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Case 2 When t|me 't' |s a d|screte var|ab|e
When Llme L Lakes Lhe values 1 2 3eLc Lhen Lhe LoLal
malnLenance cosL of Lhe machlne ln n years
1herefore ln Lhls case Lhe average cosL of Lhe machlne per year
durlng n years ls glven by
8uL A(n) ls mlnlmum for LhaL value of n for whlch
(An 1) 0 A (n)(3)
A(n) A(n + 1) A(n)
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lrom (2) A(n) ls mlnlmum for value of n for whlch
A(n) 0 and A(n 1) 0
le
and
or
and
lrom (4) we conclude LhaL
1uo noL replace lf Lhe nexL years malnLenance cosL ls less Lhan
Lhe prevlous years average LoLal cosL
28eplace lf Lhe nexL years malnLenance cosL ls greaLer Lhan Lhe
prevlous years average LoLal cosL
A Machlne ls conLlnued up Lo Lhe Llme Lhe average cosL per year
(lncludlng cosL of Lhe new machlne malnLenance cosL eLc) of Lhe
machlne decrease and ls replaced aL Lhe Llme when lLs cosL beglns Lo
lncrease
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ata co||ect|on and ana|ys|s
We have collecLed Lhe daLa
1oLal number of sysLem 60 [ 8s18000 per sysLem
urchased on 30
Lh
!uly 2006
SysLem ConflguraLlon C81 MonlLor 13''
8AM
Pard dlsk
uvu
MoLher board
keyboard
Mouse
Labor cost
1wo CompuLer ALLendanL wlLh salary 8s4000 each
1wo Lab AsslsLanL wlLh salary 8s 6000 each
1oLal Labor cosL of year
(4000L2+6000L2) L 12
8s 2 40000
@ota| e|ectr|c|ty cost |n one year
Cne sysLem consumes 230W elecLrlclLy
1 unlL elecLrlclLy cosL ls 8s 369
SysLem uses for 8 hrs dally
1oLal no of sysLem 60
1000
60 69 . 3 365 8 250 L L L L
=
161622 . #8 =
@ota| cost of system 18000L60
8s 10 80000
And here we have assumed Lhe upgradaLlon cosL afLer !uly
2009 And we have Laken a year from Lhe monLh !uly Lo
monLh !une of nexL year
esa|e va|ue
Pere we Lake depreclaLlon [ 60
Ior year 200607
10 80000 L
100
60
6 48000
10 80000 6 48000 4 32000
Ior year 200708
4 32000
L
100
60
2 39200
4 32000 2 39200 1 72800
Ior year 200809
1 72800 L
100
60
1 03680
1 72800 1 03680 69120
Ior year 200910
69120
L
100
60
41472
69120 41472 27648
Ior year 201011
27648
L
100
60
16389
27648 16389 9933
Ior year 201112
9933
L
100
60
3972
9933 3972 3981
@ota| Ma|ntenance cost
ear 200607 200708 200809 200910 201011 201112
Labor cosL 240000 240000 240000 240000 240000 240000
LlecLrlclLy
cosL
161622 161622 161622 161622 161622 161622
Wear/Lear
upgrada
Llon cosL
1000 4000 10000 18000 23000 32000
1oLal cosL 402622 403622 411622 419622 426622 433622
Ca|cu|at|ons of Average unn|ng Cost for System
?ear
Cf
Servlce
(n)
8unnlng
CosL
(8s)
CumulaLlve
8unnlng
CosL
(8s)
8esale
value
(8s)
CS
1oLal
CosL
(8s)
1C
Average
CosL
(8s)
A1C
n
200607 402622 402622 432000 834622 834622
200708 403622 808244 172800 981044 490322
200809 411622 1219866 69120 1288986 429662
200910 419622 1639488 27648 1667136 416784
*201011 426622 2066110 99S3 2076063 41S212
201112 433622 2499732 3981 2303713 417283
) (3
2
) (3
2
