SINUMERIK 802S & STEPDRIVE SINUMERIK 802C & SIMODRIVE Catalog September 2001

Related Catalog
SINUMERIK & SIMODRIVE Automation Systems for Machine Tools Order No.: E86060-K4460-A101-A8-7600 Automation & Drives The Entire Product Range on CD ROM Order No.: E86060-D4001-A110-B5-7600 CA 01 NC 60

Trademarks / Internet

SIMATIC, SIMODRIVE, SINUMERIK and STEPDRIVE are Siemens registered trademarks. All other products and system names in this catalog are (registered) trademarks of their respectived owners and must be treated accordingly. Visit our Automation and Drives Technology site in Internet: http://www.siemens.de/automation

s
SINUMERIK 802S & STEPDRIVE SINUMERIK 802C & SIMODRIVE 611
Automation Systems for Machine Tools
Catalog September 2001
Supersedes: SINUMERIK 802S/802C Catalog Sept. 2000 Function Overview SINUMERIK 802S/802C CNC Control SINUMERIK 802S/802C OP 020, OP 021, MCP, PLC module Converter and Motor STEPDRIVE C/C+ Stepper Motors FM STEPDRIVE 1FL3 Stepper Motors Ordering Data SINUMERIK 802S/802C STEPDRIVE Motors, Cables Connection Overview SINUMERIK 802S SINUMERIK 802C Dimensions SINUMERIK 802S/802C STEPDRIVE C/C+ Appendix Repair Service Contract Conditions of sale and delivery Indexes Page 13 Page 13 Page 14 Page 15 Page 15 Page 11 Page 12 Page 6 Page 7 Page Page Page Page 8 8 9 9 Page 4

Page 10 Page 10 Page 10

The products and systems described in this catalog are sold under application of a management system certified by DQS. The DQS Certificate is recognized in all IQ Net countries. Management system DQS-certified in accordance with DIN EN ISO 9001 Reg.-No. 1258-05 DIN EN ISO 14001 Reg.-No. 81342-01

Siemens AG 2001

SINUMERIK 802S/SINUMERIK 802C

Function Overview

Function Overview

Control assembly/application
7 7 7 7 7 7 7

Operating modes
7 7 7 7

CNC memory (non-volatile) for programs and data, 256 KB Part program memory, up to 50 programs Max. 3 axes + 1 spindle Spindle positioning Incremental encoder RS 422 Additional spindle encoder RS 422 Resolution 1 m/0.00001 inches

c
7 7 7

CNC functionality
7

7 7 7 7

Look ahead, 1 block

Automatic DNC mode MDA mode JOG mode Teach in Reference point approach manual/via CNC program Increment weighting with handwheel Manual mode interrupt JOG and handwheel simultaneous mode Incremental axis approach Dry run Single block

CNC programming
7 7 7 7 7 7 7 7 7 7 7 7

Programming language, DIN 66025 and SINUMERIK high-level language Inch/metric dimensions Contour programming Absolute/incremental programming X axis diameter/radius programming Arithmetic and trigonometric function Menu programming Subroutine call Skip function Chamfer/radius transition Plane selection Workpiece coordinate system

Editing
Block number search 7 Program number search 7 Background editing
7

Displays
7 7 7 7 7 7 7

Interpolation types
Linear interpolation, max. 3 axes 7 Circular interpolation 7 Helical interpolation
7

7 7 7 7 7

Graphical display Status display Current position display Program display Program error display Parameter display Operator error display Alarm display Servo setting display Spindle display Self-diagnostics function Status signal output (NC ready, servo ready, automatic operation, etc.)

