ANDHRA PRADESH POLLUTION CONTROL BOARD

Regional Office, 1st Floor, Shankar Shopping Complex,Krishna Nagar Main Road, Kurnool – 518 002

K. RAVI KUMAR ., Phone No. 08518 - 235800.

Environmental Engineer. Fax No. 08518 – 233619
E-mail: ro_knl@yahoo.com

Lr. No. 33-R-1027/PCB/RO/KNL/CFO & HWA/2007 Date: -03-2008

To

The Joint Chief Environmental Engineer The Joint Chief Environmental Scientist (HWM)
A.P.Pollution Control Board, A.P.Pollution Control Board,
Zonal Office, Kurnool Board Office , Hyderabad.-

Sir ,

Sub: PCB – RO – KNL – CDCC - CFO application of M/s Ultra Tech Cement Ltd,
A.P.Cement Works, Bhogasamuram(V), Tadipatri(M), Anantapur District
– Verification report – Regarding.

Ref: 1) CFE Order No. APPCB/KNL/KNL/184/CFE/HO/2006-1087, dt: 07-09-2006

2) CFE order No. APPCB/KNL/KNL/184/CFE/HO/2006-2579, dt: 21-03-2007
(amendment order)
3) Lr.No.12-2-6-0385-0197-ID, dated: 23-01-2008, received through
Commissioner of Industries, Hyderabad on 01-02-2008
4) Clarification sought on 8-02-2008
5) Industry letter dated: 13-03-2008
The details of the industry and inspection report are submitted as below:

General Details:
1 Name and Address of the industry
With Tel. No,
E-mail.
2 Status of Consent and HWA.
I Fresh / Renewal
(Copy of CFE / CFO and HWA orders
shall be enclosed).
II Date of receipt of application
Additional information if any.
III Details of Consent Fee paid.
(Period upto)
M/s Ultra Tech Cement Ltd, (Formerly known
as M/s Larsen & Toubro Ltd) (Waste Heat
Recovery), A.P. Cement Works,
Bogasamudram (V), Tadipatri(M), Anantapur
Dist.
08558- 288847
psmazundamdar@adityabirla.com
Fresh
/ 01-02-2008 & 13-03-2008
1,87,500/- vide D.D. NO.257045, dt:28-12-07
1,87,500/- vide D.D. NO.257046, dt:28-12-07
The industry has Paid consent fee for the
period of 9monthsfrom Jan.2008 to sept.
2008 i.e., upto 30-09-2008 for an investment
of Rs.1268.93 crores.
3. Project cost. Rs.1268.93 crores.
(including modification / expansion without
depreciation, as per balance sheet)
Total investment on pollution control Rs. 100 Crores
measures and recurring cost and
percentage.
Latitude & E 78000’59” & E 78002’58”
Longitude N 15001’29” & N 15003’29”

Total Area of the plant: 207.9 Ha. (existing Phase-I)

Extent of Greenbelt 67.5 Ha.
Surroundings of the Industry East : Township followed by vacant
land
West : Agricultural land
North : Agricultural land
South : Vacant land followed by
Bogasamudram village
4. Date of commissioning. Yet to commission
5 Status of E.C
I Line of Activity as per EIA Notification. Cement Plant and captive power plant
II Environmental Clearance order No. Lr.No.3-11011/324/2006-IA II(I) dated: 05-03-
and date 2007
(Copy shall be enclosed).
III Violations of EIA Notification, If any. ---
6 I Inspection conducted by A.E.E-II & Analyst Gr-II
II Representative of Industry present Sri K.V.Reddy, DGM
III Date of Inspection 07-02-2008

CFO Details
7 Raw materials / Fuels required for production at Consented capacity per Day / Month.
Note : Should not be mentioned as “ enclosed with the application “
S.No Name of the Major Raw material / Tonnes Per Annum for each
material used in the Activity product
1 Lime stone 60,00,000
2 Al. laterite 128438
3 Iron ore 64,220
4 Gypsum 9600
5 Fly ash 28880
6 Slag 3,12,170
7 Coal for Cement plant 3,22,170
8 Coal for Power plant 4,43,478

