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RESIDENTIAL BURNERS
Potential for Fire, Smoke and Asphyxiation Hazards
To the Homeowner or Equipment Owner:
Please read and carefully follow all instructions
provided in this manual regarding your respon-
sibilities in caring for your heating equipment.
Contact a professional, qualied service agency
for installation, start-up or service work.
Save this manual for future reference.
Incorrect installation, adjustment, or misuse of this burner could result in death, severe personal
injury, or substantial property damage.
NX
Oi l Bur ner Manual
Page 2 RWB 6104 BNX
RWB 6104 BNX Page 3
Table of Contents
General Information
Hazard Denitions ........................................................................................................................................ 4
Information To Be Used Only By Qualied Service Technicians
General Information ......................................................................................................................................... 4
Notice Special Requirements ........................................................................................................................... 5
General Specications.. .................................................... 5
Inspect/Prepare Installation Site ................................................................................................................. 6
Inspect Chimney or Direct Vent System ......................................................................................................... 6
Combustion Air Supply ..................................................................................................................................... 7
Direct Air Supply & Sidewall Venting ............................................................................................................. 7
Prepare the Burner ........................................................................................................................................... 8
General ......................................................................................................................................................... 8
Low Fire Rate Bafe (if specied) .................................................................................................................... 8
Mount Burner on Appliance ............................................................................................................................. 8
Connect Fuel Lines ........................................................................................................................................... 9
Fuel Line Installation ......................................................................................................................................... 9
Fuel Line Valves and Filters ............................................................................................................................. 9
Fuel Supply Level with or Above Burner ........................................................................................................ 9
Fuel Line Below Level of Burner .................................................................................................................... 10
Fuel Line Installation ....................................................................................................................................... 10
Wire Burner ....................................................................................................................................................... 10
Wiring Connection Diagram ........................................................................................................................... 11
GeniSys Model 7505 Control .......................................................................................................................... 12
Typical Burner Sequence of Operation ......................................................................................................... 12
Start the Burner and Set Combustion .................................................................................................... 15
Start-up and Initial Settings ............................................................................................................................ 15
Set Combustion with Test Instruments ......................................................................................................... 17
Cover Installation ............................................................................................................................................ 17
Trained Service Technicians Regular Maintenance ......................................................................... 18
Removing Nozzle Line for Service ................................................................................................................. 19
Nozzle Installation ........................................................................................................................................... 19
Check/Adjust Electrodes ................................................................................................................................ 20
Check Retention Head Alignment and Cad Cell Sighting ............................................................................ 20
Check/Adjust Zero Calibration ................................................................................................................... 21
Blower Wheel Replacement ........................................................................................................................... 21
Replacement Parts Diagram ....................................................................................................................... 22
Replacement Parts Diagram ........................................................................................................................... 22
Replacement Parts List ................................................................................................................................... 23
Beckett Limited Warranty Information ................................................................................................... 24
Page 4 RWB 6104 BNX
Hazard Denitions
Owners Responsibility
Contact a professional, qualied service agency for the
installation, adjustment and service of your oil heating
system. This work requires technical training, trade ex-
perience, licensing or certication in some states and the
proper use of special combustion test instruments.
Please carefully read and comply with the following in-
structions:
Never store or use gasoline or other ammable
liquids or vapors near this burner or appliance.
Never attempt to burn garbage or refuse in this
appliance.
Never attempt to light the burner/appliance by
throwing burning material into the appliance.
Never attempt to burn any fuel not specied and
approved for use in this burner.
Never restrict the air inlet openings to the burner
or the combustion air ventilation openings in the
room.
General Specications
Table 1 Burner Specications
Capacity
(Note 1)
Firing rate: - 0.40 1.75 GPH
Input: Min. - 56,000 Btu
Max - 245,000 Btu
Certication/
Approvals
UL certied to comply with ANSI/UL296 &
tested to CSA B140.0
Fuels U. S: No. 1 or No. 2 heating oil only (ASTM D396)
Canada: No. 1 stove oil or No. 2 furnace oil only
!
CAUTI ON
DO NOT USE GASOLINE, CRANKCASE OIL,
OR ANY OIL CONTAINING GASOLINE.
