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CHAPTER – I
AIM OF PROJECT
environment. Industries are emphasizes under recent concepts such as TQM, preplanning
because of less time huge competition and will to establish as a better one.
design.
Spring is the elastic bodies are displaced from the equilibrium position by the
application of the external forces and thus released they execute a vibratory motions.
Intimacy in the irrelevant vibration motion with the machine element creates the
problem although their should be breakage in the machines element. Hence analysis in
machines.
FEM is the sophisticated tool which is the very helpful in the comparative result
making.
For the so many method of FEM today's software is the very systematic and gives
earliest way for result making with reduction in the complicated calculation.
Hence readily available software such as ANSYS and PROE gives a readymade
CHAPTER – II
INTRODUCTION
Vibration :- When elastic bodies such as spring, a beam and a shaft are displace from its
equilibrium position by the application of external forces and then release they execute a
vibratory motion.
Generally three types of vibration found in machinery some times these may be
free or natural vibration ( i.e. Due to its own weight ) or may be force vibration.
1. Longitudinal Vibration
2. Transverse vibration
3. Torsional vibration
can analyese the vibration in machine component at design stages. And if necessary we
can improve the design giving strength to the machine component to reduce the vibration.
Types of Analysis :-
of the finite element method. The term structural implies not only civil engineering
structures such as bridges and building, but also, aeronautical and mechanical structure
such as ship hulls, air craft bodies and machine housings, as well as mechanical
a) Stastic Analysis
b) Modal Analysis
c) Harmonic Analysis
e) Spectrum Analysis
f) Buckling Analysis
Following are some types of Analysis other than structural analysis which comes
under F.E.A.
Thermal Analysis
Fluid Analysis
CHAPTER – III
ROLE OF VIBRATION
When the elastic bodies such as spring, a beam and a shaft are displace from its
equilibrium position by the application of external forces and then release they execute a
vibratory motion.
This is due to the reason that when a body displaced, the internal forces in the
form of elastic or strain energy are present in the body. At release these forces bring the
body to its original position. When the body reaches the equilibrium position, the whole
of the elastic or strain energy is converted in to kinetic energy due to which the body
continues to move in the opposite direction. The whole of the kinetic energy is again
converted in to strain energy due to which the body again returns to the equilibrium
Free or Natural Vibration :- When no external force act on the body, after giving it
an initial displacement, then the body is said to be under free or natural vibration and
Force Vibration :- When the body vibrates under the influence of external force, then the
body is said to be under forced vibration. The external force applied to the body is a
periodic disturbing force created by unbalance. The vibrations have the same frequency
Machines are mainly composed of two parts viz. stationary parts and moving
In moving parts some times vibrations are necessary. The parts where forces and
stresses are developed in such cases vibrations are necessary to relieves that stresses e.g.
shock up of two wheelers, suspension systems in four wheelers. In short the components
of elements which acts like springs, vibrations are necessary whereas the rigid parts or
stationary parts should be avoided from vibrations e.g. bed base of lathe machine, gig and
fixtures.
When no external force act on body, after giving it an initial displacement. Then
the body is said to be under free or natural vibration and the frequency is free or natural
frequency.
And when the frequency of external force is same as that of natural frequency,
Suppose a propeller shaft transferring the rotary motion ( in four wheelers) then it
will have its own natural frequency. When engine supply power to rotate the shaft, it
causes rotary motion due to external sources of energy. Due to the forced vibrations,
force frequency is generated within shaft. This frequency should not match with natural
frequency of shaft. If it matches then resonance phenomenon takes places due to which
the shaft may bend. So it is necessary to determine natural frequency of shaft at design
stage.
Another Example :- In two wheelers there are shock absorber which are vibrates with its
vehicles forced vibration is created which act on shock up, the frequency of forced
vibration is matched with natural frequency of spring a resonance phenomenon will occur
and the spring may get break, so here it is important to determined the natural frequency
of shock up (Spring).
Types of Vibrations.
1. Longitudinal Vibration :- When the particles of the shaft or mass move parallel to the
axis of the shaft or spring then vibration are known as longitudinal vibration.
2. Transverse Vibration :- When the particles of the shaft or disk move approximately
perpendicular to the axis of the shaft or spring element, then the vibration are known as
transverse vibration.
3. Torsional vibration :- When the particles of the spring element move in circle about the
axis of the shaft, then the vibration are known as torsional vibration.
Vibration of tuning :-
The terms tune relates with any part with which it says its intimacy. Machine
build with the different component, one component related to other component in various
form such as constraint motion, vibration motion, kinetic energy, potential energy etc.
Spring part and their motion is consumed for shock absorbing spring energy and
which is an external unbalance force if tune with each other, there is perfect possibilities
Hence care should be taken on not to match their frequency with machine
avoided by specifying the speed limit of car by traveling on the bridge as it coupled with
a spring trust.
First we should have to familiar with the term time period, natural frequency.
Time period : It is the time interval after which the motion is repeated itself. The period
Hertz (Hz).
vibrations.
a) Equilibrium Method.
