TECHNICAL HANDBOOK

INTRODUCTION This Handbook contains technical information in relation to FAQs by customers. It is easy to consult and includes a large amount of data for the correct use of products here included and manufactured by Isopan S.p.A. by designers and builders. The technical information in the Handbook is derived from the technical know-how and experience of Isopan S.p.A. over 30 years of manufacturing insulating monolithic panels in compliance with all statutory requirements. The company may amend, add to , or update the contents of the Handbook at any time, without notice.

HOW TO CONSULT THE HANDBOOK The Handbook is divided into sections, each with its own colour, as listed in the Contents. Each Section has a detailed list of contents.

GRUPPO MANNI

S.p.A.

CONTENTS

Sandwich Panels

General Conditions of Sale: Aippeg Regulations

Construction Details

SANDWICH PANELS
INTRODUCTION Thermo-insulating polyurethane panels Mineral wool insulating panels Dimensional standards RAW MATERIALS Principal characteristics of the metal facings Protection of prepainted bearing surfaces Expanded polyurethane Composition of the formulae Expansion CHARACTERISTICS OF THE POLYURETHANE INSULATION Density Cell-structure Resistance to compression Dimensional stability Reaction to fire Water absorption Thermal conductivity Mixing of the components Environment PRODUCT TECHNICAL SPECIFICATIONS Types and intended uses Dimensional characteristics Insulation Load-bearing capacity Tolerances A1 A1.1 A1.2 A1.3 A2 A2.1 A2.2 A2.3 A2.4 A2.5 A3 A3.1 A3.2 A3.3 A3.4 A3.5 A3.6 A3.7 A3.8 A3.9 A4 A4.1 A4.2 A4.3 A4.4 A4.5

FITTING THE PANELS Equipment necessary Fitting to roof (excluding Isodoga 1000) Fasteners and principles of fixing Instructions for handling, storage and transport Lifting and handling Instructions for fitting Preliminary information Preparation of the panels Fitting sequences for Isopan panels wall panels Fitting sequences for Isopan panels roofing panels Cutting the panels INSULATING PANELS IN MINERAL FIBRE Types and intended uses Dimensional characteristics Overlaps Tolerances Insulation R.E.I. panels Fireproof compartment Smoke-proof filter Smokeproof stair wells or protected stairs Fire resistance Outline of fire safety legislation Suggestions for making connections and joints Principal types of operation CERTIFICATION Certificates for polyurethane panels Isofire certification Certified Iso 9001 : 2000

A5 A5.1 A5.2 A5.3 A5.4 A5.5 A5.6 A5.6.1 A5.6.2 A5.6.3 A5.6.4 A5.6.5 A6 A6.1 A6.2 A6.3 A6.4 A6.5 A6.6 A6.6.1 A6.6.2 A6.6.3 A6.6.4 A6.6.5 A6.6.6 A6.6.7 A7 A7.1 A7.2 A7.3

GENERAL TERMS OF SALE

Contract conditions AIPPEG recommendations: enclosure A AIPPEG recommendations: enclosure B AIPPEG recommendations: enclosure C B1 B2 B3 B4

CONSTRUCTION DETAILS
Construction detail for curved panel Construction details for polyurethane panels Construction details for mineral fibre panels C1 C2 C3

A - SANDWICH PANELS
Introduction A1

Raw materials

A2

Characteristics of the polyurethane insulation

A3

Product technical specifications

A4

Fitting the panels

A5

Insulating panels in mineral fibre

A6

Certification

A7

A1

INTRODUCTION

TYPES The insulating panels produced by Isopan S.p.A. are monolithic, self-supporting sandwich panels, consisting of a layer of insulation between two facing skins. In terms of the diverse nature of the materials used for these elements, these products can be divided into two principal families:

A1.1 THERMO-INSULATING POLYURETHANE PANELS: THERMO-INSULATING POLYURETHANE PANELS FOR ROOFS Isocop 5 1000 Isoduplex 1000 Isotego 1000 THERMO-INSULATING POLYURETHANE PANELS FOR WALLS Isotego 1000 Isopiano 1000; Isopiano 1155 Isorighe 1000 New Isoparete 1000 New flat Isoparete 1000 SINGLE-SKIN THERMO-INSULATING POLYURETHANE PANELS Isogrecata 1000 Isodeck 40 1000 Isodoga 1000 The types of panel listed differ in respect of the external profiles of the facings, their static behaviour, the shape of the connecting joints and the uses for which they are designed. What they have in common is the nature of the raw materials used: in particular, all the panels mentioned use an insulating layer consisting of expanded polyurethane foam. When correctly mixed and controlled during the continuous production process, this confers on the product the property of outstanding thermo-insulating power which is the distinguishing characteristic of this family of products.

A1.2 MINERAL WOOL INSULATING PANELS: MINERAL WOOL PANELS FOR ROOFS Isofire Roof 1000 Isofire Roof 1000 - Fono MINERAL WOOL PANELS FOR WALLS Isofire Wall 1000 Isofire Wall 1000 - Fono A1.1

The panels in these last categories are of the sandwich type, monolithic and self-supporting, consisting of two metal skins, in steel (or on request, aluminium, stainless or copper), connected by an insulating layer in biosoluble high-density rock wool (100 110 kg/m3), with fibres oriented at right angles to the bearing surfaces. This type of panel is being used increasingly frequently in the construction of roofs and panelling for industrial and public buildings, where there is a requirement not only for good thermal insulation properties but also for a high level of fire resistance, to comply with strict fire safety regulations. Isofire 1000 panels have certified characteristics for reaction to fire and resistance to fire which are such as to make the product virtually incombustible (Class 0 for the outer skin and Class 1 for the internal insulation and fire resistance ratings of R.E.I. 30 - 60 - 120). The panels are also available in the sound-absorbing version, with micro-perforated facing, certified for its level of sound insulation and sound absorption. A1.3 DIMENSIONAL STANDARDS The panels offered by Isopan S.p.A. are produced with a standard modular width of 1000 mm, or in the case of Isopiano, 1155 mm as well. The length, on the other hand, depends on the individual design requirements of the customer. Please bear in mind, however, that the maximum length transportable by articulated lorry is approximately 13.5 m, and this therefore represents in practice a dimensional limit, barring transport by special carriers. The thicknesses in production normally vary from 25 mm to 150 mm and even 200 mm, according to the type, the nature of the bearing surfaces and the intended use.

A1.2

A2

RAW MATERIALS

A2.1 PRINCIPAL CHARACTERISTICS OF THE METAL FACINGS: Our panels use only top quality metal facings, with the following basic characteristics: Steel, hot-dip galvanised by the SENDZIMIR process (UNI-EN 10147); no guarantees of resistance to oxidisation or corrosion are offered beyond what is provided by the UNI standards or by the corresponding European standards with regard to the gram weight per square metre of zinc deposited. Steel, galvanised and prepainted on continuous lines with cycles applying polyester resin, siliconised polyester and PVDF (polyvynilidene fluoride), on the outer side. On the inner side of the panel a primer is applied. 3103 aluminium alloy with natural finish, embossed and prepainted with the cycles mentioned in the previous paragraph. The natural aluminium facings are supplied with a primer applied to the inner side. Stainless steel AISI 304 (designation X5CrNi1810) to standard EN 10088-1. Copper (for the ribbed side). Especially in the use of facings in copper and aluminium, we recommend paying attention at the design stage to the environmental conditions to which the product will be exposed, particularly direct exposure to the sun and maximum temperatures reached, taking into account the characteristics of the material: in this regard, the Isopan Technical Office will be able to provide useful information to anyone who requests it.

Primer Phosphating Hot dip galvanising Cold laminate steel Finishing coat of paint

Hot dip galvanising Phosphating Primer or back coat Laboratory tests are carried out in accordance with the test methods laid down by the European Coil Coating Association (ECCA)

The choice of organic coating to go with the metal facing depends on the environment in which the product will be installed. For explanation, please see the table below, which identifies the best coating in relation to the environmental exposure. Isopan metal facings are required to comply with the strictest European standards: for Steel: UNI EN 10143, UNI EN 10147 for Stainless Steel: EN 10088-1, EN 10088-2 for Aluminium: UNI EN 485-4 for Copper: UNI 9329 A2.1

Guide to the choice of coating

Selection on the basis of exposure

EXTERIOR
INDUSTRIAL AND URBAN RURAL NONNORMAL HARD MARINE MIXED OR SPECIAL

INTERIOR
CLEAN AND DRY DAMP HOSTILE

TYPE
polyester PS siliconised polyester PX

IDEAL COATING IDEAL CHOICE TO BE AGREED AFTER CONSULTATION WITH SUPPLIER SUITABLE COATING

A2.2 PROTECTION OF PREPAINTED BEARING SURFACES All prepainted metal facings are normally supplied with a polythene film on the ribbed side, which helps to avoid damage to the paint layer during the process of handling, transport and installation. If the material is specifically requested without the protective film, ISOPAN will not be held responsible for any damage to the paintwork. On request, protection is also available on the inner side (lower face) of the panel. The protective film covering the prepainted panels must be completely removed at the installation stage, and at all events not later than three months from the date of readiness of the materials. It is emphasised that Isopan S.p.A. will not accept responsibility for any abrasion of the prepainted bearing surfaces attributable to the lack of the protective film (due to the load sliding during transport, for example).

A2.3 EXPANDED POLYURETHANE The word 'polyurethane' is normally used to denote a very heterogeneous family of plastics. The particular types used in thermo-insulating sandwich panels are expanded polyurethanes. An expanded material is one which displays a cellular structure where the solid constituent, generally called the polymer matrix, forms the walls of a complex of cells which may be closed or open, containing a gaseous constituent of varying composition. All expanded polyurethanes are the product of the reaction of two or more liquid components which, when suitably mixed together, give rise in a relatively short time to the finished product. A2.4 COMPOSITION OF THE FORMULAE Generally speaking, polyurethanes are thought of as the product of the reaction of two components called: component A = polyol mixture/polyol A2.2

component B = isocyanate a) COMPONENT A - polyol In addition to polyols, the polyol mixture is made up of catalysts, intermediaries to the reaction and expanding agents. Polyols: these are particular chemical compounds characterised by the presence in their molecule of socalled hydroxide groups (-OH groups). These are oligomers with variable molecular weights and structures. They are the product of the reaction between propylene and ethylene oxides and polyalcohols or sugars such as saccherose and sorbitol. Catalysts: substances which act as promoters of the polymerisation and/or expansion reaction according to their composition. Generally these consist of aliphatic amines which are present in the formulation in relatively small quantities compared to the polyol. Stabilisers: they are generally called silicones and their function is to regulate the cell-structure as it forms, in order to obtain minimal and constant cell diameters. Fire retardants: halogenated and/or phosphorated compounds which act as flame retardants and therefore regulate the reaction to fire of the expanded material when it is subjected to the action of flame or a source of intense radiant heat. Expanding agents: expanders in their turn may be divided into two families according to whether the expansion involves a chemical reaction or a simple transformation of a liquid into a gas. We will therefore speak of chemical expanders and physical expanders. b) COMPONENT B - isocyanate Component B is an isocyanate which normally belongs to the family of the so-called MDI polymers. An isocyanate is distinguished by the presence in its molecule of isocyanic functional groups (NCO groups) and MDIs (diphenyl methane diisocyanates). These consist of 4,4 diphenyl methane diisocyanate and its higher oligomers.

A2.3

A2.5 EXPANSION Expansion is a process which occurs at the same time as the formation of the polymer matrix and is caused by a gas being given off during the course of the reaction. The evolution of the gas can occur either as a result of a chemical reaction, or because of a change of state in a liquid with low boilingpoint. We will therefore speak respectively of chemical expanders or physical expanders. It is the latter which concerns us. The physical expander is represented by a liquid with a boiling-point normally below 50C. The polymerisation reaction is exothermic, and causes an increase in temperature in the reacting mass and the low-boiling expander dispersed in it. Until a few years ago, the physical expander universally used was CFC 11, because of its convenient boiling-point, its low toxicity, its reasonable price, its non-flammability and above all its excellent insulating properties. Unfortunately, it was discovered that it bears a considerable responsibility for the destruction of the ozone in the upper reaches of the atmosphere, where it accumulates, precisely because of its stability, and in conjunction with ultra-violet radiation, tends to destroy the ozone molecules. The discovery of this negative effect on the environment led to a process of replacing it with a substitute, under the control of strict regulations on the protection of the ozone layer. The process has now been completed, and CFC 11 and HCFC have been replaced by expanding agents whose molecular structure no longer contains chlorine, which is responsible for the interaction with the ozone. The use of pentane and its isomers represents the best compromise in the direction of full respect for the environment. The problems relating to flammability have been satisfactorily resolved. The costs have been high, but sustainable.

