Académique Documents
Professionnel Documents
Culture Documents
Operating Manual
E5
WARNINGS
To prevent static sparking the pump, piping, valves, and containers must be grounded. Fire or explosion can occur when handling ammable uids and whenever discharge of static electricity is a hazard. Pump exhaust may contain contaminants that can cause serious injury. Take precautions to pipe exhaust away from work area if pumping chemicals, hazardous or ammable materials.
CAUTIONS
You must check the tightness of all hardware prior to installation. Maximum temperature limits are based on mechanical stress only. Certain chemicals will signicantly reduce maximum safe operating temperatures. For chemical compatibility and temperature limits please refer to the Chemical Resistance Guide. Check temperature limits for all wetted components when choosing pump materials. Temperature limits may vary depending on the material. The process uid and cleaning uids must be chemically compatible with all wetted pump components. Please refer to the Chemical Resistance Guide for additional information. Thoroughly ush pump before installing into process lines. FDA and sanitary approved pumps should be cleaned or sanitized before use. Do not exceed the maximum inlet air pressure as stated on the pump model tag. Disconnect the compressed air line to the pump and allow all air pressure to bleed from pump prior to performing any maintenance on the pump. Disconnect all intake, discharge and air lines. Drain the pump and dispose of uid into a suitable container. All operators of the equipment should be properly trained to ensure safe working practices. Never allow the piping system to be supported by the pump manifolds or valve housing. These components are not designed to support structural weight and pump failure may result.. Noise levels can exceed 85 dBA. Always wear ear and eye protection when operating or repairing pumps.
NOTICES
Blow out air line for at least 15 seconds before attaching to pump to make sure that all debris is removed. Use an in-line air lter. Clamp style pumps tted with PTFE or XLTPE come standard from the factory with expanded PTFE liquid chamber gaskets. PTFE gaskets cannot be reused. Tighten both outer pistons at the same time to ensure a tight t when installing PTFE diaphragms. See torque settings for additional details. Compressed air should not be applied to the exhaust port. If this happens the pump will not function. Before disassembly of clamp band pumps, mark a line from each liquid chamber to its corresponding air chamber. This will ensure proper alignment when reassembling. The pump does not require continuous lubrication.
X X X X X X X X X X - X X X
Options (if applicable) Revision Level Construction Design Valve Seat Material/Valve Seat O-ring Material Valve Ball Material Diaphragm Series Diaphragm Material Non-Wetted Parts Wetted Parts Pump Size Model Model E Elima-Matic U Ultra-Matic V V-Series Pump Size 6 1/4" 8 3/8" 5 1/2" 7 3/4" 1 1" 4 1-1/4" or 1-1/2" 2 2" 3 3" Valve Ball Material 1 Neoprene 2 Buna-N 3 (FKM) Fluorocarbon 4 Nordel 5 PTFE 6 XL 7 Hytrel 8 Polyurethane 9 Geolast A Acetal S Stainless Steel Wetted Parts A Aluminum C Cast Iron S Stainless Steel H Hastelloy C P Polypropylene K Kynar G Groundable Acetal B Aluminum (screen mount) Non-Wetted Parts A Aluminum S Stainless Steel P Polypropylene G Groundable Acetal Z PTFE-coated Aluminum J Nickel-plated Aluminum C Cast Iron Q Epoxy-Coated Aluminum Diaphragm Material 1 Neoprene 2 Buna-N 3 (FKM) Fluorocarbon 4 Nordel 5 PTFE 6 XL 7 Hytrel 9 Geolast Construction Design 9 Bolted 0 Clamped
Diaphragm Series R Rugged D Dome X Thermo-Matic T Tef-Matic (2-piece) B Versa-Tuff (1-piece) F FUSION (one-piece integrated plate)
Valve Seat/Valve Seat O-ring Material 1 Neoprene 2 Buna-N 3 (FKM) Fluorocarbon 4 Nordel 5 PTFE 6 XL 7 Hytrel 8 Polyurethane 9 Geolast A Aluminum w/ PTFE O-rings S Stainless Steel w/ PTFE O-rings C Carbon Steel w/ PTFE O-rings H Hastelloy C w/ PTFE O-rings T PTFE Encapsulated Silicone O-rings
Displacement Per Stroke, 0.03 Gal. (0.11 L) 75 70 65 60 55 50 45 40 35 30 25 20 15 10 5 0 Meters 240 220 200 180 160 140 120 100 80 60 40 20 0 Feet 100 90 Discharge Head in PSI 80 70 60 50 40 30 20 10 0 0 2 6 10 4 8 12 Capcity in U.S. Gallons Per Minute 10 15 20 25 30 35 40 Capcity in Liters Per Minute 45 50 14 16 2 12
SCFM M3/HR 2 3.4 4 6.8 8 13.6 12 20.4 16 27.2
4 8
55
CAUTION: Plastic pumps and components are not UV stabilized. Ultraviolet radiation can damage these parts and
negatively affect material properties. Do not expose to UV light for extended periods of time.