Electrical Power supply - 120 volts AC, 60 Hz, single
phase
Operating load - 5.8 Amps max
Motor - 1/7 hp, 3450 rpm, NEMA 48M
frame PSC rotation CCW when
facing shaft end
Ignition - Continuous duty solid-state igniter
Fuel pump Outlet pressure - Note 2
Air tube ATC code - See Table 2
Dimensions
(with cover)
Height (maximum) - 12-1/2 inches
Width (maximum) - 15 inches
Depth - 9-1/4 inches
Air tube diameter - 3-1/4 inches
Ambient Operat-
ing Temperature
+32
o
F. (0 C.) Minimum
+115
o
F. (+46 C.) Maximum
(See above Warning)
Moisture 5% to 95% RH, non-condensing and non-crystallizing
Note 1: Approval agency listed rating for these burners is 0.40 to
1.75 gph. However, the ring rate range is limited by the
specic air tube combination being used. Refer to Table 2.
Note 2. See appliance manufacturers burner specications for
recommended pump discharge pressure.
Table 2 Air Tube Combinations (ATC)
Firing rate
(gph)
Head ATC codes for usable air tube
lengths:
(min-max) 5 7 9
0.40-1.00 9-Slot NX50LG NX70LG NX90LG
0.40-1.00 6-Slot NX50LH NX50LH NX90LH
0.40-1.35 9-Slot NX50LB NX70LB NX90LB
0.40-1.35 6-Slot NX50LC NX70LC NX90LC
1.10-1.75 9-Slot NX50LD NX70LD NX90LD
1.10-1.75 6-Slot NX50LF NX70LF NX90LF
Gener al I nf or mat i on
Impaired Burner Perfor-
mance and Fire Hazard.
WARNI NG
!
Do NOT operate the burner beyond specica-
tions outlined in the following Table.
For applications beyond these limits, consult
Beckett Technical Service at 1-800-645-2876.
NOTE: Some packaged appliances with burners
may be agency listed as a unit to operate beyond
these limits. Consult the appliance manufacturers
specications and agency approvals for verica-
tion.
Burner packaged with appliance
Refer to appliance manufacturers wiring dia-
gram for electrical connections.
Burner installed at jobsite
Refer to Figures 7a and 7b, for typical burner
wiring, showing cad cell primary controls. Burner
wiring may vary, depending on primary control
actually used.
Refer to the appliance manufacturers wiring
diagram prior to connecting the burner wiring.
All wiring must be in accordance with the latest
revision of National Electric Code NFPA 70 and
all local codes and regulations. In Canada, all
wiring is to be in accordance with the Canadian
Electrical Code, Part 1.
Special wiring required with covered burn-
ers
The mounting plate is not a conduit connection
point. Pass the conduit and attached connector
through the opening in the mounting plate and at-
tach it directly to the burner-mounted 4x4 electrical
box.
If attaching a burner cover to a previously installed
burner, attach the mounting plate and then slide
the conduit into the J shaped conduit slot.
NOTI CE
If the thermostat short cycles or
operates improperly, it may require an isolation
relay for proper operation. The Beckett A/C Ready
Kit (part no. 51950U) provides this function. Wiring
instructions are included with the A/C Ready Kit.
Page 12 RWB 6104 BNX
Typical Burner Sequence of Operation for
GeniSys 7505 Control.
Refer to the appliance manufacturers wiring diagram for
actual specications.
Standby: The burner is idle, waiting for a call for
heat.
Valve-On Delay: The igniter and motor are on
while the control delays turning on the oil solenoid
valve for the programmed time.
Trial For Ignition: The oil solenoid valve is
energized. A ame should be established within
the factory set trial for ignition time (lockout time).
Lockout: The control has shut down for one of the
following safety reasons:
a. The trial for ignition (lockout) time expired
without ame being established.
b. The cad cell detected ame at the end of the
Valve On Delay state.
To reset the control from lockout click the button
1-second.
NOTE: A recurrence of the above failure modes
or a failed welded relay check could cause the
control to enter a Hard Lockout state that must
1.
2.
3.
4.
Recycle: If the ame is lost while the burner is
ring, the control shuts down the burner, enters a
60 second recycle delay, and repeats the ignition
sequence. The control will continue to Recycle
each time the ame is lost, until it reaches a pre-
set time allotment. The control will then go into
Hard Lockout instead of recycle. This feature
prevents excessive accumulation of oil in the
appliance ring chamber.
8. Motor-Off Delay: If applicable, the oil solenoid valve
is turned off and the control delays turning the motor
off for the set motor-off delay time before the control
returns to standby.
9. Pump Prime: The igniter and motor are on with the
oil solenoid valve energized for 4 minutes. During
Pump Prime mode, the cad cell is disregarded,
allowing the technician to prime the pump without
having to jumper the cad cell.