A2.4

A3 CHARACTERISTICS OF THE POLYURETHANE INSULATION

A3.1 DENSITY When considering the finished product, and also when considering free expansion, it is important to distinguish between total density and density at the core. Total density refers to the total volume of expanded material including the skin. In the case of a sandwich panel, it is obtained by subtracting the weight of the facings from the weight of the complete panel and dividing the value obtained by the volume of the foam alone. The core density, on the other hand, is obtained by eliminating the skin or high-density area of the foam from the calculation. The density is a very important parameter because it has a direct influence on most of the physical and mechanical characteristics of the foam.

A3.2 CELL-STRUCTURE The features of the cell-structure are the diameter of the cells, their shape and their uniformity. Talking about a rigid foam implies a structure which is predominantly closed-cell. The cell diameter can be estimated roughly by visual comparison with a standard sample, and assessed exactly by means of microscope images and subsequent computerised analysis. In the majority of cases, when shape and uniformity are within normal limits, the cell diameter is between 200 and 300 microns. Thermal conductivity is linked with cell diameter, but with variations which are relatively unimportant. The shape and uniformity of the cells are also characteristics which must be taken into account, as they can be responsible for appreciable deficiencies in performance of the finished product. They are also an unequivocal index of the quality of the production process and of the correctness of the formulation. Briefly, we can say that a good cell structure is characterised by: a uniform appearance absence of zones of discontinuity easily visible to the naked eye (bands of different colours) absence of highly elongated or stretched cells, as they are known.

A3.3 RESISTANCE TO COMPRESSION The application of an external force deforms the cell-structure until it collapses completely. Normally, the resistance of a rigid foam to compression is calculated on the basis of the force necessary to induce a deformation of 10% and is expressed in kg/cm2 or in dimensionally equivalent units. In practice a test-piece of standard dimensions, generally 50x50x50 mm, is subjected to compression between two flat surfaces, connected to a dynamometer, which move at a preset speed. A graph is then drawn up in which the curve plots the deformation against the force applied. Compression resistance is affected by the following factors: characteristics inherent in the formulation the density of the foam the orientation of the cells the quality of the cell-structure. Resistance to compression is a very important characteristic because it is directly linked to the dimensional stability of the foam when subjected to particular operating conditions. A3.1

Accumulated experience tells us that for a sandwich panel we need to be sure of a minimum compression resistance of 1 kg/cm2.

A3.4 DIMENSIONAL STABILITY By dimensional stability we mean the capacity of the foam to maintain its dimensions unchanged over time and in actual conditions of use. Several factors, including temperature differences, diffusion of the gas contained in the cells, permeability to air, and operating conditions, give rise to forces acting in three dimensions which, if not adequately opposed, can lead to irreversible deformation. Generally, dimensional stability is measured by accelerated tests where samples of known dimensions are subjected to high temperatures (70-80C, sometimes associated with high relative humidity in the air) and low temperatures (-25/-30C) for a period of time (24-48 hours or more) and the variations which the foam undergoes in the three dimensions and in total volume are recorded, expressed as percentages of the original dimensions.

A3.5 REACTION TO FIRE Reaction to fire is defined as the behaviour of the foam when exposed to the action of a flame or of radiant heat. Reaction to fire is assessed on the basis of tests which simulate exposure to fire and radiant heat, carried out on samples of fixed shape and dimensions, in accordance with strict rules, though these unfortunately vary from country to country. The reaction is then observed by measurement of: speed of propagation and maximum height of the flame time required for extinguishing it area damaged occurrence of dripping. Reaction to fire is controlled by making changes at the formulation level, with suitable additives, and at the level of design and manufacture of the finished product. The results of the tests, which are specific to the individual country, are used to assign products to classes of fire resistance. It must always be specified whether the tests concerned just the foam or the finished product.

A3.6 WATER ABSORPTION This is a measure of the quantity of water that the foam can absorb by direct immersion in water. Since we are dealing with a material with predominantly closed cells, this value is always very small (<1%). It can be easily verified that the only cells involved are the ones cut in the process of preparing the sample.

A3.7 THERMAL CONDUCTIVITY The thermal conductivity of a material is its capacity to transport heat from one surface to another. It is expressed in terms of the variable (lambda), with W/mK as the unit of measurement. The thermal conductivity of a foam is principally linked to the composition of the gas contained in the cells, and to their size, and also to some extent linked to the nature of the polymeric matrix. In every case, the composition of the gas contained in the cells is the determining factor, and we can state positively that, next after a vacuum, pentane is actually among the best insulators (7.4 mW/mK). CO2 (15.3 mW/mK) and air (25 mW/mK) turn out to be among the worst. A3.2

MATERIAL Polyurethane in panels with metal facings, UNIPLAST 517 Polyurethane in panels with semi-permeable facings, UNIPLAST 9051 Polyurethane in slabs cut from blocks Polyurethanes in slabs cut from blocks Polyisocyanurates in slabs cut from blocks Extruded expanded polystyrene, with skin In situ expanded polystyrene Extruded expanded polystyrene, with skin Glass fibre rigid panels Mineral fibres from feldspathic rocks rigid panels Glass fibre semi-rigid panels Mineral fibres from feldspathic rocks semi-rigid panels Sintered expanded polystyrene, in slabs cut from blocks, UNI 7819 Expanded polystyrene in slabs moulded by thermocompression Extruded expanded polystyrene, without skin Phenolic resins in slabs Sintered expanded polystyrene, in slabs cut from blocks Cork expanded with binders Mineral fibres from basaltic rocks felts on metal mesh Sintered expanded polystyrene, in slabs cut from blocks Phenolic resins in slabs Pure expanded cork and cork expanded with binders Sintered expanded polystyrene, in slabs cut from blocks Glass fibre resinated felts Ureic resins expanded in situ Expanded cellular glass Low-volume loose materials cellulose fibre Slabs composed of expanded perlite, fibre and bituminous binders Low-volume loose materials expanded vermiculite in granules from 0.1 mm to 12 mm

Thermal conductivity of the most important insulating materials

A3.8 MIXING OF THE COMPONENTS Polyurethane systems for continuous panel manufacture are generally supplied as a multi-component system. It is essential to be able to adjust the expansion and catalysis to suit working conditions and the type of panel being produced: for relatively thin panels (30-40 mm) we will have a high catalyst and expander content, while for thick panels (120-200 mm) we will have a lower content of catalyst and expander. A polyurethane system normally consists of the following components: polyol (polyols + stabilisers + fire retardant) one or more catalysts one or more expanders isocyanate. The polyol is first premixed with the expander and the catalyst. This mixture and the isocyanate are then suitably measured out and transferred to the distribution location. It is here that the process of highpressure mixing takes place. The temperature of the components has a considerable influence on the viscosity, and can therefore affect the quality of the mix, so it must be kept under constant control. A poor quality mix is indicated by the presence of brown streaks, a coarse cell-structure and a glassy look to the foam.

A3.3

A3.9 ENVIRONMENT The environmental impact of the products at the present time is of large and growing importance, in a society conscious of the need to safeguard its natural resources. The manufactured products of Isopan S.p.A. have for some time been compliant with the strictest standards and legislative requirements which have been enacted in this field. As regards the polyurethane foams used, we emphasise the following characteristics: They are self-extinguishing in terms of standard ISO 3582 (formerly ASTM 1692). Ozone: in compliance with the limits for safeguarding the stratospheric ozone agreed by the signatory countries to the Montreal Protocol and European regulation 3093/94. Classified in Group 3 of the I.A.R.C. (Lyon Institute for Cancer Research) This means that the polyurethanes come under the heading of NON-CLASSIFIABLE AGENTS as regards their capacity for causing cancer in man and animals. (This classification reflects the fact that the numerous tests carried out to date have not indicated any carcinogenic or mutagenic effects on man or animals deriving even from prolonged physical contact with polyurethane foams.) In the case of sandwich panels with a core of rock wool, we have the following characteristics: Biosoluble inorganic material, free of asbestos, crystalline silica and CFCs and HFCs. Material classified in Group 3 of the I.A.R.C. (Lyon Institute for Cancer Research). Finally, as regards the external bearing surfaces such as the metal components, we have the following characteristics: Prepainting in conformity with current Italian regulations on the contact of materials with foodstuffs (Ministerial Decree 21/03/1973 and subsequent amendments on hygienic discipline regarding packaging, containers and utensils intended to come into contact with foodstuffs or substances for personal use). This certification relates to colours Grey White, White 21, plain white similar to Ral 9010 and Top Class PVC coating. Waste disposal: in terms of current Italian legislation (Legislative Decree 22/97; Ministerial Decree 5/2/98 and updates and amendments), the Residues of insulating materials in C.E.R. 170604 panels have been certified as special non-hazardous waste intended for recycling (R4, R13) or, here this is impossible, suitable for waste disposal in the normal way. The Safety Data Sheet for theinsulating panels is available on request, but this is purely of an informative nature, since the product is not considered hazardous and does not come within the scope of Ministerial Decree 28/01/92 (Official Gazette no. 50 of 29/02/92, supplement no. 46).

A3.4

A4

PRODUCT TECHNICAL SPECIFICATIONS

The following are the Technical Product Specifications of Isopan panels.

A4.1 TYPES AND INTENDED USES There are the following categories: Insulated metal roofing panels for industrial and civil buildings (category: roofing panels) Insulated metal panels for infill, walls and suspended ceilings of industrial and civil buildings (category: wall panels) Single-skin insulated metal panels (category: single-skin panels) The latter category has very specific intended uses, summarised here: a) ISOGRECATA 1000. Single-skin insulated metal panel for pitched roofs on industrial and civil buildings, with the lower skin in aluminium foil. b) ISODECK 40 1000. Single-skin insulated metal panel for pitched or flat roofs with outer facing in bituminised paper, for covering with an outer layer of bituminous membrane. c) ISODOGA 1000. Single-skin insulated metal panel for suspended ceilings and infill panels, with the upper skin in aluminium foil.

A4.2 DIMENSIONAL CHARACTERISTICS Roofing panels: Length: as requested by customer up to the maximum transportable Useful width/spacing: 1000 mm Thickness outside ribs: 30, 40, 50, 60, 80, 100, 120 mm Height of ribs: 40 mm Spacing of ribs: 250 mm (500 mm for Isotego 1000) Lower bearing surface: micro-ribbed. Wall panels: Length: as requested by customer up to the maximum transportable Useful width/spacing: 1000 mm Thickness: 30, 40, 50, 60, 80, 100, 120, 150 - 200 mm Bearing surfaces smooth or micro-ribbed Single-skin panels: Length: as requested by customer up to the maximum transportable Useful width/spacing: 1000 mm Thickness outside ribs (excluding Isodoga 1000): 30, 40, 50, 60, 80 mm Height of ribs (excluding Isodoga 1000): 40 mm Spacing of ribs (excluding Isodoga 1000): 250 mm Lower bearing surface: aluminium foil (excluding Isodeck 1000), thickness 0.07 mm Upper bearing surface (Isodeck 1000 only): bituminised paper 350 g/m2. A4.1

A4.3 INSULATION Composed of rigid polyurethane foam, self-extinguishing in accordance with current European standards
COMPARATIVE TABLE OF INSULATING MATERIALS

Equivalent thermal insulation 860 mm Bricks 380 mm Concrete 140 mm Timber 50 mm Cork 45 mm Fibreglass 40 mm Polystyrene 25 mm Polyurethane

Reaction to fire Class B2 or B3 in terms of DIN standard 4102 part 1 Average density 40 kg/m3 10% Compression resistance 11 N/ cm2 (at 10% deformation) Resistance to stretching 1 N/ cm2 Resistance to cutting 1 N/ cm2 Coefficient of thermal conductivity I=0.022 Kcal/m.h.C Non-hygroscopic because made up of over 95% closed cells Coefficient of heat transmission: For single- and double-skinned roofing panels Thickness (mm) 30 40 50 60 Coeff. K (W/m2*C) Coeff. K (kcal/h*m2*C) 0,55 0,48 0,44 0,38 0,36 0,32 0,31 0,27

80 0,25 0,22

100 0,20 0,17

120 0,16 0,13

For single- and double-faced walling panels Thickness (mm) 30 Coeff. K (W/m2*C) Coeff. K (kcal/h*m2*C) 40 0,64 0,57 50 60 0,50 0,44 80 0,40 0,35 100 0,34 0,30 120 0,26 0,23 150 0,21 0,18 0,18 0,15 0,14 0,12

A4.4 LOAD-BEARING CAPACITY This depends on the type of metal bearing surface, its thickness and the thickness of the layer of thermal insulation, as stated in the tables in the specific product catalogues. Load-bearing capacities refer to the A4.2

panel fitted horizontally and under the action of a distributed load. If, in view of the climatic conditions in the place of installation, the designer thinks a detailed check is desirable into the stresses caused by thermal action in the long term, he can refer to the ISOPAN Technical Office. It remains the responsibility of the designer to check the adequacy of the fixing system, with regard to the number and arrangement of the fixing points. A4.5 TOLERANCES Thickness of the facings: in accordance with the reference norms for the products used Thickness of the panel: 2 mm Length: 5 mm 1000 mm module: 2 mm Out-of-square: max 3 mm Flatness: L= distance between the extremes of measurement, s= deviation With L = 300 mm, s = 1%. With L > 300 mm, s = 3 mm max.