Data transmission
7 7

RS 232 C serial interface Data transmission from ECU to ECU

Tool offsets
7 7

Operation
7 7

7 7 7 7 7 7 7 7

c
7 7 7 7

Slimline operator panel, monochrome, 5.7 Full CNC keyboard 2 electronic handwheels can be connected Graphical cycle support 2 languages available in the system/switchable online, English/customer-specific (German/Chinese etc.) 8 access protection levels Program execution via external DNC

Length/radius compensation Tool management 15 tools 30 tool offsets Tool radius offset in the plane Collision monitoring, machining area Tool tip radius compensation Tool position compensation Geometry/wear compensation Tool length measurement

Standard features at no additional costs

c Option or accessory

Siemens Catalog SINUMERIK 802S/802C September 2001

SINUMERIK 802S/SINUMERIK 802C

Function Overview

Zero offsets translational/rotary

Zero offsets, adjustable, max. 4 7 Zero offsets, programmable
7

Cycles
7 7

Cycles for turning Cycles for drilling/milling

Axis monitoring
7 7 7 7 7

PLC area
7 7 7 7

Limit switch monitoring 2 software limit switches Contour monitoring Position monitoring Clamping monitoring

c
7 7 7 7

Compensation
Stored leadscrew error compensation 7 Backlash compensation 7 Measuring system error compensation 7 Drift compensation for analog set points
7

SIMATIC S7-200 software CPU User memory, 4000 instructions Ladder programming Digital inputs/outputs, 16/16 Digital inputs/outputs, 64/64 in 16/16 steps 1024 flags 16 timers 32 counters Typical processing time for bit commands 1.8 s

Diagnostics functions
7 7

Axis functions
7 7 7 7 7 7 7

Diagnostics basic functions PLC status

Velocity (max. default 100,000 mm/min / 40,000 inch/min) Feedrate override, 0% to 120% Feedrate per min Feedrate per revolution Tangential velocity constant control Jerk limitation JOG override

Alarms and messages

Alarms selectable in the part program 7 Alarms and messages from PLC
7

Start-up
7 7

Start-up tools, running on external PC Series start-up via serial interface

Auxiliary functions
7 7

Miscellaneous function M (2 digit) Max. 3 auxiliary functions per block

Manual machine with OP 021

The manual machine version contains in addition the following functions: 7 Constant oriented spindle stop for material change 7 Threading with constant cut profile at working spindle 7 Cutting of multiple threads 7 Cutting of conic threads 7 Cutting of transversal thread 7 Limit stop turning in X and Z axis 7 Conic turning over the complete working area 7 Repair thread cutting

Spindle functions
7 7 7 7 7 7 7 7

Spindle speed, programmable (max. 999,999.9 rpm) Spindle override 0% to 120% 5 gear stages Automatic gear stage selection Oriented spindle stop Constant cutting speed Thread cutting Tapping/rigid tapping

Standard features at no additional costs

c Option or accessory
Siemens Catalog SINUMERIK 802S/802C September 2001

SINUMERIK 802S/SINUMERIK 802C

NC section ECU
CNC Control

CNC Control

Description The SINUMERIK 802S and SINUMERIK 802C are economical CNC controls which have been esentially developed for use in the low end CNC machine tool market. Their features include: 7 Separate operator panel (OP 020) and NC section (ECU) 7 Compact size 7 Small amount of configuring data necessary for start up which enables them to be quickly and easily adapted to compact machine tools. 7 Easy and user friendly programming guarantee a quick production start resulting in optimum machine use. The SINUMERIK 802S/802C comprises of the following components: 7 Operator panel (OP 020) 7 Machine control panel (MCP) 7 NC unit (ECU) 7 PLC module (D I/O) (one is supplied with the basic package) 7 Toolbox (software tool for start up) The NC unit and PLC module can be installed on a common S7 mounting rail. ECU
SINUMERIK 802S (ECU)

Feed Axes The SINUMERIK 802S/802C are designed for three feed axes. The SINUMERIK 802S uses the interface for stepper drives with an impulse and directional signal, while the SINUMERIK 802C contains the traditional 10 V interface. Spindle In both controls one main spindle drive can be connected to the 10 V interface in addition to three feed axes.
In addition the ECU has the following connections: 7 RS 232 C interface for connection with the PC 7 Terminal strip to connect the reference point transmitter 7 Terminal strip to connect the 24 V DC electricity supply 7 Terminal strip to connect max. two handwheels 7 Bus plug to connect max. four PLC modules SW-Toolbox The software for the control is already stored in the NC section (ECU) on a Flash-EPROM and is included in the standard scope of supply. These controls require no battery and are maintenance free. A capacitor prevents loss of data caused by a voltage drop. Changes and new programs can be saved using a softkey. The software is delivered for turning and milling applications and can be installed individually. The size can be determined by the user. A PLC program example for turning and milling is included in every toolbox making faster start-ups possible. PLC The PLC can control up to a max. of 64 inputs and 64 outputs. The internal PLC can be freely programmed with up to 4000 instructions via ladder instructions using the software package PLC tool.

