Technical Note 5008A KXX, and K4J or K4M or K9K Alternator pulley: replacement

KANGOO with AC: XCXX - K9K - K4J - K4M engines CLIO II with AC: XBXX - K9K - K4J - K4M engines MODUS: XPXX - K4J - K4M engines MEGANE I with AC: XAXX - K4J - K4M engines MEGANE II: XMXX - K4J - K4M engines LAGUNA I with AC: X56X - K4J - K4M engines LAGUNA II Phase I with AC: XGXX - K4J - K4M engines

Basic manuals: MR 312 - 307 - 325 - 337 - 339 - 364 - 385

Sub-section concerned: 16A

77 11 343 462

JUNE 2005
All copyrights reserved by Renault.

Edition Anglaise

"The repair methods given by the manufacturer in this document are based on the technical specifications current when it was prepared. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which his vehicles are constructed."

The reproduction or translation in part of whole of the present document, as well as the use of the spare parts reference numbering system, are prohibited without the prior written consent of Renault.

Renault s.a.s. 2005

Procedure for replacing a decoupling pulley on an alternator.

77 11 343 462

JUNE 2005
All copyrights reserved by Renault.

Edition Anglaise

"The repair methods given by the manufacturer in this document are based on the technical specifications current when it was prepared. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which his vehicles are constructed."

The reproduction or translation in part of whole of the present document, as well as the use of the spare parts reference numbering system, are prohibited without the prior written consent of Renault.

Renault s.a.s. 2005

Alternator pulley: replacement ContentsPage

Alternator pulley: replacement

Contents

16A

STARTING - LOAD Alternator pulley: Removal Retting

16A-1

STARTING - LOAD Alternator pulley: Removal - Refitting

Special tooling required Mot. 1732 Tool for removing and retting the alternator pulley

16A

Tightening torquesm the alternator decoupling pulley I - PARTS AND CONSUMABLES FOR THE REPAIRS Parts always to be replaced: - the alternator belt, - the tensioning roller, - the mechanic tension wheel mounting bolts. Place the alternator in a vice jaw. II - PRECAUTIONS DURING REPAIR It is essential to replace an alternator decoupling pulley with a decoupling pulley. III - EQUIPMENT REQUIRED
110266

80 Nm

- Torque wrench capable of tightening a left-hand thread. IV - REMOVAL Remove the vehicle alternator (see 16A, Starting charging, Alternator

16A-1

STARTING - LOAD Alternator pulley: Removal - Refitting

16A

110276

110268

Position adapter (2) from the tool kit (Mot. 1732) (corresponding to the alternator rotor recess) in the hexagon socket (1).

110267

Position the hexagon socket (1) from the tool box (Mot. 1732) in the alternator pulley.
110269

Position the adapter holder (3) in socket (2).

16A-2

STARTING - LOAD Alternator pulley: Removal - Refitting

16A

110270

110269

Hold the hexagon socket (1) using an open-jawed spanner (4). Loosen the decoupling pulley (5) using a ratchet, (6) (turning it in the clockwise direction.). Remove the decoupling pulley. V - REFITTING

Position: - the hexagon socket in the alternator (1), - the adapter (2) (corresponding to the alternator rotor mark), - the adapter holder (3) on the adapter(2).

Note: Check that the torque wrench is capable of tightening in an anticlockwise direction.

110266

110278

Screw the new decoupling pulley onto the alternator rotor.

Tighten to torque the alternator decoupling pulley (80 Nm) using a torque wrench(7). Refit the vehicle alternator (see 16A, Starting charging, Alternator).

16A-3