A4.3

A5

FITTING THE PANELS

A5.1 EQUIPMENT NECESSARY Below is a list of the equipment needed on site for fitting the panels. 1) PORTABLE DRILL and drill-bits

2) ELECTRIC SCREWDRIVER with direction reversing, and the necessary collets. We recommend the use of a screwdriver equipped with a torque limiter. This means that the strain on the shank of the screws can be regulated so as not to damage the panel in the process of fitting. 3) JIG SAW

4) POP RIVETER and rivets

5) Series of PLIERS (locking and universal)

6) SHEARS for small manual adjustments to the panels

7) CLUB HAMMER

8) SCRAPER

9) PLUMB LINE to check the verticality of wall panelling

A5.1

10) FASTENERS AS SPECIFIED IN THE DESIGN OR ORDER 11) POSSIBLE LIFTING-BEAM WITH CLAMPS OR SUCKERS for moving large-sized panels 12) VACUUM CLEANER

A5.2 FITTING TO ROOF (EXCLUDING ISODOGA 1000): In order to ensure that the water runs off correctly, and to avoid oxidisation of the metal supports which can otherwise follow, roofing panels must be laid with a minimum slope of 7%. In the case of pitches constructed with more than one panel lengthways, a longitudinal overlap must be provided, sufficient (in relation to the slope) to avoid any ingress of water. In accordance with UNI 10372, ISOPAN recommends providing sufficient projection at the eaves to allow a suitable drip and prevent any ingress of water into the insulation or the inside of the building. After completing the fitting of the panels and the necessary flashings, check carefully that no extraneous materials or residues from the job are abandoned on the roofing panels which could give rise to corrosion or prevent rainwater running off correctly, or cause a buildup of undesirable and harmful substances. In the accompanying illustration we show examples of fitting roof panels in situations involving laps (overlapping longitudinal joints). As regards flat roofs, Prevailing winds Isopans recommendation is the Isodeck 1000 panel, which must be laid with the ribs facing downwards SLOPES OF 7 - 10% and the side faced with bituminised paper facing upwards. This in SLOPES OF its turn is completed 11 - 13% with a finishing covering in bituminous membrane which SLOPES OF 14% AND ABOVE completely waterproofs the building.
DIAGRAM OF SECTION AT THE LAP

A5.3 FASTENERS AND PRINCIPLES OF FIXING Strips of silicone material or gaskets The type of fixing depends on the type of support used. Normally, self-tapping screws are used (also called thread-forming screws). Standard fixing is by means of 6.3 mm diameter self-tapping screws in galvanised carbon steel with hexagon heads, of the type Kovervit BS 592, or 592 and washer in galvanised steel incorporating a gasket in EPDM rubber to maintain the seal. If specifically requested, as an alternative to the self-tapping screws described above, ISOPAN can supply another two series of screw designated self-drilling of type A5.2

Kovervit 671, which have the advantage of reducing fitting time, as the hole is drilled and the panel directly anchored all in one operation. These screws, which are ideal for fixing to heavy steel sections, require specialised skills for their use, and correct torque adjustment on the power screwdriver used on site.

washer and cap in sheet metal

ISOPAN will be happy to deal with any query from customers about the various fixing systems described, their mechanical performance and their methods of use. The principles of fixing are set out below:

A5.3.1 Fixing for roofing panels The panels should be installed with the direction of laying opposite to that of the prevailing winds, checking frequently that they are parallel and correctly aligned. They should be fixed to the supporting structure by means of the devices specified by the system, both for timber and for metal roof frameworks. The holes must have a diameter smaller than that of the fixing device; these must not be fully tightened, to allow the panel to expand and contract as a result of temperature and moisture changes. The number of fixings required varies with the local climate situation. In the course of static deflection tests with positive and negative loads, we have defined the normal density for fixings as: one bolt on alternate ribs on the central purlins and one on every rib on the end purlins. This density has been assumed as standard in determining the positive and negative overload threshold. The minimum fixing density is therefore one fixing on alternate ribs in the continuous part of the roof and one fixing on every rib round the perimeter of the sheets, and in particularly windy areas, in the central part as well.

A5.3

INCREASED

Length - L

STANDARD
Panel (1 m)

Layout for normal and increased density of fixings

A5.3.2 Fixing for wall panels The panels must be anchored to continuous metal sections running at right angles to the direction of the panels themselves, and these members in their turn must be adequately secured to the loadbearing structure of the building in accordance with the conditions specified in the design as regards stability. The width of the support in contact with the panel must be not less than 50 mm. In the case of an end-toend joint between two panels, the contact width must be 80 - 100 mm. The minimum width of the support area at the end of each panel must be an effective 30 mm in contact with the supporting frame members. The panels should be fixed to the loadbearing structure by means of the fasteners specified by the system. The number of fixings varies in accordance the different climatic situations in which the building may be located. Normally, every panel requires the use of one fixing opposite each supporting member. In areas which are particularly exposed to the action of the wind, the density of the fixings must be determined by the designer case by case, appropriately increasing the number of fixings from the standard specification.

Panel (1 m)

INCREASED
Length - L

STANDARD

Layout for normal and increased density of fixings

A5.3.1

A5.4 INSTRUCTIONS FOR HANDLING, STORAGE AND TRANSPORT The panels are supplied packaged and with an overall wrapping of stretch polythene film. On request they can be supplied in packaging with metal protective strips or in cardboard, with a view to preventing possible damage to the outer panels from contact with the arms of forklift trucks used to unload the products. The standard composition of the pack is as indicated below. Contents of one pack of sandwich or single-skin roofing panels: Panel thickness (mm) No. of panels per pack: 30 14 40 12 50 10 60 8 80 6 100 6 120 5

Contents of one pack of sandwich or single-skin wall panels: Panel thickness (mm) No. of panels per pack: 30 17 40 18 50 14 60 12 80 9 100 7 120 6 150 6 200 4

If packs with different composition from standard are required, this must be explicitly requested at the time of ordering. The height of the packs (in millimetres) depends on the number of panels, as in the following tables: Sandwich or single-skin roofing panels ISOCOP-5 1000 - ISODUPLEX 1000 - ISOTEGO 1000 - ISOGRECATA 1000 - ISODECK 1000 Panel thickness (mm) 30 40 50 60 70 80 100 120 No. of panels per pack 14 12 10 8 8 6 6 5 Height of pack (mm) 700 720 700 640 720 600 720 700 Packs per load 6 x 14 6 x 12 6 x 10 4 x 8 + 2 x 10 6x8 4x6+2x8 6x6 6x5

Note: Each pack rests on strips of polystyrene with a thickness of 70 mm (not included in the stated height of the pack).

A5.4

Sandwich or single-skin wall panels ISORIGHE 1000 - ISOBOX 1000 - ISOPIANO 1000 - N. ISOPARETE 1000 - N. ISOPARETE PIANO 1000 - ISODOGA 1000 Spessore pannello (mm) N. pannelli per pacco Altezza pacco (mm) Pacchi per carico Panel thickness (mm) Height of pack Packs Packs Panel thickness (mm) No. No. of panels packpack of panels per per Height of pack (mm) (mm) per load per load 25 30 35 40 50 60 80 100 120 21 17 15 18 14 12 9 7 6 525 510 525 720 700 720 720 700 720 8 x 21 8 x 17 8 x 15 6 x 18 6 x 14 6 x 12 6x9 6x7 6x6

Note: Each pack rests on strips of polystyrene with a thickness of 70 mm (not included in the stated height of the pack).

The weight of the packs varies, not only with the thickness of the insulation, but also with the length at which the panels are supplied, as well as with the type and thickness of the metal supporting face.

A5.5 LIFTING AND HANDLING a) LIFTING The packs must always be lifted by means of slings positioned at a minimum of two points separated by a distance not less than half the length of the pack itself (7.4 of Standard UNI 10372). The slings must be made of synthetic fibre (nylon or high-strength polyester), at least 200 mm wide, as shown in the drawing. We recommend using suitable spacers consisting of wooden boards or polystyrene packing above and below the pack, to avoid direct contact between the slings and the pack.

A5.5

b) HANDLING Manual moving of individual panels must be performed by at least two people, keeping the panel upright as illustrated. Suitable protective equipment must be used (gloves, safety shoes, overalls etc.) in compliance with current regulations.

Panels over a certain size (4 metres in the case of a panel of thickness 80-100 mm) must be moved by means of a suitable hoist or crane, as the weight of the panel makes it impossible to move by hand. The panel is attached to the chosen mechanical lifting gear by a lifting-beam with two or more clamps connected to it by cables. The clamps grip the edge of the panel itself. A lifting-beam equipped with suckers is a satisfactory alternative. Note: In the case of any eventuality not covered above, the AIPPEG Recommendations (attached) apply.

Spring

Steel cable

Clamp for lifting panels

Schematic drawing of lifting-beam with suckers

A5.6

A5.6 INSTRUCTIONS FOR FITTING A5.6.1 Preliminary information 1) Check that the storage on site is in compliance with the procedures described in the AIPPEG recommendations. 2) Check that the framework corresponds to the working drawing. 3) Check that the entire site labour-force is equipped with safety footwear, gloves etc, and that the site has all the equipment necessary to ensure safety in accordance with current regulations.

A5.6.2 Preparation of the panels Remove the polythene protective film from the panel before fitting it. Check that the surface of the panel does not have traces of adhesive remaining from the protective film. If necessary, use a solution of detergent in water to remove it.

A5.6.3 Fitting sequences for Isopan panels wall panels: The correct sequence for fitting Isopan wall panels is as set out below. 1) Fix the base metalwork (where required) at the foot of the wall, and also the metalwork which has to be installed before the wall, such as drips, connectors for the roofing, corner connectors etc. 2) Remove the protective film from the panels, as mentioned in the preliminary information. 3) Fit the panels starting from the foot of the wall, taking care to execute joints correctly and to make sure the panels are upright. 4) Secure the panels only after checking that they are perfectly lined up. The fixing screws must always be inserted at right angles to the panel. 5) Fit the finishing components (corner strips, perimeter edging etc.). 6) Carry out a general inspection and cleaning of the wall, paying particular attention to the fixings and the joints with the door and window frames.

A5.6.4 Fitting sequences for Isopan panels roofing panels: 1) Start at the bottom and work upwards, finishing at the ridge. 2) Fit gutters, sealing caps and rainwater flashings. 3) After fixing the first row of panels, working away from the direction of the prevailing winds, lay the succeeding panels, superimposing the hollow rib on the solid rib of the panel already laid, and gently rotating the panel (see diagram).

A5.6.1

Manoeuvre for assembling the panels

A5.6.5 Cutting the panels The operation of cutting the panels comprises the following stages: 1) Protect the area affected by the cut with adhesive tape. 2) Use a panel to mark the required cut on the tape. 3) Make the cut with a jig saw (equipped with dust extraction and filtration), following all the precautions and safety procedures specified by current regulations. 4) Remove the swarf produced by the cut because it can scratch the paintwork of the panel itself, and therefore impair its long-term durability. 5) Remove the protecting adhesive tape.

A5.6.2

A6

INSULATING PANELS IN MINERAL FIBRE

Isofire Roof 1000 Isofire Wall 1000 Isofire Roof Fono 1000 Isofire Wall Fono 1000

A6.1 TYPES AND INTENDED USES Panels designed for use on pitched roofs (Isofire Roof 1000) and in walls (Isofire Wall 1000). Characterised by a core of mineral fibre which guarantees the incombustibility of the product besides ensuring excellent thermal insulation. The Fono versions are expressly designed for sound insulation. The panels were created to satisfy the growing demand for improved performance in fire behaviour, while maintaining good mechanical characteristics. These panels have been tested at the Istituto Giordano S.p.A., obtaining the following certification: Class 0/1 reaction to fire (in terms of Ministerial Decree 26/06/84); Fire resistance: R.E.I. 30 / R.E.I. 60 / R.E.I. 120, depending on the thickness (in terms of Interior Ministry Circular 91, 14/09/61); Sound insulation to ISO 140 1995 and ISO 717 1996, and sound absorption to ISO 354 1985, for Fono version.