1he calculaLlons ln Lable show LhaL Lhe average cosL ls lowesL
durlng Lhe 201011 year Pence Lhe machlne should be
replaced afLer every flfLh year oLherwlse Lhe average cosL per
year for runnlng Lhe machlne would sLarL lncreaslng
ecommendat|ons
1hrough calculaLlons we came Lo Lhe concluslon LhaL Lhe
sysLem should be replaced afLer flve years We could do Lhe
replacemenL wlLh Lhe same old conflguraLlon buL lf we use a
new conflguraLlon sysLem we could even lncrease Lhe
replacemenL year wlLh low malnLenance cosL
1he new conflguraLlon sysLem whlch we can use ln place
of Lhe old conflguraLlon sysLem ls as follows
1l1 monlLor 13''
2C8 8AM
160 C8 Pard dlsk
uvu 8CM
lnLer orlglnal MoLher board
MulLlmedla keyboard
CpLlcal Mouse
Cost per system s 20000 approx
Pere we assume Lhe same labor cosL
L|ectr|c|ty
Cne sysLem consumes 130W and runs for 8 hr ln a day
wlLh elecLrlclLy cosL 8s 369 per unlL
1oLal no of SysLem 60
1herefore 1oLal elecLrlclLy cosL
1000
60 69 . 3 365 8 150 L L L L
=
8s 96973
1oLal CosL of 60 SysLem 20000 L
60 8s1200000
esa|e Va|ue
Ior year 1
1200000 L
100
60
720000
1200000 720000 8s 480000
Ior year 2
480000
L
100
60
288000
480000 288000 8s 192000
Ior year 3
192000
L
100
60
113200
192000 113000 8s 76800
Ior year 4
76800 L
100
60
46080
76800 46080 8s 30720
Ior year S
30720
L
100
60
18432
30720 18432 8s 12288
Ior year 6
12288
L
100
60
7373
12288 7373 8s 4913
Ior year 7
4913
L
100
60
2949
4913 2949 8s 1966
Ior year 8
1966
L
100
60
1180
1966 1180 8s 786
now
@ota| Ma|ntenance cost
ear
1 2 3 4 S 6 7 8
Labor cosL
240000 240000 240000 240000 240000
240000 240000 240000
LlecLrlclLy
cosL
96973 96973 96973 96973 96973 96973 96973 96973
Wear/Lear
upgrada
Llon cosL
300 1000 2000 2300 3000 3300 4000 3000
1oLal cosL
337473 337973 338973 339473 339973 340473 340973 341973
Ca|cu|at|ons of Average unn|ng Cost for new mach|ne
?ear
Cf
Servlce
(n)
8unnlng
CosL
(8s)
CumulaLlve
8unnlng CosL
(8s)
8esale
value
(8s)
CS
1oLal
CosL
(8s)
1C
Average
CosL
(8s)
A1C
n
1 337473 337473 480000 817473 817473
2 337973 673446 192000 867446 433723
3 338973 1014419 76800 1091219 363740
4 339473 1333892 30720 1384612 346133
3 339973 1693863 12288 1706133 341231
6 340473 2034338 4913 2039233 339873
*7 340973 237S311 1966 2377277 339611
8 341973 2717284 786 2718070 339739
) (3
2
) (3
2
1he calculaLlons ln Lable show LhaL Lhe average cosL ls lowesL
durlng Lhe sevenLh year Pence Lhe machlne should be replaced
afLer every sevenLh year oLherwlse Lhe average cosL per year for
runnlng Lhe machlne wlll sLarL lncreaslng So new conflguraLlon ls
beLLer Lhan Lhe old conflguraLlon and lLs malnLenance cosL ls
leasL raLher Lhan old sysLem's malnLenance cosL
Conc|us|on
lrom Lhls pro[ecL we came Lo Lhe concluslon LhaL afLer a
cerLaln perlod of Llme each and every machlne deLerloraLes
and lL needs Lo be replaced by Lhe new one for mlnlmlzlng
Lhe malnLenance cosL
lor Lhls purpose 8eplacemenL 1heory proves
Lo be Lhe besL ManagemenL Sclence 1ool