8 Products & By Products manufactured / Storage capacity of Petroleum products / Mining capacity
etc per Day / Month. As per CFE order dt: 21-03-2007
S.No Products / Line of Activity Consent Consent Total Applied
capacity capacity capacity
(as per
(Phase-I (Phase-II MTPA
the
MTPA MTPA
applicatio
n)
1 Clinker 2.0 3.4 5.4 3.4 MTPA
2 Cement (blended) (OPC + PPC 2.7 4.9 7.6 4.9 MTPA
+ PSC)
 3 Electricity 4MW 2x25MW 54.0 MW 4140 Lak.
(Waste heat (coal K.W
recovery based
system is captive
under power
construction plant with
) 2 x 12.27 sulphur
MW D.G content
sets 0.6%)
(standby)

9 Water consumption.
I Source of water supply Borewell
(River / Bore wells / Public supply)
S. Purpose Quantity in KLD
no
Existing Proposed Total
1. Process / Scrubbing 480 980 1460
2. Washings 5 50 55
3. Boiler Feed --- --- ---
4 Industrial Cooling (Makeup) / 380 500 880
Humidification / Water spraying).
5 Gardening / Irrigation. --- --- ---
6 Others (to be specified) --- --- ---
7 Domestic 350 250 600
Total: 1230 1780 2995 KLD
II. Status of Functioning of Water Meters Provided

10 Waste Water Generation:

S.No Effluents Quantity in KLD
Existing Proposed Total
1. Process & Washings --- --- ---
(specify stream wise i.e., LTDS,
HTDS, High COD etc.--- brake up
shall be given)
2 Boiler Blow Down - ---- --- ---
3 Captive power plant --- 98 98
4 Vehicle washing 5 -- 5
5 Domestic 300 167 345
Total: 305 265 440

11 Out let – as per CFE order dt.07-09-2006 and amendment on 21-03-2007

Outlet No. Outlet Description Max Daily Discharge Point of Disposal

1 Captive power plant 90 Sprinkling on roads
, dust suppression,
greenbelt
development
2 Vehicle wasing 5 On land for
gardening
3 Domestic 345 On land for
gardening.

12. a) ETP Details & Mode of Disposal:

I. Outlet No. 1
a. Stream Details: Captive power plant
b. Treatment units details. Proposed - Neutralization and settling tank
c. Point of disposal Proposed to sprinkling water on roads for dust suppression.
 ii. Outlet No. 2 :
a. Stream Details: Vehicle washings
b. Treatment units details. Oil & grease separation tank, settling tank
c. Point of disposal Proposed for on land for gardening

iii. For Domestic waste water: Screen chamber, Grit chamber, aeration tank / secondary
clarifier & sludge drying beds
Mode of disposal On land for gardening

b) Standards as per CFO / Board Monitoring Data

CFE.
--- ---

13 Water Cess
I Returns filed upto (Month & Year) February 2008 for the existing plant
II Assessment issued upto (Month & 31-10-2007
Year)
III Assessment paid upto (Month & Year) Paid
IV Assessment amount due (In Rs.) ---

14 Air pollution:

S.No. Source of Pollution Control Flow rate in Stack

( Boiler / Furnace / Kiln / equipment m3/hr. height in
Cupola / Incinerator / provided Mts - above
Process emissions with GL
Characteristics / Fugitive
emissions with
Characteristics / DG set )
Note:
Capacity should be
mentioned for each unit
Existing
1 Kiln - 6900 TPD RABH 1191,372 141.5mts
2 D.G set – 12MW x 2 Nos. Silencers --- 68mts
Proposed
4 Kiln - 12550 TPD Bag filters 13,75,000 141.5mts
5 CPP – 2 X 25 MW ESP 2,41,920 110mts.

15. Emissions from chimneys – as per CFE order dt. 07-09-2006 for Phase-II cement
plant

Chimney Description of *Quantity of Limiting Board

No. Chimney Emissions Standard Monitoring Data
at peak flow
m3/hr.
 1 Kiln / raw mill 1375000 50 The control
2 Cooler 1125000 100 equipment are
3 Coal 320000 50 under erecting
4 Cement mill – III 600000 50 stage
5 Cement mill - IV 50
6 Limestone crusher 95700 100
7 Packer – I 100
8 Packer – II 30340 100
9 Packer – III 100
10 Packer – IV 100
11 Packer – V 100
12 Packer – VI
As per this application the industry has shown on more cement mill – pipe.
*The flow rates were not mentioned in the CFE order. The data submitted as per the
application.