Sound-absorbing panel
Note: our advice is that the longest mineral fibre panel which can sensibly be moved is 6000 mm.

A6.2 DIMENSIONAL CHARACTERISTICS On this subject, please refer to the sections on roofing panels and wall panels in paragraph A4.2. A6.1

A6.3 OVERLAPS There is no gasket provided for the longitudinal overlap joint, because the mineral wool must form a single continuous insulating layer, to guarantee the specified incombustibility and fire resistance. In the case of transverse (overlapped) joints, incombustible (Class 0) tape and gaskets must be fitted in order to ensure a perfect seal and complete impermeability without invalidating the fire-retardant properties of the panel. On roofing panels, the overlap must be achieved using the same procedures as on polyurethane panels, cutting away part of the insulation of the upper panel.

RIGHT-HAND TYPE PANEL

LEFT-HAND TYPE PANEL

Arrangement for the overlap

Note: please refer to the following chapter for an appropriate description of the properties of this type of panel, which merits detailed analysis, especially in connection with the evolution of the legislation on fire safety and prevention.

A6.4 TOLERANCES On this subject, please refer to paragraph A4.5.

A6.5 INSULATION ISOFIRE ROOF 1000 Panel thickness (mm) Coeff. K (W/m2*C) Coeff. K (kcal/h*m2*C) ISOFIRE WALL 1000 Panel thickness (mm) Coeff. K (W/m2*C) Coeff. K (kcal/h*m2*C)

lap er Ov

gth Total len

R ed uc ed

le ng th

50 0,72 0,64

60 0,55 0,48

80 0,44 0,38

100 0,36 0,32

50 0,75 0,67

60 0,64 0,57

80 0,50 0,44

100 0,40 0,35

A6.2

A6.6 R.E.I. PANELS The ISOFIRE series of panels is specially designed for the construction of rooms where fire can safely be kindled, and conversely of rooms which are required to be protected from the attack of fire coming from outside sources. There is a variety of industrial uses for which ISOFIRE panels are particularly indicated, as for example: Protection of escape routes Fire escape stairs Lifts Fire barrier walls Store rooms Suspended ceilings Clean rooms. In addition to the above, they can be correctly used for the creation of safe rooms or compartments in accordance with the current regulations, particularly in terms of the Definitions for the purposes of Annexe A of the Decree by the Interior Minister of 30/11/1983, cited below:

A6.6.1 Fireproof Compartment: Part of a building delimited by structural elements of a predetermined fire resistance, organised to fulfill the requirements of the prevention of fires.

A6.6.2 Smoke-proof filter: Compartment delimited by structures with a predetermined R.E.I. fire resistance, in any event not less than 60 minutes, and provided with two or more doors equipped with self-closure devices with a predetermined R.E.I. fire resistance, in any event not less than 60 minutes, with a ventilation shaft of adequate section, in any event not less than 0.10 m2, issuing above the roof of the building; or compartment with the same fire resistance characteristics, maintained at an overpressure of at least 0.3 bar, even in emergency conditions, or vented directly to the outside with unobstructed openings having an area not less than 1 m? excluding ducts.

A6.6.3 Smokeproof stair wells or protected stairs: Protected staircase in well constituting a fire-resistant compartment having direct access from every floor with doors of R.E.I. fire resistance equipped with closing devices. ISOFIRE panels are designed to provide certificated high performance in fire resistance. (As provided by the current regulations, the certification of the products, particularly for fire resistance, is effected by real furnace tests on limited samples of the product). These tests guarantee the R.E.I. value for the panels and their jointing (longitudinal joint) at the test dimensions. Note: Obviously the standard trial is not carried out on the complete installation (every completed project, however similar, has some unique and unrepeatable characteristics). In particular it cannot test the actual situation at the junctions panel/floor, panel/beams (of various materials), panel/ceiling and panel/wall, or the various passageways for pipes, cables etc. It is therefore essential that the designer takes an engineering approach so that the intended performance can be guaranteed, especially as A6.3

TESTS FOR FIRE RESISTANCE

Vertical furnace 3000 x 3000 mm

Horizontal furnace for testing loadbearing structural elements and non-stressed firestop elements

Test of the efficacy of a portable extinguisher on a hearth of type B (liquids)

Radiant panel for testing reaction to fire

regards impermeability to flames, vapours and gases (E), and the thermal insulation (I) of the entire system. In reality, these qualities are more closely connected with the procedures followed in carrying out the work and assembling the components, than with the specific and individual characteristics of these components, important though these are.

A6.6.4 Fire resistance ISOFIRE insulated panels are certified in accordance with current national standards, in recognition of their performance in fire resistance, which contributes to the R.E.I. grading of the product. Following the definitions given in Point 1.11 of Annexe A of the Decree by the Interior Minister of 30/11/1983, we can provide an exact explanation of the terminology used in assigning the values and the variables described in the Decree. In particular, we draw attention to the following definitions: Fire resistance: capacity of a construction element (component or structure) to maintain, for a fixed period of time: its stability R, the tendency of a construction element to retain its mechanical strength under the action of fire; its seal E, the tendency of a construction element when exposed to the action of fire on one side, not to let flames, vapours or hot gases pass, or produce them on the side not so exposed; its thermal insulation I, the tendency of a construction element to reduce the transmission of heat. Accordingly: A6.4

 The symbol R.E.I. is used to identify a construction element which, to qualify, must maintain its mechanical strength, its seal against flames and gas, and its thermal insulation, for a fixed period of time. The symbol RE is used to identify a construction element which, to qualify, must maintain its mechanical strength and its seal against flames and gas, for a fixed period of time. The symbol R is used to identify a construction element which, to qualify, must maintain its mechanical strength for a fixed period of time. In relation to the requirements which they have demonstrated, structural elements are classified by a number, which represents the minutes. The time period for which the performance is guaranteed, in the classification of elements not bearing the rating R, is automatically satisfied if criteria E and I are satisfied. ISOFIRE panels have received the certification R.E.I. 30 / R.E.I. 60 / R.E.I. 120, depending on the different thicknesses, when used as non-stressed partitions, as indicated in the certifications, which are differentiated as regards the models and as regards their uses as roofing panels (non-stressed) and as vertical dividers. In view of the large number of construction types in the panels, it is important when using and checking the certified performances in fire resistance, to correlate exactly the model of panel with the certification obtained. For the detailed characteristics, always refer to the ISOPAN technical documentation. For example, the ROOF model of panel is certified both for use in roofing, and as a wall panel, but always with the specification that the side which can be exposed to the fire is the flat side (without ribs). The model WALL, on the other hand, can be used for possible exposure to the fire on both faces, but only when positioned vertically in a wall. Strictly according to the standard, the certified performances refer to and are guaranteed only in the test conditions, which involve components of limited dimensions assembled with the particular joint. It is the responsibility of the designer to justify in engineering terms the extension of these performances to dimensions and procedures different from laboratory test conditions, particularly as regards length and therefore the scarcity of intermediate supports and bearings, and also as regards end-to-end joints, and the combination with other construction elements, especially structural members. As we have already stated, the object of this booklet is to supply the designer with advice and information to favour the identification of correct solutions and materials which will guarantee the fire resistance characteristics of the entire installation. The other components besides the panels, the structural elements in particular, must be able, in virtue of their composition, to resist fire for the necessary time. If this condition cannot be met, these structural elements must be treated with the usual protective methods (intumescent paints, insulating or intumescent plaster etc.) and checked by the designer for compliance with the current applicable regulations, particularly Circular 91 and Standards CNVVF and UNI 9502, 9503 and 9504 etc. A6.6.5 Outline of fire safety legislation The use of ISOFIRE panels as elements resistant to fire is not structural, but aimed at contributing to the creation of compartmentation, that is, a separation of zones to be protected or insulated (safe zones) from others where there exists a greater possibility of a fire starting, or, conversely, to delimit zones at greater risk of fire. The principal aim of the panels in such applications is to retard the spread of the high temperature (and A6.5

therefore of the fire) and of the combustion gases, for a fixed length of time, allowing people, materials and machinery to be brought to safety, and allowing action to be taken at the fire source itself before the fire spreads out of control. The Italian fire safety regulatory situation does not seem altogether systematic and functional, nor is it wholly consistent nor aligned with the legislation in other European countries. A large number of regulations have been drawn up or are in process of being drawn up, some of them laying down new procedures for homologating materials and new systems and solutions for fire protection. A significant part of the legislation currently in force, which can be taken into consideration in the construction of partitions using ISOFIRE prefabricated panels, is listed below: Circular 91 of the Minister of the Interior of 14 September 1961; Ministerial decree of 30 November 1983 Terms, definitions and graphic symbols in fire prevention which, among other things, defines fire resistance and the various R.E.I. characteristics; Directive of the Council of the European Union 89/106/EEC of 21 December 1989, relating to harmonisation of the various national regulations. In addition, for purposes of comparison and for the treatment of the structural components to which the panels are attached, it may be useful to refer to the Standards: UNI EN 10143, UNI EN 10147 for Steel EN 10088-1, EN 10088-2 for Stainless Steel UNI EN 485-4 for Aluminium

A6.6.6 Suggestions for making connections and joints This manual contains suggestions relating to the commonest cases of combining ISOFIRE panels with others of the same type and with other building components. Naturally, the solutions put forward must be considered merely indicative, and require checking case by case. The joints which we need to consider are the transverse joints, since the longitudinal joint in ISOFIRE panelling is tested in the trials for certification, and the characteristics required are thus guaranteed. In choosing the materials for fitting the products, it is important to remember that fire resistance must be ensured by the construction materials used (panels, beams, columns etc.) Those elements among them which are not certified must be protected with guaranteed, certified materials (intumescent paints, intumescent or fire-retardant plaster etc.)

A6.6.7 Principal types of operation Although we believe that the attached sketches are sufficiently clear and simple to be understood and for the principles to be extended to other similar cases, we describe some significant cases in the next few paragraphs. a) COMPARTMENTATION: 1 Linking a vertical wall to the floor: the R.E.I. characteristics are ensured by the conformation of the wall (certified) and of the floor (concrete slab). Thermo-expanding seals (gaskets or sponge) are recommended, which, by expanding under the influence of the flame or the temperature, tend to ensure the seal. Smoke and gases are thus prevented from getting through any narrow gaps at the A6.6

joint, and consequently no uncontrolled rise in temperature takes place on the side not exposed to the fire. 2 Linking a vertical wall to the ceiling: it is advisable to provide enough play to facilitate fitting and to absorb deformation in the ceiling. In the case of a stressed slab or beam, the play provided must be sufficient to absorb deflection in the stressed structure, taking its own deadweight into account. The fire protection can be achieved by the use either of gaskets of suitable dimensions or of sponge of appropriate thickness. 3 Linking to elements different in type and composition from ISOFIRE panels (beams, slabs, columns in reinforced concrete, prestressed concrete, iron etc.): besides adequately protecting such elements with specific fire-retardant products, take account of deformation which they may undergo as a result of loading or thermal expansion. This can be achieved by providing sufficient free play and using fire-retardant materials (seals, gaskets, felt etc.), which are thermo-expanding but sufficiently soft and elastic. b) ITEMS CROSSING OR FITTED INTO THE PANELS: On the subject of pipes, ducts or cables passing through the ISOFIRE panels, or window-frames being fitted into them, we list the commonest cases and the appropriate precautions to take to preserve the fire protection characteristics of the panels: 1 Combustible or heat-sensitive pipes We suggest the following protection systems: Recessed thermo-expanding collars, concentric with the pipes, set into the partition. It is important to check the seal between partition and collar, caulking it if necessary with intumescent or fireretardant mastic. External thermo-expanding collars, concentric with the pipes, mounted visibly on one or both sides of the partition: easy to fit, but aesthetically less pleasing than the preceding solution. Intumescent tape, wrapped round the pipes and sealed with ceramic mastic or intumescent sealant. 2 Small diameter plastic tubes carrying cables Fit collars in thin-gauge steel with a band of intumescent material of suitable thickness. Plug the cavity in which the cables run, following the procedure described below. 3 Metal pipes Seal the gap with intumescent mastic. Alternatively, wrap the pipes with intumescent tape, and make the final seal with intumescent or ceramic mastic or plaster. 4 Electrical cables, single or in a compact bundle Wrap with intumescent tape or fill with intumescent mastic or plaster. 5 Open cable duct Use fire retardant thermo-expanding bags, or intumescent felt, combined with intumescent mortar or plaster, or infill with fire-resisting panels.

