Explorer les Livres électroniques
Catégories
Explorer les Livres audio
Catégories
Explorer les Magazines
Catégories
Explorer les Documents
Catégories
20
60
32
74
CATALOG No.
Model
OCA20-6,8,10,12,16 OCA32-6,8,10,12,14,16,19,20,25
WRENCH
The length and shape are exclusively designed to provide correct tightening torque.
Model L 65 94 104 113 122 131 NBS10 NBS13 NBS16 NBS20 GTG -16 ONBS20 ANGLE HEAD NBS 6 GTX6 - 8 GTG -10 ONBS13 Body Type HIGH SPINDLE Hi-JET HOLDER
6 8 10 13 16 20
POSITIONING PINS
H dimension and -angle varies with machine tool. Please advise the type of the machine. (angle of positioning pin to drive key groove)is adjustable from 0 to 360.
Achieve High Speed Milling
18
Model
L 93 78 63
Stop Block 52
M18X1
G.L.
H BDV40
L Positioning Pin
INDEX
+
BDV50 -4 / +11 +11 / +26 +26 / +41 BBT40 -24 / -9 -9 / +6 +6 / +21 BBT50 -9 / +6 +6 / +21 +21 / +36
1 - 12
AG90 NBS TYPE 5 - 6 AG90 BUILD-UP TYPE 7 - 8 AG90 HMC TYPE 9 AGU UNIVERSAL TYPE 10 SPECIAL DESIGNS 11
13 - 16 17 - 20
NEW BABY CHUCK TYPE 19 SIDE LOCK TYPE 20 MILLING CHUCK TYPE 20
ACCESSORIES 21
C
MAN
ER
TIFIE
Takaramachi 5-2, Higashiosakashi Osaka 579-8025 JAPAN Phone : (+81)-72-982-8277 Fax : (+81)-72-982-8370
http://www.big-daishowa.com E-mail: export@big-net.ne.jp
EM
Y ENT S
ISO 9001
JQA-QMA11602 AWAJI No.1 Factory JQA-QM3913 FA Dept.
ST
EM
CATALOG No.EXm302-0206-1
. PAT
WIDE RANGE OF COMPACT AND RIGID HEADS, FROM MILLING CHUCK TYPES TO UNIVERSAL TYPES, SUITABLE FOR ALL KINDS OF MACHINING APPLICATIONS.
P11
NBS TYPE
BUILD-UP TYPE
HMC TYPE
UNIVERSAL TYPE
P5 ~6
P7 ~8
P9
P10
Innovative Seals
1MPa
Jacket allows coolant coming through stop block to be efficiently directed to the tool cutting edge while simultaneously cooling the Angle Head.
Simultaneous taper and flange contact between machine spindle and toolholder provides improved rigidity and ATC repeatability. Interchangeability with conventional spindles ensures suitability for your existing machines.
SPINDLE SYSTEM
PAT.
DUAL
CONTACT
eliminate multiple set-ups combine vertical, horizontal and angular operations on one machine one original set-up saves time, speeds production and guarantees accuracy
1
FIT
BIG-PLUS SPINDLE SYSTEM
SPINDLE SYSTEM
PAT.
DUAL
CONTACT
(SPINDLE ANGLE : 90 )
P5~6
P7~8
BDV50 (BBT50)
- 6
MAX.6,000 min-1
BDV50 (BBT50)
BDV:180 (BBT:170)
BDV50-AG90/AGH35-230 BBT50-AG90/AGH35-230
210 (200) 240 (230) 215
MAX.3,000 min-1
245 275 45 100
29 33
17
29 33
17
17
29 33
17
29 33
17
29 33
17
29 33
P9
BDV50 (BBT50)
32
230
1.
5-
10
5 1.
10
215
BDV50-AG90/HMC32-230 BBT50-AG90/HMC32-230
245 275 45 100 65
210 (200)
43 43 45 25 43 45 25
45
43
45
25
25
43
45
25
240 (230)
MAX.3,000 min-1
43
45
25
52. 513
13
2.
BDV40 (BBT40)
215 245 275 BDV:180 (BBT:170)
2.
210 (200)
240 (230)
28
45 28 45 52
52
28
45
52
28
45
52
MAX.6,000 min-1
65
5-
20
BDV50 (BBT50)
2. 520
2.
5-
20
BDV:175 (BBT:165)
230
0 ~9 0
MAX.3,000 min-1
MAX.4,000 min-1
65
MAX.3,000 min-1
Automatic tool change may not be utilized for some machining centers.
