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TABLE OF CONTENTS Page Ao.




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1. Prologue BHEL An Overview.............................03



2. Turbines & Auxiliary Block.................................................................05
3. Blade shop............................................................................................16
4. Quality control facilities......................................................................20

5. Hydro turbine Laboratory...................................................................21

6. Human resource development centre...................................................22

7. Machine tools & machines....................................................................22

8. Board of directors..................................................................................34

9. Manufacturing divisions.........................................................................35

. EEL - AM CVEFVlEv

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The nine fewels 'Navratanas` declared by Indian government are NTPC, JSNL, ONGC, IOC,
HPCL, SAIL, BHEL, IPCLAND, and BPCL. Therefore, B.H.E.L. is one of the Navratanas and is
the largest engineering enterprise of its kind in India with an excellent track record of
performance. The company is engaged in engineering development and manufacturing of a wide
variety of mechanical and electrical equipment for generation, transmission, and electricity. The
company today enfoys National and International presence featuring in the 'Fortunes
Internationals 500` and is ranked among the top 12 companies in the world for manufacturing
power generation equipment.

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POWER CEAERA1IOA
Power generation sector comprises thermal, gas, hydro and nuclear power plant
business as of 31.03.2001, BHEL supplied sets account for nearly 64737 MW or 65 of the total
installed capacity of 99,146 MW in the country, as against nil till 1969-70.
The company manufactures 235 MW nuclear turbine generator sets and has commenced
production of 500 MW nuclear turbine generator sets. Custom made hydro sets of Francis,
Pelton and Kaplan types for different head discharge combination are also engineering and
manufactured by BHEL.

POWER 1RAASMISSIOA & DIS1RIBU1IOA (1 & D)

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BHEL offer wide-ranging products and systems for T & D applications. Products manufactured
include power transformers, instrument transformers, dry type transformers, series and stunt
reactor, capacitor tanks, vacuum and SF circuit breakers gas insulated switch gears and
insulators.
A strong engineering base enables the Company to undertake turnkey delivery of electric
substances up to 400 kJ level series compensation, shunt compensation systems and HJDC
systems. BHEL has indigenously developed the state-of-the-art controlled shunt reactor.
IADUS1RIES
BHEL is a mafor contributor of equipment and systems to industries, cement, sugar, fertili:er,
refinances, petrochemicals, paper, oil and gas, metallurgical and other process industries. The
range of system & equipment supplied includes. captive power plants, co-generation plants DG
power plants, industrial steam turbines, industrial boilers and auxiliaries. Wate heat recovery
boilers, gas turbines, heat exchangers and pressure vessels, centrifugal compressors, electrical
machines, pumps, valves, seamless steel tubes, electrostatic precipitators, fabric filters, reactors,
fluidi:ed bed combustion boilers, chemical recovery boilers and process controls.
1RAASPOR1A1IOA



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BHEL is involved in the development design, engineering, marketing, production, installation,


maintenance and after-sales service of Rolling Stock and traction propulsion systems. In the area
of rolling stock, BHEL manufactures electric locomotives up to 5000 HP, diesel-electric
locomotives from 350 HP to 3100 HP, both for mainline and shunting duly applications. BHEL
is also producing rolling stock for special applications vi:., overhead equipment cars, Special
well wagons, Rail-cum-road vehicle etc. The electric and diesel traction equipment on India
Railways are largely powered by electrical propulsion systems produced by BHEL.
1ELECOMMUAICA1IOA
BHEL also caters to Telecommunication sector by way of small, medium and large switching
syste
1URBIAE AAD AUXILIARY BLOCK-III
1. CEAERAL
1.1 Block-III manufactures Steam Turbines, Hydro Turbines, Gas Turbines and Turbines
Blades. Special Toolings for all products are also manufactured in the Tool Room
located in the same block. Equipment layout plan is a per Drawing appended in Section
III. Details of facilities are given in Section II.
1.2 The Block consists of four Bays, namely, Bay-I and II of si:e 36x378 meters and 36x400
meters respectively and Bay-III and IJ of si:e 24x402 meters and 24x381 meters


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respectively. The Block is equipped with the facilities of EOT Cranes, compressed air,
Steam, Over speed Balancing Tunnel, indicating stands for steam turbine, rotors, one
Test stand for testing 210 MW steam turbines Russian Design, one Test Stand for Hydro
Turbine Guide Apparatus and two separate Test Stands for the testing of Governing
Assemblies of Steam and Hydro Turbines.
. MAAUFAC1URIAC FACILI1IES
W 2.1 YDRO1URBIAES


For manufacturing of Hydro Turbines, Bay-I has the following sections.


