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ARTICLE IN PRESS

Radiation Physics and Chemistry 76 (2007) 1684–1687


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Effect of crystallinity on electrical properties of electron


beam irradiated LDPE and HDPE
F. Ziaiea,b,, M. Borhanic, G. Mirjalilib, M.A. Bolourizadehc
a
Material Research School, Nuclear Science & Technology Research Institute, P.O. Box 31485 498, Karaj, Iran
b
Radiation Applications Research School, Nuclear Science & Technology Research Institute, P.O. Box 89175 389, Yazd, Iran
c
Physics Department, Shahid Bahonar University, P.O. Box 76169 133, Kerman, Iran
Received 26 December 2006; accepted 28 January 2007

Abstract

Two sets of low-density polyethylene (LDPE) and high-density polyethylene (HDPE) sheets were prepared using warm press system.
Each set consisted of three subsets which were made in different cooling rate procedures: fast cooling with cassette; exposing in open air;
and exposing in 0 1C water, to investigate the crystallinity effects. The samples were irradiated with 10 MeV electron beam in the dose
range of 0–370 kGy using a Rhodotron accelerator system. The variation of electrical properties of all samples such as breakdown
voltage, surface and volume resistivity were measured and graphed against the dose values. The radiation induced cross-linking and
cooling procedure effects were investigated and compared in the obtained results.
r 2007 Elsevier Ltd. All rights reserved.

Keywords: Electrical properties; Breakdown voltage; Surface resistivity; Volume resistivity; Electron beam; Low-density polyethylene; High-density
polyethylene

1. Introduction Eichhorn, 1983; Karasz, 1972). In this work, attention


has been focused on the study of crystallinity effects on
Solid insulation is usually extruded on to the conductor, the electrical properties of LDPE and HDPE irradiated
using many different materials including low-density by 10 MeV electron beam. It could be of industrial
polyethylene (LDPE), high-density polyethylene (HDPE), importance to know which cooling rate procedure is most
cross-linked polyethylene, or ethylene propylene copoly- efficient to develop the electrical properties of an insulator
mer (EPR). Polyethylene is used as an insulation material and what irradiation doses are most suitable in the related
for wires and cables because of its excellent electrical application.
properties. The radiation cross-linking of LDPE irradiated
under 5 and 10 MeV electron beams at a wide range of dose 2. Experimental
was previously investigated (Mateev et al.,1996; Mateev
and Karageorgiev, 1998). The effects of high-energy 2.1. Materials
electron beam on mechanical and thermal properties of
LDPE have been reported as well (Gheysari et al., 2001). Two sets of low and high-density polyethylenes, LDPE
Polymers are used in many electrical applications, 0075 and HDPE 3840 with densities of 0.92 and 0.94 g/cm3,
often as primary electrical insulation. The electrical respectively, were supplied by Bandar Imam Petrochemical
properties of polymers must be understood and taken into Company and were used in this investigation.
account for many different applications (Von Hippel, 1954,
1966; Whitehead, 1951; Frohlich, 1950; Bartnikas and 2.2. Sample preparation and irradiation

Corresponding author. Tel.: +98 261 4411100; fax: +98 261 4464056. The samples were prepared in a sheet form with
E-mail address: fziaie@yahoo.com (F. Ziaie). 270.1 mm thickness using the warm press system. The

0969-806X/$ - see front matter r 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.radphyschem.2007.01.011
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F. Ziaie et al. / Radiation Physics and Chemistry 76 (2007) 1684–1687 1685

