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  • Casing Wear Ring

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    windgust82
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    CASING WEAR RING MACHINING TIME MATERIAL TO BE CUT Grey Cast iron ASTM A-35 MATERIAL OF CUTTING TOOL High speed steel HSS FEED RATE AND DEPTH OF CUT The following values were obtained from machinery handbook, Feed rate, f depth of cut = 0.012 ipr = 0.125in. CUTTING SPEED In the machinery handbook the cutting speed for cast iron was given in two ways, 1Cutting speed

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    CASING WEAR RING MACHINING TIME MATERIAL TO BE CUT Grey Cast iron ASTM A-35 MATERIAL OF CUTTING TOOL High speed steel HSS FEED RATE AND DEPTH OF CUT The following values were obtained from machinery handbook, Feed rate, f depth of cut = 0.012 ipr = 0.125in. CUTTING SPEED In the machinery handbook the cutting speed for cast iron was given in two ways, 1Cutting speed

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    17 vues5 pages

    Casing Wear Ring

    Transféré par

    windgust82
    CASING WEAR RING MACHINING TIME MATERIAL TO BE CUT Grey Cast iron ASTM A-35 MATERIAL OF CUTTING TOOL High speed steel HSS FEED RATE AND DEPTH OF CUT The following values were obtained from machinery handbook, Feed rate, f depth of cut = 0.012 ipr = 0.125in. CUTTING SPEED In the machinery handbook the cutting speed for cast iron was given in two ways, 1Cutting speed

    Droits d'auteur :

    Attribution Non-Commercial (BY-NC)
    Téléchargez comme DOC, PDF, TXT ou lisez en ligne sur Scribd
    Signaler comme contenu inapproprié
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    CASING WEAR RING MACHINING TIME MATERIAL TO BE CUT Grey Cast iron ASTM A-35

    MATERIAL OF CUTTING TOOL High speed steel HSS

    FEED RATE AND DEPTH OF CUT The following values were obtained from Machinery handbook, Feed rate, f Depth of cut = 0.012 ipr = 0.125in.

    CUTTING SPEED In the machinery handbook the cutting speed for cast iron was given in two ways, 1- Cutting speed for through scale machining 2- Cutting speed for under scale machining Note: For casted products a hard scale is present on the surface so, while machining the value of through scale cutting speed should be used upto a certain depth (usually 2-3 mm). MACHINING TIME CALCULATION The following are the processes involved in the machining of the wear ring: Turning Facing Boring Forming Drilling

    1- Turning 1 Outer radius of casted part, ro =13.5825in. Required radius, r =12.992in. Depth of machining = 0.5905in. No. of times depth of 0.125in. to be given=4.724 i.e. 5 times L D (4.661)( )(27.165) The machining time for a depth of, 0.125in. = tm = = 12Vc f (12)(70)(0.012) =39.462min. The time in turning upto a depth of,0.5905in. = Tm1=(39.462x5) =3.29hr. 2- Boring 1

    Outer radius of casted part, ro =10.925in.= required radius Required radius, r =10.433in. Depth of machining = 0.492in. No. of times depth of 0.125in. to be given=3.936 i.e. 4 times L D (4.661)( )(25.984) The machining time for a depth of, 0.125in. = tm = = 12Vc f (12)(70)(0.012) =37.75min. The time in boring upto a depth of, 0.492in. = Tm2=(37.75x4) =2.516hr. 3- Facing 1 Length of cut, L =4.134in. =(ro ri) Depth of machining = 1.1966in. No. of times depth of 0.125in. to be given=9.5728 i.e. 10 times L D (4.134)( )(25.984) The machining time for a depth of, 0.125in. = tm = = 12Vc f (12)(70)(0.012) =33.48min. The time in facing upto a depth of, 1.1966in. = Tm3=(33.48x10) =5.579hr. 4Boring 2

    Length of cut, L =2.165in. Depth of machining = 1.378in. No. of times depth of 0.125in. to be given=11.024 i.e. 12 times L D (2.165)( )(25.984) The machining time for a depth of, 0.125in. = tm = = 12Vc f (12)(85)(0.012) =14.44min. The time in boring upto a depth of, 1.378in. = Tm4=(14.44x12) =2.88hr. 5- Turning 2

    Length of cut, L=1.181in. Outer radius of casted part, ro =12.992in. Required radius, r =12.795in. Depth of machining = 0.197in. No. of times depth of 0.125in. to be given=1.576 i.e. 2 times L D (1.181)( )(25.984) The machining time for a depth of, 0.125in. = tm = = 12Vc f (12)(85)(0.012) =7.876min. The time in turning upto a depth of,0.5905in. = Tm5=(7.876x2) =0.2625hr. This machining has to be done twice so, Tm5=(0.2625x2)=0.525hr. TIME OF MACHINING TM =(Tm1+Tm2+Tm3+Tm4+Tm5) =14.79hr Note: This machining time is exclusive of the time required to form radius, drilling, allowances and is the time consumed in machining processes based on standard feed rate and depth of cut.

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