A6.7

6 Cable duct with cover Seal the spaces between the cables and inside the duct with intumescent sponge or mastic, and seal the outside of the duct where it passes through the panel with intumescent or fire-retardant mastic or plaster. 7 Air conditioning ducts Wrap the ducts (not insulated and obviously fitted with firestop dampers) with intumescent felt or tape, sealing with intumescent or fire-retardant mastic or plaster 8 Holes passing through Larger-sized holes passing through the partition which cannot be sealed by the methods indicated above, must be closed by the usual methods or with other materials, such as for example panels in mineral wool treated with an intumescent or fire-retardant product, or intumescent, fire-resistant bags etc. Particular care should be taken if fire-resistant mortar is used, because it will have a different capacity for deformation from the ISOFIRE panels, with a consequent risk of cracks and fissures opening up. 9 Doors and window-frames When positioning and installing doors and window-frames in firestop partitions formed with ISOFIRE panels, follow the instructions of the manufacturer of the frames. The model chosen must obviously be certified and consistent with the grade of fire resistance designed and guaranteed for the rest of the system.

A6.8

A7

CERTIFICATION

Isopan panels have obtained technical approval from the strictest and most reputable international research institutes in Europe, charged with issuing such certification. In particular, the ITC, the Italian Institute for Construction Technologies, has issued Certificates of Technical Approval for our roofing and wall panels, while UGPU, the highly authoritative German Institute, has issued Approval for the panels produced by our plant at Patrica in Lazio. Many other European official bodies have certified the quality of our manufactured goods, and also the compliance of the raw materials and the finished product with the strictest standards of the individual countries and European standards. ISOPAN submits itself periodically to monitoring by the inspectors of the various Institutes, who oversee our production to ensure that the Approval standard is maintained. Some of the best-known Certifications are illustrated below, with the corresponding attestations. Recently the list was increased by the addition of the Certificate of Conformity to the Standard UNI EN ISO 9001:2000, which bears witness to the quality achieved in the production process for plain and ribbed panels at the production plant in question. The ISOPAN Technical Office will be very happy to supply the list of the certificates available, and to send out exact copies of the original.

A7.1

A7.1 CERTIFICATES FOR POLYURETHANE PANELS

A7.2

A7.2 ISOFIRE CERTIFICATION

A7.3

A7.4

A7.5

A7.3 CERTIFIED ISO 9001:2000

A7.6

B - GENERAL TERMS OF SALE

Contract conditions

B1

AIPPEG recommendations: enclosure A

B2

AIPPEG recommendations: enclosure B

B3

AIPPEG recommendations: enclosure C

B4

GENERAL TERMS OF SALE FOR RIBBED SHEETS, INSULATED METAL PANELS AND ACCESSORIES
Contract Conditions Enclosure A Regulations for transport, handling and storage of corrugated sheets, insulated metal panels and accessories Enclosure B Quality standards for ribbed sheets and insulated metal panels Enclosure C Recommendations for the installation of corrugated sheets and insulated metal panels

B1 AIPPEG RECOMMENDATIONS: CONTRACT CONDITIONS

GENERAL TERMS OF SALE FOR RIBBED SHEETS, INSULATED METAL PANELS AND ACCESSORIES
General Terms of Sale for Corrugated Sheets, Insulated Metal Panels and Accessories approved by AIPPEG (the Italian Association of Manufacturers of Corrugated Panels and Components) and enclosure A Regulations for Transporting, Handling and Storing Corrugated Sheets, Insulated Metal Panels, and Accessories deposited on 21 January 1993 with Notary Public Maria Celeste Pampuri of Milan, Registry no. 71034 Folder no. 2786, registered as a Deed on 22 January 1993 n000430 1 B in Milan in the section of Public Deeds and Registered for notification purposes with the Milan Chamber of Commerce in the section Contractual Conditions and Charges on 9 February 1993.
1. PARTIES The party hereinafter called the Vendor is the manufacturing company or the company that provides and invoices the products hereof. The party hereinafter called the Buyer is the receiver of the invoices issued for the products hereof. 2. ORDER - ACCEPTANCE The Buyers order shall be deemed a purchase proposal and shall be irrevocable for thirty days. The Vendors confirmation shall be deemed an order acceptance and shall be the sole document binding the parties and governing all matters excluded from these General Terms of Sale. The date of the order acceptance shall be the same date as postmark or telefax with order confirmation. If the confirmation applies to different categories of products or to separate/part deliveries, each product category and/or delivery shall be considered a separate contract. 3. PRODUCT DELIVERY, SHIPMENT AND TRANSPORTATION The Vendor shall comply with the agreed terms of delivery, with an allowance of fifteen working days. Any events preventing or delaying product manufacturing including but not limited to strike (including company strike), lock-out, fire, importation ban, delayed delivery of raw materials or power failure or other events preventing or delaying product manufacturing, shall be hereby considered force majeure and the Vendor shall not be deemed liable for late delivery. In such case, the Vendor shall have the right to delay delivery until the force majeure event ceases to exist. Should such event continue for over thirty days, the Vendor shall have the right to terminate the agreement, without any rights for the Buyer to receive an indemnification for any damages directly or indirectly caused by such delay. Upon expiry of the terms of delivery agreed by the parties, and within fifteen calendar days after receiving a notice stating that the goods are ready, the Buyer shall collect the ordered products or, in case of delivery to destination, require the delivery. After such period, the Vendor has the right to store the products outdoors and be exempted by any and all liabilities; any warranties shall be deemed invalid and the Buyer shall be charged an additional 1% of the product value per week for handling and storage costs. The Vendor reserves the right to ship the products to a destination assigned to the Buyer or to store them at the Buyers expense. Eight days after issuing the notice stating that the goods are ready, the Vendor shall issue the related invoice and the payment term shall begin. The Buyer shall be under obligation to check the product conditions upon receipt. Products will be transported at the Buyers risk also in case of C&F delivery. Any claim for alleged missing goods or damages must be notified upon delivery by adding a remark on the packing list, otherwise the goods warranty shall be deemed invalid. Any stopover, storage or waiting shall be at the Buyers expense, also in case of C&F delivery and transportation carried out by the Vendor itself or commissioned by the Vendor to a third party. 4. PACKAGING The products are sold without packaging. Any packaging must be required Any warranty shall be voided following uses not compliant with the performance characteristics of the products, or lack of compliance with Any claims, except those set out in Art. 3 above, must be notified in writing (registered mail or telegram) to the Vendor within eight days after receiving the products. After such term, the Buyer waives any rights to warranty following faults and/or low quality and/or dissimilarity of the products. Claims must be detailed in order to allow the Vendor to perform a timely inspection. Claimed products must be kept at the Vendors disposal, in the same conditions of the time of delivery, in compliance with the Regulations on transport, handling and storage contained in Enclosure A of these General Terms of Sale and with any specific instructions of the Vendor. Should the Buyer use any products with patent faults, any warranty shall be voided. In case the products provided are not suitable for their intended use, they shall be returned in a location agreed by the parties. The Buyer is not entitled to any rights of terminating the contract, and the Vendor shall not be deemed liable for any direct and/or indirect damages to the Buyer, except to the extent set out in art. 1229 of the Civil Code. In case of part deliveries, any claims, including timely ones, do not exempt the Buyer from withdrawing the remaining amounts of products ordered. In case a claim is found to be groundless, the Vendor shall charge to the Buyer all expenses for inspections and experts reports, including those carried out by third parties. The Vendor warrants that the supplied products comply with the specifications given in the catalogues and/or technical specifications (latest version). The warranty for products with organic coating shall be performed by the Vendor, at its discretion, as follows: by restoration of the products by the Vendor, or by payment of an amount up to one third of the original price of the faulted organic coating; the amount of such payment shall be progressively reduced according to the period of use of the delivered product. Metal surfaces without organic coating are not subject to any warranty, except for their compliance with current regulations; the Vendor is exempted from any liability related to product tarnishing, being it an usual phenomenon. The warranty provided by the Vendor for the restored elements shall not be renewed. The Vendor rejects any liability in case of restoration performed by third parties. Specific warranties and/or certifications may be issued on specific request by the Buyer in the purchase order. in the purchase order and shall be charged/billed in the related invoice. 5. TOLERANCES The Buyer accepts the tolerances listed in the Vendors catalogues and/or technical specifications (latest version). 6. WARRANTIES

B1.1

the Regulations on transport, handling and storage set out in Enclosure A and any special instructions given by the Vendor, and following the use of tools for product installation (such as fixing systems, tamponi chiudigreca, ridges, ridge caps) not supplied and/or not expressly approved by the Vendor. The Vendor reserves the right to modify the products or carry out any improvement it deems necessary. 7. PRICING Prices are calculated according to the current costs at the date of the order. In case of increases over 2% of the product costs, the prices shall be modified and the increase applied upon invoicing, with full acknowledgment of the actual variation according to the following percentages: ribbed sheets: 10% labour, 90% metal panels: 10% labour, 30% insulating components, 60% external coating. Labour shall be priced according to A.N.I.M.A. tables; metals shall be priced according to the price list of the Chamber of Commerce of Milan; insulating materials and other materials shall be priced according to the declaration of the Vendors Supplier. Any variation of the price of accessories shall be applied in a conventional way, applying the relevant variations of the official ISTAT index of living cost. In case of part deliveries, any price variations shall apply only to products delivered after the price increase. 8. PAYMENT Payments shall be made at the Vendors premises. The collection of amounts of money by the Vendor upon presentation of the purchase order shall not be deemed an acceptance of the order itself. Should the Vendor subsequently reject the order, the amounts paid shall be returned to the Buyer without interest. In case of Buyers default of payment, the amounts paid shall be retained by the Vendor as deposit, excluding any rights to indemnification of main damages; in case of Vendors default, the Buyer shall receive twice the amount paid, excluding any rights to indemnification for any damages. In case of late payment, the Buyer shall pay an interest equal to the official discount rate plus five points, from the expiry date of the payment term agreed by the parties to the date of the actual payment. Any claims or disputes, both as legal action or exception, do not entitle to a suspension of payments. In case the product payment occur by drafts or securities (checks, drafts, etc.), such securities must be received by the Vendor before or upon product withdrawal. In case of default of payment at the expiry date, in whole or in part, the Buyer shall be subject to the acceleration clause also for the current supplies; the Vendor shall have the right to ask for execution of art. 1460 and 1461 of the Civil Code. The bill sent by the Vendor to the Buyer shall be deemed accepted by the Buyer unless objected within fifteen days after receipt. 9. CONTRACT TERMINATION Other than in the cases set out in Art. 3 above, the Vendor reserves the right to terminate the contract in case of events or circumstances altering market stability, currency value, the conditions of the industries manufacturing raw materials and the supplying conditions. The Vendor shall have the right to terminate the contract without prejudice should it become aware of the existence of protests, or admonitory, ordinary, or concurrent proceedings against the Buyer, both judicial and extra-judicial. 10. GOVERNING LAW Unless expressly set out in these General Terms of Sale, the contract shall be governed by the regulations on sale contained in art. 1470 and following articles of the Civil Code, including product installation.

11. JURISDICTION Any disputes that may arise from the construction, enforcement, execution, termination of the contract and/or these General Terms of Sale, or related to them, shall be settled in the Vendors jurisdiction, including joinder of claims.

