Turbo Services

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 Turbo Services

The Turbomachinery Service Center

for
South East Asia !

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Turbo Services Turbo Services

PT. Sulzer Hickham Indonesia

Teamed up to become the

global independent service force

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 Turbo Services

Turbo Services

- Global
- Independent
- Comprehensive services
- Broad equipment knowledge
- Technically advanced
- Continuously innovative

Our goal is to assist you in fulfilling

your rotating equipment needs

We have always pushed the boundaries of

repair capabilities and we will continue to do so!
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Sulzer Turbo Services’ Organisation Turbo Services

• Sulzer founded in 1834, is a pioneer in the field of

rotating equipment. Listed on the Swiss stock exchange.

Sulzer
Turbo Services
Founded: 2000 Headquarters:
Winterthur, Switzerland

Sulzer Enpro Sulzer Hickham Sulzer Elbar B.V. Sulzer Hickham Indonesia
New Orleans Industries Inc. Lomm Jakarta
Louisiana, USA La Porte The Netherlands Indonesia
Founded: 1982 Texas, USA Founded: 1973 Founded: 1994
Founded: 1972
Sulzer Repco
Rotterdam
The Netherlands
Founded: 1985

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STS Organization Turbo Services

Sulzer Turbo Services

____________________________
Peter Alexander*

Marketing &
Finance & Controlling Communication
___________________ ___________________
Richard Müller* Sue Hudson

Global Human
Business Development Resources
___________________ ___________________
Shaun West* Roland Baumberger*

Sulzer PT Sulzer
Hickham Inc Sulzer Enpro Inc Sulzer Elbar B.V. Sulzer Repco B.V. Hickham Ind.
________________ ________________ ________________ ________________ ________________
Darayus Pardivala* James Davies Kenny MacKenzie* Aldert Looman Nathan Self*

* Sulzer TS Management Team

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STS Organization Turbo Services

Sulzer Turbo Services

Finance & Controlling Peter Alexander* Marketing & Administration
Richard Mueller* Sue Hudson

Global Human Resources

Business Development Roland Baumberger*

Sulzer Hickham Inc. Sulzer Enpro Inc. Sulzer Elbar B.V. Sulzer Repco B.V. PT. Sulzer Hickham
Darayus Pardivala* James Davies Kenneth MacKenzie* Aldert F. Looman Nathan Self*

Sales
Rotating Operations & Jan Hermans
Sales & Marketing General Manager Sales & Marketing
Engineering
Allen Thornton Ken Farmer Aldert F. Looman Sudianta Suhardja
Airfoil Repair / BU1
Stijn Pietersen
Bus.Devel. & Cust.Service Product Operations Sales Production & Operation
Barney McLaughlin Sal Baio Combust. Parts / BU2 Jan Hermans Walter Leimgruber
Ellis Klompers a.i.
Operations I Recip. Operations Rotorshop/Field Serv./BU3 Engineering
Alan Atkinson Randy Poteet Jaques Brouwer Mgr. Sales Repco K. Agus Susena
Henk vd Berg Gijs Uit Beijerse
Operations II HRM & Administration HR
New Parts Mfg / BU4
Billy Coleman Shy Ayres Finance/Contr./Adm. Yus Holungo
Gerrit Veenstra
Richerd Renders
Engneering & Tech Svcs Finance, Controlling Mgr. CS & Logistics Finance & Accounting
John East Aaron Tackett Ellis Klompers Nani Lukman
Mgr. Accounting Repco
Technical Director
Johan IJpelaar
Finance, Contr., HR, IT Sjef Mattheij
Scott Fahey
HRM
Robert van der Zanden
ERP System
Glenn Doerksen Finance & Administration
Richard Renders * Sulzer TS Management Team
Logistics
Sulzer TS Oceania Austr.
John Babb
Berend van Zanten
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Facility Sites Turbo Services

Turbo Services

PT. Sulzer Hickham Indonesia

Sulzer Turbo Services:

meeting your rotating equipment needs worldwide
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TSID Organization Chart Turbo Services

Pres. Director
Nathan C. Self
Executive Secr.
Retno Sujono

VP Director GM Sales Director

(Prod & Ops) Sudianta Suhardja (Engineering)
Walter J. Leimgruber* K. Agus Susena

Mgr. Production Mgr. HR Mgr. Contracts Mgr. Finance & Acct.