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a)Circular Components Machining Section - This section is equipped with a number of


large/ heavy si:e Hori:ontal and Jertical Boring Machines, Drilling Machines, Centre
Lathes, Marking Table and Assembly Bed. The mafor components machined in this
section are Spiral Casing with Stay Ring, Spherical and Disc Jalve bodies and Rotors.
b) Runner and Servo Motor ousing Machining Section - This section is equipped with
NC/CNC and conventional machines comprising Heavy and Medium si:e vertical and
Hori:ontal Boring Machines, Centre Lathes, Grinding machines and Drilling Machines,
Marking Table, Assembly Bed, Assembly Stands for Steam Turbine and Gas Turbine
assemblies and Wooden Platform for overturning heavy components. Hydro Turbine
Runners, Servomotors, cylinders, Labyrinth Ring, Regulating Ring, Stay Ring, Turbine
Cover, Lower Ring, Kaplan Turbine Runner Body and Blades are machined here.
c) Cuide Janes and Shaft Machining Section - This section is equipped with Heavy duty
Lathe machines up to 16 meters bed, CNC turning machines, Hori:ontal Boring
Machine, Heavy planer, Deep Drilling Machine, Boring Machines, marking Table,
Marking Machines and Assembly Beds. Turbine shafts, Guide Janes, Journals and
Rotors of Spherical and Disc Jalves are machined here. Rotors of Steam Turbines are
also machined in this section.
d) Assembly Section - In this section, assembly and testing of Guide Apparatus, Disc Jalve,
Spherical Jalves, Servo motor shaft and combined Boring of coupling holes are done.


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e) Preservation and Packing Section - Final preservation and packing of all the Hydro
Turbine components / assemblies is done here.
. S1EAM 1URBIAES

The facilities and parts manufactured in the various sections of Steam Turbine manufacture are
asfollows.
a) 1urbine casing Machining Section - It is equipped with large si:e Planer, Drilling,
Hori:ontal Boring, Jertical Boring, CNC Hori:ontal and Jertical Boring machines etc.
Fabrication works like casings, Pedestals etc. are received from Fabrication Block-II.


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b)Rotor Machining Section - It is equipped with large si:e machining tools like Turning
Lathe, CNC Lathes, Hori:ontal Boring Machines, special purpose Fir tree Groove
Milling Machine etc. Some rotor forgings are imported from Russia and Germany and
some are indigenously manufactured at CFFP, BHEL, Hardwar.
c) Rotor Assembly Section - This is equipped with Indicating Stand, Small si:e Grinding,
Milling, Drilling, machines, Press and other devices for fitting Rotors and Discs.
Machined Rotor, Discs and Blades are assembled here. Balancing and over speeding of
Rotor is done on the dynamic balancing machine.
d) 1urbine casing Assembly Section - Machined casings are assembled and hydraulically
tested by Reciprocating Pumps at two times the operating pressure.
e) 1est Station - Test station for testing of 210 MW USSR Steam Turbine at no load is
equipped with condensers, Efector, Oil Pumps, Oil containers Steam Connections etc,
required for testing. Over speed testing is done for emergency Governor. Assembly Test
Stands for different modules of Siemens design are equipped with accessory devices.
f) Painting Preservation and Packing Section - All the parts are painted, preserved and
packed here for final dispatch.
g) Bearings and Miscellaneous Parts Machining Section - This section is equipped with
small and medium si:e basic machine tools, e.g., lathes, Milling M/c, Hori:ontal Borer,