B1.2

B2 AIPPEG REGULATIONS: ENCLOSURE A ENCLOSURE A

REGULATIONS FOR TRANSPORT, HANDLING AND STORAGE OF CORRUGATED SHEETS, INSULATED METAL PANELS AND ACCESSORIES
1. PACKAGING Following is the unabridged text of article 7.1 of UNI 10372 Regulation (in Italics): To maintain their durability after installation, metal roofing elements must not be damaged during storage, transport, handling or fitting operations. It is recommended to provide temporary protection of the required product specifications (aesthetic characteristics in particular). The carrier must secure packs to the vehicle using crosswise slings positioned at a maximum distance of 3 m, provided that each pack is secured by at least two crosswise slings. The load must always be covered during transportation and the side running along the vehicle must be waterproofed. The Buyer collecting products is responsible for instructing the drivers in this matter. Packs must be loaded on a completely free and clean platform. Vehicles partially loaded with other materials or with unsuitable loading platforms are not acceptable. Products must be loaded on vehicles according to carrier instructions. The carrier is fully liable for damage to the load and shall take all the necessary precautions to prevent damage due to the weight on the bottom pack or pressure at tying points, and shall prevent product deformation caused by slings. Special loading conditions will only be accepted upon written request by the Buyer, who shall be fully liable in such cases. 3. STORAGE Following is the unabridged text of article 7.3 of UNI 10372 Regulation (in Italics):

During the manufacturing process, the above mentioned materials are usually protected by polyethylene film (adhesive or cling-film) or by other systems. During the following phases the Manufacturer must take precautions in order to guarantee the following: - protection of the product surface against abrasion, especially during handling; - protection of corners and edges against impact and crushing; - protection against water stagnation or condensation; - protection against permanent deformation of elements bearing the weight of the whole pack or of stacked packs Profiled sheets and panels are usually supplied in packs. The number of sheets per pack must be such as to keep the overall pack weight within the limits of the hoisting and transport equipment used. Materials used for packaging are usually as follows: wood, expanded plastic materials, cardboard, polyethylene film (heat-shrinkable or stretchable) or other materials; packs must be tied with straps (no metal wire) and suitable protection devices (edge-protectors, etc.). Straps must not be used as harnesses for hoisting. It is also recommended to properly indicate the hoisting points for handling and hoisting operations.
Product packs must always be equipped with a support system to uniformly distribute weight and allow for proper handling. Such support systems may include expanded plastic or dry wooden joists, or composite material sheets positioned at distances established according to product characteristics. Packaging must be fully and properly specified in the purchase order on the basis of the means to be used for transportation (cages or cases for transhipment, rail transport or shipping). The type of packing varies with product characteristics. Packaging must be carried out in compliance with Manufacturers parameters. Any different grouping of elements and/or special packaging must be specified in the purchase order and acknowledged by the seller. 2. TRANSPORTATION Following is the unabridged text of article 7.2 of UNI 10372 Regulation (in Italics):

The shape of elements is designed to allow stacking, in order to minimize the pack volume during storage and transportation; it is nonetheless necessary to make sure that stacking does not damage product surfaces in any way. Packs must always be stored lifted from the ground, both in the warehouse and in the yard: they must be positioned on supports, preferably made of expanded plastic or wood, with flat surfaces longer than the slabs and positioned at suitable distances according to product characteristics. The support surface must be compatible with pack shape: flat for flat packs, with a matching curve for curved packs. Packs must be stored in dry places to prevent water stagnation and condensation on the internal elements, which are less exposed to the air. Such phenomena are particularly dangerous for metals, and may cause oxidation (ex. white rust on zinc). Packs must be stored in a suitable way to facilitate water run off, especially if they are to be temporarily stored outdoors (see figure).

min. slope 5%

Packs must be transported by suitable vehicles, and: - packs must be supported by expanded plastic or wooden spacers, positioned at distances established according to product characteristics; - the support surface must be compatible with the pack shape (flat for flat packs, with a matching curve for curved packs); - packs must be stacked fitting suitable expanded plastic or wooden spacers between the packs, if not included in the packaging; - packs must not be more than 1 m. different in length, depth or height; - packs must be clearly marked with where to position hoisting harnesses, if such areas are not self-evident; - compliance with any other Manufacturers specification.
Packs must be placed on a flat surface and expanded plastic or wooden spacers of suitable size and number must be positioned under the packs. A perfect vertical alignment of spacers is required.

If stored products are not collected for installation within a short period of time, they should be covered with tarpaulin. Take the necessary precautions against electrochemical corrosion due to contact between different metals during storage. It is preferable not to stack packs; when the stacking of lightweight packs is possible, always fit expanded plastic or wooden spacers between packs. Spacers must be of the largest size applicable and in sufficient number, and must always be positioned vertically, on lower pack supports (see figure.).

B2.1 B1.1

Such spacers must be at least 4 cm longer than the pack and at least as wide as that of the sling. In all cases, lower spacers must be sufficiently wide to prevent deformation of the lower elements due to pack weight.

5% min. slope

Make sure that harnesses and supports cannot move during hoisting and that all operations are carried out with caution and gradually. Packs must be laid down only on roof frameworks with suitable surface, in terms of strength, support and safety conditions. Always take other ongoing operations into account. Before hoisting a pack, authorization from the Work Management should be sought at all times.
Handling must always be carried out wearing suitable protective equipment (gloves, safety shoes, overalls etc.) in compliance with current regulations.

The best storage locations are closed spaces with some ventilation, free of dust and humidity. In all cases, and especially for yard storage, a steady support surface should prevent water stagnation. Packs must not be positioned near processing areas (such as metal cutting, sandblasting, painting, welding, etc.), or where vehicles pass by or stop (impact, splashing, fumes, etc.) Do not stack more than three packs, or over a maximum overall height of approximately 2.6 m. Suitable supports are required for stacking. If materials are wrapped in protective film, make sure the film is completely removed during installation, and in any case within three months of materials becoming usable. Carry out any other specific instructions of the Manufacturer. On the basis of experience and subject to compliance with current regulations, it is recommended not to exceed twelve months of uninterrupted storage in closed spaces, in order to maintain original product characteristics. Outdoor storage should not exceed three months. Materials must be protected from direct sunlight at all times, since it may cause product alteration. If tarpaulin is used, make sure it is waterproof and properly ventilated to prevent condensation and water stagnation.

Individual panels must be moved by hoisting the element without dragging it over the lower panel and rotating it upright alongside the pack; transport must be carried out by at least two people according to panel length, keeping the panel upright as illustrated.

4. HOISTING AND HANDLING Following is the unabridged text of article 7.4 of UNI 10372 Regulation (in Italics):

Packs must always be lifted by means of slings positioned at a minimum of two points separated by a distance not less than half the length of the pack itself. The slings used for hoisting must preferably be made of synthetic fibre (nylon), at least 10 cm wide, positioned in order to take the weight evenly and correctly and to prevent deformation (see figure).

Hoisting equipment and gloves must be clean and able to prevent damage. The use of fork-lifts is not recommended, as such equipment may damage the packs. Packs laid down at roof level must always be properly secured to the framework.

It is recommended to use suitable spacers consisting of heavy-duty wooden or plastic boards positioned above and below the pack, to avoid direct contact between the slings and the pack.

B2.2

B3 AIPPEG RECOMMENDATIONS: ENCLOSURE B ENCLOSURE B

QUALITY STANDARDS FOR RIBBED SHEETS AND INSULATED METAL PANELS

Enclosure B Quality Standards for Corrugated Sheets and Insulated Metal Panels approved by AIPPEG ( the Italian Association of Manufacturers of Corrugated Panels and Components) . Deposited on 21 January 1993 with Notary Public Maria Celeste Pampuri of Milan, Registry no. 76364 Folder no. 3001 registered as a Deed on 30 July 1993 in Milan n 14284 1 B in the section of Public Deeds and Registered for notification purposes with the Milan Chamber of Commerce in the section Contractual Conditions and Charges on 23 July 1993.

The products listed in this enclosure are usually employed for industrialized construction. The following quality standards include a comprehensive list of the characteristics and performance specifications of such products. The Vendor warrants that the products comply with the following quality standards, according to the relevant national and European regulations (updated June 1999). 1. RIBBED SHEETS 1.1 Specifications
MATERIAL REGULATION REFERENCE VALUE-REMARKS

1.3.4 Copper

prEN 506 UNI EN 1172 6.4.3 6.4.4

Enclosure A 6.4.2

See appendix for values

1.4 Performance (maximum load) 1.4.1 Carbon steel CNR Instructions 10022-84 AIPPEG Recommendations Eurocode 3 Section 1.3 6.5 4.3.2 Enclosure F (information)

1.4.2 Aluminium UNI 8634 Eurocode 9 prEN 508-2

1.1.1 Carbon steel

prEN 508-1 UNI EN 10147 UNI 10372

3.2 and 4.2 5.1 2.1.4

Fe E 250 G (min. yield point = 250 N/mm2) Alloys: Vendors statement (min. breakage load = 150 MPa) Type: AISI 304 (unless different request) Type: Vendors statement (if specifically required)

1.4.3 Stainless steel

CNR Instructions 10022-84 Eurocode 3 Section 1.3 Eurocode 3 Section 1-4

1.1.2 Aluminium prEN 508-2 UNI 10372

3.2 and 4.2 2.1.2

1.5 Durability 1.5.1 Characteristics prEN 508-1-2-3 EN 10169-1 ENV 10169-2 prEN 10169-3 UNI EN 1396 ASTM B 117 ASTM B 287 (Al) Values and tolerances as stated by the Vendor

1.1.3 Stainless steel

prEN 508-3 UNI 10372

3.2 and 4.2 2.1.3

1.1.4 Copper

prEN 506 UNI 10372 UNI EN 1172 prEN 508-1 UNI EN 10147 UNI 10372 UNI EN 1396

3.2 and 4.2 2.1.1 4-5-9 3.2 and 4.2 6.4 2.1.4

1.5.2 Corrosion (test method)

1.1.5 Metal coating

Incl. differentiated coating and crackfree zinc-coated steel

1.5.3 Colour ECCS Recommendations (pre-painted)European Convention for Constructional Steelwork Section I Design Art. 2.5.3 EN 10169-1

Values and tolerances as stated by the Vendor Values and tolerances as stated by the Vendor

1.1.6 Organic coating: pre-painted and plasticized

EN 10169-1 ENV 10169-2 prEN 10169-3 prEN 508 1-2-3 UNi 10372 UNi EN 1396

1.5.4 Brilliance Enclosure B 2.1.4.3

EN 10169-1

(Colour and brilliance not considered for multi-layer bituminous coating) 3.2.6 2.1.4.4 1.5.5 Maintenance UNI 10372 and inspection Chapter 6

1.1.7 Multi-layer prEN 508-1 bituminous UNI 10372 coating 1.2 Thickness tolerance

2. INSULATED METAL PANELS 1.2.1 Carbon steel prEN 508-1 UNI EN 10143 4.3.4 6.1 Class 1 Tab. 1 = Fe E 250G Tab. 2 Fe E 280G Class 1 Faces 2-3-4 4.3.4 Class 1 2.1.1 Hard Same regulations, references, values and remarks metal faces applicable to point 1.1 above. Insulating material 1.2.4 Copper UNi EN 1172 6.4 2.1.2 Hard cellular plastic Enclosure A See appendix for values See appendix for values See appendix for values 2.1.3 Mineral fibres Health Ministrys Circular n. 23 - 25.11.91 Pr UNIPLAST 517 3.1 and 3.2 UNI 9029 4.3.2 UNI 10386 2.1 Specifications
MATERIAL REGULATION REFERENCE VALUE-REMARKS

1.2.2 Aluminium prEN 508-2 UNI EN 485-4 UNI 3813 1.2.3 Stainless steel prEN 508-3 UNI EN 10088-2

4.3.4

1.3 Shape tolerance 1.3.1 Carbon steel prEN 508-1

1.3.2 Aluminium prEN 508-2

Enclosure A

2.2 Thickness tolerance 1.3.3 Stainless steel prEN 508-3 Enclosure A Faces

B3.1

2.2.1 Hard Same regulations, references, values and remarks metal faces applicable to point 1.2 above. 2.2.2 Panels Compared to nominal values declared by Vendor h 100 mm = 2 mm h >100 mm = 3 mm

APPENDIX prEN 508-1-2-3 and 506 SIZE TOLERANCES A.1.1 Corrugation height: h 50 mm 50 mm < h 100 mm h > 100 mm A.1.2 Height of stiffening ribs: A.1.3 Distance between corrugations: h 50 mm 50 mm < h 100 mm h > 100 mm A.1.4 Width of ridges and valleys of corrugations:

1.0 mm 1.5 mm 2.0 mm 1 mm

The measurement of h thickness includes all kinds of faces and excludes multi-layer bituminous coating. 2.3 Shape tolerance 2.3.1 Length 2.3.2 Misalignment of metal faces 2.3.3 Planarity L = distance between measurement endpoints (max. 1000 mm) d = deviation (d must be measured every 1000 mm) 2.3.4 Other Same regulations, references, values and remarks parameters applicable to point 1.3 above. 10 mm 3 mm L 300 mm s 1% L > 300 mm s = max. 3 mm

2 mm 3 mm 4 mm + 2 mm - 1 mm

A.1.5 Actual cover width: h 50 mm 50 mm < h 100 mm h > 100 mm A.1.6 Curvature radius:

5 mm 1/10 h 15 mm + 2 mm - 0 mm

A.1.7 Camber: 2.3.5 Bubbles Bubbles are defined as convex areas with no adherence between insulating material and coating. In absence of relevant regulations, it is deemed on the basis of experience that any bubbles up to 5% of the surface of single panel and with maximum size of 0.2 m2 per bubble cannot affect panel functionality. This applies to panels where the insulating material has also the function of transferring loads. ECCS Recommendations Section II Good Practice, 2.5 h 2 mm/m (max 10 mm) A.1.8 Out of perpendicular: S 0.5 % available width A.1.9 Sheet length: + 10 mm up to 3000 mm + 20 mm over 3000 mm (unless otherwise agreed) - 5 mm for all lengths A.1.10 Edge undulation: max. deviation S = 2 mm/500 mm Overlap: min. 15 mm Statement of calculation or test method A.1.11 Arch radius and angles (curved ribbed sheets) radius : 5% of nominal radius angle: 3 % of nominal angle

2.3.6 Esthetical requirements 2.4 Performance 2.4.1 Maximum load

ECCS Recommendations Section I Reference to the Vendors Technical Specifications Industry Ministry Decree 02.04.98

2.4.2 Insulation

Statement of available lambda of the insulating materials for thermal calculation purposes Certified reference or M.I. homologation with statement of compliance by the Vendor Certified reference with statement of compliance by the Vendor

2.4.3 Fire Ministry of the Interior resistance Decree 26.06.84 Ministry of the Interior Decree 14.01.85

2.4.4 Fire resistance (for specific requirements)

Ministry of the Interior Decree 30.11.83 Ministry of the Interior Circular n. 91 14.09.61

2.4.5 Acoustic UNI 8270 performance (for specific requirements)

Certified reference with statement of compliance by the Vendor

2.5 Durability 2.5.1 Faces Same regulations, references, values and remarks applicable to point 1.5 above. ECCS Recommendations Section II 2.4 Vendors statement (on request)

2.5.2 Products

2.5.3 MainteUNI 10372 Chapter 6 nance and ECCS Recommendations inspection Section II Chapter 7 Quality standards for products different from those listed above must be agreed in advance in writing by the parties. The esthetical qualities of the finished products depend on the specific use. The esthetical qualities of these products match those of the products in use in the field of industrialized construction and depend on the tolerances specified in this enclosure.