11.40 [289.6]
4.30 [109.2]
11.17 [283.7]
5.30 [134.6]
.40 [10.2]
2.03 [51.6]
Inches [mm]
Displacement Per Stroke, 0.03 Gal. (0.11 L) 75 70 65 60 55 50 45 40 35 30 25 20 15 10 5 0 Meters 240 220 200 180 160 140 120 100 80 60 40 20 0 Feet 100 90 Discharge Head in PSI 80 70 60 50 40 30 20 10 0 0 2 6 10 4 8 12 Capcity in U.S. Gallons Per Minute 10 15 20 25 30 35 40 Capcity in Liters Per Minute 45 50 14 16 2 12
SCFM M3/HR 2 3.4 4 6.8 8 13.6 12 20.4 16 27.2
4 8
55
CAUTION: Plastic pumps and components are not UV stabilized. Ultraviolet radiation can damage these parts and
negatively affect material properties. Do not expose to UV light for extended periods of time.
9.35 [23.7] 7.39 18.8 9.87 [25.1] 5.98 [15.2] 5.26 [13.4] 4.38 [11.1]
7.36 18.7
1/2"NPT Inlet
.95 [2.4]
TROUBLESHOOTING
Symptom Pump cycles once Potential Cause(s) 1 Incorrect pilot o-ring placement 2 Inner diaphragm plate installed backwards 3 Deadhead (system pressure meets or exceeds air supply pressure) 4 Air valve or center block gaskets installed incorrectly 1 2 3 4 5 6 7 8 Pump is over lubricated Lack of air (line size, PSI, CFM) Worn o-rings Wrong type of lubrication (attack on o-rings) Debris in air valve Clogged manifolds Incorrect o-ring placement Deadhead (system pressure meets or exceeds air supply pressure) Recommendation(s) 1 Reinstall pilot o-rings in correct positions 2 Reinstall inner diaphragm plate correctly 3 Check system for pressure ratio to pump 4 Install gaskets with holes properly aligned
1 2 3 4 5 6 7 8 1 2
Set lubricator on lowest possible setting or remove Elima-Matic is designed for lube free operation Check the air line size and length, compressor capacity (HP vs. cfm required) Replace o-rings Check compatibility of o-rings with lubrication Clean air valve/lter Clean suction or discharge manifolds/piping Reinstall o-rings in correct position Increase air supply pressure Check suction condition (move pump closer to product) Clean out around valve ball cage and valve seat area Replace valve ball or valve seat if damaged Use heavier valve ball material Worn valve ball or valve seat Worn ngers in valve ball cage (replace part) Check Chemical Resistance Guide for compatibility Clean suction manifold and/or piping Set lubricator on lowest possible setting or remove Elima-Matic is designed for lube free operation Clean or replace exhaust mufer Clean manifolds to allow proper air ow Check system to locate deadhead (equilibrium) Increase air supply pressure Check suction (move pump closer to product) Check the air line size, length, compressor capacity Replace diaphragms, check for damage and ensure diaphragm plates are tight Check for excessive inlet pressure or air pressure Tighten bolts to recommended torque Check Operating Manual for recommendations
1 2 3 4 5
Cavitation on suction side Valve ball(s) not seating properly or sticking Valve ball(s) missing (pushed into chamber) Valve ball(s)/seat(s) damaged or attacked by product Clogged suction line
3 4 5
1 2 3 4 5 6
Over lubrication Icing Clogged manifolds Deadhead (system pressure meets or exceeds air supply pressure) Cavitation on suction side Lack of air (line size, PSI, CFM)
1 2 3 4 5 6 1 2 3
1 2 3