16 Compliance of the industry on CFE (Schedule- A & B) Conditions for Fresh CFO
/ Schedule – B conditions for renewal.
CFE Order No. APPCB/KNL/KN/184/CFE/HO/2006-1087, dt: 07-09-2006

Compliance on Schedule – A conditions

S.
Condition Compliance
No.
1 Progress on implementation of the : ---
project shall be reported to the
Regional Office, Kurnool, A.P Pollution
control Board one in six months
2 Separate energy meters shall be : ETP - Complied
provided for Effluent Treatment Plant APCE – Not complied
(ETP) and Air pollution Control
equipments to record energy
consumed.
3 The proponent shall obtain Consents : Complied
for operation from APPCB, as required
under Sec. 25/26 of the Water (P&CP)
Act, 1974 and under sec. 21/22 of the
Air (P&C of P) Act, 1981, before
commencement of the activity
4 Not withstanding anything contained in this : ---
conditional letter or consent, the Board
hereby reserves its right and power Under
Sec.27(2) of Water (Prevention and
Control of Pollution) Act, 1974 and under
sec. 21(4) of Air (P & C of P) Act, 1981 to
review any or all the conditions imposed
herein and to make such alternation as
deemed fit and stipulate any additional
conditions by the Board.
5 The consent of the Board shall be : Complied
exhibited in the factory premises at a
conspicuous place for the information of
the inspecting officers of different
departments
6 Compensation is to be paid for any : ---
environmental damage caused by it, as
fixed by the Collector and District
Magistrate as civil liability.
7 Floor washing shall be admitted into : ---
the effluent collection system only ad
shall not be allowed to find their way in
storm drains or open areas. The
industry shall maintain a good
housekeeping.
8 Rain Water Harvesting structure(s) : Complied
shall be established on the plant site.
The proponent shall esure that effluent
shall not enter the Rain Water
harvesting structure.
9 The rules and regulations notified by : ---
ministry of Law and Justice, GOI,
regarding the Public liability insurance Act,
1991 shall be followed
10 This order is valid for period of 5 years : ---
from the date of issue

Compliance on Schedule – B conditions

S.
Condition Compliance
No.
1 The source of water is Penna river bed, : Industry not yet commissioned
bore-wells and seepage water from min and
the maximum permitted water consumption
after expansion is 296o KLD.
2 Air Pollution control equipment shall be : ---
installed along with the commissioning of
the activity. All the units of the ETP shall be
impervious to prevent ground water pollution
3 The effluents shal be treated to the on land : ---
for irrigation standards, stipulated under
Environment (Protection) Rules, 1986,
notified and published by Ministry of
Environment and Forests, Government of
India as specified in schedule VI vide
G.S.r.422(E), dt.19.05.1993 and its
amendments thereof, and additional
standards / conditions stipulated by APPCB.
4 The maximum waste water generation after : Industry not yet commissioned
expansion shall not exceed the following
Purpose Total (KLD)
A Captive power 90
plant
B Vehicle washing 5
C Domestic 345

Source Existing Mode of final

of Treatment disposal
Effluent
Domestic STP consists On land for
of screen gardening
chamber, Grit
chamber,
aeration tank /
secondary
clarifier &
sludge drying
beds
Vehicle Oil & grease Onland for
separation gardening
tank, settling
tank
Captive ETP Sprinkling
power (Neutralisation on roads,
plant and settling dust
tank) suppression,
greenbelt
5 Separate meters with necessary pipe-line shall : Not complied
be provided for assessing the quantity of water
used for each of the purposes mentioned below:
a) Spraying in mine pits
b) Domestic purposes