SINUMERIK 802C (ECU)

PLC tool The PLC tool, based on Windows (Micro-Step), is a programming tool which is necessary for free programming of the internal PLC of SINUMERIK 802S/802C. It is possible to change the sample program available in the toolbox with this tool. The PLC tool is not necessary if the sample program will be used. This is a tool for commissioning the control by the OEM.
The PLC tool has a user-friendly ladder diagram programming (ladder S7-200). Integrated help and start-up function enable a high degree of user-friendliness. The PLC tool can function on every commercial PC or laptop. Ambient conditions for CNC control
Degree of protection acc. to IEC 536 Permissible air humidity acc. to IEC 1131-2 IP 20 for ECU, D I/O IP 64 for OP 020, MCP IP 65 for OP 021 intake air without aggressive gases; 5% to 95% without condensation

Permissible ambient temperature Storage and transport -40 C to +70 C Operation (horizontal installation) 0 C to max. +55 C

Technical specifications for NC section (ECU)

Input voltage Power loss Power consumption Weight, approx. Dimensions (W x H x D) 24 V DC; +20%, -15% 15 W 24 W (OP 020, OP 021, MCP, ECU, D I/O) 0.9 kg 200 mm x 125 mm x 118 mm

Siemens Catalog SINUMERIK 802S/802C September 2001

SINUMERIK 802S/SINUMERIK 802C

OP 020, MCP, OP 021 PLC module

CNC Control

OP 021

The OP 021 allows you to use the SINUMERIK 802S/802C for manual machines. The OP 021, together with the manual machine software (included in the package), permits the operation of the manual machine by means of handwheels with the additional help of the positions and softkeys displayed on the screen. The idea behind this solution is to teach better flexibility, accuracy, and comfort for the user of the manual machine and to maintain the easy handling. Technical specifications for OP 020, OP 021, MCP
Power loss Cable length to NC section, max. Weight, approx. Operator panel Machine control panel Dimensions (W x H x D) Operator panel Machine control panel 7W 15 m 1.8 kg 1.2 kg 250 mm x 300 mm x 45 mm 170 mm x 300 mm x 38 mm PLC module (D I/0)

OP 020, MCP The OP 020 operator panel can be installed independently of other components. The rugged space-saving design makes it possible for it to be installed at a location convenient for the user. The OP 020 is connected to the NC section (ECU) using a separate cable (max. 15 m), which handles the communication as well as the power supply. In addition to the OP 020 operator panel, a machine control panel (MCP) also a part of the package. MCP offers in addition to operating mode keys and traversing keys, six user-definable function keys with LEDs. A connecting cable of approximately 200 mm included in the scope of supply can be used to install MCP at the side of OP 020. Two separate cables can be ordered allowing the MCP to be mounted at a distance from OP 020. OP 021

OP 020 (left) with MCP 1) (right)

PLC module (D I/O) The PLC module (D I/O) is connected directly to the integrated PLC on the NC section (ECU) by means of an integrated bus connector. A PLC module contains 16 inputs and 16 outputs which are rated for 24 V DC. The outputs can be loaded with currents of 0.5 A at a coincidence factor of 0.5. The number of inputs and outputs can be adapted to machine requirements. For this purpose, the number of inputs/outputs can be increased in steps by installing additional PLC modules, up to a total of 64 inputs and outputs (max. 4 modules). For easy installation, PLC modules employ removable screwclamping terminals, which can be fastened by a normal screwdriver.