Diaphragm failure, or diaphragm plates loose Diaphragm stretched around center hole or bolt holes Excessive air supply pressure
1 2 3 4 5 6 7
Cavitation Excessive ooded suction pressure Misapplication (chemical/physical incompatibility) Wrong type of lubrication (attack on air side) Incorrect diaphragm plates or plates on backwards Incorrect shaft with corresponding elastomer Start up at full air pressure
1 Enlarge pipe diameter on suction side of pump 1,2 Move pump closer to product Raise pump/place pump on top of tank to reduce inlet pressure 2 Add accumulation tank or pulsation dampener as close to the pump as possible 3,4 Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitations and lubrication 5,6 Check Operating Manual to check for correct part and installation 7 Start up pump slowly (manually or with Smart Start) 1 2 Flush pump, start pump slow Tighten diaphragm plates when replacing diaphragms
1 2
1 2 3 4 5 6 7 8 9 10 Item 11 18 19 20 21 22 25 33 Item 34 35 37 38 40 41
1 1 2 2 2 2 1 1 1 4 Qty. 1 1 5 6 2 2 4 1 Qty. 2 1 2 2 2 2
DIAPHRAGM ASSEMBLY
TPE/Rubber E502B E502A V199 PV199B KV199B CV199B E505BN E505VT E505XL E505ND E505N E505FG N/A Teflon Bonded E502B E502A V199 PV199B KV199B CV199B E505TX N/A
EXPLODED VIEWS
Exploded View shows Rugged Diaphragm
53 1 3 5 18 20 48 49 52 50 35 55 11 47 33 21 19 4 2 7 6 8 9
45
46
65
25 37 38 40
34 22
54 48 64 63
Teflon Diaphragms
38 40 41 37 35
Grounding Strap
67
1 1 2 2 2 2 1 1 1 4 Qty. 1 1 5 6 2 2 4 1
DIAPHRAGM ASSEMBLY
Qty. TPE/Rubber 2 E502B 1 E502A 2 V199 2 SV199B 2 E505BN E505VT E505XL E505ND E505N E505FG 2 N/A
EXPLODED VIEWS
Exploded View shows Rugged Diaphragm
Teflon Diaphragms
38 40 41 37 35
63 64 10 53 1 3 4 5 6 18 19 20 35 11 65 8 9 2 7
21 47 34 46 45 40 37 54 38 44 52 49 50 25 22 33
Aluminum
Cast Iron
Hastelloy C
Polypropylene
PVDF
Stainless Steel
Clamped Construction
Polypropylene
Encapsulated Silicone
Versa-Tuff
Polyurethane
Tef-Matic
ELASTOMERS
FDA Hytrel
Aluminum
FUSION
Neoprene
Buna-N
EPDM
PVDF
Temperature Limits
NEOPRENE BUNA-N NORDEL (FKM) FLUOROCARBON PTFE POLYURETHANE SANTOPRENE (TPE XL) PFA FDA HYTREL 0F (-18C) to +200F (93C) +10F (-12C) to +180F (82C) -60F (-51C) to +280F (138C) -40F (-40C) to +350F (176C) +40F (+4C) to +220F (105C) +10F (-12C) to +170F (77C) -20F (-29C) to +300F (149C) -20F (-29C) to +300F (149C) -20F (-29C) to +220F (104C)
14 13 12 11 10 9 8 7 6 5 4
METALLIC PUMPS can operate past 212F (100C). However, if you are operating above these limits, consult the factory for assistance. PLASTIC PUMPS can operate to the following temperature limits: ACETAL 32F (0C) to 220F (104C) POLYPROPYLENE 32F (0C) to 175F (79C) PVDF 10F (-12C) to 225F (107C) NOTE: These are average temperatures. Chemicals and solvents can have an effect on temperature limit
ACID
3 2 1 0
Pumper Parts and its products are not affiliated with any of the original equipment manufacturers referenced herein. All original equipment manufacturers names, colors, pictures, descriptions and part numbers are used for identification purposes only. Pumper Parts is a registered trade name of IDEX Corporation. All other trademarks, registered trademarks and product names are the property of their respective owners.
