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A Technical Report
By Bryan Zublin Zublin Engineering 4772 Mt. Casas Drive San Diego, CA 92117 (619) 292-9727 bzublin@gi.com
Copyright 1997 Bryan Zublin This document may be freely copied and distributed provided that it is done so in its entirety. Any change, modification or editing is strictly prohibited without the written permission of the author.
Table of Contents
1. INTRODUCTION............................................................................................................................................ 3 2. PUBLISHED SPECIFICATIONS ................................................................................................................... 5 3. INPUT AND OUTPUT INTERFACE ............................................................................................................. 6 4. MEASUREMENTS.......................................................................................................................................... 8 5. SCHEMATIC................................................................................................................................................. 12 6. PARTS LIST .................................................................................................................................................. 16 7. IMAGE FILES............................................................................................................................................... 20 8. REFERENCES............................................................................................................................................... 21
1. Introduction
1.1 Scope
This document provides technical details of the MSD-6A ignition. Most of this information is electrical in nature, based on actual measurements and the schematic of my unit (reversed engineered). I am in no way affiliated with the makers of the MSD products (Autotronic Controls Corp.).
1.2 General
Autotronic Controls offers a wide range of MSD ignitions. This report focuses on the model MSD-6A which is their ignition for "street and race" applications. The various MSD-6A models are described in Table 1. The MSD-6T models are also listed as they are electrically identical. The are minor differences between the ignitions designed for 8 cylinder applications and those designed for 4 and 6 cylinder applications.
Model
Application
Features
High Performance - Street/Race High RPM Race, 4 & 6 Cylinder High Performance - Circle Track
Standard model, 8 cylinder. Same as 6200, for 4&6 cylinder. Heavy duty, rev limiter interface, 8 cylinder. Same as 6400, for 4&6 cylinder.
MSD-6T
6446
2. Published Specifications
Table 2 MSD-6A Published Specifications Parameter Specification (1989-1990 Catalog) [1] +12 VDC, negative ground Specification (from web page, March 1997) [4] +10 to +18 VDC (full power) "will run down to 5 volts" Current Requirements Voltage Output, Primary Voltage Output, Secondary 10 A at 10,000 RPM 450 volts 40 kV (stock coil) 45 kV (Blaster coil) RPM Range Energy Output Max Multi-Spark Duration Weight and Size 10,000 RPM (8 cylinder) 600 mJ per sequence 20 deg crankshaft rotation 2.75 lbs; 8L, 3.5W, 2.25H 470 volts 110 mJ per spark 20 deg crankshaft rotation -
Operating Voltage
3.3 Output to Coil Primary and Ground Return (Orange and Black Wires)
The orange wire connects to positive terminal of the coil primary. The black wire connects to the coil negative terminal, and is the return path. The black wire is connected to the large black wire in the unit (ground).
magnetic pickup, the voltage will go negative to some max value, then swing positive. It will pass through 0V as the rotor is exactly lined up with the pickup (this is where you want the ignition to fire); the voltage will continue to go positive to some max value, and then return to 0V as the rotor rotates away from the pickup. It is the negative to positive transition that you want as the trigger reference. If the wires are reversed so that the signal goes positive first, the unit will trigger early (as the rotor approaches the pickup). This will cause early timing. Even worse, the trigger point will change depending on RPM, as higher RPM will create higher voltages. This is illustrated in Figure 1.
Voltage
Time
Trigger point far from ideal and changes with engine speed. INCORRECT!
Trigger point very close to ideal for both slow and fast engine speed. CORRECT
4. MEASUREMENTS
The following measurements were performed in order to verify the published specifications.
Table 3 Multiple Sparks vs. Input Frequency (engine RPM) Measured Data - Model 6200 Input Frequency (Hz) 10 12 15 18 24 31 39 55 85 170
1
Equivalent Engine Speed (RPM)1 4 cylinder 300 360 450 540 720 930 1170 1650 2550 5100 6 cylinder 200 240 300 360 540 620 780 1100 1700 3400 8 cylinder 150 180 225 270 360 465 585 825 1275 2550
Number of Discharges 10 9 8 7 6 5 4 3 2 1
Spark Duration 2 8 cylinder (deg) 8.1 8.6 9.5 9.7 10.8 11.2 10.5 9.9 7.7 n/a
The 4 and 6 cylinder engine speeds are listed for reference only. The model 6200 is designed for 8 cylinder applications. The engine speed is based on a four stroke engine and is calculated as follows: Engine speed (RPM) = (120 * freq) / (number of cylinders).