10.Cad Cell Resistance Indicator: During the burner
run state, click the reset button (less than 1 second)
to check the cad cell resistance range. The yellow
light will ash 1 to 4 times, depending on the amount
of light detected by the cad cell. See chart below.
Yellow Light
Flashes
Flame Detection Range
1 Normal (0-400 ohms)
2 Normal (400-800 ohms)
3 Normal (800-1600 ohms)
4 Limited (1600 ohms lockout)
7.
2
1
3
5
6
8
4
7
Standby
Motor-off delay
Valve-on delay
Trial for
ignition
Ignition carryover
Run
Lockout
Recycle
9
Pump
prime
Geni Sys Model 7505 Cont r ol
The control can malfunction if it gets wet, leading
to accumulation of oil or explosive oil vapors.
Never install where water can ood, drip or con-
dense on the control.
Never use a control that has been wet - replace it.
1.
2.
3.
4.
5.
Pointer
Zero Setting
Locking Nut
Adjustment
Screw
Am52000
Figure 10b. New Style Head/air Adjustment
Plate
Figure 10a. Old Style Head/air Adjustment
Plate
Upper Acorn Nut
(Lock Zero
Calibration)
Lower Acorn Nut
(Lock Air Setting)
Scale
Pointer
Splined
Nut
Adjustment
Nut
SK9667
Prepare for combustion tests by drilling a 1/4
sampling hole in the ue pipe between the ap-
pliance and the barometric draft regulator. Seal
this hole when testing is complete. (See appli-
ance manufacturers instructions for location.)
Check/Adjust Zero Calibration for older style
Head/Air Adjustment Mechanism. Refer to
Figure 10a.
Loosen the splined nut and lower acorn nut
approximately one turn. (DO NOT loosen the
upper acorn nut. This is used only for setting
the zero adjustment.) (See Figure 10a.)
A 5/16 nut driver or at blade screwdriver
can be used to turn the adjustment screw for
head/air setting.
Check/Adjust Zero Calibration for newer
style Head/Air Adjustment Mechanism. Refer
to Figure 10b.
Slightly loosen the zero setting acorn.
Turn the screw until the reading is set to
zero. (Mid-point of pointer should line up with
zero.
6.
7.
a.
b.
8.
a.
b.
Page 16 RWB 6104 BNX
St ar t t he Bur ner and Set Combust i on
Turn the air adjustment screw counterclock-
wise to adjust the plate with the pointer to the
zero position.
Slide the nozzle line assembly forward until
the retention head engages the xed stops in
the retention ring at the end of the air tube.
Tighten the zero setting acorn nut.
The rear door must be closed. The adjust-
ment screw may now be turned clockwise to
adjust the head/air setting.
c.
d.
e.
f.
NX Air Tube & Head Combinations
Head/Air
Setting
LG - (9-slot head)
LH - (6-slot head)
LB - (9-slot head)
LC - (6-slot head)
LD - (9-slot head)
LF - (6-slot head)
0.5 0.40 0.50 -- 1.10 1.25
1.0 0.45 0.60 -- 1.20 1.35
2.0 0.55 0.70 0.85 1.05 1.30 1.45
3.0 0.65 0.80 0.95 1.15 1.40 1.55
4.0 0.75 0.90 1.05 1.25 1.50 1.65
5.0 0.85 1.00 1.15 1.35 1.60 1.75
Table 7a. NX Burners
NOTI CE
The NX burner has a reduced diameter air tube, precision-designed air throttle cup and combustion
head for improved performance. This design provides very accurate control of the air/fuel ratio, but the light reaching
the cad cell through small holes in these components is limited. Because of this, the average cad cell resistance
may be higher than conventional burners with larger openings.
NX Air Tube & Head Combinations
Head/Air
Setting
LG - (9-slot head)
LH - (6-slot head)
LB - (9-slot head)
LC - (6-slot head)
LD - (9-slot head)
LF - (6-slot head)
0.5 0.40 0.60
1.0 0.40 0.55 0.50 0.70 1.10 1.25
2.0 0.50 0.65 0.60 0.80 1.20 1.35
3.0 0.60 0.75 0.70 0.90 1.30 1.45
4.0 0.70 0.85 0.80 1.00 1.40 1.55
5.0 0.80 0.95 0.90 1.10
Table 7b. NX Burner with Low Fire Rate Bafe (LFRB) Installed
NOTI CE
Use factory-set or manufacturers recommended Head/Air Setting for Starting the Burner and Set-
ting Combustion. The Head/Air Settings shown in Tables 7 are provided for reference purposes and represent a
general range of rates and settings. Individual appliances, vent systems, and eld conditions will impact the overall
burner set up required for satisfactory combustion performance.