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Jertical Borer, drilling M/c etc. for manufacture of bearings and other miscellaneous
parts of turbine.
h) Sealing and Diaphragm Machining Section - It is equipped with medium si:e Jertical
Boring, Hori:ontal Boring, Planning, Drilling Machines etc. wherein castings of sealing
Housings, Liner housings, Forgings of Rotor Discs, castings and fabricated Diaphragms
and components are machined. It is also equipped with CNC machining center.
Precision Hori:ontal Boring, Plano-Milling machines etc, are for manufacture of
Governing Casting, Servo Casings and other medium parts of governing and Main
Turbine assemblies.
i) Coverning Machining Section - This section is equipped with medium si:e and small
si:e lathes, medium CNC lathe, Milling, Grinding, Drilling, Slotting and Honing
Machines. Governing assembly parts are machined here.
f) Diaphragm and Coverning Assembly Section - It is equipped with deflection testing
equipment for Diaphragms, Dynamic Balancing Machine for balancing Impeller of
Centrifugal Oil Pumps and small fittings and assembly equipment. Governing test stand
is equipped with the facilities like Oil Pumping Unit, Pressure Receiver, Servomotor,
over speed testing of Emergency Governor etc.
k) Light machine shop - In addition to normal conventional machine tools it is equipped
with CNC Lathes, CNC Milling, CNC Jertical Boring, Precision Milling, planetary


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grinding machines etc. for manufacture of small and medium precision components of
governing and other turbine parts.

.3 CAS 1URBIAE

All the components of Gas Turbine are machined and assembled using the facilities
available for manufacturing of steam and hydro turbines except the following facilities
which are procured exclusively for the manufacturing of Gas Turbine and are installed in
the areas specified for gas turbine manufacturing.
a) ydraulic Lifting Platform.-This facility is used for assembly and disassembly of G.T.
Rotor. This is a hydraulically operated platform which travels upto 10 M height to facilitate
access to different stages of Rotor. This is installed in Bay-I assembly area.


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b) CAC Creep Feed Crinding M/c.


This is installed in Gas Turbine machining area Bay-II Extn. This M/c grinds the hearth
serration on rotor disc faces. Hirth serrations are radial grooves teeth on both the faces
of rotor discs. Torque is transmitted trough these serrations, which are very accurately
ground.
c) External Broaching Machine
This machine is installed in GT machining area and is used to make groove on the outer
dia of rotor discs for the fitting of moving blades on the discs.
d) CAC Facing Lathe
This machine is installed in GT machining area and is used basically for facing rotor
disc but can turn other components also.
e) CAC 1urning Lathe
This machine is installed in Bay-I Heavy Machine Shop and is used to turn Tie Rods of Gas
Turbine, which have very high length / diameter ratio. Tie-Rod is a very long bolt
length approx. 10 meter & dia 350-mm) which is used to assembly and holds the gas turbine
rotor discs to form a composite turbine rotor.
f) Wax Melting Equipment


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This is low temp. electric furnace installed in Gas Turbine blading area in Bay-II. It is
used to mix and melt Wax and Colaphonium, which is required to arrest the blade
movement during the blade tip machining of stator blade rings.
g) Cas 1urbine 1est Bed
This test bed is installed near the Gas Turbine Machining area in Bay-II. This facility is
used to finally assemble the gas turbine. Combustion chambers are not assembled here,
which are assembled with main assembly at the site.
h) Combustion Chamber Assembly Platform
This facility is a 3 Tier Platform installed in Bay-I assembly area and is used for
assembly of Combustion Chambers of Gas Turbine.
W MAAUFAC1URIAC PROCESS
3.1 YDRO 1URBIAES
The mafor processes involved in various Hydro Turbine Sections are as follows.
W Marking and checking of blanks manual as well as with special marking M/c.
W Machining on Hori:ontal Boring, Jertical Boring, Lathes etc. as the case may be on
CNC /Conventional Machines.
W


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W Intermediate assembly operation is carried out on the respective assembly beds


provided.
W Then the assembly is machined as per requirement.
W The sub-assemblies are further assembled for hydraulic/functional testing. Hydraulic
testing is done using a power driven triple piston hori:ontal hydraulic pump, which
can generate a pressure of 200 Kg/Cm
2
. It can also be carried out using a power
pack.
W On Governing elements / assembly and test stand, the components / sub-assemblies /
assemblies are tested up to a hydraulic pressure of 200 Kg / c m
2
using the piston
pump. Oil testing upto 40 Kg / c m
2
is carried out with oil pumping unit, which is
permanently installed on this bed.
W S1EAM 1URBIAE
Processes carried out in various sections of steam turbine manufacture are based on the
following main phases.
a)Machine section - Castings, Forgings, welded structures and other blanks are delivered
to this section. The manufacturing process is based on the use of high efficiency carbide
tipped tools, high speed and high feed machining techniques with maximum utili:ation of
machine tool capacity and quick acting figs and fixtures.