Technical specifications for PLC module

Number of digital inputs/outputs Rated switching current, outputs Rated load voltage Power loss Weight, approx. Dimensions (W x H x D) 16 of each 0.5 A 24 V DC 2W 0.35 kg 80 mm x 125 mm x 118 mm

1) Emergency stop button and override switch are options. Siemens Catalog SINUMERIK 802S/802C September 2001

STEPDRIVE C/C , Stepper Motors

Converter and Motors

Converter + Motors and

STEPDRIVE C/STEPDRIVE C+ The STEPDRIVE C/C+ step converters are designed as single-axis versions and for five-phase stepper motors up to a driving torque of 12 Nm for STEPDRIVE C and 25 Nm for STEPDRIVE C+. They can be mounted side-by-side (min. distance 100 mm). The power supply is connected directly to screw terminals on the converters. Internal and external fans are not needed. Technical specifications for STEPDRIVE C/C+
Supply voltage Frequency Power loss Phase current DC link voltage Steps Weight, approx. Dimensions (W x H x D) STEPDRIVE C STEPDRIVE C+ 85 V AC, +20%, -30% single-phase 45 Hz to 66 Hz 80 W/150 W 3.5 A to 17 A 120 V 1000 per revolution 4.5 kg/4.7 kg 90 mm x 307 mm x 176 mm 100 mm x 327 mm x 180 mm STEPDRIVE C/C+ converter

Stepper motors These stepper motors are available in size 92 with a driving torque of 3.5 Nm, in size 110 with driving torques of 6 Nm, 9 Nm and 12 Nm and in size 130 with driving torques of 18 Nm and 25 Nm. Connections are made using a terminal box. Technical specifications for stepper motors
Motor type Motor voltage Type (acc. to DIN 42950) Cooling Shaft end Type of connection 5-phase stepper motor 120 V IM B5 Natural air cooling Feather key Terminal box Stepper motors

Motor type 6FC5548-0AB03 6FC5548-0AB06 6FC5548-0AB08 6FC5548-0AB12 6FC5548-0AB18 6FC5548-0AB25 Motor type 6FC5548-0AB03 6FC5548-0AB06 6FC5548-0AB08 6FC5548-0AB12 6FC5548-0AB18 6FC5548-0AB25 Stepper motor characteristics Dimensions

Dimensions in mm D D1 D2 D3 92 110 110 110 130 130 9f6 16f6 16f6 16f6 16f6 16f6 10 17 17 17 17h7 17h7 60f7 56f7 56f7 56f7 100f7 100f7

D4 107 127 127 127 155 155

D5 6.6 8.5 8.5 8.5 10.5 10.5

L 162 186.5 216.5 248.5 239.0 263.5 Key

L1 L2 L3 34 34 34 34 34 34 14 25 25 25 32 32 20 32 32 32 36 36

Dimensions in mm L4 h h1 A B 26 37 37 37 43 43 3 2 2 2 3 3 7 12.5 12.5 12.5 15.0 15.0 93 112 112 112 132 132 62.5 65 65 65 90.0 90.0

C R10 10 x 45 10 x 45 10 x 45 10 x 45 10 x 45 C3 x 14 C5 x 25 C5 x 25 C5 x 25 C5 x 25 C5 x 25

Weight kg 3 5.6 7.2 8.6 13 15

Siemens Catalog SINUMERIK 802S/802C September 2001

Converter and Motors

FM STEPDRIVE, 1FL3

FM STEPDRIVE The FM STEPDRIVE converters are designed as single-axis versions and for three-phase 1FL3 motors up to a driving torque of 15 Nm. They can be mounted side-by-side. The power supply is connected directly to screw terminals on the converters. Internal and external fans are not needed. Technical specifications for FM STEPDRIVE
Supply voltage Frequency Phase current DC link voltage Steps Weight, approx. Dimensions (W x H x D) 115 V/230 V AC, 20% selectable 47 Hz to 63 Hz 1.7 A to 6.8 A 325 V 500, 1000, 5000, 10000 per rev. (selectable) 0.85 kg 80 mm x 125 mm x 118 mm FM STEPDRIVE converter