Turn the adjusting screw to a setting 1/2
number lower than the proper setpoint as
indicated in Tables 7a and 7b. Then turn
the adjusting screw counterclockwise to the
proper setting.
Tighten the spline nut after the head/air set-
ting has been adjusted.
g.
h.
RWB 6104 BNX Page 17
OIL-BURNING EQUIPMENT
SHALL BE CONNECTED TO
!
CAUTI ON
FLUES HAVING SUFFICIENT DRAFT AT ALL TIMES
TO ENSURE SAFE AND PROPER OPERATION OF
THE BURNER.
St ar t Bur ner and Set Combust i on
Set Combustion with Test Instruments
Allow the burner to run for approximately 5 to 10
minutes.
Set the stack or over-re draft to the level speci-
ed by the appliance manufacturer.
Natural Draft Applications; typically over-re
draft is -0.01 or -0.02 w.c.
Direct Venting; typically may not require draft
adjustment.
High Efciency/Positive Pressure Appli-
ances; also vary from traditional appliances (see
manufacturers recommendations).
Follow these ve steps to properly adjust the
burner:
Step 1: Adjust the head/air until a trace of smoke
is achieved. This can be accomplished by turn-
ing the screw on the head/air adjustment plate
assembly to increase air (CCW) or decrease air
(CW).
Step 2: At the trace of smoke level, measure the
CO2 (or O2) . This is the vital reference point
for further adjustments. Example: 13.5% CO2
(2.6% O2)
Step 3: Increase the air to reduce the CO2 by 1.5
to 2 percentage points. (O2 will be increased
by approximately 2.0 to 2.7 percentage points.)
Example: Reduce CO2 from 13.5% to 11.5%
(2.6% to 5.3% O2).
1.
2.
3.
Step 4: Recheck smoke level. It should be Zero.
This procedure provides a margin of reserve air
to accommodate variable conditions. If the draft
level has changed, recheck the smoke and CO2
levels and readjust burner, if necessary.
Step 5: Once the combustion has been set,
tighten the lower acorn nut and splined nut on
the air adjustment assembly. See Figure 10a.
Chimney Vent Systems: Install the burner cover
and repeat Steps 2 and 4 above. If CO2 increas-
es (O2 decreases), remove the cover and adjust
the air setting so the CO2 (O2) with the cover
installed meets the requirements of Step 3.
Direct Vent Systems with outside air ducted to
burner: Install the burner cover.
Start and stop the burner several times to
ensure satisfactory operation. Test the primary
control and all other appliance safety controls to
verify that they function according to the manu-
facturers specications.
Cover Installation
Install the four cover mounting thumb screws in
the cover mounting plate.
Install the cover over the mounting plate while
aligning the side slots with the installed cover
mounting screws. The latest cover design has
special tabs that push into slots in the mounting
plate.
4.
5.
6.
1.
2.
Page 18 RWB 6104 BNX
Trained Service Technicians Regular
Maintenance
The following guidelines are provided for routine
maintenance.
Replace the oil supply line filter. The line filter
cartridge must be replaced to avoid contamina-
tion of the fuel pump and nozzle.
Inspect the oil supply system. All fittings should
be tight and leak-free. The supply lines should
be free of water, sludge and other restrictions.
Remove and clean the pump strainer if appli-
cable.
Replace the used nozzle with a new nozzle that
conforms to the appliance manufacturers speci-
fications.
Clean and inspect the electrodes for damage,
replacing any that are cracked or chipped.
Check electrode tip settings. Replace electrodes
if tips are rounded.
Inspect the igniter spring contacts.
Clean the cad cell lens surface, if necessary.
Make sure Low Firing Rate Baffle is in place if
required for the burner application. Omitting the
baffle can result in unacceptable burner combus-
tion.
1.
2.
3.
4.
5.
Tighten the upper acorn nut securely.
The rear door must be kept tightly closed. The
adjustment screw may now be turned to adjust
the head/air setting.
Turn the adjusting screw to a setting that is 1/2
number lower than the proper set point as indi-
cated in Table 1. Then turn the adjusting screw
counterclockwise to the proper setting.
Tighten the splined nut and lower acorn nut after
the head/air setting has been adjusted.
Blower Wheel Replacement
For installation or replacement of a blower wheel,
insure that there is a space between the blower
wheel and the motor face of 0.115. Refer to Fig-
ure 14.
6.
7.
8.
9.