Matsaid B.R (a.i) Yus Holungo M. Slamet Nani Lukman

Mgr. Field Service

R. Iman Sigit
Tech. Advisor Area Sales Mgr. Supervisor F & A Project Coordinator
Vacant Michael Surjawan S. Soemantri W. Vacant

QC Insp. Spv
Dakhirun Area Sales Mgr. Sr. Shop Engineer
ISO & QESH Coord. Marlon Kipuw Hepy Hanipa
Yeffi Akhispen
IT Head Area Sales Mgr. Eng. Technician
Eri Jauhari M. Sidharta Sonny Suyitno

Ast. Mgr. Purchasing

Didy Teguh
Ast. Mgr. Mat. & Log.
As of 01.04.07
Heru Subagyo

* Also ISO & QESH Representative

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PT. Sulzer Hickham Indonesia Turbo Services

Range of Equipment Services

• Steam Turbines 1 - 600 MW

• Gas Turbines 10 - 250 MW
• Turbo Compressors Axial & Centrifugal
• Screw Compressors Dry Process screws
• Expanders Hot & Cryogenic
• Engineered Pumps API & ASME
• Related Rotating Equipment

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Typical Services Turbo Services

• Full Inspection Services (Visual, Dimensional, NDT)

• Rotor Disassembly & Reassembly
• Rotor + Stator Reblading
• Rotor Balancing (Low Speed Dynamic)
Cap. 2.5 - 18 Tons
• Seal Repair & Replacement
• Dimensional Restoration Journals & Seal Areas
• HVOF Coating
• Rotor Weld Repairs
• Casing Weld Repairs
• Line Boring
• Complete Rebuild
• Unit Relocations
• Failure Analysis
• Engineering Services
• Parts Manufacturing
• Field Services
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Key Figures Turbo Services

„ Land 13,440 m2
„ Start Commercial Operation October 1995
„ Personnel Headcount Feb 2006 105 coworkers

• Administration 750 m2
• Primary Shop 1,500 m2
• Big Bay Assembly Shop 1,200 m2
• Engineering & Shop Offices 1,200 m2
• Cleaning & Coating Shop 560 m2
Total 4,010 m2

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Key Figures Turbo Services

• Overhead Cranes 50 / 5 + 60 / 20 + 25 / 5 Ton

• Balancing 2.5 up to 75 tons
• Machining:
• Horizontal 3,800 mm swing x 10,000 mm
• Vertical Ø 2,000 mm x 1,600 mm
• Milling Horizontal 3,000 x 2,100 mm table ; 20 Ton
• Grinding Ø 400 x 3,000 mm
• Drilling 1,000 x 1,700 mm table;1,600 mm
• Welding SMAW / MIG / Pulse MIG / TIG/ SAW
• Thermal Spray Coating HVOF (High Velocity Oxygen Fuel)
• NDT Magnaglo, Zyglo, UT, Eddy Current
• CAD Turbo Doc.
• Rotor Vertical Stacking Pit 9,000 mm height, Ø 4,000 mm

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Our Customers Turbo Services

TNBG

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Equipment Experience
Turbo Services

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Principle of Partnership Turbo Services

Benefit Sharing
Establish Common Goals

Seamless Integration
for complete service
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Integrated Services
Turbo Services

Field Technical
Services Services

Maintenance
Concept

Spare Parts Engineering

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Service Contracts Turbo Services

Competition Consistency

Administration Histories

Benefits
Spares and Upgrades
Goals

Time Warranties

Quality Costs

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Warranty Principles
Turbo Services

► Forward Looking
-Balanced Partnership

► Industry Standard,
-Meet or Exceed OEM

► We Stand By Our Service,

- Parts
- Labor

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Our Facility
Turbo Services

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Our People
Turbo Services

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Our Goals Turbo Services

Y QU
T A
E

L
F

IT
SA

Y Y
P
R

T
O
D
I

U C T I V

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Core Shop Facilities Turbo Services

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Horizontal Line Boring Turbo Services

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Big Bay Facility Turbo Services

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Inspection Services Turbo Services

Refinery Steam Turbine

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Large Rotor Capacity Turbo Services

65 MW Steam Turbine

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Critical Utility Equipment Turbo Services

100 MW Gas Turbine

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Heavy Equipment Machining Turbo Services

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Re-blading Work Turbo Services

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Balancing Turbo Services

Petrochemical Plant Compressor

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Complete Unit Overhauls Turbo Services

Refinery Compressor Drive Steam Turbine

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Steam Turbine Reblading Turbo Services

Mechanical Drive Steam Turbine

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HVOF Coating Turbo Services

Pump Shaft Bearing Journal Coating

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GT Component Repair Turbo Services

Fr-5 Gas Turbine Components

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Reverse Engineering Turbo Services

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New Components from Reverse Engineering Turbo Services

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In-Shop Unit Assembly Turbo Services

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Field Services Turbo Services

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Project Reference Turbo Services

PETROCHEMICAL
YEAR PLANT SCOPE OF WORK CLIENT
1997 Balikpapan, Indonesia Repair S/T Rotor GE KT 302B EPT Balikpapan

