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O.E.M.

3CP Stainless Steel


Plunger Pump

3CP1221
3CP1231
3CP1241

Models

SPECIFICATIONS

FEATURES

Metric Measure

Flow ................................................................4.2 GPM


Pressure Range ..................................100 to 2000 PSI
RPM .............................................................1725 RPM
Stroke .................................................................0.500"

(16 L/M)
(7 to 140 BAR)
(1725 RPM)
(12.7 mm)

MODEL 3CP1221

Superior Design

U.S. Measure

Triplex plunger design delivers smoother liquid flow.


Hi-Pressure Seals are completely lubricated and cooled by the liquid
being pumped.
Inlet and discharge valve assemblies interchange for easier
maintenance.
Lubricated Lo-Pressure Seal provides double protection against
external leakage.
Oil bath crankcase assures optimum lubrication.
Close tolerance concentricity of the ceramic plunger maximizes seal life.

Quality Materials

MODEL 3CP1231 Direct Drive

Flow ................................................................2.3 GPM


Pressure Range ..................................100 to 2000 PSI
RPM .............................................................1725 RPM
Stroke .................................................................0.276"
MODEL 3CP1241 Direct Drive

Flow ................................................................3.6 GPM


Pressure Range ..................................100 to 2000 PSI
RPM .............................................................1725 RPM
Stroke .................................................................0.433"

Precision design 316 stainless steel valves and seats are hardened
and polished for ultimate seating and extended valve life.

316 SSL manifolds for strength and corrosion resistance.

Special concentric, high-density, polished, solid ceramic plungers


provide a true wear surface and extended seal life.

Specially formulated, CAT PUMP exclusive, Hi-Pressure Seals offer


unmatched performance and seal life.

Die cast aluminum crankcase provides high strength, minimum weight


and precision tolerance control.

Chrome-moly crankshaft gives unmatched strength and surface hardness.

Oversized crankshaft bearings with greater capacity mean longer


bearing life.

Inlet Pressure Range .......................Flooded to 70 PSI


Bore ....................................................................0.709"
Crankcase Capacity ............................................10 oz.
Maximum Liquid Temperature ............................160F

Wet-end is easily serviced without entering crankcase, requiring less


time and effort.
Preset packings mean no packing gland adjustment is necessary,
reducing maintenance costs.

Inlet Ports (2)................................................1/2" NPTF


Discharge Ports (2) ......................................3/8" NPTF
Pulley Mounting...........................................Either Side
Shaft Diameter....................................................0.650"
Weight ...........................................................14.84 lbs.
Dimensions .......................................9.69 x 8.78 x 5.35"

WARNING

(1/2" NPTF)
(3/8" NPTF)
(Either Side)
(16.5 mm)
(6.7 kg)
(246 x 223 x 136 mm)

ELECTRIC HORSEPOWER REQUIREMENTS


MODEL

3CP1221
3CP1231
3CP1241

FLOW

U.S.
GPM
4.2
3.5
3.0
2.3
3.6

DETERMINING
THE PUMP R.P.M.
All systems require both a primary pressure regulating device (i.e., regulator, unloader) and
a secondary pressure safety relief device (i.e., pop-off valve, safety valve). Failure to
install such relief devices could result in personal injury or damage to the pump or to
system components. CAT PUMPS does not assume any liability or responsibility for the
operation of a customers high pressure system.

(Flooded to 4.9 BAR)


(18 mm)
(0.3 L)
(71C)

Above 130F call CAT PUMPS for inlet conditions and elastomer recommendations.

Easy Maintenance

(13.6 L/M)
(7 to 140 BAR)
(1725 RPM)
(11 mm)

COMMON SPECIFICATIONS

(8.7 L/M)
(7 to 140 BAR)
(1725 RPM)
(7 mm)

DETERMINING
THE REQUIRED H.P.
DETERMINING
MOTOR PULLEY SIZE

L/M
16
13.2
11.4
8.7
13.6

PRESSURE

PSI
1200
BAR
85
3.5
2.9
2.5
1.9
3.0

PSI
1500
BAR
105
4.3
3.6
3.1
2.4
3.7

MOTOR PULLEY SIZE

PSI
2000
BAR
140
5.8
4.8
4.1
3.2
4.9

Using 1750 RPM Motor


5.0" Pump Pulley O.D.

RPM
1725
1531
1313
1725
1725

Pulley
O.D.
5.0
4.4
3.8
Direct Drive
Direct Drive

Rated G.P. M.
Rated R.P. M.

Desired G.P. M.
Desired R.P. M.

GPM x PSI
1460

Electric Brake
H. P. Required

Motor Pulley O.D.


Pump R.P.M.

Pump Pulley O.D.


Motor R.P.M.

See complete Drive Packages [Inclds: Pulleys, Belts, Hubs, Key] Tech Bulletin 003.
Refer to pump Service Manual for repair procedure, additional technical information and pump warranty.