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b) Assembly Section - Casings and governing assemblies are hydraulically tested for
leakage on special test Bed. Assembled unit of governing and steam distribution systems
is tested on Governing Test Bed. General Assembly and testing of Steam Turbine is
carried out on the main Test Bed in Bay-II.
c) Painting, Preservation and Packing - After testing the turbine, it is disassembled and
inspected. Then the parts are painted, conserved and packed for final dispatch.
3.3 CAS 1URBIAE
The mafor processes involved in manufacturing Gas Turbine in various sections of Bk-III
are as follows.
a) Machining
Castings, Forgings, welded structures and other blanks are received from concerned
agencies in the respective sections. These are machined keeping in view optimum
utili:ation of machine tools and toolings. Special figs and fixtures are made available to
facilitate accurate and faster machining. Proper regime and tool grades have been
established to machine the materials like inconel, which have poor machinablity.
b) Main Assembly
Final assembly is done on test bed. Parts are assembled to make sub-assemblies. These
sub-assemblies are again machined as per technological and design requirements and


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are made ready for final assembly. After assembly and insulation assembled Gas
Turbine is sent to site.
c) Rotor Assembly
The rotor is assembled on Hydraulic Lifting Platform and sent to main assembly, where
after checking clearances, it is sent for machining. After balancing, turbine side of rotor
is disassembled, inner casing is fitted and rotor reassembled. This work is also carried
out on Hydraulic Lifting Platform. Finally rotor is sent for assembly on test bed.
d) Combustion Chamber Assembly
This assembly is carried out on 3 tier platform installed for this purpose in Bay-I
assembly. After machining of all components, ceramic tiles are fitted in flame tube.
Burner and piping etc. is fitted in dome and combustion chamber is finally assembled. It
is directly sent to site after insulation.

BLADE SOP

1. Introduction:
Mafor part of Turbine Blade Machining Shop is located in Bay-IJ of Block-III. In this
shop various types of Steam Turbine and Gas Turbine Compressor blades are machined


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from bar stock, drawn profile, precision and envelope forgings. It is a batch production
shop comprising of various kinds of CNC Machines and Machining Centers, besides
various special purpose and general purpose machines. The layout of equipments is as
per technological sequence of the manufacturing process. Blade shop implements various
On Line Quality Control Techniques through Run Charts and Control charts. This shop
is divided into four distinct areas. Details of facilities are given in various schedules of
Section-II.
2. Manufacturing Facilities:
i) Plain Milling Section
It prepares accurate reference surfaces on the blade blanks by milling and
grinding operation. It also manufactures the bra:ed type blades by induction
bra:ing of drawn profile and suitably machined spacers. This section carries out
banking by Band Saws, rhomboid grinding on Duplex grinding machines and
thickness grinding on Surface grinders.
ii) Copy Milling Section
The Semi blanks prepared from plain milling section are further machined by
copy Milling Machines / CNC machines CNC Heller and BSK Bed type Klopp,
BFH / BEK Knee type Machines) for concave and convex aero-dynamic profile
forms, HTC-600, BFK Machines) for expansion angles, Compound taper


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grinding of radial plane is carried out by Surface grinders. It comprises of T-root


machining centers for machining of T-root.
3.0 MAAUFAC1URIAC PROCESS
The manufacturing process of turbine blades primarily depends on the type of blade e.g.
Bar type, Bra:ed type, Free standing Forged type), Gas Turbine Compressor blades.
The bar type and bra:ed type blades are also known as drum stage glades. The
manufacturing technology of each of these blades along with recommended machine
tools / equipment is furnished below.
3.1 BAR 1YPE BLADES
PROCESS / OPERA1IOA MACIAE 1OOL/EQUIPMEA1 USED
i. Blanking of area material Circular saw/band saw
ii. Si:ing to rectangular shape Hor. Milling Machine
iii. Thickness grinding Surface grinder
iv. Rhomboid milling Duplex milling machine
v. Rhomboid grinding Duplex grinding machine
3.2 BRAZED 1YPE BLADES
PROCESS / OPERA1IOA MACIAE 1OOL/EQUIPMEA1 USED
i. Cutting of drawn profile & spacer blank Hor. Milling machine