1FL3 stepper motors These 1FL3 motors are available in size 40 with driving torques of 2 Nm, 4 Nm and 6 Nm and in size 60 with driving torques of 10 Nm and 15 Nm. Connections are made using a terminal box. Technical specifications for 1FL3 motors
Motor type Motor voltage Type (acc. to DIN 42950) Cooling Shaft end Type of connection 3-phase motor 325 V IM B5 Natural air cooling 1FL304.: Plain 1FL306.: Feather key Terminal box 1FL3 stepper motors

1FL3 041 1FL3 042 1FL3 043

L = 110 mm L = 140 mm L = 170 mm

d = 12 mm d = 12 mm d = 14 mm

1FL3 061 1FL3 062 1FL3 motor characteristics (for 1FL3 062-0AC31-0BG0) Dimensions in mm

L = 180 mm L = 228 mm

Siemens Catalog SINUMERIK 802S/802C September 2001

SINUMERIK 802S/802C
Ordering Data

Ordering Data

Ordering data
SINUMERIK 802S with STEPDRIVE SINUMERIK 802S for stepper drives package comprising: Operator panel (OP 020) Machine control panel (MCP) with connecting cable to operator panel for side panel mounting NC section (ECU) PLC module (D I/O) Mounting rail (482 mm) Toolbox (software for start-up) SINUMERIK 802SManual machine1) for stepper drives package comprising: Operator panel (OP 021) NC section (ECU) PLC module (D I/O) Mounting rail for ECU and D I/O Toolbox (software for start-up) STEPDRIVE C converter 1 axis STEPDRIVE C+ converter 1 axis Stepper motors Driving torque 3.5 Nm Driving torque 6 Nm Driving torque 9 Nm Driving torque 12 Nm Driving torque 18 Nm Driving torque 25 Nm FM STEPDRIVE converter 1 axis Sub-D connector 15-pin socket (mating connector) Packing unit: 3 items 1FL3 stepper motors Driving torque 2 Nm Driving torque 4 Nm Driving torque 6 Nm Driving torque 10 Nm Driving torque 15 Nm

Order No.

Ordering data
SINUMERIK 802C with SIMODRIVE

Order No.

6FC5 500-0AA00-0AA0

SINUMERIK 802C for servo drives package comprising: Operator panel (OP 020) Machine control panel (MCP) with connecting cable to operator panel for side panel mounting NC section (ECU) PLC module (D I/O) Mounting rail (482 mm) Toolbox (software for start-up) SINUMERIK 802CManual machine1) for stepper drives package comprising: Operator panel (OP 021) NC section (ECU) PLC module (D I/O) Mounting rail for ECU and D I/O Toolbox (software for start-up) SIMODRIVE 611 components 1FT/1FK servo motors

6FC5 500-0AA11-0AA0

6FC5 500-0AA20-0AA0

6FC5 500-0AA22-0AA0

6FC5 548-0AA00-0AA0 6FC5 548-0AA02-0AA0

refer to Catalog NC 60 refer to Catalog NC 60

6FC5 548-0AB03-0AA0 6FC5 548-0AB06-0AA0 6FC5 548-0AB08-0AA0 6FC5 548-0AB12-0AA0 6FC5 548-0AB18-0AA0 6FC5 548-0AB25-0AA0 6SN1 227-2ED10-0HA0 6FC9 348-7HX

1FL3 041-0AC31-0BK0 1FL3 042-0AC31-0BK0 1FL3 043-0AC31-0BG0 1FL3 061-0AC31-0BG0 1FL3 062-0AC31-0BG0

1) For using the standard manual machine PLC software two additional D I/O modules are necessary.

10

Siemens Catalog SINUMERIK 802S/802C September 2001

SINUMERIK 802S/802C
Order No.