Customer confidence is our greatest asset

PARTS LIST
ITEM
2
5
8
10
11
15
20
25
32
33
37
38
40
48
49
50
51
53
64
65
70
75
88
90
98
99
100
106
110
117
125
139
143
150
154
155
157
159
164
165
166
167
168
185
186
188
189
250
260
270

277
278
280
283
290
298
299

P/N MATL
30047
92538
46901
14028
43222
14480
48730
46927
46994
46991
46798
14179
92241
44428
92538
25625
23170
46939
14041
48644
46615
48459
46839
43900
45697
46976
46730
48394
48432
48201
46541
44053
44926
46651
48556
119034
44652
44925
46652
45156
17547
11685
46648
44060
43893
44927
46649
26089
11377
46647
44059
26089
11377
46647
44058
44001
44928
46650
44057
44056
44055
48558
15847
87950
87952
118672
30612
30246

STL
S
AL
NBR
NBR
STL
TNM
FCM
FCM
FCM
RTP
NBR

NBR
S
STCP
NBR
AL
NBR
AL
CM
BBNP
NBR
S
S
CC
NBR
FPM
EPDM
SSL
PVDF
NBR
FPM
EPDM
SSL
S
SNG
FPM
HT*
SS
NBR
FPM
EPDM
SS
NBR
FPM
EPDM
NBR
FPM
EPDM
SS
NBR
FPM
EPDM
SS
NBR
FPM
EPDM
SS
SS
SS
SSL
S
S
S
STCP
STZP
STL

34422
34423
8215
8225

34334
6104
34960
34965
816719

AL
AL
AL
AL

STZP
STZP
SSL

DESCRIPTION
Key (M5x5x24)
Screw, HHC Sems (M6x16)
Cover, Bearing
O-Ring, Cover, Bearing - 70D
Seal, Oil, Crankshaft
Bearing, Ball
Rod Assembly, Connecting
Crankshaft, Dual End - 3CP1221 (M12.7)
Crankshaft, Dual End - 3CP1231 (M7)
Crankshaft, Dual End - 3CP1241 (M11)
Cap, Oil Filler
O-Ring, Oil Filler Cap - 70D
Gauge, Oil, Bubble w/Gasket - 80D
Gasket, Flat, Oil Gauge- -80D
Screw, HHC Sems (M6x16)
Plug, Drain (1/4"x19 BSP)
O-Ring, Drain Plug - 70D
Cover, Rear
O-Ring, Rear, Cover - 70D
Crankcase
Pin, Crosshead
Rod, Plunger
Seal, Oil, Crankcase
Slinger, Barrier
Washer, Keyhole (M18)
Plunger (M18x43)
Washer, Seal - 90D
Washer, Seal - 90D
Washer, Seal
Retainer , Plunger
Retainer, Seal
Seal, LPS w/SS-Spg
Seal, LPS w/SS-Spg
Seal, LPS w/SS-Spg
Manifold, Inlet
Screw, HSH (M8x35)
Seal, HPS w/SS
Seal, HPS w/SS
Seal,HPS w/SS
Plug, Inlet, (1/2"-14 NPT)
O-Ring, Adapter, Valve, Rear - 85D
O-Ring, Adapter, Valve, Rear - 85D
O-Ring, Adapter, Valve, Rear - 70D
Adapter, Valve
O-Ring, Adapter, Valve, Front - 80D
O-Ring, Adapter, Valve, Front
O-Ring, Adapter, Valve, Front - 80D
O-Ring, Adapter, Valve, Rear - 80D
O-Ring, Adapter, Valve, Rear - 80D
O-Ring, Adapter, Valve, Rear - 80D
Adapter, Valve
O-Ring, Adapter, Valve, Front - 80D
O-Ring, Adapter, Valve, Front - 80D
O-Ring, Adapter, Valve, Front - 80D
Seat
O-Ring, Seat - 80D
O-Ring, Seat - 80D
O-Ring, Seat - 80D
Valve
Spring
Retainer, Spring
Manifold, Discharge
Lockwasher (M10)
Screw, HSH (M10x35)
Screw, HSH (M10x55)
Protector, Shaft
Mount, Rail Assy, (Inclds: 26246, 30901, 30910, 30920)
Pulley & Key Assy (Inclds: 30032, 30047)
[See Drive Packages, Tech Bulletin 003]
Bell Housing Assy (56C-145C, 2 Hp)
Bell Housing Assy (184TC, 7.5 Hp)
Flexible Coupling Assy (M16.5 to 5/8")
Flexible Coupling Assy (M16.5 to 1-1/8")
BD Motors [See Individual Data Sheet]
Kit, Oil Drain
Liquid Gasket (1 oz.)
Clutch, Assy Single Groove, 16.5mm, 12VDC
Clutch, Assy Dual Groove, 16.5mm, 12VDC
Head, Complete

QTY
1
8
2
2
2
2
3
1
1
1
1
1
1
1
4
1
1
1
1
1
3
3
3
3
3
3
3
3
3
3
3
3
3
3
1
4
3
3
3
1
3
3
3
3
3
3
3
3
3
3
3
3
3
3
6
6
6
6
6
6
6
1
6
2
4
1
1
1
1
1
1
1
1
1
1
1
1
1