B3.2

B4 AIPPEG REGULATIONS: ENCLOSURE C

ENCLOSURE C

RECOMMENDATIONS FOR THE INSTALLATION OF CORRUGATED SHEETS AND INSULATED METAL PANELS

Enclosure C RECOMMENDATIONS FOR THE INSTALLATION OF CORRUGATED SHEETS AND INSULATED METAL PANELS approved by AIPPEG (the Italian Association of Manufacturers of Corrugated Panels and Components deposited on 14 February 1994 with Notary Public Maria Celeste Pampuri of Milan, Registry no. 81115 Folder no. 3208, registered as a Deed on 22 February 1994 n02379 1 B in Milan in the section of Public Deeds and Registered for notification purposes with the Milan Chamber of Commerce in the section Contractual Conditions and Charges on 10 February 1994.
SUMMARY 1. INTRODUCTION 2. CONSTRUCTION ELEMENTS 3. PRELIMINARY OPERATIONS 4. ROOFS (slopes, fitting sequences) 5. WALLS (fitting sequences) 6. FLOORS (fitting sequences) 7. FASTENERS 8. FINISHING COMPONENTS 2.1.2 sandwich carried out during installation 2.2 monolithic insulated panels 2.2.1 prefabricated monolithic sandwich 3. FLOORS 3.1 3.2 3.3 single sheet sheet with supporting concrete corrugated sheet as disposable formwork

The fitting sequences of roofs, walls and floors differ.

3. PRELIMINARY OPERATIONS 1. INTRODUCTION Before starting operations in the yard, the operator shall: The following Recommendations provide reference information for the installation of corrugated sheets and insulated metal panels. They are complementary to UNI 10372 Regulation Discontinuous cover panels Instructions for the design and production of metal sheets. Each project shall take into account the needs of individual building yards, which shall be equipped with suitable handling and installation tools, in compliance with current safety and accident prevention regulations. The company responsible for installing the corrugated sheets/panels shall not only be fully conversant with the characteristics of the materials in use, but also have qualified personnel suitable for yard operations, to ensure that the installation is carried out in compliance with project specifications. The Seller shall not be liable in cases in which the following Recommendations are disregarded or yard operations are carried out improperly. An efficient, well-organized and properly coordinated yard is the best guarantees of overall installation productivity. 1. Examine project drawings and comply with the instructions; 2. Make sure that support frameworks for corrugated sheets/panels are correctly aligned; 3. Make sure that the support framework surfaces which will come into contact with the corrugated sheets/panels are compatible with one another or otherwise protected from electrochemical corrosion; 4. Make sure that overhead electric cables or other materials do not interfere with the corrugated sheets/panels; 5. Make sure that operations at ground and roof level are compatible with yard activities; 6. Make sure that the building yard is suitable for material storage and handling, in order to prevent damage to sheets/panels. The operator shall carry out all operations in compliance with current safety regulations. Hoisting, handling and storage of corrugated sheets/panels at roof level shall be carried as set out in Enclosure A, section 4. The sole of boots worn by personnel responsible for installation shall not damage the outer facing of sheets/panels. For all cutting operations in the yard, always use suitable tools (reciprocating saw, shears). The use of abrasive disc tools is not recommended. For fixing operations we recommend the use of a screwdriver with torque limiter. To prevent condensation, elements (roofing panels in particular) shall be correctly overlaid.

2. CONSTRUCTION ELEMENTS Corrugated sheets/panels are used in civil and industrial construction applications in order to build roofs, walls and floors; they can be fitted to all kinds of support framework: metalwork, normal and prestressed reinforced concrete, and wood. Support frameworks and fixing elements of corrugated sheets/panels shall be of suitable size and shall comply with project conditions in terms of safety, stability and functioning. Corrugated sheets and insulated metal panels are quick and easy to install, covering the entire pitch length, or wall height, or several floor spans, with a single element. The length of metal elements essentially depends on transportation and handling requirements, on the material used and on production technology. Support surfaces shall be suitable for use with corrugated sheets and insulated metal panes and related fixing methods. Most frequent conditions: For roofing with pitch elements without end-to-end joints (pitch-length sheets), the slope is generally no less than 7%. For flatter roofs, follow the Suppliers instructions. 1.1 1.1.1 1.1.2 1.1.3 corrugated sheet single corrugated sheet sandwich carried out during installation deck carried out during installation In the event of overlap at the head of panels, the slope is determined on the basis of the type of joint, the materials used and environmental conditions. For deck roofing, the slope may be reduced to the minimum allowing water to run off correctly. FITTING SEQUENCE The correct sequence for fitting roof panels is as set out below. 2.1 corrugated sheet 2.1.1 single corrugated sheet A) Single corrugated sheet and prefabricated monolithic sandwich

4. ROOFING SLOPE The roof slope depends on environmental conditions, the design and type of rook.

1. ROOFING

1.2 monolithic insulated panels 1.2.1 prefabricated monolithic sandwich 1.2.2 pre-insulated deck 2. WALLS

B4.1

(type 1.1.1 and 1.2.1) 1. Fit gutters, under-ridges and joint flashings, if used. 2. Remove the protective film from roofing elements and accessories, where required. 3. Fit roofing elements starting from the gutter and one edge of the building, making sure that the elements are correctly overlapped and aligned and that they are perfectly perpendicular to the underlying structure. 4. Secure all panels after checking that they are perfectly lined up. All waste material, especially metal scrapings, shall be immediately removed. 5. Lay the succeeding panels, superimposing them to those already laid along the gutter (in the event of pitch made of two or more elements). For panel installation, the insulating material shall be removed in advance from the overlapping area. 6. Secure all corrugations to ridge lines, gutter, drains and head overlaps. 7. Fit finishing components (ridges, sealing caps and all flashing elements) and insulating materials. 8. Remove all waste material and carry out a general inspection of the roofing, paying particular attention to the fixings and joints with other roofing elements. B. Sandwich carried out during installation (type 1.1.2)

metal spacers are used, it is recommended to provide for a heat break between the spacers and the outside corrugated sheet. If the secondary support framework can be fitted directly with an inside sheet, rigid spacers are not required. 6. Fit the insulating material (making sure that heat insulation is uniform), any special layers (as steam barrier, separating layer, etc.) and any head buffers. 7. Lay the outside sheet in compliance with steps 1 to 8 of section A) Single corrugated sheet. C) Deck carried out during installation (type 1.1.3) and pre-insulated Deck (type 1.2.2) Follow the instructions that apply to inside sheets, as set out in section B. The sheets shall be joined along longitudinal overlaps. For the following Deck carried out during installation, insulation is guaranteed by the insulating material to be fitted later. For pre-insulated Deck, sheets shall be fixed after temporary removal of the insulating materials. Waterproofing is guaranteed by the layers to be fitted later (bituminous or synthetic membrane, etc.)

5. WALLS FITTING SEQUENCE The correct sequence for fitting wall panels is as set out below. A) Single corrugated sheet and prefabricated monolithic sandwich (type 2.1.1 and 2.2.1) 1. Fix the base metalwork (where required) at the foot of the wall, and also the metalwork which has to be installed before the wall (such as drips, connectors for the openings, internal corner connectors etc). Remove the polythene protective film from all accessories before fitting them. 2. Remove the protective film from the wall panels. 3. Fit the panels starting from the foot of the wall, taking care to make joints correctly and to make sure the panels are upright. 4. Secure the panels after checking that they are perfectly lined up. 5. If the wall height or the type of material require the installation of two or more series of vertical panels, the joint shall be carried out on the continuous part of the framework as follows: - flat panel: end-to-end joint with a properly moulded flashing between the panels; - corrugated panel and corrugated sheet: as for flat panel or by overlapping the panels. 6. Fit the finishing components (corner strips, perimeter edging, connectors for roofing and openings, etc.). 7. Carry out a general inspection and cleaning of the wall, paying particular attention to the fixings and the joints with the door and window frames. For horizontally positioned corrugated sheets/panels, consult project instructions. B. Sandwich carried out during installation (type 2.1.2)

B.1) Parallel corrugated sheet sandwich

1. Fit gutters and joint flashings, if used. These elements can be installed before fitting the inside sheet or before fitting the outside sheet, as required by the project. 2. Remove protective film from roofing elements and accessories, where required. 3. Fit the inside sheets starting from the gutter and one edge of the building, making sure that the elements are correctly overlapped and aligned and that they are perfectly perpendicular to the underlying structure. 4. Secure all panels after checking that they are perfectly lined up. Any waste, especially metal scrapings, shall be immediately removed. 5. Lay the succeeding panels, superimposing them to those already laid along the gutter (in the event of pitch made of two or more elements). 6. Secure all corrugations to ridge lines, gutter, drains and head overlaps. 7. Fit rigid spacers of suitable size, positioned as shown in the drawings. If metal spacers are used, it is recommended to make a heat break between the spacers and the outside corrugated sheet. If the secondary support framework can be fitted directly with an inside sheet, rigid spacers are not required. 8. Fit the insulating material (making sure that heat insulation is uniform), any special layers (such as steam barrier, separating layer, etc.) and any head buffers. 9. Lay the outside sheet in compliance with steps 2 to 6 of this section B.1). 10. Remove all waste material and carry out a general inspection of the roofing, paying particular attention to the fixings and joints with other roofing elements.

B.1) Parallel corrugated sandwich sheeting

1. Fix the base metalwork (where required) and the joint flashings: these elements can be installed before fitting the inside sheet or before fitting the outside sheet, after having removed the protective film. 2. Remove the protective film from the wall panels, where required.

B.2) Crossed corrugated sandwich sheeting

1. Remove protective film from roofing elements and accessories, where required. 2. Fit the inside sheets starting from the gutter and one edge of the building, making sure that the elements are correctly overlapped and aligned and that they are perfectly perpendicular to the underlying structure. 3. Secure all panels after checking that they are perfectly lined up. Any waste, especially metal scrapings, shall be immediately removed. 4. Fit all flashing elements for the first sheet (under-ridges, joints, special elements). 5. Fit rigid spacers of suitable size, positioned as shown in the drawings. If

3. Fit the panels starting from the foot of the wall, taking care to make joints correctly and to make sure the panels are upright. 4. Secure the panels after checking that they are perfectly lined up. 5. If the wall height or the type of material require the installation of two or more vertical panels, the joint shall be carried out on the continuous part of the framework. 6. Fit rigid spacers of suitable size, positioned as shown in the drawings. If metal spacers are used, it is recommended to make a heat break between

B4.2

the spacers and the outside corrugated sheet. If the secondary support framework can be fitted directly with an inside sheet, rigid spacers are not required. 7. Fit the insulating material (making sure that heat insulation is uniform), any special layers (as steam barrier, separating layer, etc., in compliance with the requirements of each building). This operation shall be carried out during fitting of the inside sheet. 8. Fit the outside sheet in compliance with section B.1), steps 2 to 5. 9. Fit the finishing components (corner strips, perimeter edging, connectors for roofing and walls, etc.). 10. Carry out a general inspection and cleaning of the wall, paying particular attention to the fixings and the joints with the door and window frames.