Ordering Data

Accessories OP 020 OP 021 PLC module (D I/O) Override switch for spindle PLC tool PLC programming tool 1) Teach in software option Emergency stop button for MCP Actuating element Switch element Connecting cables for 802S/802C OP 020 ECU (802S/802C) OP 020 MCP (two cables necessary) ECU (802S) STEPDRIVE C/C+ or FM STEPDRIVE (useable up to 3 axes) Lengths: 1m 3m 5m 7m 10 m 15 m Motor cables STEPDRIVE C/C+ Stepper motor Motor cables FM STEPDRIVE 1FL3 motor Packing drum length: 10 m 20 m 50 m Documentation User guide - Turning User guide - Milling Diagnostic handbook Commissioning guide for SINUMERIK 802S Commissioning guide for SINUMERIK 802C Functioning guide DOC ON CD User and Manufacturer Documentation on CD-ROM with Help tool Language: German English French Italian Spanish 6FC5 598-3AA00-0 6FC5 598-3AA10-0 6FC5 598-3AA20-0 6FC5 597-2AA00-0 6FC5 597-3AA20-0 6FC5 597-3AA10-0 6FC5 298-5CA00-0 6FX5 008-5AA51-1 6FC5 503-0AC00-0AA0 6FC5 503-0AC22-0AA0 6FC5 511-0CA00-0AA0 6FC5 503-0AY04-0AA0 6FC5 551-0AB00-0BB0 6FC5 571-0AA01-0BF0 3SB3 000-1HA20 3SB3 400-0A 6FX5 002-1AA02-1 6FX5 002-1AA03-1 6FX5 002-3BA31-1 0 0 0

AB AD AF AH BA BF A0

6FX5 008-5AA00-1 B C F

A0

P1 P1 P1 P1 P1 P1 G2

A B D C E

1) Necessary till SW 3.0.

Ordering data

Repair service contract (RSV)

Competent consulting and engineering services Speak with our specialists. They would be glad to advise you. Our specialists not only develop user-specific programs and operator interfaces, but also customize the NC functionality to your technology. This allows you to distinguish yourself from the competition and at the same time reduce the implementation overhead needed for your projects. Commissioning It goes without saying that we put the applications developed specifically for your company into operation and help you get started. We also get your machines up and running, regardless of whether they are prototypes or series machines. Warranty with repair service contract As machine manufacturer or dealer, our repair service contract makes it possible for you to fulfill your warranty obligations to your customers economically and reliably. It includes on-site corrective maintenance of Siemens components worldwide. See the RSV Repair Service Contract. Field service Our qualified field service personnel are, of course, also available even when no service contract has been entered. Our field service representatives correct faults, order spare parts, and arrange for any needed repairs. Technical support Do you need help using our products? We offer both telephone consultations and online support. Our online support provides technical information for many products, including: FAQs, tips and tricks, downloads Manuals Helpful programs and software products http://www.siemens.com/automation/sinumerik802 Contact addresses Are you looking for a contact for our wide variety of services? If so, here's the answer!
Technical Support Telephone: +49 (0) 180 50 50 222 Fax: +49 (0) 180 50 50 223 Online Support http://www.siemens.com/automation/support Field Service Germany Telephone: +49 (0) 180 50 50 444 Field Service outside Germany Fax: +49 (0) 9131 98-1084 Worldwide service locations on the Internet: http://www.siemens.com/automation/partner under Technology/Products/Sectors CNC Controls and Drives and under Field Service. Ordering data
Repair service contract for Siemens machine-tool components for regions in groups 1 to 4 Warranty period 1 year Warranty period 2 years Warranty period 3 years Warranty period 4 years Warranty period 5 years Master contract Individual contract 0 to 4 measuring circuits 5 measuring circuits Order No. 6FC8 506X0 0AA0

1 2 3 4 5 R E 1 2

Siemens Catalog SINUMERIK 802S/802C September 2001

11

SINUMERIK 802S
Connection overview

Connection Overview
Connection Overview

X8 SINUMERIK 802S NC section ECU

6FX8 002-1AA01-1nn0

RS 232 C

6FX5 002-1AA02-1nn0
or

Operator panel OP 020 X1009 X1001/X1002

in scope of supply length: approx. 200 mm or

X9

6FX5 002-1AA03-1nA0 (two cables necessary)

Machine control panel MCP X1201/X1202

6FX5 002-1AA02-1nn0

Operator panel OP 021 X1009 STEPDRIVE C/C+ 1) 1) 1)

6FX5 008-5AA51-1nA0 6FX5 008-5AA51-1nA0 6FX5 008-5AA51-1nA0

1) 1) 1)