*
o1c 1t1 o- scciic t|ict1ios, 1c -c1c1io cto ntx o1 co1ti t sic1ic o|c.
Figure 14. Blower wheel assembly
SK9670
Page 22 RWB 6104 BNX
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RWB 6104 BNX Page 23
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Repl ac ement Par t s Di agr am
Page 24 RWB 6104 BNX
Limited
WARRANTY
For Residential, Commercial and Specialty Burners
The R. W. BECKETT CORPORATION (Beckett) warrants to persons who purchase its Beckett burners from Beckett for resale or for
incorporation into a product for resale (Customers) that its equipment is free from defects in material and workmanship under normal use and
service for 60 months from the date of manufacture for Residential Burners and 18 months from the date of manufacture for Commercial and
Specialty Burners. Residential burner models include: AF, AFG, AFII, NX, SF, SR and SMG. Commercial burner models include: CF375,
CF500, CF800, CF1400, CF2300A, CF2500, CF3500A, CG10, CG15, CG25 and CG50. Specialty burner models include: ADC, ADCP, ARV,
SDC and SM. The provisions of this warranty are extended to individual major burner components as follows:
a) 60 months from date of manufacture for all Beckett-branded major components, except for 12 Vdc components.
b) 18 months from date of manufacture for all non-Beckett-branded major components and Beckett branded 12 Vdc components.
Note: Normal service items found to be defective upon receipt by the customer are covered by this warranty.
THIS WARRANTY DOES NOT EXTEND TO EQUIPMENT SUBJECTED TO MISUSE, NEGLECT, OR ACCIDENT: NOR DOES THIS WARRANTY APPLY
UNLESS THE PRODUCT COVERED BY IT IS PROPERLY INSTALLED BY A QUALIFIED, COMPETENT TECHNICIAN, WHO IS LICENSED WHERE
STATE AND LOCAL CODES REQUIRE, AND WHO IS EXPERIENCED IN MAKING SUCH INSTALLATIONS, IN ACCORDANCE WITH THE LATEST
EDITION OF NFPA NO. 31 OF THE NATIONAL FIRE PROTECTION ASSOCIATION, THE LATEST EDITION OF THE NATIONAL FUEL GAS CODE (NFPA
NO. 54) AND IN ACCORDANCE WITH ALL APPLICABLE LOCAL, STATE AND NATIONAL CODES HAVING JURISDICTIONAL AUTHORITY.
Equipment, which is defective in material or workmanship and within the warranty period, may be returned for credit as follows:
Beckett Burners, Beckett-branded major components and non-Beckett-branded major components that came as original equipment on a Beckett burner
or were sold as a replacement part by Beckett should be returned, freight prepaid, to Becketts home office. Credit will be issued to the customer unless
the returned equipment is determined by Beckett to be out of warranty or damaged by user, in which case the equipment will be scrapped.
Note: Beckett is not responsible for any labor cost for removal and replacement of equipment.
THIS WARRANTY IS LIMITED TO THE PRECISE TERMS SET FORTH ABOVE, AND PROVIDES EXCLUSIVE REMEDIES EXPRESSLY IN LIEU OF ALL OTHER
REMEDIES, AND IN PARTICULAR THERE SHALL BE EXCLUDED THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE. IN NO EVENT WILL BECKETT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGE OF ANY NATURE. Beckett neither assumes nor
authorizes any person to assume for Beckett any other liability or obligation in connection with the sale of this equipment, Becketts liability and Customers
exclusive remedy being limited to credit as set forth above.
R.W. BECKETT CORPORATION
P.O. Box 1289 Elyria, Ohio 44036 Form No. 61545 R72905
The Oilheat Manufacturers Association supports the use of low sulfur fuels as dened by ASTM D396, Grades No. 1 Low Sulfur
and No. 2 Low Sulfur, as the preferred heating fuel for the following reasons:
Low sulfur fuels reduce deposits on heat exchanger surfaces, extending the service interval between cleanings.
The reduced deposits increase the efciency of the appliance.
Low sulfur fuels reduce particulate emissions.
Low sulfur fuels reduce oxides of nitrogen emissions.
R.W. BECKETT CORPORATION
U.S.A.: P.O. Box 1289 Elyria, Ohio 44036
www.beckettcorp.com
Canada: R.W. Beckett Canada, Ltd. Unit #3, 430 Laird Road Guelph, Ontario N1G 3X7
Form Number 6104 BNX R04
Printed in the U.S.A. April, 2008
Li mi t ed War r ant y I nf or mat i on