By this method.
m
Time period tp = 2 π m = mass of body.
s
s = stiftness of constraint
1 g
Natural frequency fn =
2π s
We can also calculate the tp and fn by using same formula given above by using energy
Now to calculate the natural frequency of free transverse vibration, the same
To calculate the time period and natural frequency, we use following formula in
manual method.
J
a) Time period tp = 2 π
q
Where,
1 q
b) Natural frequency fn =
2π J
where,
CJ
q= C – modulas of rigidity
l
l - length of shaft.
CHAPTER – IV
ISSUE OF ANALYSIS
very complex and almost impossible when the part geometry is intricate as such cases
finite element modeling (F.E.M.) becomes a very convenient means to carry out the
analysis. The finite element analysis ( F.E.M.) is a very powerful analysis tool which can
The finite element modeling ( F.E.M.) process allows for discrediting the
possible to write the governing equations and material properties for these element.
These equations are then assembled by taking proper care of the constraints and loading
which results in a set of equations. These equations when solved gives the results that
possible to carryout such analysis in most of the present day desk-top computers with the
FEM soft ware it is possible to try a number of alternative designs before actually going
to a prototype manufacture. After analyzing the design we will get some results, which
will be get in working conditions, so on the basis of these result we can modify the design
to make it optimum.
Modal Analysis.
being designed. It can also a starting point for another more detailed dynamic analysis
The natural frequencies and mode shapes are important parameters in the
design of a structure for dynamic loading conditions. They are also required if we want
can do model analysis on a pretressed structure such as a spinning turbine blade. Another
useful feature is modal cyclic symmetry, which allows to review the mode shapes of a
CHAPTER – V
MODAL ANALYSIS
Main aim of modal analysis to determine the natural frequency and mode
of modal analysis. We can find the natural frequency by analytical method by using
equations and formula developer by considering theoretical and practical aspect, by study
ANSYS software.
In this step, specify the job name and analysis title and then define the element
dependent.
After the building the model, the next process is to apply load. This load are as
per design constraint. In this step, we use the solution processor to define the analysis
type and analysis option, apply load, specify load step, option and initiate the finite
element solution.
The word loads, as used in this manual includes boundary conditions as well as
other externally and internally applied loads. The most of these loads either on solid
model or finite element model. Another term in load applied are load step and set up. A
load step is simply a configuration of loads for which you obtain a solution. After
3. Expand Modes.
term expansion to mean writing a model shaped to results files, expanding the model
applies not just to reduced mode shapes from the reduced mode shaped from the reduced
mode extraction method, but to full mode shape from the other mode extraction method
as well. Thus, if we want to review mode shape in post processor, we must expand them.
Once the solutions has been calculated, use the ANSYS postprocessor.
The general postprocessor, to review the result at one sub step over the entire
model or selected portion of model. By obtains contour displace, deformed shape and
tabular listing to review and interpret the result of analysis, it also include error
estimation, load case combination, calculation among result data and path operation.
CHAPTER – VI
Introduction :
In the field of Engineering Design we come across many complex problems, the
methods. At such instants we resort to the use of Numerical techniques. Here lies the
importance of FEM, which is a very powerful tool for getting the Numerical solution of a
wide range of Engineering problems. The basic concept is that a body or structure may
properties of the elements are formulated and combined top obtain the properties of the
entire body.
The equations of equilibrium for the entire structure or body are then obtained by
combining the equilibrium equation of each element such that the continuity is ensured at
each node. The necessary boundary conditions are then imposed and the equations of
equilibrium are the solved to obtain the required variables such as Stress, Strain,
Thus instead of solving the problem for the entire structure or body in one
the constituent elements. A common procedure is adopted for combining the elements,
solution of equations and evaluation of the required variables in all fields. Thus the
History :
Finite Element Analysis (FEA) was first developed in 1943 by R. Courant, who
utilized the Ritz method of numerical analysis and minimization of variational calculus
the first treatment of two-dimensional elements. They derived stiffness matrices for truss
plane stress and outlined the procedure commonly known as the direct stiffness method
Along with the development of high-speed digital computer in the early 1950s,
the work of turner prompted further development of finite element stiffness equations
By the early 70’s, FEA was limited to expensive mainframe computers generally
owned by the aeronautics, automotive, defense, and nuclear industries, and the scope of
analyses were considerably limited. Finite Element technology was further enhanced
during the 70’s by such people as Zeinkiewicz & Cheung, when they applied the
Mathematicians were developing better solution algorithms, the Galerkin, Ritz &
general type problems. Later, considerable research was carried out into the modeling &
solution of non linear problems, Hinton & Crisfield being major contributors.
This is also referred to as finite mesh generation step. Here the domain of
as finite elements with certain nodal points being associated with each element. In the
process, data concerning nodal coordinates, node numbers, element numbers, and
FEM Classification
2) Discretization of problem :
solutions for each element. This involves two steps. First, we choose an appropriate
function with unknown coefficients that will used to approximate the solution. Second,
evaluating the coefficients so that the function approximates the solution in an optimal
fashion.