Stepper motor Stepper motor Stepper motor

6FX5 002-3BA31-1nn0

STEPDRIVE C/C+ STEPDRIVE C/C+

X2

or 2) FM STEPDRIVE 1) 1) 1)

6FX5 008-5AA00-1nA0 6FX5 008-5AA00-1nA0 6FX5 008-5AA00-1nA0

1) 1) 1)

1FL3 motor 1FL3 motor 1FL3 motor

6FX5 002-3BA31-1nn0

2) FM STEPDRIVE 2) FM STEPDRIVE

X3

6FX8 002-3AB01-1nn0

Spindle drive

Spindle motor Encoder

X4

6FX5 002-2CD01-1nn0 or 6FX8 002-2CD01-1nn0 6FX8 002-2BB01-1nn0

Handwheel Handwheel

X10

6FX8 002-2BB01-1nn0

X20

Sensor 1 to 6

X1 PLC module D I/O X2004/X2003

Wire (1.0 to 2.5 mm2)

Wire (0.14 to 1.5 mm2)

Sensor 1 to 16

X2006/X2005

Wire (0.14 to 1.5 mm2)

Actuator 1 to 16

M 1) With open wire-ends 2) Sub-D connector 6FC9 348-7HX Power supply

P24

12

Siemens Catalog SINUMERIK 802S/802C September 2001

Connection Overview

SINUMERIK 802C
Connection overview

X2 SINUMERIK 802C NC section ECU

6FX8 002-1AA01-1nn0

RS 232 C

6FX5 002-1AA02-1nn0

Operator panel OP 020 X1009 X1001/X1002

in scope of supply length: approx. 200 mm or

X8

or

6FX5 002-1AA03-1nn0 (two cables necessary)

Machine control panel MCP X1201/X1202

6FX5 002-1AA02-1nn0

Operator panel OP 021 X1009

X7

6FX2 002-3AD01-1nn0 35 m 6FX5 002-2CE02-1nn0 or 6FX8002-2CE02-1nn0 35 m 6FX5 002-2CD01-1nn0 or 6FX8002-2CD01-1nn0 35 m

open wire-ends

SIMODRIVE 611 analog/universal 4 setpoints Servomotor 1FT5 with built-in ROD 320 Incremental encoder 6FX2 001-2... with RS 422 (TTL) SIMODRIVE 611 analog control plug-in unit 1FK6 motors with resolver SIMODRIVE 611 universal control plug-in unit 1FK6/1FT6 motors External EXEs Incremental linear measuring system

X3 to X6

6FX8 002-2CJ00-1nn0 50 m 6FX8 002-2CJ10-1nn0 50 m 6FX5 002-2CD01-1nn0 or 6FX8002-2CD01-1nn0 25 m

6FX8 002-2BB01-1nn0
X10

Handwheel Handwheel

6FX8 002-2BB01-1nn0

X20

Sensor 1 to 6

X1 PLC module D I/O X2004/X2003

Wire (1.0 to 2.5 mm2)

Wire (0.14 to 1.5 mm2)

Sensor 1 to 16

X2006/X2005

Wire (0.14 to 1.5 mm2)

Actuator 1 to 16

M Power supply

P24

Siemens Catalog SINUMERIK 802S/802C September 2001

13

Dimensions
Connection overview
Dimensions

Dimensions in mm

ECU

D I/O

D I/O or FM STEPDRIVE (for reference only)

STEPDRIVE C/STEPDRIVE C+

OP 020/OP 021
Mounting holes 4.8 mm diameter

MCP

Vertical mounting with M5 screws, washer and spring washer. Dimensions for STEPDRIVE C+ are shown in brackets.

Dimensions for SIMODRIVE 611 refer to Catalog NC 60.