samples were irradiated with doses varying from 20 to arranged spherulites when cooled from the melt. When a
370 kGy with a constant dose rate. The irradiation was polymer is cooled from the melt, the lamellae grow radially
performed using the Rhodotron-type electron accelerator from a central nucleus to form microscopic units called
machine, TT200 model, using 10 MeV electron beam with a spherulites whose morphology depends on process vari-
maximum of 8 mA beam current. ables such as temperature, cooling rate, pressure and
additives. It means that in slow cooling rate, a high
2.3. Electrical breakdown crystallinity percentage occurs. Therefore, the cooling at
once in 0 1C water, step by step using warm press system
Electrical breakdown occurs when the applied voltage cassette, and naturally in open air at room temperature,
can no longer be maintained across the material in a stable causes the PE samples to have low, medium and high
fashion without excessive flow of current and physical percentage of crystallinity, respectively.
disruption. Failure of a material, due to the application of
a voltage stress is called voltage breakdown, and the 3.2. Influence on electrical properties
voltage gradient at failure is called the dielectric strength or
electric strength and is usually expressed in kV/mm. The Figs. 2 and 3 show the variations of surface and volume
type of breakdown investigated in this work was intrinsic resistances as a function of irradiation dose for the three
breakdown which is defined by the characteristics of the sets of samples prepared in different cooling rate proce-
material itself in pure and defect-free form under test dures. In all three cases, no considerable variations were
conditions which produce breakdown at the highest seen due to the radiation dose increase. But, the cooling
voltage. A Dielectric Rigidity system, P/N 6135.053, made rate has a significant role in variation of resistance. The
by CEAST Company, Italy, is used for determining the fluctuations in results are probably due to the sensitivity of
breakdown voltage of the samples (ASTM D149-97a, Tera-ohm-meter apparatus which causes a considerable
2004). uncertainty to occur during the resistance measurements.
Numerous studies show that under voltage constraint
2.4. Resistance the PE is crossed by a low current which could be due to
several origins such as dipole orientation, etc. Although PE
Insulation resistance is defined as the DC resistance of a is a non-polar polymer, this situation can be encountered in
material or device measured between electrodes or con- the case of oxidation of PE or additives. This current
ductors. Insulation resistance is a combination of surface depends on several factors which relate to morphology. In
and volume resistance. The unit resistance, volume fact, cross-linking is a process occurring in the amorphous
resistivity and surface resistivity are calculated from region. Therefore, the higher the amorphous ratio, the
measurements with electrode arrangements shown in Fig. more the cross-linking percentage and it leads to an
1. The guard electrode B minimizes surface resistance in the increase in the molecular weight of the PE. Authors show
measurement of volume resistance (Fig. 1a), and volume that an increase in molecular weight leads to an increase in
resistance in the measurement of surface resistance (Fig. resistance (Kolesov, 1980). Moreover, it can be also due to
1b). A Tera-ohm-meter system, P/N 6148.000, made by limiting the orientations of carbonyl dipoles in PE which
CEAST Company, Italy, is used for determining the were induced by radiation.
breakdown voltage of the samples (ASTM D257-99, 2005). Fig. 4 shows the dielectric strength of LDPE and HDPE
versus radiation doses for the samples made in different
3. Results and discussion cooling rates. In all cases, it is observed that the breakdown
voltage does not vary a lot with increasing absorbed dose.
3.1. Cooling procedures As it is mentioned, one of the important factors which
affect the electrical properties is the morphological state of
The PE sheet preparations were made via three different polymers. Another study on PE describes the influence of
cooling rate procedures. In fact, PE is a semi-crystalline molecular weight on morphological properties, and the
polymer composed of lamellar crystals, which are typically consequences on electrical properties (Kolesov, 1980).

Fig. 1. Scheme of the electrode arrangements in resistance measurement system: (a) volume and (b) surface.
ARTICLE IN PRESS
1686 F. Ziaie et al. / Radiation Physics and Chemistry 76 (2007) 1684–1687

Surface Resistance (1012 ohm)


50

Surface Resistance (1012 ohm)


40
40
30
30
20
20
0°C Water
10 Cst 10 0°C Water
Air Cst
Air
0 0
0 100 200 300 400 0 100 200 300 400
Dose (kGy) Dose (kGy)

Fig. 2. Surface resistance variation versus absorbed dose, (a) for LDPE and (b) for HDPE. (the error bars are close to each other for all the three sets
of results).

Volume Resistance (1012ohm)


Volume Resistance (1012ohm)

250 250
0°C Water 0°C Water
Cst Cst
200 Air 200 Air

150 150

100 100

50 50

0 0
0 100 200 300 400 0 100 200 300 400
Dose (kGy) Dose (kGy)

Fig. 3. Volume resistance variation versus absorbed dose, (a) for LDPE and (b) for HDPE. (the error bars are close to each other for all the three sets
of results).

a b
Dielectric Strength (KV/mm)

Dielectric Strength (KV/mm)

40 40
35 35
30 30
25 25
20 20 W
W
15 15 CASS
CASS
10 10 A
A
5 5
0 0
0 50 100 150 200 250 300 350 400 0 50 100 150 200 250 300 350 400
Dose(KGy) Dose (KGy)

Fig. 4. Dielectric strength variation versus absorbed dose, (a) for LDPE and (b) for HDPE (the error bars are close to each other for all the three sets
of results).

