Mechanical Eng Dept

ME 4953 Computer Integrated Manufacturing (CRN: 15740) Fall 2007 Dr. Saygin
Date of Revision: Aug 13, 2007

ME 4953 Tech Elective: Computer Integrated Manufacturing (CIM)

Fall 2007 http://engineering.utsa.edu/~saygin/can/teaching/cim.html Instructor: Dr. Can (John) Saygin Phone: 210-458-7614 URL: http://engineering.utsa.edu/~saygin/ Prerequisite: Senior standing. Class Hour: Classroom: Laboratory: Textbook: 9:30 10:45 am Tuesday and Thursday HSS 3.02.26 Manufacturing Systems and Automation (MSA) Lab (Room: BSE 0.226) (http://engineering.utsa.edu/~saygin/msa.html) No textbook. Lecture notes will be handed out in class. Reference Books (Photocopies from these books will be available): 1. Systems Approach to Computer-Integrated Design and Manufacturing, Nanua Singh, John Wiley & Sons, ISBN: 0-471-58517-3, July 1995 (Copyright: 1996). 2. Automation, Production Systems, and Computer-Integrated Manufacturing, Mikell P. Groover, Prentice Hall, ISBN: 0-13-054652-6, 1987. 3. Computer-Integrated Manufacturing, James A. Rehg and Henry W. Kraebber, Prentice Hall, ISBN: 0-13-087553-8, 2001. 4. Computer-Integrated Manufacturing, Joseph Harrington, Jr., Robert E. Krieger Publishing, New York, ISBN: 0-88275-856-X, 1979. Course Description: This course is designed to address the key integration issues in manufacturing with the goal of providing the future engineers with a thorough understanding of computer integrated manufacturing (CIM). An in-depth and integrated coverage of computer aided design, computer aided process planning, computer aided manufacturing, production planning and scheduling, manufacturing system control, and shop floor control topics, as well as integration among them, are presented. The laboratory work includes product design, machining code generation, computer numerical control (CNC) machining, robot programming, programmable logic controller (PLC) programming, PC-based control, human machine interface (HMI) design, and radio frequency identification (RFID) systems. The labs will provide hands-on experience, which is the basis for understanding the topics conceptually covered in class. Lab hours will be scheduled during class hours and will be held in the MSA lab (BSE 0.226). Instructional Objectives: By the end of this course, the students will be able to 1. Explain basic concepts related to computeraided applications in manufacturing 2. Apply fundamental equations to a variety of integrated/automated manufacturing applications 3. Implement CIM concepts using computeraided software tools 4. Design and Develop control programs for various manufacturing equipment and Judge their effectiveness. The professor reserves the right to modify this course schedule over the course of the semester as deemed necessary in order to facilitate effective learning E-mail: can.saygin@utsa.edu Fax: 210-456-6504 Office: EB 3.04.56

Office Hours: 11:00 am 12:00 noon Tuesday and Thursday

Mechanical Eng Dept

ME 4953 Computer Integrated Manufacturing (CRN: 15740) Fall 2007 Dr. Saygin
Date of Revision: Aug 13, 2007

TOPICS Chp1. Introduction to CIM Chp2. Product Design Chp3. Automated Manufacturing Equipment Chp4. Process Planning Chp5. Scheduling Chp6. Shop Floor Control

GRADING Midterm Exam I Midterm Exam II Project Lab Exam Homework Quiz (Lecture) 20% 20% 30% 15% 15% 5% (bonus) Total 105%

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MIDTERM EXAM DATES Midterm Exam 1: Thursday, October 11, 2007 @ 9:30 am (Room: HSS 3.02.26) Midterm Exam 2: Tuesday, November 20, 2007 @ 9:30 am (Room: HSS 3.02.26) No final exam COURSE POLICIES Lecture Notes: Lecture notes, including Powerpoint slides and photocopies from reference books, will be handed out in class. The Powerpoint slides may have gaps that need to be filled out by the students during lectures. In-class discussions will be encouraged through various active learning exercises; therefore attendance is a key to success. Students are responsible for keeping track of all lecture material and homework assignments handed out during lectures and labs. Laboratory: Laboratory exercises will be carried out in groups of 23 students. It might be necessary for some lab work to be performed or completed outside class/lab hours. In such a case, a date/time that is convenient for all team members will be determined. All group members are required to participate in the laboratory work and submit a lab report as a group in order to be eligible to take the lab exam, which will be taken individually, not as a group. If a student misses a lab, his/her lab exam grade for that lab will be deducted by 50% (i.e., will be graded out of 50). Exams: Two midterm exams (Oct 11 and Nov 20) will be given during the class hours (9:30 10:45 am). The exams will not be comprehensive. There is no final exam. Each exam may comprise two parts: Multiple Choice Part (Closed Books and Closed Notes) and Problem Part (Open Textbook and Open Notes). Exam questions could also include topics from the laboratory applications. Students are responsible for all the lecture and laboratory material that have been covered for the examinations regardless if an absence was or was not excused. Make-up exam is only given in case of a medical emergency and the format of the make-up exams may be completely different than the regular exams.