Automatic tool change may not be utilized for some machining centers.
0 ~9 0
35
62
65
62
65
115
BDV50-AGU/NBS20-315 BBT50-AGU/NBS20-315
33
200
100
28
45
52
BDV40-AGU/NBS13-280 BBT40-AGU/NBS13-270
BDV:180 (BBT:170)
5-
13
230
0.
25
0.
25
(SPINDLE ANGLE : 90 )
SPINDLE SYSTEM
PAT.
DUAL
CONTACT
It is the outstanding rigidity and accuracy of the NEW BABY CHUCK, used for holding the cutting tool, that produces high precision with less runout. Available in various sizes to meet specific production requirements.
40 TAPER
L L1 97 L2 E d Min. access bore F G G K
50 TAPER
L L1 125 97 L2
S=65
R18 M
Fixed Length H
S=110
5 Pin Compression
R21
The rotation of the cutting tool is in reverse direction of the machine spindle.(Speed Ratio 1:1)
The rotation of the cutting tool is in reverse direction of the machine spindle.(Speed Ratio 1:1)
Shank
Model
L 180 210 240 180 210 240 180 210 240 175 170 200 230 170 200 230 170 200 230 165
L1
M 77 107 137 77 107 137 77 107 137 72 77 107 137 77 107 137 77 107 137 72
Collet
Weight (kg) 5.1 5.3 5.5 5.5 5.9 6.2 5.6 6.0 6.3 8.0 5.1 5.3 5.5 5.5 5.9 6.2 5.6 6.0 6.3 8.0
Shank
Model
L 215 245 275 215 245 275 215 245 275 230 215 245 275 215 245 275 215 245 275 230
L1
M 82 112 142 82 112 142 82 112 142 97 82 112 142 82 112 142 82 112 142 97
Collet
Weight (kg) 12.6 12.8 13.0 13.0 13.4 13.7 13.1 13.5 13.8 14.2 12.6 12.8 13.0 13.0 13.4 13.7 13.1 13.5 13.8 14.2
BDV
BBT
BDV40-AG90/NBS 6 -180 -210 -240 -AG90/NBS10 -180 -210 -240 -AG90/NBS13 -180 -210 -240 -AG90/NBS20S -175S BBT40-AG90/NBS 6 -170 -200 -230 -AG90/NBS10 -170 -200 -230 -AG90/NBS13 -170 -200 -230 -AG90/NBS20S -165S
0.25 - 6
20
21
17
125
33
29
67 NBC 6
1.5 - 10
30
30
25
125
45
43
91 NBC10
6,000
BDV
35 46 20
31 35 21
28 33 17
52 65 33
45 62 29
1.5 - 10
30
30
25
115
45
43
91 NBC10
6,000
BBT
2.5 - 13 2.5 - 20
35 46
31 35
28 33
115 112
52 65
45 62
6,000 3,000
BDV50-AG90/NBS 6-215 -245 -275 -AG90/NBS10-215 -245 -275 -AG90/NBS13-215 -245 -275 -AG90/NBS20-230 BBT50-AG90/NBS 6-215 -245 -275 -AG90/NBS10-215 -245 -275 -AG90/NBS13-215 -245 -275 -AG90/NBS20-230
0.25 - 6
20
21
17
160
33
29
67 NBC 6
1.5 - 10
30
30
25
160
45
43
91 NBC10
6,000
35 46 20
31 35 21
28 35 17
52 65 33
1.5 - 10
30
30
25
160
45
43
91
NBC10
6,000
2.5 - 13 2.5 - 20
35 46
31 35
28 35
160 160
52 65
45 62
6,000 3,000
1. The standard Fixed Length H is 8mm. Other lengths are available upon request. 2. The angles of positioning pin to drive key groove and direction of cutting edge are adjustable from 0 to 360. 3. BIG-PLUS tools can be used in machining centers with conventional spindles.
1. The standard Fixed Length H is 6mm. Other lengths are available upon request. 2. The angles of positioning pin to drive key groove and direction of cutting edge are adjustable from 0 to 360. 3. BIG-PLUS tools can be used in machining centers with conventional spindles.
(SPINDLE ANGLE : 90 )
SPINDLE SYSTEM
PAT.
DUAL
CONTACT
Spindle head is equipped with short taper for quick changing of various adapters.
STANDARD TYPE
Designed for greater rigidity by having the face of the spindle bore in line with the center of the machine spindle. Also helps minimize interference problems with ATC and storage problems within magazine.