The spark duration is defined as the time interval from the first to the last spark in a multiple spark discharge sequence, based on a time interval of 1 mS between sparks. The spark duration is calculated as follows: Duration (deg) = 360 * (Number of sparks - 1) * (interval between sparks) / (period of one revolution) Duration (deg) = 360 * (Number of sparks - 1) * (1 mS) * (engine RPM) / 60
4.3 Energy
The capacitor that discharges into the coil is 1 uF, rated at 400V. Apparently the 400V rating is conservative since it is being exceeded by 100V based on my measurements. At 500V, the energy stored in the capacitor is 125 mJ, calculated with the following equation.
E=
1 CV 2 2
The spec listed in the 1989-1990 catalog [1] is 600 mJ which is more than my calculation. It appears that this spec applies to the sum of all multiple discharges. If this is the case, then it will depend on engine RPM, varying from 1250 mJ (10 discharges) to 125 mJ (one discharge) as RPM increases. This is clarified by the MSD web page [4] which states, All sparks, including each multiple spark, is 110 milliJoules of spark energy.
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Table 4 Tachometer Output Duty Cycle vs. Input Frequency Measured Data - Model 6200 Input Frequency (Hz) 10 20 50 100 200 400
1
Tachometer Output Duty Cycle (%) 1 10.7 14.7 18.0 19.6 20.6 22.3
The duty cycle (%) is defined as the time that the signal is at +12V relative to the period of the signal.
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5. Schematic
12
VCC1
R1 40 5W
MECHANICAL POINTS
POINTS WHITE WIRE (16 AWG)
VCC3 R3 1M
D1 1N914 C2 0.002
MAGNETIC PICKUP
M_PLUS VIOLET WIRE (16 AWG) C1 470 PF 1KV M_MINUS GREEN WIRE (16 AWG)
R6 39K
C5 220 PF
VCC1
VCC3
D15 1N4001
1A 50V
C11 33 25V
+ C4 4.7 25V
A
Date:
1.0 1
of
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R42 2.2K
TACHOMETER OUTPUT
TACH YELLOW WIRE (16 AWG)
R43 10K
VCC2
VCC3 R26 30K Q12 MPS2907 R22 10K R21 10K R25 1.3K Q9 MPS2222 Q10 MPS2222 R28 10K Q11 MPSA06 C10 0.047 63V R29 10K D4 1N4001 50V 1A R30 1K Q13 MJE520 VTRIG
R20 2.2K R9 30K R10 4.7K C6 0.01 D3 1N914 R14 2.2K Q7 MPS2907 R19 10K
C9 0.01
R24 10K
R16 33K
Q2 MPS2222 V1
Q3 MPS2222
R13 100K
Q4 MPS2222
R12 100
R15 10K
R18 10K
R27 10K
D14 1N914
R45 10K
TIMING CIRCUITS
Title
A
Date:
1.0 2
of
14
IGNITION COIL
MAIN RETURN
GROUND BLACK WIRE (12 AWG) CHASSIS GROUND (Q15 AND Q16 CASE) SIGNAL GROUND VTRIG
R31 10
D5 1N4001
50V 1A
R32 200
R33 100
Title
A
Date:
1.0 3
of
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6. Parts List
Table 5 Transistors
Ref Desig. Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q13 Q14 Q15 Q16 Q17 Q18 Part Number MPS2907 MPS2222 MPS2222 MPS2222 MPS2222 MPS2222 MPS2907 MPS2222 MPS2222 MPS2222 MPSA06 MPS2907 MJE520 MJE3055 2N5884 2N5884 MPS2222 MJE520 Case Style TO-92 TO-92 TO-92 TO-92 TO-92 TO-92 TO-92 TO-92 TO-92 TO-92 TO-92 TO-92 TO-126 TO-127 TO-3 TO-3 TO-92 TO-126
Polarity PNP NPN NPN NPN NPN NPN PNP NPN NPN NPN NPN PNP NPN NPN PNP PNP NPN NPN
Manuf. MOT MOT MOT MOT MOT MOT MOT MOT MOT MOT MOT MOT SGS MOT SGS SGS MOT SGS
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Table 6 Diodes
Ref Desig. D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 SCR1 Part Number 1N914 1N5231B 1N914 1N4001 1N4001 GP30K P600J GP15K GP15K 1N5940B 1N4001 1N4001 1N4160 1N914 1N4001 S2600M Wattage (watts) 0.5 1 1 Current (amps) 1 1 3 6 1.5 1.5 1 1 1 Part Marking