The professor reserves the right to modify this course schedule over the course of the semester as deemed necessary in order to facilitate effective learning

Mechanical Eng Dept

ME 4953 Computer Integrated Manufacturing (CRN: 15740) Fall 2007 Dr. Saygin
Date of Revision: Aug 13, 2007

COURSE POLICIES (contd) Exam-Scoring Scheme (for open booksopen notes exams) Method correct, no errors: 100% Method correct, but contains arithmetic errors: 10% per error Solution contains a minor theoretical error: 20% Solution contains a more serious theoretical error: 30% Solution contains a major theoretical error: 50% Solution contains more than one theoretical error of any kind: 70% I have no idea what you are trying to do: 100% Students are expected to write their solutions in a logical order starting from top of their answer sheet; jumbled solutions, even if the solution is correct, can only receive 95%. Quizzes: There will be several unannounced quizzes during lectures. No make up will be given for missed quizzes so do not miss lectures. This is 5% bonus!!! Homework: There will be several homework assignments. Some homework assignments will be done by teams of students and some will be done individually. There will be a 10% reduction per day for late submissions, which includes Weekend days, as well. If you are late, you can email me your homework any time and any day. Attendance: Attendance will be taken at lectures and labs but will not be graded. Evaluations: In order to facilitate an effective learning environment, you may be asked to anonymously evaluate the course content and my teaching style. In addition, since some activities will require team work, students may also be asked to evaluate each other (i.e., peer evaluation) in order for me to give fair grades to individuals. Grading: A:(90-100), B:(80-89), C:(70-79), D:(60-69), F:(below 59) Academic Dishonesty (Visit http://www.utsa.edu/osja/ for more info): Unauthorized Collaboration: Although teamwork is encouraged for studying the course material and for homework assignments, each student is required to do his/her own original thinking during exams. Do not tempt your neighbor into cheating. Plagiarism: Copying or using someone elses work without giving credit (citation) intentionally or unintentionally is a violation of UTSAs Student Code of Conduct. Academic dishonesty will be dealt with following the University regulations. UTSA Disability Services office (Phone: 210-458-4157) provides accommodations and equipment that enable students to participate in class activities. If you need assistance, please contact the office. UTSA Tomas Rivera Center (Phone: 210-458-4694) provides learning assistance, academic coaching, and tutoring. If you need assistance, please contact the office.

The professor reserves the right to modify this course schedule over the course of the semester as deemed necessary in order to facilitate effective learning

Mechanical Eng Dept

ME 4953 Computer Integrated Manufacturing (CRN: 15740) Fall 2007 Dr. Saygin
Date of Revision: Aug 13, 2007

WEEKLY SCHEDULE
ME 4953 Computer Integrated Manufacturing (CRN: 15740) - SAYGIN

Room: HSS 3.02.26

Week 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Tuesday, August 28, 2007 Chp 1. Introducton to CIM Tuesday, September 04, 2007 Chp 2. Product Design Tuesday, September 11, 2007 Chp 2. Product Design Tuesday, September 18, 2007 Chp 3. Automated Manufacturing Equipment Tuesday, September 25, 2007 Chp 3. Automated Manufacturing Equipment Tuesday, October 02, 2007 Chp 3. Automated Manufacturing Equipment Tuesday, October 09, 2007 REVIEW Tuesday, October 16, 2007 Chp 4. Process Planning Tuesday, October 23, 2007 Chp 4. Process Planning Tuesday, October 30, 2007 Chp 5. Scheduling Tuesday, November 06, 2007 Chp 5. Shop Floor Control Tuesday, November 13, 2007 Chp 5. Shop Floor Control Tuesday, November 20, 2007 Mid-Term Exam #2 Tuesday, November 27, 2007 Project Presentations Tuesday 9:30-10:45 am Thursday 9:30-10:45 am Thursday, August 23, 2007 Welcome to ME 4953 CIM: Course Overview Thursday, August 30, 2007 Class will meet in the MSA (BSE 0.226) lab Thursday, September 06, 2007 Chp 2. Product Design Thursday, September 13, 2007 Chp 2. Product Design Thursday, September 20, 2007 Chp 3. Automated Manufacturing Equipment Thursday, September 27, 2007 Chp 3. Automated Manufacturing Equipment Thursday, October 04, 2007 Chp 3. Automated Manufacturing Equipment Thursday, October 11, 2007 Mid-Term Exam #2 Thursday, October 18, 2007 Chp 4. Process Planning Thursday, October 25, 2007 Chp 5. Scheduling Thursday, November 01, 2007 Chp 5. Scheduling Thursday, November 08, 2007 Chp 5. Shop Floor Control Thursday, November 15, 2007 REVIEW Thursday, November 22, 2007 NO CLASS (Thanksgiving) Thursday, November 29, 2007 Project Presentations

The professor reserves the right to modify this course schedule over the course of the semester as deemed necessary in order to facilitate effective learning

Mechanical Eng Dept

ME 4953 Computer Integrated Manufacturing (CRN: 15740) Fall 2007 Dr. Saygin
Date of Revision: Aug 13, 2007
UNDERSTANDING OF COURSE POLICIES ME4953 Computer Integrated Manufacturing Systems

Name: _____________________________________________________________ UTSA E-Mail Address: _________________________________________________ (Due to UTSA regulations, I have to use your UTSA e-mail address for correspondence) Make up a 4-digit for your list-number: ___________________________________

I HAVE A COPY OF THE COURSE SYLLABUS.

_____________________ Initials

I HAVE BEEN INFORMED ABOUT THE COURSE POLICIES AS DEFINED IN THE SYLLABUS UNDER THE FOLLOWING HEADINGS: Lecture Notes Exams Exam-Scoring Scheme Laboratory Applications Homework Evaluations Attendance Grading Unauthorized Collaboration Plagiarism UTSA Disability Services UTSA Tomas Rivera Center

_________________ SIGN

_________________ DATE

ANY COMMENTS

PLEASE RETURN TO Dr. SAYGIN AFTER YOU FILL OUT AND SIGN THE FORM The professor reserves the right to modify this course schedule over the course of the semester as deemed necessary in order to facilitate effective learning