Jurusan teknik industri

Sasaran Kompetensi yang hendak dicapai

Mahasiswa memahami resources and resources pool Mahasiswa memahami flow rate measurement Mahasiswa memahami efek dari product mix Mahasiswa memahami faktor lain yang berpengaruh pada kapasitas proses Mahasiswa memahami levers untuk managing throughput

Industrial Engineering-ITS

Case study (southwest airlines and toyota)

Most successful airlines and most consistency profitable airlines
Load factors Number of passenger miles flown

Most successful automotive company

Production rate (Takt time and cycle time)

Industrial Engineering-ITS

 Airbus A380-800 Capacity = 800 Load factors

Industrial Engineering-ITS

Flow rate and process capacity

Average flow rate: is the average number of flow units that flow through the process per unit of time Process capacity is the maximum sustainable flow rate of a process

Industrial Engineering-ITS

Resources and resource pool

Resource pool: is a collection of interchangeable resources that can perform an identical set of activities

Resource unit: is each unit in a resources pool Unit loads: total amount of time the resources works to process each flow unit 6

Industrial Engineering-ITS

Computing
Table 5.1 and 5.2

Industrial Engineering-ITS

Theoretical capacity
Theoretical capacity of a resources unit is its maximum sustainable flow rate if it were fully utilized (without interruptions, downtime, time wasted etc) Theoretical capacity of a resources pool is the sum of the theoretical capacities of all the resource unit in pool
Industrial Engineering-ITS

Computing theoretical capacity

Theoretical capacity of a resource unit (in resource pool p) = 1/unit load = 1/Tp Rp = Cp/Tp

Computing
Table 5.3

Industrial Engineering-ITS

10

Others factors
Load batching resources can process several flow units simultaneously

Scheduled availability : the amount of time that a resource is scheduled for operation

Industrial Engineering-ITS

11

Computing theoretical capacity

Theoretical capacity of a resource unit = 1/Tp x load batch x scheduled availability Rp = Cp/Tp x load batch x scheduled availability

Computing
table 5.4

Industrial Engineering-ITS

13

Throughput and capacity utilization

Throughput of a process is the average number of flow units processed over a given period of time

Capacity utilization : the degree to which resources are effectively utilized by a process

Industrial Engineering-ITS

14

Computing theoretical capacity

capacity utilization of resource pool p = throughput/theoretical capacity of resource pool p Pp = R/Rp

Computing
table 5.5

Industrial Engineering-ITS

16

learning
Effect of product mix on theoretical capacity and profitability of a process

THANK YOU

Industrial Engineering-ITS

18