14

Siemens Catalog SINUMERIK 802S/802C September 2001

Appendix
Appendix

Subject index
Page Alarms Application Auxiliary functions Axis function Axis monitoring CNC functionality CNC programming Compensation Connection overview Control assembly Cycles Data transmission Diagnostics functions Dimensions Displays ECU Editing FM STEPDRIVE Interpolation types 5 4 5 5 5 4 4 5 12, 13 4 5 4 5 14 4 6 4 9 4 MCP Messages Offsets OP 020, OP 021 Operating modes Operation Ordering data PLC area PLC module PLC tool PLC Repair service contract SINUMERIK 802C SINUMERIK 802S Spindle functions Start-up STEPDRIVE Stepper motors SW-Toolbox Page 7 5 4 7 4 4 10 5 7 6 6 11 6 6 5 5 8 8, 9 6

Order No. index

Type 1FL3 1FL304.-0AC31-.... 1FL306.-0AC31-.... 3SB3 3SB3000-1HA20 3SB3400-0A 6FC52 6FC5298-5CA00-.... Page 10 10 11 11 11 Type 6FC55 6FC5500-0AA..-.... 6FC5503-0AC2.-.... 6FC5503-0AY04-.... 6FC5511-0CA00-.... 6FC5548-0AA0.-.... 6FC5548-0AB..-.... 6FC5551-0AB00-.... 6FC5571-0AA01-.... 6FC5597-2AA..-.... 6FC5597-3AA..-.... 6FC5598-3AA..-.... Page 10 11 11 11 10 10 11 11 11 11 11 Type 6FC8 6FC8506-... 6FC9 6FC9348-7HX 6FX2 6FX2002-3AD01-.... Page 11 10 13 Type 6FX8 6FX8002-1AA01-.... 6FX8002-2BB01-.... 6FX8002-2CD01-.... 6FX8002-2CE02-.... 6FX8002-2CJ00-.... 6FX8002-2CJ10-.... 6FX8002-3AB01-.... 6SN12 6SN1227-2ED10-.... Page 12, 13 12, 13 12, 13 13 13 13 12 10

6FX5 6FX5002-1AA0.-.... 11, 12, 13 6FX5002-2CD01-.... 12, 13 6FX5002-2CE02-.... 13 6FX5002-3BA31-.... 11, 12 6FX5008-5AA..-.... 11, 12

Conditions of sale and delivery Subject to the General Conditions of Supply and Delivery for Products and Services of the Electrical and Electronics Industry, and to the Delivery and Service Conditions of SINUMERIK. Export regulations The products listed in this catalog may be subject to European/German and/or US export provisions. Any export requiring approval is therefore subject to authorization by the relevant authorities. For the products listed in this catalog, the following export regulations must be adhered to in accordance with currently valid regulations. AL Number of the German export list Products with a code other than N must be approved for export. The export codes of the respective data medium must also be adhered to for software products. Goods labeled with AL not equal to N are subject to European or German export authorization when being exported out of the EU. ECCN Number of US export list (Export Control Classification Number) Products with a code other than N require approval for re-export to certain countries. The export codes of the r spective data medium must also be adhered to for so ware products. Goods labeled with ECCN not equal to N are subject to US re-export authorization.

Even without a label, or with label AL: N or ECCN: N, authorization may be required due to the final whereabouts and purpose for which the goods are to be used. The AL and ECCN export codes specified in our confirmations, delivery notes and invoices apply. Subject to change without prior notice. The technical data, dimensions and weights are subject to change unless otherwise stated on the individual pages of this catalog. The illustrations are for reference only. We reserve the right to adjust the prices and shall charge the prices applying on the date of delivery. Software products are subject to the General Conditions of Supply of Software Products for Automation Tasks. Conversion Factors The following conversion factors are to be used when converting units given in the Metric system to Imperial measure. 1 mm = 0.0394 in 0.1 kg = 3.5274 oz 1 cm = 0.3937 in 1.0 kg = 2.2046 lb 1 m = 39.3701 in 1 Nm = 8.8508 lb-in 1 m = 3.281 ft/1.09 yd

Siemens AG Automation and Drives Group Motion Control Systems

Order No.: E86060-K4460-E109-A3-7600 Printed in the Federal Republic of Germany KG K 0901 5.0 16 VOG En/122368

Siemens Catalog SINUMERIK 802S/802C September 2001

15

Our address in the Internet: http://www.siemens.de/automation/sinumerik Siemens Aktiengesellschaft

Order No.: E86060-K4460-E109-A3-7600