1997 Dumai, Indonesia Repair S/T Rotor Elliott Ebara 212 PT2 Pertamina Dumai

1998 Gresik, Indonesia Repair Compressor Rotor Hitachi Petrokimia Gresik

1999 Gresik, Indonesia Repair S/T Rotor Mitsubishi 105 JT Petrokimia Gresik

1999 Cilacap, Indonesia Reblading S/T Rotor Turbodyne 051G-102T EPT Cilacap

2000 Cilacap, Indonesia Reblading S/T Rotor Turbodyne 051G-103T EPT Cilacap
2000 Balikpapan, Indonesia Repair S/T Rotor English Electric TG 3 EPT Balikpapan

2001 Cilacap, Indonesia Reblading S/T Rotor Elliott 51G3T Pertamina Cilacap

2001 Balikpapan, Indonesia Repair Terry S/T Rotor, Casing & Diaphragm Pertamina Balikpapan

2001 Aceh, Indonesia Field Service Turn Around Exxon Mobil Oil Ind.

2001 Citeureup, Indonesia S/T Rotor Overhaul ABB/Alsthom PK 2214 PT. Indocement

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TSID Experiences in GT Repair Turbo Services

NO TYPE / MODEL QTY SCOPE OF WORK

Complete refurbishment including rotor repair, casing repair/thermal

1 GE Frame 5 Series 20
block, hot gas component parts & maintenance contract.
Complete refurbishment including rotor repair, casing repair/thermal
2 GE Frame 6 Series 5
block, hot gas component parts.

3 GE Frame 7 Series 4 Inspection, unstack, restack, reblade and balancing

4 GE Frame 9 Series 6 Turbine rotor repair including weld repair AFT journal and casing repair

Rotor repair including manufacturing locking HW, rotor installation and

5 Siemens V 94.2 5
field balancing.

6 ABB 13 DM 1 Complete rotor repair including rotor installation and field balancing.

7 ABB 13E1 1 Supply complete compressor blades

Complete refurbishment including rotor repair, casing repair/thermal

8 Westinghouse W 191 2
block and unit installation

9 Westinghouse W251B 3 Complete rotor repair and casing repair

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Project Reference Turbo Services

PETROCHEMICAL

YEAR PLANT SCOPE OF WORK CLIENT

2002 Plaju, Indonesia Repair S/T Rotor & Stator Mitsui 3211 JT Pertamina Plaju

2002 Plaju, Indonesia Repair S/T Rotor & Stator Mitsui 3211 JT Pertamina Plaju

2002 Cilegon, Indonesia Repair GT Component GE Frame 6 PT. Chandra Asri

2002 Balikpapan, Indonesia Repair Compressor Rotor Dresser Clark K301B Pertamina Balikpapan

2002 Cilacap, Indonesia Reblading S/T Rotor Turbodyne 20 MW Pertamina Cilacap

2003 Cilegon, Indonesia Recondition Comb.Parts of GT Generator GE PT. Chandra Asri

2003 Medan, Indonesia Major Overhaul & Commissioning S/T SGP PT. Toba Pulp Lestari

2003 Bontang, Indonesia Repair & Reblading S/T Rotor Turbodyne 12.5 MW PT. BADAK NGL

2004 Bontang, Indonesia Overhaul ST Generator Peter Brotherhood Kaltim Prima Coal

2004 Cilegon, Indonesia Repair & Reblading S/T Rotor Siemens PT. Chandra Asri

2005 Japan Repair S/T Rotor Toshiba 200 MW Toshiba Corporation

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Project Reference Turbo Services

POWER PLANT

YEAR PLANT SCOPE OF WORK CLIENT

1998 Purwakarta, Indonesia Contract Maintenance Services GT John Brown Frame 5 Tatajabar
Sejahtera
1998 Pulogadung, Refurbishment GT Rotor John Brown Frame 5 Indonesia Power
Indonesia
1999 Kamojang, Indonesia Overhaul S/T Mitsubishi 30 MW Indonesia Power

1999 Medan, Indonesia Repair & Major Overhaul GT Siemens V94-2 PLN Belawan

2000 Cilacap, Indonesia Repair & Reblading GT Rotor Westinghouse 251 Indonesia Power

2001 Myanmar Gas Turbine Overhaul Alsthom Frame 6 JEL Singapore

2002 TNBG, Malaysia Repair GT Component ABB/Alsthom GT-13DM Malaysia

2002 Malaysia Gas Turbine Overhaul GE Frame 5P REMACO,

Malaysia
2003 Cilacap, Indonesia Repair & Reblading GT W-251 Indonesia Power

2003 East Java, Indonesia Repair BFW Pump Ingersoll Rand 75CHTA-4 PowerGen

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Project Reference Turbo Services