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ii. Si:ing to rectangular shape Hor. Milling machine


iii. Thickness grinding Surface grinder
iv. Rough and finish milling of internal
profile of spacer
Hor. Milling machine
v. Cutting-off spacer Abrasive cutting
3.3 FREE S1AADIAC BLADES
PROCESS / OPERA1IOA MACIAE 1OOL/EQUIPMEA1 USED
i. Grinding of ref. Belts Abrasive belt polishing
ii. Milling of inlet & outlet edge 3D Jert. Copy milling m/c
iii. Center hole drilling CNC machining Centre
iv. Encapsulating with cerrobend alloy Cerrobend casting equip.
v. Remelting of cerrobend alloy Fir-tree root machining center

3.3 CAS 1URBIAE BLADES

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PROCESS / OPERA1IOA MACIAE 1OOL/EQUIPMEA1 USED


i. Cerrobend casting Cerrobend casting equip.
ii. Root machining Hor. Machining center
iii. Remelting of cerrobend alloy Cerrobend casting equip.
iv. Profile checking Jert. Stand
v. Length cutting Circular saw/hor. Milling m/c

QUALI1Y COA1ROL FACILI1IES

As in BHEL Customer Focus is of prime significance, Quality Control Function assumes vital
role. Quality Control facilities get priority in investment planning. The Group is equipped with
the state-of-the-art testing, measuring and analytic facilities. This chapter covers Facilities
existing in various sections under Quality Management Deptt.

1.0 FACILI1IES IA QUALI1Y COA1ROL - 1URBIAE BLOCK


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Each Quality Control Station is equipped with conventional measuring instruments as
well as sophisticated testing machine to suit the inspection requirements of the related
area. Some of the important facilities are.-
W CAC 3D Coordinate Measuring Machine - a fully computer controlled modern
machine for automatic inspection of complex or precision components of si:e up
to 2000x1200x1000 mm. The important features of this machine are high-speed
computer, versatile software, universal probe head for scanning, digiti:ation and
plotting of known and unknown curves etc.
W -D Coordinate Measuring Microscope - Used for highly accurate and precise
measurements of small and intricate components of the turbine. The machine is
equipped with multiple feature digital readouts of resolution 0.0001 mm, a
W separate light generator connected through fiber cables for better accuracy,
optical templates for various inspection purposes etc.

YDRO 1URBIAE LABORA1ORY
1. IA1RODUC1IOA
Hydro Turbine Laboratory at HEEP, Hardwar was set up in late 60s. It comprises of
three Test Beds with electronic Instrumentation Laboratory for test bed
operation/maintenance and for carrying out Site Investigations. It has a modest

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Workshop to manufacture hydro turbine models. Till December 95 about 160 number of
tests have successfully been performed in the Laboratory which include Contractual as
well as Developmental tests on Hydro Turbine Models, Calibration of Hydraulic Jalves,
No::les and Flow Measuring Devices for 210 MW Thermal Sets.
C.
UMAA RESOURCE DEJELOPMEA1 CEA1RE
IA1RODUC1IOA
HRDC Workshop caters to the needs of skill training of various trainees at HRDC. These
trainees include Engineering Trainees & ACT Apprentices amongst others. Any other type of
trainees who are to be given imported training can be given skill training in areas of machining,
turning, fitting, welding, electrical, carpentry & electronics. In a year, about 500 ACT
Apprentices are given training on various machines.

BROAD SPECIFICA1IOA OF
MA1OR/IMPOR1AA1 MACIAE 1OOLS & MACIAES
A: CAC MACIAE 1OOLS


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CAC ORIZOA1AL BORE
1.
Item Description . CNC Hor:. Borer
]
Model . RAPID 6C

Supplier . WOTN, GERMANY
CNC Control System . FANUC 12M

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Spindle Dia. . 200mm
Table . 4000 x 4000 mm
Max. Load on Table . 100 T
Travers . X20000, Y5000, X1400mm
Ram traverse . W 1000 mm

Ram si:e . 400 x 400 mm
Power Rating . 90 KW
Weight of the m/c . 111 T
ATC Capacity . 60 Nos.
Plan No. . 1-227 Block-I)

















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CAC LA1ES



4. Items Description . CNC Centre Lathe
Model . D-1800 NYF
Supplier . HOESCH MFD, GERMANY
CNC Control System . SINUMERIK 3T
Centre Distance . 8000 mm
Swing Over Carriage . 1800 mm
Swing Over Bed . 2400 mm
Spindle Speed . 0 125 RPM