ADAPTER SERIES
F= Minimum bore size that an AG35 adapter can fit into, excluding the cutting tool.
230 10 125 65
S=110
100
L 47 54
C 30 35 42 46
MAX.3,000 min-1
Shank
Model
BDV BBT
BDV50-AG90/AGH35-230 BBT50-AG90/AGH35-230
1. The cutter rotates in the same direction of the machine spindle. 2. The standard Fixed Length H is 6mm. Other lengths are available upon request. 3. The angles of positioning pin to drive key groove and direction of cutting edge are adjustable from 0 to 360. 4. BIG-PLUS tools can be used in machining centers with conventional spindles.
AG35-ATB12E -ATB20E
Model
BZ12- d BZ20- d
d
M4 - 12 P1/8 M8 - 20 P1/8 - 3/8
D
19 31
R 21
Draw Bar
MAX.3,000 min-1
Shank
Model Description BDV50 - AG90 / AGH 35 230 S
High Rigidity Type Build Up Type AG90 Series Shank No.
BDV
BBT
1. The cutter rotates in the same direction of the machine spindle. 2. The standard Fixed Length H is 6mm. Other lengths are available upon request. 3. The angles of positioning pin to drive key groove and direction of cutting edge are adjustable from 0 to 360. 4. BIG-PLUS tools can be used in machining centers with conventional spindles.
d 12.065 17.78
MT.No. 1 2
L 50 60
C 24 32
F 164 180
MT. No.
AG35-MT1 -MT2
(SPINDLE ANGLE : 90 )
SPINDLE SYSTEM
PAT.
DUAL
CONTACT
SPINDLE SYSTEM
PAT.
DUAL
CONTACT
Greater versatility is obtainable with Milling Chuck capacity of 32mm by utilizing Straight Reduction Collets and other accessories.
STANDARD TYPE
Designed for greater rigidity by having the face of the spindle bore in line with the center of the machine spindle. Also helps minimize interference problems with ATC and storage problems within magazine.
230 80 45
Suitable for all cutting angles. In addition to the cutter head being adjustable a full 360, the spindle also becomes easily and precisely adjustable from L L1 L2 0 to 90 by 1 increments.
97(#40) 125(#50) F
45
45
C1
S=110
100
Shank
Model
E 35 46 35 46
C1 51 65 51 65
C2 97 125 97 125
S 65 110 65 110
Max. Weight min-1 (kg) 6,000 4,000 6,000 4,000 9.7 20.0 9.7 20.0
BDV BBT
MAX.3,000 min-1
Shank
Model Description BDV50 - AG90 / HMC 32 230
Model
1. The standard fixed length H 40Taper=8mm , 50Taper=6mm. Other lengths are available upon request. 2. The angles of positioning pin to drive key groove and direction of cutting edge are adjustable from 0 to 360. 3. The cutter rotates in the same direction of the machine spindle. 4. BIG-PLUS tools can be used in machining centers with conventional spindles.
BDV BBT
BDV50-AG90/HMC32-230 BBT50-AG90/HMC32-230
Chucking size New Hi-power Milling chuck Type AG90 Series Shank No.
1. The standard Fixed Length H is 6mm. Other lengths are available upon request. 2. The angles of positioning pin to drive key groove and direction of cutting edge are adjustable from 0 to 360. 3. The cutter rotates in the same direction of the machine spindle. 4. BIG-PLUS tools can be used in machining centers with conventional spindles.
Unique setting mechanism enables the spindle angle to be precisely set at 1 increments.
Easy and precise angle settings at 1 increments is achieved by the unique angle setting mechanism without utilizing any special tools or a test bar.
65
S=110
100
10
R 21
Loosen all Clamping Screws and then manually slide the Spindle Housing close to the target angle. Caution: Do not hold a cutting tool directly to avoid injury.
For example, when setting at 42, align the arrow mark on the Spindle Housing with the 42 mark engraved on the head within 1.
20
30
40
50
60
Tighten the Angle Setting Screw marked "2". Due to the concentricity of the round shaped Angle Setting Screw, the Spindle Housing is fixed at the exact target angle.
Tighten all Clamping Screws and then loosen the Angle Setting Screw.
MAX.3,000 min-1
Shank
Model
Adjustable AGU Universal Series expands Angle Head capabilities to accomplish various angular machining applications.
BDV BBT
BDV50-AG90/HMC32-230S BBT50-AG90/HMC32-230S
Chucking size New Hi-power Milling chuck Type AG90 Series Shank No.