Air: : Industry not yet commissioned

6 The proponent shall comply with the
following for controlling air pollution

Existing:
Sl. Details of stack Stack 1 Stack 2
No.
a Attached to Kiln D.G set
b Capacity 6900 TPD 12MW x
2 Nos.
c Fuel quantity Coal – HF/LFO
1150 TPD – 2700
LPH
d Stack height 141.5 68m
e Diameter / size 5.1m 2m
in m
f Control RABH Silencers
equipment provided

Proposed:
Sl. Details of stack Stack 1 Stack 2
No.
a Attached to Kiln CPP
b Capacity 12,550 2x
TPD 23MW
c Fuel quantity Coal – Coal –
2669 TPD 1200TPD
d Stack height 141.5 110m
e
Sl. Diameter
Stack / size
Stack5.1mControl 5.1m
Emissions
No. in m
attached height equipment rate-SPM
f Control
to (m) Bag filters ESP
(mg/Nm3))
A equipment
Kiln / 141.5 Bag 50
rawmill house
Source
b of emissions
Cooler 50.0 – proposed
ESP Phase-II
100
cement plant
c Coal mill 75.0 Bag filters 50
d Cement 60.0 Bag 50
Mill-III house 50
e Cement 60.0
Mill-IV
f Lime 30.0 Bag filter 100
stone
crusher
g Packer-I 32.0 Bag filter 100
h Packer-II 32.0 Bag filter 100
i Packer-III 32.0 Bag filter 100
j Packer-IV 32.0 Bag filter 100
k Packer-V 32.0 Bag filter 100
l Packer-IVI 32.0 Bag filter 100
 The proponent should provide dust control
equipment to control fugitive emissions as
mentioned at page No. C2-23 of EIA.

7 A sampling port with removable dummy of : ---

not less than 15 cm diameter shall be
provided in the stack at a distance of 8 times
the diameter of the stack from the nearest
constraint such as bends etc. A platform
with suitable ladder shall be provided below
1 meter of sampling port to accommodate
three persons with instruments. A 15 AMP
250V point shall be provided on the
platform.
8 The proponent shall provide interlocking : ---
system for air pollution control equipments
provided with raw material feeding system
so that the feeding of raw material would be
stopped incase the air pollution control
equipments fail.
9 The generator shall be installed in a closed : Complied
area with a silence4r and suitable noise
absorption systems The ambient noise level
shall not exceed 75dB(A) during day time
and 70dB(A) during night time.
Solid Waste: : ---
10 The proponent shall comply with the
following:
Sl. Waste Esisting Proposed Mode of
No. phase-I Phase-II disposal
1 Tank 42.5 35.5 For
bottom Kl/year Kl/year internal
sludge use for
lubrication
of scraper
chains
b Waste 25.6 kl/yr. 45.0 PCB
oil Kl/year approved

c Used 11700 12500 50

Grease Kg/yr Kg/yr.
d Lead 228 300Nos/yr To
acid Nos/yr authorized
batteries parties
e STP 10MT/year 10MT/yr As
sludge manure
10 for
MT/yr. plantation
f Ball Mill 20 TPA 20 TPA To
authorized
parties
g Gears 12 TPA 12.5 TPA To
(grease) authorized
parties
11 The fly ash from the power plant shall be ---
fully utilized in the cement plant and bottom
ash which will be generated shall be used
for forming haulage roads at the existing
and proposed mining area as committed
vide lr.dt. 12.8.2006. The proposal shall be
submitted while applying for CFO.
12 The Hazardous waste (Management and ---
Handling), Rules, 1989 and regulations
notified by the MOE&F, GOI shall be
implemented.