3) Optimal fit :
minimize the error of fitting the solution over the element domain is made using
celebrated methods like direct approach method, the method of weighted residuals, and
After the individual element equations are derived, they must be linked together
or assembled to characterize the unified behavior of the entire system. The assembly
process is governed by the concept of continuity. That is, the solutions for contiguous
elements are matched so that the unknown values at their common nodes are equivalent.
5) Boundary Conditions :
6) Solution :
equations, which could be solved using Gaussian elimination equation or other suitable
algorithm.
7) Post processing :
graphically.
CHAPTER – VII
following tasks.
or system.
gives uses easy, interactive access to program function, commands, documentation and
reference material. An intuitive menu system helps uses navigate through the ANSYS
program. Users can input data using a mouse, a keyboard, or a combination of both.
structural analysis ( both linear and non-linear ), heat transfer and fluid problems, as well
Summary of steps :
The amount of detail required will depends on the dimensionality of the analysis (
Apply Loads :
Apply constraints :
Obtain Solution :
Review Results
Deflection plots
Test Case :
W = 2.5 lb
Y MDOF
2 w 2
k 1
1 x
Problem model
The procedure for determining the natural frequency of spring mass system by ANSYS
using the commands given in preprocessor we have prepared a model of spring mass
system.
Before applying load firstly we have define the material properties. The part (1)
in diagram have given the properties of spring and part (2) has given the properties of
mass. In this problem no external force is applied. The vibration creates in spring is due
With the help of solve option we have given solving command. The ANSYS
software selfly solve the problem and find out the solution.
The software have provision to show the behavior of spring under working condition by
simulation.
Finally, we found the natural frequency of spring mass system is 13.701 Hz.
Result of ANSYS
Figure 1
In this spring is divided into a nodes ( parts ) on each part the natural frequency
obtained is different. It increases from bottom to top. On bottom part the frequency is
In this way ANSYS software shows the behavior of each part ( i.e. frequency at
Figure 2
This is a simulation type representation of spring mass system. In this fig. The
behaviour of spring from bottom to top under applied load is shown by different colour
i.e. in working conditions the colour changes. From this we can predict the behaviour of
Figure 3
This representation separate each nodes from other by using two colours. At
bottom the colour of node is white then the next node is blue in colour as so on.
Alternately vary and at the end the top node colour is white.
Figure 4
This is a simple representation in a only single blue colour showing only the
In this spring mass system the force or load applied is the of weight of mass
Weight - W = 2.5 lb
1
fn = Where, tp – time period
tp
M
tp = 2 π
K
1 K w 1 f
∴ fn = M= ⇒ =
2π M g M w
1 Kg W 2.5
= w = kS ⇒ S= =
2π w K 4.8
S = 0.05208
1 K .g
=
2π K .S
1
=
g
2π
δ
1 386
=
2π 0.05208
fn = 13.701 Hz
In this analysis stepping goes through model design, dividing it into nodes ( or
analytical method we can calculate natural frequency, but it will gives result at only a
single node ( i.e. at the end point ) hence calculation at intermediate node is not there.
ii) In ANSYS accuracy is more than analytical method with fast processing.
iv) Analytical method required large time durations for mathematical data collection, but
ANSYS made by feeding data in memory, various formula by expert of FEA, hence its
v) Also the ANSYS software is self guide, self evaluation system technique as it direct
evaluate and verify result. These facility is not there in any other system.
In our spring mass analysis Natural frequency obtained is 13.701 Hz which match
CHAPTER – VIII
design engineering for long duration of time. ANSYS is a recent FEA method for
software must be exchange with ANSYS and analysis should be carried out frequently.
analysis work, it should also made used friendly with this criteria.
iv) If we made spring mass system in combination with different component such as
joints, rivets, etc. while analysis it takes as a line diagram and analysis with a line
diagram only. It would be along with line diagram it also analysis with actual model so
assembled it for application purpose it does not give the geometrical guide line for perfect
fits.
vi) Now a days ANSYS is available with license copy. It is very costly and not easily
CHAPTER – IX
CONCLUSION
phenomenon which occur when the force vibration comes in context with the natural
frequency.
In this way, natural frequency and forced vibration frequency will match the
resonance phenomenon occur and it will cause vibration with maximum amplitude which
In this way we optimized the design in the development process to reduce the
production cost for a particular product, calculating the natural frequency with ANSYS
software by breaking the object in the parts as one of the FEA method, ANSYS gives
various methods in which modal analysis works on model, breaking them in to parts and
In addition to this, analytical method also gives the same result as in ANSYS
software. Thus by we will safe our design in various loading conditions, avoiding
machine breakage, minimize the machine failure and making the design as a resistance
BIBLIOGRAPHY
by Balaney
3. modalanalysis.com
4. www.google.com
INDEX
Sr. Page
Particulars
No. No.
1 Aim of Project 1
2 Introduction 2
3 Role of Vibration 4
4 Issue of Analysis 9
5 Modal Analysis 11
6 Finite Element Method 13
7 FEA of Spring Mass System 18
8 Suggestion for Improvement 29
9 Conclusion 30
Bibliography 31