1. The standard Fixed Length H is 6mm. Other lengths are available upon request. 2. The angles of positioning pin to drive key groove and direction of cutting edge are adjustable from 0 to 360. 3. The cutter rotates in the same direction of the machine spindle. 4. BIG-PLUS tools can be used in machining centers with conventional spindles.
Corner rounding.
Profiling.
10
C2
Our long experience and expertise enables us to design and manufacture special custom made Angle Heads for almost any customer application.
AG90 SERIES
STANDARD
Workpiece : Carbon Steel S55C (JIS) / CK55 (DIN) Cutter : 80mm Shell Mill Cutting Depth : 2mm 2mm Cutting Width : 60mm -1 Spindle Speed : 600 min Cutting Speed : 150m/min. Cutting Feed : 360mm/min.
60mm
AG90 SERIES
STANDARD
5 1
BBT50-AG90/HMC32-230
Workpiece : Carbon Steel S55C (JIS) / CK55 (DIN) Cutter : 20mm Endmill with 2-flute of H.S.S. 3mm Cutting Depth : 3mm Spindle Speed : 400 min-1 Cutting Speed : 25m/min. Cutting Feed : 72mm/min.
BBT50-AG90/HMC32-230S
Workpiece : Carbon Steel S55C (JIS) / CK55 (DIN) Cutter : 20mm Endmill with 2-flute of H.S.S. 4mm Cutting Depth : 4mm Spindle Speed : 400 min-1 Cutting Speed : 25m/min. Cutting Feed : 72mm/min.
40
TWIN HEAD
SPECIAL ANGLE
EXTRA LONG
AG90 SERIES
456
(NBS TYPE)
10mm
BBT50-AG90/NBS10-275
Workpiece : Cast Iron FC25 (JIS) / GG25 (DIN) Cutter : 10mm Endmill with 2-flute of H.S.S. Cutting Depth : 10mm Spindle Speed : 1,000 min-1 Cutting Speed : 31m/min. Cutting Feed : 100mm/min.
20mm
FLANGE MOUNT
OIL FEEDER
AGU SERIES
(UNIVERSAL TYPE)
1mm
BBT50-AGU/NBS20-315
Workpiece : S55C (JIS) / CK55 (DIN) Cutter : 20mm Endmill with 2-flute of H.S.S. Cutting Depth : 1mm Cutting Width : 40mm Spindle Speed : 400 min-1 Cutting Speed : 25m/min. Cutting Feed : 100mm/min.
40mm
30
All new applications are subject to review by engineering in order to confirm the Angle Head will operate with in its capacity.
11 12
10mm
20mm
60mm
Speed Increaser
PAT
min-1
HIGH SPEED MACHINING INCREASES PRODUCTIVITY WITH GREATER ACCURACY AND SUPERIOR FINISH
FIT
BIG-PLUS SPINDLE SYSTEM
CONVENTIONAL
3m
The BIG New Baby Collet is world renowned for its unmatched accuracy and precision. It offers concentricity close to sub-micron.
Collet Class AA
1m
3m
Runout at spindle nose in High Spindle guaranteed to be within 5m. Runout at 4 times d guaranteed to be within 10m.
Patented; Japan, USA, Canada, Germany, UK, France, Italy, Taiwan, and South Korea
SPINDLE SYSTEM
PAT.
DUAL
CONTACT
20kgf
High Spindle improves drilling and end-milling performance on existing machines by multiplying the spindle speed 4,5, or 6 times.
13
Model
A 1/8 pipe tap thread is provided in the High Spindle so that various types of customer supplied coolantjet nozzles can be utilized which will provide pinpoint delivery to the cutting edge of short tools (BDV/BBT taper models only).
14
DUAL
-1
CONTACT
20,0
00min
MAX
DUAL
-1
CONTACT
24,0
00min
200 K1 54.5
0.01
4D 44 d
L K1 L1 0.01
4D D2 D1
COOLANT
MODEL CUTTER
WORKPIECE MATERIAL
BBT50-GTX6-8-200
Boll nose endmill R3/2flutes Prehardened steel HRC40 20,000min-1 3,600mm/min
Speed Ratio
Shank
Model
L1 20 20 25.5 20 20 25.5
D1 30 30 42 30 30 42
K1 58 63 63 43 58 58
S 65 80 80 65 80 80
Weight (kg) 5.0 9.0 10.8 4.8 8.8 10.6 Shank Model d 0.5 - 8 0.5 - 8 L 204 200 K1 62 58 S 80 80
BDV40-GTG5-10-155 BDV BDV50-GTG6-10-163 -GTG4-16-182 BBT40-GTG5-10-140-65 BBT40-GTG5-10-140 BBT BBT50-GTG5-10-158-80 BBT50-GTG6-10-158 BBT50-GTG4-16-177-80 -GTG4-16-177
Good surface
BDV BBT
BDV50-GTX6-8-204 BBT50-GTX6-8-200
1. Clamping nut and wrench are included. 2. Collet must be ordered separately. 3. Please be aware of the risk of fire when using oil-based coolant.