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Power Rating . 92 KW
Weight of the Job . 110 TON
Weight of the m/c . 124 TON
Plan No. . 2-394 Block-III)

CAC MILLIAC MACIAES
7. Item Description . CNC Hor:. Milling M/c 6 Nos.)
Model . BFH-15
Supplier . BATLIBOI, INDIA
CNC Control System . SINUMERIK 810 M
Table . 1500 x 400 mm
Traverse . X1170 mm
Y420 mm
Z420 mm
Spindle Speed . 45 to 2000 RPM
Power Rating . 11 KW
Max. Load Capacity . 630 Kg
Weight of the m/c . 4200 Kg
Plan No. . 2-449, 2-453, 2-454, 2-459, 2-460 Block-
IIITBM)


CAC MACIAIAC CEA1ERS
10. Item Description . SPL. Purpose 6 Station T-Root Machining Centre
2nos.)

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Supplier . MIH, JAPAN
CNC Control System . FANUC 7M
Indexing Table . 1900 mm dia
Indexing Position . 6 Nos.
Plan No. . 2-356, 2-41 Block-III. TBM)



CAC JER1ICAL BORERS

12. Item Description . CNC Jertical Borer
Model . TMD 40 / 50
Supplier . OSAKA MACHINES, JAPAN
CNC Control System . FANUC 6TB, 3TC
Table dia . 4000 mm
Turning dia . 5000 mm
Turning Height . 4200 mm
Spindle Speed . 0.23-30 RPM
No. of Ram . 2

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Power Rating . 75 KW
Max. Load Capacity . 70T
Machine Weight . 100 T
Max. Ram Travel Jertical) . 2200 mm

Plan No. . 2-422 Block-III)

O1ER SPECIAL PURPOSE CAC MACIAES


15. CAC SURFACE BROACIAC M/C

16. CREEP FEED CRIADIAC M/C

17. BROAC SARPEAIAC M/C

BROAD SPECIFICA1IOAS OF
MA1OR / IMPOR1AA1 MACIAE 1OOLS & MACIAES
B: AOA-CAC MACIAE 1OOLS
1) PRECISIOA EAJY DU1Y LA1E
Manufacturer. Karamatorsk Heavy Machine Tool Works USSR), Model KS-1614
Specifications

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1. Maximum Swing 2000mm


2. Maximum Diameter of work piece over the Saddle 1500 mm
3. Maximum Distance between Centers 8000mm
4. Diameter of Spindle bore 80 mm
5. Maximum Taper when machining by the method of Combined Feeds 0.15 mm
6. Maximum Length between Centers when machining by the method of
Combined Feeds
1200 mm
Thread Pitch Max Length of Thread,
Min Max mm
Metric Thread Pitch in mm) 1 96 6300
British Thread Pitch Per inch) 20 3/8 6300
Name of Part Power Displacement in mm

Manual Per Rev. of Dial
One Division
Of Dial
Represent
Rapid
Traverse
M/min

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Carriage 2.02
Transverse Slide 1130 1130 8 0.1 mm 1.03
Longitudinal Slide 600 600 6 0.1 mm 0.48
Tool Slide 150 6 0.1 mm -
Rotary Part 90
o
5
o
0.5 -
Maximum Displacement of the Tailstock Spindle 260 mm

Maximum Transverse Displacement of the Tailstock 17 mm
Rotating Built in Centre Available
Power Extraction of the Tailstock Spindle Available
Rapid Traverse of the Tailstock 3.44 M/min
12. Overall Dimension.
Length 13900 mm Width 3845 mm Height 2865 mm
13. Plant No. 2-182 Block-III)
UAIJERSAL JER1ICAL 1URAIAC & BORIAC MACIAE

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Manufacturer. Kolomna Machine Tool Works USSR)
Model KY 152
Specifications
1. Maximum Dia. of work piece accommodated 10000/12500 mm
2. Dia. of central table 8750 mm
3. Maximum travel of vertical Tool Heads from center of table 5250 mm
4. Maximum weight of work piece accommodated on central table
a) With table speed limited to n n 6) r.pm. 200 T
b) At any speed 100 T
5. Maximum cutting force with different length of tool over-hang L) from head face R.H.
Head
16000 Kg with L 1500 mm
7500 Kg with L 2000 mm
2000 Kg with L 3000 mm