DECLARATION OF CONFORMITY
DECLARATION DE CONFORMITE DECLARACION DE CONFORMIDAD ERKLRUNG BEZGLICH EINHALTUNG DER VORSCHRIFTEN DICHIARAZIONE DI CONFORMIT CONFORMITEITSVERKLARING DEKLARATION OM VERENSSTMMELSE EF-OVERENSSTEMMELSESERKLRING VAATIMUSTENMUKAISUUSVAKUUTUS SAMSVARSERKLRING DECLARAAO DE CONFORMIDADE
MANUFACTURED BY:
FABRIQUE PAR: FABRICADA POR: HERGESTELLT VON: FABBRICATO DA: VERVAARDIGD DOOR: TILLVERKAD AV: FABRIKANT: VALMISTAJA: PRODUSENT: FABRICANTE:
VERSA-MATIC PUMP A Unit of IDEX Corporation 6017 Enterprise Drive Export, PA 15632 USA Tel: 724-327-7867 Fax: 724-327-4300
PUMP MODEL SERIES: E1 SERIES, E2 SERIES, E3 SERIES, E4 SERIES, E5 SERIES, E7 SERIES, E8 SERIES AND U2 SERIES:
This product complies with the following European Community Directives:
98 / 37 / EC
Ce produit est conforme aux directives de la Communaut europenne suivantes: Este producto cumple con las siguientes Directrices de la Comunidad Europea: Dieses produkt erfllt die folgenden Vorschriften der Europischen Gemeinschaft: Questo prodotto conforme alle seguenti direttive CEE: Dir produkt voldoet aan de volgende EG-richtlijnen: Denna produkt verensstmmer med fljande EU direktiv: Versa-Matic, Inc., erklrer herved som fabrikant, at ovennvnte produkt er i overensstemmelse med bestemmelserne i Direkktive: Tm tuote tytt seuraavien EC Direktiivien vaatimukstet: Dette produkt oppfyller kravene til flgende EC Direktiver: Este produto est de acordo com as seguintes Directivas comunitrias:
This product has used the following harmonized standards to verify conformance:
Ce materiel est fabriqu selon les normes harmonises suivantes, afin d en garantir la conformit: Este producto cumple con las siquientes directrices de la comunidad europa: Dieses produkt ist nach folgenden harmonisierten standards gefertigtworden, die bereinstimmung wird besttigt: Questo prodotto ha utilizzato i seguenti standards per verificare la conformita: De volgende geharmoniseerde normen werden gehanteerd om de conformiteit van dit produkt te garanderen: Fr denna produkt har fljande harmoniserande standarder anvnts fr att bekrfta verensstmmelse: Harmoniserede standarder, der er benyttet: Tss tuotteessa on sovellettu seuraavia yhdenmukaistettuja standardeja: Dette produkt er produsert i overenstemmelse med flgende harmoniserte standarder: Este produto utilizou os seguintes padres harmonizados para varificar conformidade:
EN 809
7/16/2008 REV 01
VMQR 044FM
Teflon is a registered trademarks of DuPont. Versa-Dome, Versa-Matic, Versa-Tuff and Versa-Rugged VR are registered tradenames and trademarks of IDEX Corporation.
VERSA-MATIC, IDEX AODD, Inc. A Unit of IDEX Corporation 800 North Main Street, P.O. Box 1568 Mansfield, OH 44901-1568 USA Tel: (419) 526-7296 Fax: (419) 526-7289 www.versamatic.com
VME5-BPBMOM-1008a