1.3 0.6
1. 1 pce. of maximum size collet is included as standard accessory. (GTG5,6=NBC10-10AA,GTG4=NBC16-16AA) 2. (angle of locating pin to drive key groove) is adjustable to any degree from 0 to 360. 3. Special Air Purge oil mist lubrication style is available upon request for machining graphite, ceramic, tungsten and other composite materials. 4. Please be aware of the risk of fire when using an oil based coolant. 5. BIG-PLUS tools can be used in machining centers with conventional spindles.
For NEW BABY COLLET P22 For STOP BLOCK P21 For POSITIONING PINS THE BACK COVER PAGE
NT Type
NT50U(M)-GTG4-16-150
U=UNCI-8 (M=M24 P3) NT.50 4D 110 42 150 80 155 150 25.5 0.01
BBT40-GTG5-10-140
Solid carbide endmill 8 / 2 flutes Duralumin(A-2017) 20,000min-1 3,000mm/min High metal removal rate 90cm3/min
BBT50-GTG6-10-158
Solid carbide endmill 6 / 2 flutes S55C / CK55 16,000min-1 3,500mm/min High metal removal rate 35cm3/min
BBT50-GTG6-10-158
Solid carbide drill 2 Duralumin(A-2017) 20,000min-1 2,000mm/min Extended tool life 1,200 holes by 1 drill
BBT50-GTG4-16-177
Solid carbide endmill 16 Duralumin(A-2017) 15,000min-1 1,000mm/min Surface roughness Ry max 2m
Model Description NT50U - GTG 4 - 16 - 150
Speed Ratio Gear Shank No.
MAX
15,0
0.01 25.5
ST Type
ST32-GTG4-16-155
32 ST.No.
4D 110 42
10 1 0.1
20
NT50U(M)-GTG4-16-150 ST32-GTG4-16-155
50 taper 32 cylindrical
2.5 - 16 2.5 - 16
Results will vary depending on workpiece, cutting tool, machine model, and other conditions. The rigidity and concentricity are often affected by the projection-length of a cutting tool. It is recommended to keep the projection as short as possible.
1. 1 pce. of maximum size collet is included as standard accessory. (NBC16-16AA) 2. Please be aware of the risk of fire when using an oil based coolant.
15
150
80
10
10
Model
Shank
00min
-1
100
25
16
Coolant Feed
PAT .
Non-contact seal design eliminates wear damage to body.
ENSURING COOLANT DELIVERY TO CUTTING EDGE REQUIRED FOR HIGH SPEED CUTTING.
dle in 00 m 10,040 Tapers Spin spee ds up to
-1
eds u
p to
With the Hi-Jet Holder, coolant runs through a separate sealing section called the Merit Set. In the Merit Set, the sealing ring that stays stationary when the body rotates does not come in contact with the body. Only the sealing plate, which rotates with the body, has actual contact with the body. As a result, there is no friction from any seals which can cause body wear. The only wear will be to the Merit Set seals, which are easily replaceable parts. Coolant contamination and high speed operations are no longer limiting factors to the service life of the Coolant Feed Holders.
To meet the increasing demand for high-speed operations due to use of carbide cutters, Hi-Jet Coolant Feed Holder models are available that run at speeds up to 10,000 min-1 for 40 tapers and 8,000 min-1 for 50 tapers. Their compact design and 360 adjustability assures compatibility with automatic tool changers of machining centers.
Competitor Design
Bearing
Wear Part
Seal
Suitable for small dia. cutters due to high speed and pressure.
Small diameter cutters require high spindle speeds to maintain high 2MPa cutting speed and high coolant pressure due to nt their small dia. coolant Coolaure s holes. The BIG Hi-Jet Pres Holder accepts even 0 smaller diameter shanks, providing high spindle speeds (Max. 10,000 min-1) and high coolant pressures (Max. 2MPa).