Other conditions
13 The proponent shall develop greenbelt in an : New plantation taken up in an area of
area of 60.2 Ha. Green belt of width 10m 10.0 acres
shall be developed along the boundary of
the industry. Green belt development shall
be started along with the constructions
activity.
14 The community facilities, such as parks shall : Complied
not be affected by the proposed new
building as committed in lr.dt.12.8.2006
15 The sources and consumption of water : Not complied
needed to be reviewed, in particular with
regard to recycling of water. It was noted
that water was proposed to be recycled for
suppression of dust and horticulture. The
demand for both these items may suddenly
drop during the wet weather. However, the
demand for process water would remain
unchanged. Therefore, the proponent shall
submit a comprehensive water balance
while applying CFO, keeping in view that
drawal of water from the river and borewells
should be minimized and utilization of mine
water and recycled water should be
maximized.
16 The propone tshall harvest rain water from : No new proposals for RWH submitted
the roof of the cement plant (As also the
captive power plant). A comprehensive
proposal on rain water harvesting should
submitted whie applying for CFO.
17 The project proponent shall install : Not complied
continuous monitoring instruments to
monitor important parameters such as
particulate matter as assured in lr.dt.
12.8.2006.
18 The recommendations / commitments made : ---
during the Public Hearing held on 6.7.2006
at Gram Panchayath office,
Bhogasamudram (V), Tadipatri(M),
Anantapur District shall explicity be followed
 from pollution control point of view.
19 The proponent shall not undertake any : ---
activity without obtaining Environmental
Clearance from MOE&F, Govt. of India as
per MOE&F, Govt. of India Notification
No.S.O.60(E) dt.27.01.94 and the
amendments issued thereof.
20 The proponent shall obtain clearance from : Complied
Central Ground Water Authority to draw
ground water.

17 Compliance of the industry on EC Special conditions : N.A

S.
Condition Compliance
No.
1 The gaseous emissions from various :
units shall conform the standards
prescribed by the A.P.State Pollution
Control Board (APPCB) or by the
Ministry, whichever is stringent .
Reverse Air Bag House will be installed
Industry not yet commissioned
with the Kiln and Raw Mill to limit
particulate emission to 50 mg/Nm3. The
emissions levels from the cooler and
CPP stack will be below 100mg/Nm3.
the CPP will be based on CFBC
technology.
2 The height of the stack for kiln and raw :
mill be 141.5 and for CPP, it will be
110m. Bag house will be installed at all
other emission points except the cooler
Stack of height prescribed provided
exhaust. Bag filters will be provided at
Control equipment not yet installed in
all material handling and transfer
locations. Low NOx burner shall be
total
installed to control NOx emissions and
lime injection shall be carried out to
reduce SO2 emissions, if required.
3 Continuous on-line monitors for :
particulate emissions, SO2 and NOx in
Raw Mill / Kin, clinker cooler, coal mill,
cement mill etc. shall be provided and
shall make necessary arrangements for
submission of on-line real time emission
Control equipment not yet installed in
data to CPCB website. Interlocking
total
facility shall be provided between
pollution control equipment and the
process operation so that in the event of
the pollution control equipment not
working, the respective unit(s) is shut
down automatically
4 Acoustic enclosures will be provided at :
all high noise equipment and place to ---
limit the noise levels is below 85 dBA.
5 Regular monitoring of ground water level : ---
and quality shall be carried out by
establishing a net work of existing wells
and constructing new piezometers during
the mining operation. The monitoring
shall be carried out four times in a year –
pre-monsoon (April-May), monsoon
(August), post-monsoon (November) and
winter (January) and the data thus
collected may be sent regularly to MOEF,
 Central Ground Water Authority and
Regional Director Central Ground Water
Board.

6 Raw material will be stored in covered :

yards and clinker in Silos to control
fugitive emissions. Fugitive emissions Complied
from cement mill, packing area and coal
yard shall also be controlled.
7 Vacuum dust cleaning system will be :
provided to evacuate dust on floors. All
roads will be swept with sweeping
machines. Material will be transported in
tippers, covered trucks, covered
containers, covered rail wagons etc.
Complied
dust collectors and e4xtraction system
(suction apparatus) shall be installed to
control fugitive emissions at coal and
lime stone unloading points, at all the
transfer points, stockpiles to arrest free
release of dust.