Since the irradiation changes the polymer network, it of the charge carriers and finally decreases the breakdown
changes the morphological state of the polymer. An increase (Chen et al., 1995). Our assumption is that the above
in the radiation dose leads to an increase in the degree of discussion shows opposite behaviors, so that, it may be
cross-linking in amorphous area which may barrels to prevent concluded that the irradiation dose does not have much of an
the electric breakdown path and thus increases breakdown effect on the breakdown voltage variation.
stress (Okashita et al., 1998). On the other hand, the increase The assumption about the crystallinity ratio is that
in radiation dose increases the chain scission of PE that leads an increase in the crystallinity decreases the dielectric
to decrease in the breakdown, and it increases the oxidation strength due to increase in the amorphous–crystalline
degree of PE which leads to an increase in the carbonyl boundary regions, but it also is parallel to decreasing the
groups and trap centers. So, it causes to increase the mobility amorphous ratio and decreasing the dielectric strength due
ARTICLE IN PRESS
F. Ziaie et al. / Radiation Physics and Chemistry 76 (2007) 1684–1687 1687

to increasing the density (Kolesov, 1980). Thus, overall the ASTM D257-99, 2005. Standard test method for DC resistance or
dielectric strength variations are not considerable. conductance of insulating materials.
Bartnikas, R., Eichhorn, R.M. (Eds.), 1983. Electrical properties of solid
insulating materials. Molecular structure and electrical behavior,
4. Conclusion ASTM STP 783, American Society for Testing and Materials,
Philadelphia; Bradwell, A. (Ed.), Electrical Insulation. Peter Peregri-
Measurement of the surface and volume resistance and the nus, Ltd., London, 1983.
dielectric strength in different crystallinity ratios and different Chen, G., Banford, H.M., Davies, A.E., 1995. Effect of gamma-
electron beam radiation doses were carried out for LDPE and irradiation on electrical breakdown stress of LDPE. In: Proceedings
of IEEE fifthth International Conference on Conduction and Break-
HDPE materials and led to the following conclusions: down in Solid Dielectrics, pp. 556–560.
Frohlich, H., 1950. Theory of Dielectrics. Clarendan Press, Oxford, HK,
1. Increasing the irradiation dose does not change the pp. 5–244.
surface and volume resistance of the 10 MeV electron Gheysari, D., Behjat, A., Hadji-Saeid, M., 2001. The effects of high-energy
beam irradiated LDPE and HDPE samples. electron beam on mechanical and thermal properties of LDPE and
HDPE. Eur. Polym. J. 37, 295–302.
2. Increasing the crystallinity ratio leads to a decrease in Karasz, F.E. (Ed.), 1972. Dielectric Properties of Polymers. Plenum Press,
the surface and volume resistance of the 10 MeV New York.
electron beam irradiated LDPE and HDPE samples. Kolesov, S.N., 1980. The influence of morphology on the electric
3. Increasing the radiation dose does not change the strength of polymer insulation. IEEE Trans. Electr. Insul. 15,
382–388.
dielectric strength considerably.
Mateev, M., Karageorgiev, S., 1998. The effect of electron beam
4. Variation of crystallinity ratio does not affect the irradiation and content of EVA upon the gel-forming processes in
dielectric strength. LDPE–EVA films. Radiat. Phys. Chem. 51 (2), 205–206.
Mateev, M., Karageorgiev, S., Atanasova, B., 1996. Gel–sol analysis of
the effect of electron beam irradiation on the macromolecular structure
Acknowledgments and cross-linking parameters in low density polyethylene films. Radiat.
Phys. Chem. 48 (4), 437–442.
Okashita, M., Yamaguchi, M., Fujita, M., Shitate, H., Wang, S., Shiono,
The authors would like to thank Mr. A. Shamekhi and T., 1998. Relationship between impulse breakdown and morpho-
other experts of polymer and dosimetry laboratories of the logy of polyethylene. In: Proceedings of 1998 International
Yazd Center. Symposium on Electrical Insulating Materials, Toyohashi, Japan,
September 27–30.
Von Hippel, A., 1954. Dielectric and Waves. Wiley, New York, pp. 3–103.
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The Technology Press of M.I.T., Wiley, New York.
ASTM D149-97a, 2004. Standard test method for dielectric breakdown Whitehead, S., 1951. Dielectric Breakdown of Solids. Oxford University
voltage and dielectric strength of solid electrical insulating materials at Press, Inc., New York.
commercial power frequencies.

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