed is V(unit: mm/s), its acceleration is a, its space is S, thenV = 2 * a * S. 7.5 CorelDraw Menu commands Commands Property Processor Combination Location Size Menu Right button of mouse to select target graph ArrangeCombination ArrangeChange Location ArrangeChangeSize Shortcut button ALT + ENTER CTRL + L ALT + F7 ALT + F10
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