8 Windbreakers will be installed to :

Not complied
restrict fugitive dust.
9 Water sprinkling arrangement should :
be made in the raw material stock yard.
Regular water sprinkling shall be Complied
carried out at all areas where fugitive
dust can be generated.
10 For cooling towers of CPP will have Air :
---
Cooled Condensers.
11 No wastewater will be generated in :
cement manufacture. The wastewater
from CPP and domestic activities shall
be treated in Effluent Treatment Plant
(ETP) and Sewage Treatment Plant
(STP) respectively and recycled / reused
in cement plant for make-up, in CPP for
cooling, dust suppression, other plant
related activities and green belt
---
development. O wastewater will be
released outside the premises. ‘Zero’
discharge shall be strictly adopted.
During monsoon, the waste water will be
stored in the mine pit. Separate storm
water drains will be provided and storm
water from CPP area ill b e stored in
settling tank before discharging into the
nallah.
12 Solid waste generated shall be 100% : ---
recycled and reutilized in the process
and no solid waste shall be disposed off
outside the plant premises. 540 TPD of
fly ash generated from CPP will be
100% utilized in Portland Pozzolana
Cement production. Bottom ash shall be
used for development of haul roads in
mines area and bak filling in abandoned
mines. Treated STP sludge shall be
used as manure for green belt
development Waste oil sludge shall be
reused in the plant and finally burnt in the
kiln or sold to authorized recyclers / re-
 procesors.
13 The company shall strictly follow all the :
recommendations mentioned in the
---
charter on corporate responsibility for
Environmental Protection (CREP)
14 As agreed, green belt shall be developed :
in 20 Ha area in addition to the existing ---
60.21 Ha.
15 The company must harvest surface as :
well as rainwater from the rooftops of the
building proposed in the expansion
project and storm water drains to ---
recharge the ground water ad use the
same water for the various activities of
the project to conserve fresh water
16 Studies on noise audiometry to assess :
the noise induced hearing loss in case of
exosed employees will be carried out ---
and appropriate ameliorative measures
ill be taken, wherever necessary.

18 Compliance of the industry on Task Force Directions : N.A

S.
Condition Compliance
No.
--- ---

19 Compliance of the industry on CREP Recommendations. N.A

S.
CREP Recommendations Compliance
No.
Cement plants who are not complying
the notified standard shall do the
following to meet the standards;
1 • Augmentation of existing APCD – by : N.A
July 2003
• Replacement of existing APCD – by
March, 2004
Cement Plants located in critically
polluted or urban areas (Including 7 Km
Industry designed APCE for 50mg
2 distance outside urban boundary) will :
proposed
meet 50mg/ Nm3 limit of particulate
matter by December 2004.
For new cement plants and expansion
Industry designed APCE for 50mg
3 cases, the limit of particulate matter :
proposed
emission will be 50mg/Nm3
CPCB will evolve load-based standards
4 : ---
.
CPCB and NCBM will evolve SO2 and
5 : ---
NO2 emission standards.
Cement Industries will control fugitive
6 : Partly complied
emissions.
CPCB, NCBM, BIS and Oil refineries
will jointly prepare the policy on use of
7 : ---
petroleum coke as fuel in cement kiln
by July, 2003
8 After performance evaluation of various : Not complied
types of continues monitoring
equipment, Industries will install the
continuous monitoring equipment by
 December 2003.
Tripping in Kiln ESP to be minimized by
9 : ---
July, 2003.
Industries will submit the target date to
10 enhance the utilization of waste : ---
material by April 2003.
NCBM will carryout a study on
11 hazardous waste utilization in cement : ----
Kiln by December 2003.
Cement Industries will reduce CO2
12 emission to 0.75 t/t of cement : ---
production by July, 2004
Cement Industries will carryout
feasibility study and submit target dates
13 : ---
to CPCB for co-generation of power by
July, 2006.

20 Hazardous chemicals used and their storage facilities: HFO - 2370 KL, LFO –
700KL,

21. HWA Details:

i) Particulars of Authorisation obtained under N.A
HW(M&H) Rules, 2003 (No. & Validity date)
ii) Authorization issued for N.A
(Transportation, reception, storage, treatment
and disposal)

*remarks shall be furnished if the industry is

receiving Haz.Waste at the site and using as a
raw material.
iii) Process in which the industry is covered ---
(Please give Sl. No of process as per HW
Rules)
iv) Description of Hazardous waste with quantities i) Waste oil – 20 KL/yr .
and Stream No. as per HWM Rules, 2003 ii) Oil sludge – 35.5Kl/yr.
iii) used lead acid batteries –
100 Nos/yr.
iv) Waste grease – 7500 Kg/yr.
v) HI – Chrome forge steel
balls – 20 TPA
vi) transformer oil – 5 Kl/yr.