Cutting particles in coolant, high speed operation and high pressure cause wear damage.
C Murre od nt el
Sp in dl e Sp
to maintain high cutting speed small dia. cutter small dia. coolant holes
for
0 10,0
4 0 t a p ers a n
0m d 8,0 0
in
for
50
Seale d
Spin
er
co l
dle
ds Spee
up to
ee
00 10,0 -1 min
Bearing
Split Construction
PAT.
Ideal mechanical sealing construction enables use under high speed and high pressure cutting conditions, preventing the main body from wear damage.
Coolant
0min
fo nut
r coolan t-th r
ou
ta
gh
to o l s
PAT.
Merit Ring
18
C2
C2
C1
N - 150
N - 165
Hi-Jet type Max. Capacity Oil hole New Baby Chuck Shank No.
Shank
Model
D 35 46 35 46 35 46 35 46
C2 73 80 80 73 80 80
S 65 80 65 80
Merit Set
2 pcs. of Merit Ring and 2 pcs. of Merit Plate
Weight (kg) 4.0 4.3 7.3 7.5 4.0 4.3 7.3 7.5
Shank
Model
d 20 25 32 20 25 32 40 20 25 32 20 25 32 40
D 48 58 48 58 64 48 58 48 58 64
C1 81.6 99.6
C2 80 98 80
Merit Set
2 pcs. of Merit Ring and 2 pcs. of Merit Plate
Weight (kg) 4.3 4.4 5.7 7.0 7.4 7.9 8.0 4.3 4.4 5.7 7.0 7.4 7.9 8.0
DV
DV
BT
DV40-OSL 20N-150 -OSL 25N-165 -OSL 32N-165 DV50-OSL 20N-150 -OSL 25N-165 -OSL 32N-165 -OSL 40N-165 BT40-OSL 20N-150 -OSL 25N-165 -OSL 32N-165 BT50-OSL 20N-150 -OSL 25N-165 -OSL 32N-165 -OSL 40N-165
65
65
1. Collet, Adjusting Screw and Wrench are optional items. 2. Max. coolant pressure is 2MPa. 3. Clamping Nut is sold separately. Please order BABY PERFECT SEAL(BPS) for your application.
BT
Please do not use with neat oil coolant. Using with neat oil coolant carries a risk of fire.
Please do not use with neat oil coolant. Using with neat oil coolant carries a risk of fire.
ONBS13
Model
ONBS20
Cutter Shank Dia. 3 - 3.5 3- 4 4 - 4.5 4- 5 5 - 5.5 5- 6 6 - 6.5 6- 7 7 - 7.5 7- 8 8 - 8.5 8- 9 9 - 9.5 9 - 10 10 - 10.5 10 - 11 11 - 11.5 11 - 12 12 - 12.5 12 - 13 D L1 Collet Model NBC13- 3- 4 3- 4.5 4- 5 4- 5.5 5- 6 5- 6.5 6- 7 6- 7.5 7- 8 7- 8.5 8- 9 8- 9.5 9-10 9-10.5 10-11 10-11.5 11-12 11-12.5 12-13 12-13 Model
Model Description
BPS 13 - 03035
Tool shank dia. clamping range: 3 - 3.5mm
5.2
Shank No.
BPS13-03035 -0304 -04045 -0405 -05055 -0506 -06065 -0607 -07075 -0708 -08085 -0809 -09095 -0910 -10105 -1011 -11115 -1112 -12125 -1213
L1 L
4.3
4.6 35 4.9
4.2
BPS20-03035 -0304 -04045 -0405 -05055 -0506 -06065 -0607 -07075 -0708 -08085 -0809 -09095 -0910 -10105 -1011 -11115 -1112 -12125 -1213 -1314 -1415 -1516 -1617 -1718 -1819 -1920
Cutter Shank Dia. 3 - 3.5 3- 4 4 - 4.5 4- 5 5 - 5.5 5- 6 6 - 6.5 6- 7 7 - 7.5 7- 8 8 - 8.5 8- 9 9 - 9.5 9 - 10 10 - 10.5 10 - 11 11 - 11.5 11 - 12 12 - 12.5 12 - 13 13 - 14 14 - 15 15 - 16 16 - 17 17 - 18 18 - 19 19 - 20
L1
Collet Model NBC20- 3 - 4 3 - 4.5 4- 5 4 - 5.5 5- 6 5 - 6.5 6- 7 6 - 7.5 7- 8 7 - 8.5 8- 9 8 - 9.5 9 - 10 9 - 10.5 10 - 11 10 - 11.5 11 - 12 11 - 12.5 12 - 13 12 - 13.5 13 - 14.5 14 - 15.5 15 - 16.5 16 - 17.5 17 - 18.5 18 - 19.5 19 - 20
Model
d 16 20 20 25 25 32
D 25 32 40
L 62 66 76
H 48 50 50 56 56 60
4.0
4.3
4.6 46
5.1
C2
4.6
Shank
Model
d 20 20 32 20 20 32
D 60 60 80 60 60 80
C2 80 80 98 80 80 98
S 65 80 65 80
Merit Set
2 pcs. of Merit Ring and 2 pcs. of Merit Plate
PS RING
DV
Model Corresponding BPS Model BPS -08085, 0809 -09095, 0910 -10105, 1011 -11115, 1112 -12125, 1213 Model Corresponding BPS Model BPS -1314 -1415 -1516 -1617 -1718 -1819 -1920
Corresponding BPS Model BPS -03035, 0304 -04045, 0405 -05055, 0506 -06065, 0607 -07075, 0708
Replacement of PS Ring is recommended when coolant leaks due to damage of the PS Ring.