1200 Kg with L 3700 mm
L.H. Head

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12500 Kg with L 1500 mm
7500 Kg with L 2000 mm
2000 Kg with L 3000 mm
1200 Kg with L 3700 mm
6. Rated cutting dia on central table 6300 mm
7. Maximum cutting torque on central table 80000 Kg.M
8. Speed range of central table rotation Minimum 0.112 r p.m.
Maximum 11.2 r.p.m.
9. Travel rate of column assembly 190 mm /minute
10. Plan No. 1-13 Block-I)
1-24 Block-III)

BALAACIAC MACIAE
SPECIAL DRILLIAC & BORIAC MACIAE
SPECIAL IA1ERAAL CRIADIAC MACIAE
UAIJERSAL 1READ CRIADIAC MACIAE

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Manufacturer. Moscow Jig Boring Machine Plant USSR)
Model. 5822B3
SPECIFICA1IOAS
1. Maximum diameter of work admitter 160 mm
2. Nominal diameter of thread being ground Min
Max
25 mm
125 mm
3. Thread pitch Min
Max
0.5 mm
6 mm
4. Maximum length of thread being ground,
a) By single-ribbed wheel 75 mm

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b) By multiple ribbed wheel 55 mm


5. Maximum taper of thread. 1
o
47 24"
or 1.16

BOARD OF DIREC1ORS
Ashok K.Puri Chairman & Managing Director
Bharat Heavy Electricals Limited
BHEL House, Siri Fort, New Delhi 110 049
Aaresh Chaturvedi Additional Secretary & Financial Advisor
Ministry of Industry. Deptt. of Heavy Industry
Udyog Bhawan, New Delhi 110 011
Dlip Raj Singh Chaudhary Joint Secretary
Ministry of Industry. Deptt of Heavy Industry
Udyog Bhawan, New Delhi 110 011

Dr. 1amshed 1. Irani Managing Director
Tata Iron & Steel Company Limited
Jamshedpur 831 001
Shekhar Datta Ex-Managing Director & President
Greaves Limited, E/8, Sea Face Park
Bhulabhai Desai Road, Mumbai 400 001
Ms. 1arjani Jakil Ex-CMD, EXIM Bank of India
A-1, Ishwar Das Mansion, Nana Chowk
Mumbai 400 007
1. 1ayaraman Ex-CMD, Cochin Refineries Limited

BHEL HARIDWAR Page

39/4, Ashwin Apartment


C.P. Ramaswamy Road, Chennai 600 018
K.Ravi. Kumar Director Power)
Bharat Heavy Electricals Limited
BHEL House, Siri Fort, New Delhi 110 049
A.K.Mathur Director IS&P)
Bharat Heavy Electricals Limited
Integrated Office Complex
Lodhi Road, New Delhi 110 003
S.K.1ain Director Personnel)
Bharat Heavy Electricals Limited
BHEL House, Siri Fort, New Delhi 110 049
Ramji Rai Director ER&D)
Bharat Heavy Electricals Limited
BHEL House, Siri Fort, New Delhi 110 049

MAAUFAC1URIAC DIJISIOAS
W Heavy Electricals Plant, Piplani, Bhopal
W Electricals Machines Repair Plant EMRP), Mumbai
W Transformer Plant P.O. BHEL, Jhansi.
W Bharat Heavy Electricals Limited .
Heavy Electricals Equipment Plant,
Central Foundary Forge Plant., Ranipur, Hardwar
W Heavy Equipment Repair Plant, Jaranasi.

BHEL HARIDWAR Page

W Insulator Plant, Jagdishpur, Distt. Sultanpur.


W Heavy Power Equipment Plant, Ramachandra Puram, Hyderabad
W High Pressure Boiler Plant & Seamless Steel Tube Plant, Tiruchirappalli.
W Boiler Auxiliaries Plant, Indira Gandhi Industrial Complex, Ranipet.
W Industrial Jalves Plant, Goindwal.
W Electronics Division .
Electronics Systems Division.
Amorphous Silicon Solar Cell Plant ASSCP).
Electroporcelains Division.
Industrial Systems Group.

BAACALORE.
W Component Fabrication Plant, Rudrapur.
W Piping Centre, Chennai.
W Regional Operations Division, New Delhi