v) Particulars of on-site Secured Storage ---

(Capacity with dimensions) and mention period
for which secured storage is sufficient.
vi) Quantity of Haz Waste stored on-site presently. Nil

*Furnish specific remarks on the storage of

Haz.waste for more than 90 days.
vii) Quantity of Hazardous waste disposed for last N.A
six months as per the following break-up:

Common TSDF –
Common HW Incinerator –
For recycle / reused -
viii) Whether industry has submitted annual N.A
returns, date of latest submission.
ix) Whether industry has installed incinerator or Not submitted
sending to common HW Incinerator
x) Particular of own incinerator (if applicable) ---
xi) Whether log books are maintained for ---
incinerator. (if applicable)
xii) Whether industry has taken adequate steps to ---
prevent contaminated runoff from storage
areas of Hazardous Waste.
xiii) Steps taken by industry towards waste ---
minimization and cleaner production.
xiv) Future plan for waste minimization. ---
xv) Facilities available with, industry for waste ---
characterization.
xvi) Overall House Keeping within the factory ---
premises.
xviii) Details of disposal of lead acid batteries along ---
with nos and agencies to whom they are
disposed

22 Compliance of the industry on previous Hazardous Waste Authorisation

conditions. : N.A

23 Inspection Officer’s Remarks:

M/s Ultra Tech. has proposed Phase-II unit adjacent to the existing to the phase-I
unit which is almost as a mirror image of the existing unit i.e., Phase-I. Industry has not yet
commissioned the phase-II and is still under erection stage. During inspection it was
informed that the industry may commission in the month of April 2008. The industry is in
the process of erecting connecting lines of the control equipment to the clinker cooler
section and at various other points. The proponent was erected to inform this office once
the industry is ready for trial production.

I Maintenance of ETP / APC : Industry has not proposed any new STP for
treatment of sewage. The air pollution control equipment are in the erection
stage.
II Records Maintained
• ETP Log Book.: ---
• Stack Monitoring Report.: Stack monitoring of the existing plant (Phase-I)
is herewith enclosed.
• Ambient Air Quality Monitoring report.: AAQ monitoring of the existing
plant (Phase-I) is herewith enclosed.
• Energy consumption records.: ---
• Water meter readings.: ---

(Signature of the Inspecting Officer)

24 Regional Officer’s Remarks:

I Compliance of the industry with ---
reference to Notifications under
E(P) Act & Rules.
a) Fly Ash Notification.
b) PLI Act Policy.
c) Environmental Statement in
Form – V.
d) Other if any.

II Complaint / Legal action taken ---

against the industry.
III. Mitigation Measures (Where ---
significant adverse effects are
identified, description of the
measures to be taken to avoid,
reduce or remedy those effects).

25 Remarks: He may remark on case history of illegal dumping of hazardous waste :

M/s Ultra tech cement Ltd has been issued CFE for expansion from existing clinker -
2.0 MTPA to 5.0 MTPA, blended cement – 2.7MTPA to 7.6 MTPA and CPP from
4MW to 54MW. The industry has been issued directions by the CPCB as the SPM
levels for the existing plant for phase-I are exceeding the limits. After that the
industry had rectified the defects to the RABH provided to the kiln. The latest
monitoring report of the existing plant are herewith enclosed. The industry is at the
verge of the completion of the construction activity and it is informed that it may take
trial runs within one month. The industry was instructed to inform this office as soon
as industry takes trial production of Phase-II.

26 Recommendation (Specific comment whether to issue consent or not).

The issue of CFO to the unit may be considered upto 30-09-2008
duly stipulating necessary conditions.

This is submitted for favour of kind information and taking necessary action.

Yours faithfully,

ENVIRONMENTAL ENGINEER
- Copy submitted to the JCEE (Cess & Planning) APPCB, Board Office, Hyderabad
for favour of kind information and for taking necessary action.

- Copy submitted to the GIS Section, APPCB, Board Office, Hyderabad for favour of
kind information and for taking necessary action.