BT
DV40-OMC 20N-170 DV50-OMC 20N-165 -OMC 32N-180 BT40-OMC 20N-170 BT50-OMC 20N-165 OMC 32N-180
Please do not use with neat oil coolant. Using with neat oil coolant carries a risk of fire.
19
C1
N - 170
20
C1
STOP BLOCK
Dimensional information of semi-finished stop blocks and instructions for additional machining
The dimensions and configuration of the stop block depend upon the model of the machining center. Therefore,the machine manufactuer should be referred to for advice. Semi-finished stop blocks are available,in order to ease the fitting to a machine. Please choose the appropriate stop block from the models shown below.
NBS10
Model
NBS13 / ONBS13N
Model
MODEL : SB-A/SB-B
MODEL : SB-F
75 60 11 B M8 CAP BOLT
10
45
10
54 11
6 PIN
40 82 30 19.6
15 30 20
15 25
6 PIN
Runout of collet
45 10
0 -15
15 10-15 GAUGING
0
GAUGING 19.6 18
18 9
4d
SB-A=53 SB-B=43
PT3/8
10
PT1/4
22
Colle Class AA
NBC 6-0.5 AA -0.75AA -1 AA -1.25AA -1.5 AA -1.75AA -2 AA -2.25AA -2.5 AA -2.75AA -3 AA -3.175AA -3.25AA -3.5 AA -3.75AA -4 AA -4.25AA -4.5 AA -4.75AA -5 AA -5.25AA -5.5 AA -5.75AA -6 AA
A=9.5 B=14
Clamping Range d 0.25 - 0.50 0.50 - 0.75 0.75 - 1.00 1.00 - 1.25 1.25 - 1.50 1.50 - 1.75 1.75 - 2.00 2.00 - 2.25 2.25 - 2.50 2.50 - 2.75 2.75 - 3.00 2.925 - 3.175 3.00 - 3.25 3.25 - 3.50 3.50 - 3.75 3.75 - 4.00 4.00 - 4.25 4.25 - 4.50 4.50 - 4.75 4.75 - 5.00 5.00 - 5.25 5.25 - 5.50 5.50 - 5.75 5.75 - 6.00
NBC10- 2 AA - 2.5 AA - 3 AA - 3.175AA - 3.5 AA - 4 AA - 4.5 AA - 5 AA - 5.5 AA - 6 AA - 6.5 AA - 7 AA - 7.5 AA - 8 AA - 8.5 AA - 9 AA - 9.5 AA -10 AA
A=16.5 B=27
Clamping Range d 1.5 - 2.0 2.0 - 2.5 2.5 - 3.0 2.925 - 3.175 3.0 - 3.5 3.5 - 4.0 4.0 - 4.5 4.5 - 5.0 5.0 - 5.5 5.5 - 6.0 6.0 - 6.5 6.5 - 7.0 7.0 - 7.5 7.5 - 8.0 8.0 - 8.5 8.5 - 9.0 9.0 - 9.5 9.5 - 10.0
NBC13- 3 AA - 3.175AA - 3.5 AA - 4 AA - 4.5 AA - 5 AA - 5.5 AA - 6 AA - 6.5 AA - 7 AA - 7.5 AA - 8 AA - 8.5 AA - 9 AA - 9.5 AA -10 AA -10.5 AA -11 AA -11.5 AA -12 AA -12.5 AA -13 AA
A=20.5 B=31
Clamping Range d 2.5 - 3.0 2.925 - 3.175 3.0 - 3.5 3.5 - 4.0 4.0 - 4.5 4.5 - 5.0 5.0 - 5.5 5.5 - 6.0 6.0 - 6.5 6.5 - 7.0 7.0 - 7.5 7.5 - 8.0 8.0 - 8.5 8.5 - 9.0 9.0 - 9.5 9.5 - 10.0 10.0 - 10.5 10.5 - 11.0 11.0 - 11.5 11.5 - 12.0 12.0 - 12.5 12.5 - 13.0
30
20
15
10
8.6
13
28
28