Type Switch Zener Switch Rect. Rect. Rect. Rect. Rect. Rect. Zener Rect. Rect. Zener Switch Rect. SCR
5231B 1N4001 1N4001 GP30K GI 8732 P600J GI 8705 GP15K GI 8724 1N5940B 1N4001 1N4001
Part Description Fusible link, approximately 0.4 inches of 28 or 30 AWG wire. Choke, toroid, 35 turns, 20 or 22 AWG enameled wire Transformer, "MSD6A WABASH 4946 524 8730"
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Table 8 Capacitors
Ref Desig. C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 Part Color tan tan tan orange tan green orange green green red tan red green tan red yellow blue
Value 470 pF 0.002 uF 470 pF 4.7 uF 220 pF 0.01 uF 2.2 uF 0.01 uF 0.01 uF 0.047 uF 33 uF 0.1 uF 0.01 uF 0.01 uF 1 uF 4700 pF 0.1 uF
Tol. (%) 5 10 5 -
Type Disk Disk Disk Tant. Disk Disk Tant. Disk Disk Elec. Disk Disk Ceramic
Part Marking 470K Z5F .002K X5F 470K Z5F 220K .01M Y5P .01M Y5P Y5P WIMA WIMA Y5P .01K Z5P WIMA MKP10 4700 WIMA 104M
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Table 9 Resistors
Ref Desig. R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R20 R21 R22 R23 R24 R25 R26 R27 R28 R29 R30 R31 R32 R33 R34 R35 R36 R37 R38 R39 R40 R41 R42 R43 R44 R45 R46 Value (ohms) 40 10K 1M 47K 100K 39K 47K 120 30K 4.7K 4.7K 100 100K 2.2K 10K 33K 8.2K 10K 10K 2.2K 10K 10K 10K 10K 1.3K 30K 10K 10K 10K 1K 10 200 100 5 47 100 0.1 0.1 10 10 270 2.2K 10K 10 10K 2.2M Tol. (%) 5 5 5 5 5 5 5 10 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 10 10 5 5 10 5 5 5 5 10 Wattage (watts) 5 0.5 0.25 0.25 0.25 0.25 0.25 1 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 5 0.5 0.25 1 1 0.5 0.5 1 0.25 0.25 0.25 0.25 0.5 Type WW CC WW CC CC CC CC CC Part Marking PW5 PW5 -
Abbreviations: CC = carbon composition; WW = wire wound. All other types are probably carbon film.
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7. Image Files
Color image files (jpeg format) of the printed wiring board are available from the author as listed in Table 10. They were generated by scanning color photographs of the sample unit. The a and b versions are identical except for the resolution. Hopefully these files will be posted in the same location as this document file.
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8. References
[1]
MSD Ignition 1989-90 Catalog, catalog PN 9600, published by Autotronic Controls Corp., 1490 Henry Brennan Drive, El Paso, TX, 79936, USA, (800) 392-2842. WWW page at Internet address http://www.msdignition.com/ Summit Racing Equipment, P.O. Box 909, Akron, OH 44309-0909, USA, (800) 230-3030. Mail order supplier. WWW page at Internet address http://www.summitracing.com/ Jeg High Performance, 751 East 11th Avenue, Columbus, OH, 43211, (800) 345-4545. Mail s order supplier. WWW page at Internet address http://www.jegs.com/ MSD Ignition web page, Internet address http://www.msdignition.com. Multiple Spark Discharge Circuitry, United States Patent 3,926,165, December 16, 1975. Inventor: James Walter Merrick. Assignee: Autotronic Controls Corporation. Multiple Spark Discharge Circuitry, United States Patent 4,131,100, December 26, 1978. Inventor: James W. Merrick. Assignee: Autotronic Controls, Corp.
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