EXPLODED VIEW

Models
3CP1221, 3CP1231, 3CP1241
August 2005
P/N MATL
300
310
350
390
391

33985
33309
33944
30982
31216
31217
30696
711500
711502
6107
6119

NBR
FPM
EPDM*
NBR
FPM
EPDM
STZP
SS
SS

Kit, Seal (Inclds: 98,106,125,143,154,155,159)


Kit, Seal (Inclds: 98,106,125,143,154,155,159)
Kit, Seal (Inclds: 98,106,125,143,154,155,159)
Kit, Valve (Inclds: 143,154,159,164,165,166,167,168)
Kit, Valve (Inclds: 143,154,159,164,165,166,167,168)
Kit, Valve (Inclds: 143,154,159,164,165,166,167,168)
Plier, Reverse
C.A.T. (For R.O. or Industrial Applications)
Adapter (2 per C.A.T.) (See Data Sheet for complete selection)
Oil, Bottle (21 oz.) ISO 68 Multi-Viscosity Hydraulic
(Fill to specified crankcase capacity prior to start-up)
Lubricant, Antiseize (1 oz.)

1
1
1
1
1
1
1
1
2
1
1

Bold face part numbers are unique to a particular pump model. Italics are optional items. Silicone oil/grease required.
*Review material codes for individual items (HT generally may be used as alternate). C. A.T. highly recommended for pressurized inlet, R.O. and Industrial applications.
See Tech Bulletins 002, 003, 024, 036, 043, 073, 074, 077, 083 and 095 for additional information.
MATERIAL CODES (Not Part of Part Number): AL=Aluminum BBNP=Brass/Nickel Plated CC=Ceramic CM=Chrome-moly
EPDM=Ethylene Propylene Diene Monamer FPM=Fluorocarbon FCM=Forged Chrome-Moly HT=Hi-Temp (EPDM Alternative) NBR=Medium Nitrile (Buna-N)
PVDF=Polyvinylidene Fluoride RTP=Reinforced Composite S=304SS SNG=Special Blend (Buna) SS=316SS SSL=316SS/Low Carbon
STCP=Steel/Chrome Plated STL=Steel STZP=Steel/Zinc Plated TNM=Special High Strength

9.69 (246)
2 - 3/8" NPTF
Discharge Ports

8.78 (223)
.91
(23)

.47 (12)

3.45 (90)

2.95 (75)

5.53 (136)

6.89 (175)

.79 (20)

4.33 (110)

1.59 (40.5) .08 (2)

1.30
(33)

7.44 (189)

1.57 (40)
2 - 1/2" NPTF
Inlet Ports

1.97 (50)
3.15 (80)

4.80 (122)

.79
(20)

1.02 (26)

3.94 (100)

4-9

6.02 (153)

4.17 (106)

4-M6
23

5.12 (130)

Models 3CP1221, 3CP1231, 3CP1241

10

11
7

10
8
8

2
3

Die cast aluminum crankcase means


high strength, lightweight, and excellent
tolerance control.
Oversized crankshaft bearings provide extended bearing life and pump performance.
Chrome-moly crankshaft provides
unmatched strength and surface hardness for long life.
Matched oversized TNM connecting rods
noted for superior tensile strength and
bearing quality.

The plunger rods are hardened, surface


plated for wear resistance, with high load
capacity.
The stainless steel slinger provides
back-up protection for the crankcase
seal, keeping pumped liquids out of the
crankcase.
Special concentric, high-density, polished,
solid ceramic plungers provide a true
wear surface and extended seal life.

International Inquiries
FAX (763) 785-4329
e-mail: intlsales@catpumps.com

Manifolds are high tensile strength 316


stainless steel for liquid compatibility and
long term, continuous duty.
9 100% wet seal design adds to service life
by allowing pumped liquids to cool and
lubricate on both sides.
10 316 stainless steel valves, seats and
springs provide corrosion-resistance,
ultimate seating and extended life.
11 Specially formulated, CAT PUMP exclusive,
Hi-Pressure Seals offer unmatched performance and seal life.

CAT PUMPS (U.K.) LTD.

World Headquarters

CAT PUMPS
1681 - 94th Lane N.E. Minneapolis, MN 55449 - 4324
Phone (763) 780-5440 FAX (763) 780-2958
e-mail: techsupport@catpumps.com
www.catpumps.com

1 Fleet Business Park, Sandy Lane, Church Crookham, Fleet


Hampshire GU52 8BF, England
Phone Fleet 44 1252-622031 Fax 44 1252-626655
e-mail: sales@catpumps.co.uk

The Pumps with Nine Lives

N.V. CAT PUMPS INTERNATIONAL S. A.


Heiveldekens 6A, 2550 Kontich, Belgium
Phone 32- 3- 450.71.50 Fax 32-3- 450.71.51
e-mail: cpi@catpumps.be www.catpumps.be

CAT PUMPS DEUTSCHLAND GmbH


Buchwiese 2, D-65510 Idstein, Germany
Phone 49 6126-9303 0 Fax 49 6126-9303 33
e-mail: catpumps@t-online.de www.catpumps.de

PN 993104 Rev D 7503

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