POWER PLANT
YEAR PLANT SCOPE OF WORK CLIENT

2003 Suralaya, Indonesia Repair & Machining LP & HP S/T Mitsubishi 600 MW Indonesia Power

2003 Semarang, Indonesia Welding repair GT Rotor GE Frame 9 Indonesia Power

2004 Suralaya, Indonesia Repair & Reblading S/T Rotor Mitsubishi 400 MW Indonesia Power

2004 Cantho, Vietnam Repair of Rotor ; Casing & Major Overhaul Alsthom Cantho Power
PG 6551B Plant
2004 Mindanao, Philippines S/T Rotor & Diaphragm Mitsubishi 55 MW Marubeni

2004 Pauh Limo, Indonesia Repair & Reblading Rotor/Stator GT GE Alsthom PLN Kitlur
Frame 5 Sumbagsel
2004 Teluk Lembu, Repair & Major Overhaul GT Rotor Alsthom MS 5001 PLN Teluk Lembu
Indonesia
2005 Indralaya, Indonesia Repair GT Compressor Rotor GE Frame 7 Indonesia Power

2005 Ombilin, Indonesia Repair Shaft Generator GEC Alsthom by Coating PLN Kitlur
Sumbagsel
2005 Purwakarta, Indonesia GT Rotor Overhaul John Brown Frame 5 Tatajabar Sejahtera
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TSID Capabilities in GT Repair Turbo Services

Our experiences and capabilities in Gas Turbine Repair especially on

the large size machine is fully supported by:

ƒ trained and experienced people

ƒ complete facilities, fixtures and tooling with special design for handling
large size rotors.
ƒ know-how and proven experiences from our world wide sister
companies within STS group.
ƒ established supply chain for GT component parts from various supplier
in the world.

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Our Experiences Major Field Service Projects Turbo Services

TSID
NO. C U S TO M E R SERVICE OEM
REF
1. 80002 PLN Belawan, Medan, Indonesia Repair Gas Turbine SIEMENS V 94-2

PLN Keramasan, Palembang,

2. 80004 Repair Gas Turbine WESTINGHOUSE W 191
Indonesia

3. 80006 UBP Kamojang – Indonesia Power Repair Steam Turbine MITSUBISHI 30 MW

4. 80011 PT. Pupuk Kalimantan Timur Inspection Gas Turbine ALSTHOM Frame 6

5. 80017 PLTG Cilacap - Indonesia Power Repair Gas Turbine Unit 1 WESTINGHOUSE 251

Installation & Commissioning

6. 80037 PT. Duta Rendra Mulya BLOHM & VOSS KR 45 / 60
Steam Turbine

7. 80042 PT. Indocement Tunggal Perkasa Steam Turbine Overhaul ABB/ALSTHOM PK 2214

TNB Generation Sdn. Bhd. - Gas Turbine Rotor – Onsite

8. 80047 ALSTHOM/ABB GT 13
Malaysia Inspection

9. 80056 PT. Kertas Leces Overhaul S/T Generator Phase 1 CREUSOT LOIRE 6-7 MC 9E

Jurong Engineering Ltd. -

10. 80056 Field Service GE Frame 6
Singapore

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Our Experiences Major Field Service Projects Turbo Services

TSID
NO. C U S TO M E R SERVICE OEM
REF
11. 80066 PT. Semen Tonasa Repair Steam Turbine Rotor NANJING 25 MW

12. 80087 PT. Toba Pulp Lestari Turbine Overhaul SGP S 13 EG 60

13. 80091 PT. Indonesia Power - UBHAR Repair Compressor Blade Stator WESTINGHOUSE UNIT 1

Overhaul Steam Turbine Rotor &

14. 80109 PT. Kaltim Prima Coal PETER BROTHERHOOD TI-54015
Generator

15 80118 CNOOC SES B.V Major Inspection G/T Unit GE FRAME 5

16. 80122 CAN THO PP - Vietnam Field Work ALSTHOM PG 6551B

17. 80123 PLN Pauh Limo - Sumatera Repair Rotor/Stator Generator # 1 GE-ALSTHOM FRAME 5

18. 80127 PLN Belawan - Medan Repair Steam Turbine Rotor ABB UNIT # 3 – 65 MW

19. 80144 PT. Tatajabar Sejahtera Phase I Overhaul JOHN BROWN FRAME 5

20 80155 PLN Teluk Lembu Field Work for Gas Turbine # 1 ALSTHOM FRAME 5

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The Complete Service Center Turbo Services

9Extensive Facilities
9Driven to Success
9Field Services
9Solid Engineering
9Global Network

PT. Sulzer Hickham Indonesia

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 Turbo Services

The Turbomachinery Service Center

for
South East Asia !

Contact Data
PT. Sulzer Hickham Indonesia
Kawasan Industri Kota Bukit Indah
Blok AII KAV 1C-1D
Purwakarta, ID 41181
Tel: + 62-264 351-920
Fax:+ 62-264 351-143
E- Mail: pthickham@sulzer.com
Website: www.sulzerts.com

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