3. Secure the sheets in compliance with project instructions, after checking that they are perfectly lined up, then join the sheets along lengthwise overlaps. It is necessary to make sure that corrugated sheets are free from oxide and oil stains, or any other substance that may prevent adhesion to the concrete. All waste material, especially metal scrapings, shall be immediately removed. 4. Use sealing adhesive tape to prevent concrete from dripping at the head junctions of corrugated sheets. 5. Position the electrically welded wire mesh and/or framework bars at the supports in compliance with project instructions. 6. Cast the concrete paying attention to avoid accumulation, especially in the centre of the floor span. 7. If the project design requires the use of props, put them in place before concrete casting, providing corrugated sheets with the required counter tracing. C) Corrugated sheet as disposable formwork (type 3.3) 1. Fit concrete containing elements. Follow the instructions set out at section B), except for step 5, where framework bars are required.

B.2) Crossed corrugated sheet sandwich

1. Remove the protective film from the wall panels, where required. 2. Fit the panels starting from the foot of the wall, taking care to make joints correctly and to make sure the panels are upright. 3. Secure the panels after checking that they are perfectly lined up. 4. Fit flashing elements for the first sheet (joints, special elements). 5. Fit rigid spacers of suitable size, positioned as shown in the drawings. If metal spacers are used, it is recommended to make a heat break between the spacers and the outside corrugated sheet. If the inside sheet is made of staves, rigid spacers are not required, but a heat break is recommended. 6. Fix the base metalwork (where required) at the foot of the wall. 7. Fit the insulating material (making sure that heat insulation is uniform), any special layers (as steam barrier, separating layer, etc., in compliance with the requirements of each building). This operation shall be carried out during fitting of the external sheet. 8. Fit the outside sheet in compliance with section B.1), steps 2 to 5. 9. Fit the finishing components (corner strips, perimeter edging, connectors for roofing and walls, etc.). 10. Carry out a general inspection and cleaning of the wall, paying particular attention to the fixings and the joints with the door and window frames. For horizontally positioned corrugated sheets/panels, consult project instructions.

7. FASTENERS Fasteners are essential components of the roofing, siding and flooring system. It is thus necessary to use the fasteners recommended by the Manufacturer of corrugated sheets/panels. Instructions for a correct installation: Roofs: - external facing (type 1.1.1, 1.1.2 and 1.2.1): a whole kit, usually including screws, caps and sealing gaskets, to be fitted to the corrugation ridge. - internal facing (type 1.1.2, 1.1.3 and 1.2.2): screw and gasket (where required). Walls: - external facing (type 2.1.1, 2.1.2 and 2.2.1): screw and gasket. - internal facing (type 2.1.2): screw and gasket (where required). - prefabricated monolithic panels with hidden fixing: specific fixing kit Floors: screws, nails, washers to be welded during installation. The density and position of fixings required varies with the characteristics of the construction elements, the type and size of support, and local climate situation (wind in particular). In any case, always consult project instructions. In most cases, corrugated sheets/panels are fixed with screws of different type, in compliance with the support framework. 1. Fixing to metal framework: - self-tapping and self-threading screws (depending on support thickness) - thread-forming screws - fired in nails (for floors and inside sheets of sandwich carried out during installation) - threaded hooks with nut (usually for fixing to tube elements) 2. Fixing to wood framework: - wood screws - threaded hooks 3. Fixing to reinforced concrete and prestressed reinforced concrete: This fixing method applies to steel or wood support elements in compliance with the types set out at point 1 and 2. Direct fixing to reinforced concrete and prestressed reinforced concrete is not recommended. For deck roofing and floors, ribbed fixings are required, usually with rivets fitted along the longitudinal overlap, at a maximum distance of 1000 mm. For other roofing and siding elements, ribbed fixing is also recommended, in compliance with the type of overlap.

6. FLOORS FITTING SEQUENCES The correct sequence for fitting wall panels is as set out below. A) Single sheet (type 3.1) 1. Fix the perimeter edging, where applicable. 2. Remove the protective film from the floor panels, where required. 3. Fit the sheets making sure that they are correctly juxtaposed and overlapped. Check that the sheets are perfectly lined up and perpendicular to the underlying framework. 4. Secure the sheets in compliance with project instructions, after checking that they are perfectly lined up, then join the sheets along lengthwise overlaps. All waste material, especially metal scrapings, shall be immediately removed. 5. Complete the floor in compliance with project instructions, paying attention not to load the floor panels with concentrated loads. B) Sheet with supporting concrete (type 3.2) 1. Fit concrete containing elements. 2. Fit the sheets making sure that they are correctly juxtaposed and overlapped. Check that the sheets are perfectly lined up and perpendicular to the underlying framework.

B4.3

8. FINISHING COMPONENTS Finishing components are an integral part of the whole installation, and play an important role in guaranteeing the performance characteristics of a project. The Manufacturer of corrugated sheets/panels is usually able to provide finishing components as well, which shall be fitted in compliance with project and/or supply instructions. The Buyer shall define the range of finishing components required in compliance with its needs. The Manufacturer of corrugated sheets/panels is responsible for the compliance of materials with the order confirmation only for directly supplied and properly installed components. The finishing components include gaskets of different shapes, flashing (ridges, under-ridges, gutters, drains and rainwater downpipes, lighning conductors, drips, corner connectors, etc.), translucent slabs, cups, ventilators, door and window frames and secondary components.

B4.4

C - CONSTRUCTION DETAILS
Construction detail for curved panel C1

Construction details for polyurethane panels

C2

Construction details for mineral fibre panels

C3

In this section we illustrate by way of suggestion for designers and fitters, some of the commonest construction details used in installation, with simplified diagrams which go some way towards answering some of the most widespread problems which we are asked to clarify at the installation stage.

C1

CONSTRUCTION DETAIL FOR CURVED PANEL

1000 250 25 40
Thickness paisseur

25

22

SECTION

Distance between centres Curved panel Prefabricated beam in R.C.

L as required

CURVED PANEL

C1.1

C2

CONSTRUCTION DETAILS FOR POLYURETHANE PANELS

GASKET (RECOMMENDED)

PROVIDE SUPPORT FOR GUTTER

RAINWATER OUTLET

INSULATED GUTTER

GUTTER DETAIL Central valley

GASKET (RECOMMENDED)

CAPPING MINERAL WOOL

GASKET (RECOMMENDED) INSULATED GUTTER THERMAL BREAK

RAINWATER OUTLET

GUTTER DETAIL External gutter (with the possibility of enlargement) C2.1

CAPPING PANEL

MINERAL WOOL DRIP INSULATED GUTTER THERMAL BREAK

GASKET (RECOMMENDED)

GUTTER SUPPORT

RAINWATER OUTLET

GUTTER DETAIL External gutter (with parapet)

ANGLE IRON

COLUMN

PANEL TO PANEL JOINT C2.2

JOINT CAPPING

MINERAL WOOL

DIRECTION OF FITTING

INNER CONNECTOR

ANGLE IRON FOR FIXING WALL

EDGE DETAIL Curved connector

CURVED INNER FLASHING

B (min 200

mm)

SEALANT

CURVED JOINT IN SITU INSULATION

**

Z - SUPPORT

A (min 200 mm)

ANGLE

* DEPENDING ON THE SLOPE **MINIMUM INTERNAL RADIUS

EDGE DETAIL Joint at head of wall C2.3
500 mm

CAPPING

RIBBED SHEET

DIRECTION OF FITTING

FLASHING

MINERAL WOOL

INNER CONNECTOR

ANGLE IRON FOR FIXING WALL

EDGE DETAIL Joint at head of wall (with parapet) C2.3

MINERAL WOOL

PUNCHED RUBBER BUFFER SIMPLE RIDGE

GASKET (RECOMMENDED)

UNDER-RIDGE

RIDGE DETAIL Simple ridge

MINERAL WOOL PUNCHED RUBBER BUFFER (RECOMMENDED) HINGED RIDGE

GASKET (RECOMMENDED)

UNDER-RIDGE

RIDGE DETAIL Hinged ridge C2.4

MINERAL WOOL PUNCHED RUBBER BUFFER (RECOMMENDED)

FOLDED RIDGE

GASKET (RECOMMENDED)

UNDER-RIDGE

RIDGE DETAIL Curved ridge

mm) A (min 200

CURVED RIDGE

B (min 200 m m)

SEALANT

UNDER-RIDGE GASKET (RECOMMENDED)

IN SITU INSULATION

* DEPENDING ON THE SLOPE

RIDGE DETAIL Folded ridge C2.5

SINGLE-PITCH RIDGE

PUNCHED RUBBER BUFFER (RECOMMENDED)

RIDGE DETAIL Single-pitch ridge

GASKET (RECOMMENDED) OUTER WEATHERING PUNCHED RUBBER BUFFER (RECOMMENDED)

INNER WEATHERING

RIDGE DETAIL Single-pitch ridge below wall C2.6

FIXTURE ASSEMBLY

SEALANT GASKET

* DEPENDING ON THE SLOPE

OVERLAP AT HEAD OF PANEL

ISOPLAST DOUBLE SLAB

depending on the slop e

FIXTURE ASSEMBLY (on every rib)

END PLUG (RECOMMENDED) SPACER IF NECESSARY (for panel thicknesses over 30 mm)

70 mm

SEALANT

PANEL

ISOPLAST DETAIL - Overlap at head of panel C2.7

PANEL

FIXTURE ASSEMBLY

depending on the slop e

SEALANT

END PLUG (RECOMMENDED) SPACER IF NECESSARY (for panel thicknesses over 30 mm)

ISOPLAST DOUBLE SLAB

ISOPLAST DETAIL - Overlap at head of Isoplast panel

BASE SUPPORT

70 mm
GASKET (RECOMMENDED) SLOPE 3 DRIP

DRIP AT BASE C2.8

GASKET (RECOMMENDED) SLOPE 3

DRIP

DRIP AT BASE

DRIP

JOINT AT SOFFIT SEALANT WINDOW FRAME SEALANT SLOPE 3

DRIP

FITTING OF WINDOW FRAME (vertical section) C2.9

HEIGHT OF WINDOW FRAME

WIDTH OF WINDOW FRAME

STEEL UPRIGHT

WINDOW FRAME

MINERAL WOOL JOINT FLASHING SEALANT

PANEL

FITTING OF WINDOW FRAME (horizontal section)

C2.10

C3

CONSTRUCTION DETAILS FOR MINERAL FIBRE PANELS

NON-FLAMMABLE INSULATING MATERIAL

THERMO-EXPANDING SEALANT

FINISHING PROFILE SUPPORT PROFILE FINISHING PROFILE

FIRE

WALL to R.E.I. ROOFING PANEL JOINT C3.1

THERMO-EXPANDING SEALANT SPECIAL RIDGE SHEET

FIXINGS

FINISHING PROFILE

THERMO-EXPANDING SEALANT

SUPPORT STRUCTURE

FIRE RIDGE JOINT FOR R.E.I. PANELS

THERMO-EXPANDING SEALANT

FINISHING PROFILE

CORNER PROFILE

FINISHING PROFILE

FIRE

WALL to R.E.I. ROOFING PANEL JOINT C3.2

FLASHING FOR FIXING WALL PANEL

GUTTER SUPPORT BRACKET

GUTTER

RAINWATER DOWNPIPE

METAL STRUCTURE

WALL to R.E.I. ROOFING PANEL JOINT

SMOOTH CURVED SECTION TO FACILITATE THE OVERLAP BETWEEN THE TWO FLASHINGS

RIDGE FLASHING

SECTION SHAPED TO MATCH THE RIBBED FACE OF THE ROOFING PANEL DOUBLE-SIDED ADHESIVE TAPE

METAL STRUCTURE

RIDGE JOINT C3.3

DIRECTION OF (FINISHING) LAYING

THERMO-EXPANDING SEALANT

FIRE

CORNER PROFILE

FINISHING PROFILE WALL PLUG FIRE

WALL

WALL PANEL to R.E.I. MASONRY JOINT

C3.4

FIRE

CORNER PROFILE THERMO-EXPANDING SEALANT

WALL PLUG FINISHING PROFILE

SUPPORT PROFILE

FLASHING

FLOOR

PANEL to R.E.I. WALL JOINT

C3.5

FIRE

FIRE

CORNER PROFILE THERMO-EXPANDING SEALANT WALL PLUG FLOOR

PANEL to R.E.I. FLOOR JOINT

C3.6

DIRECTION OF LAYING THERMO-EXPANDING SEALANT

SUPPORT PROFILE

FINISHING PROFILE CORNER PROFILE

FINISHING PROFILE

FIRE DIRECTION OF LAYING

JOINT: WALL to WALL, R.E.I. RATED

C3.7

DIRECTION OF (STARTING) LAYING

THERMO-EXPANDING SEALANT FINISHING PROFILE CORNER PROFILE

FIRE

SUPPORT PROFILE

WALL PLUG

WALL

FIRE

WALL PANEL to R.E.I. MASONRY JOINT

C3.8

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