NBS20 / ONBS20N
Model
1. Adjustment to the required height by milling the base. 2. Fix the stop block by inserting two dowel pins (6)
Model Description
NBC 6 - 0.5 AA
Max. capacity (mm) Main body size New Baby Collet
For #50(S=110)
MODEL : SB-G/E
90 75 65
NBS16
Model
PIN
M6 CAP BOLT 30
45 30 28 110
10
22.7 10.5 25 10
PT1/8
6.8 1. Adjustment to the required height by milling the base. 2. Fix the stop block by inserting two dowel pins (6)
Note :
on the sketch indicates heat treatment (HRC45-50), all other surfaces can be milled.
45
0 10-15 GAUGING
CAUTION
The use of our stop block is strongly recommended. The units aredesigned to operate only if our original stop block is used and properlymounted to the machine. Failure to use our stop block could void anyor all warranties of the tool.
1. Collapsibility is 0.25 for NBC 6 and 0.5 for NBC 8 to NBC20. 2. For best performance, cutting tool shanks should be cylindrical without flats and be as long as the clamping section of the collet bore.
NBC16- 3 AA - 3.5AA - 4 AA - 4.5AA - 5 AA - 5.5AA - 6 AA - 6.5AA - 7 AA - 7.5AA - 8 AA - 8.5AA - 9 AA - 9.5AA -10 AA -10.5AA -11 AA -11.5AA -12 AA -12.5AA -13 AA -13.5AA -14 AA -14.5AA -15 AA -15.5AA -16 AA
A=25.5 B=35
Clamping Range d 2.5 - 3.0 3.0 - 3.5 3.5 - 4.0 4.0 - 4.5 4.5 - 5.0 5.0 - 5.5 5.5 - 6.0 6.0 - 6.5 6.5 - 7.0 7.0 - 7.5 7.5 - 8.0 8.0 - 8.5 8.5 - 9.0 9.0 - 9.5 9.5 - 10.0 10.0 - 10.5 10.5 - 11.0 11.0 - 11.5 11.5 - 12.0 12.0 - 12.5 12.5 - 13.0 13.0 - 13.5 13.5 - 14.0 14.0 - 14.5 14.5 - 15.0 15.0 - 15.5 15.5 - 16.0
NBC20- 3 AA - 3.5AA - 4 AA - 4.5AA - 5 AA - 5.5AA - 6 AA - 6.5AA - 7 AA - 7.5AA - 8 AA - 8.5AA - 9 AA - 9.5AA -10 AA -10.5AA -11 AA -11.5AA -12 AA -12.5AA -13 AA -13.5AA -14 AA -14.5AA -15 AA -15.5AA -16 AA -16.5AA -17 AA -17.5AA -18 AA -18.5AA -19 AA -19.5AA -20 AA
A=28.5 B=38
Clamping Range d 2.5 - 3.0 3.0 - 3.5 3.5 - 4.0 4.0 - 4.5 4.5 - 5.0 5.0 - 5.5 5.5 - 6.0 6.0 - 6.5 6.5 - 7.0 7.0 - 7.5 7.5 - 8.0 8.0 - 8.5 8.5 - 9.0 9.0 - 9.5 9.5 - 10.0 10.0 - 10.5 10.5 - 11.0 11.0 - 11.5 11.5 - 12.0 12.0 - 12.5 12.5 - 13.0 13.0 - 13.5 13.5 - 14.0 14.0 - 14.5 14.5 - 15.0 15.0 - 15.5 15.5 - 16.0 16.0 - 16.5 16.5 - 17.0 17.0 - 17.5 17.5 - 18.0 18.0 - 18.5 18.5 - 19.0 19.0 - 19.5 19.5 - 20.0
6 15 30
27
15
11
21
70
70
22