Service Bulletin

SUBJECT: BULLETIN: DATE:

MAGNUM Plus Emergency Run Mode C-093 October 13, 2011

This bulletin will outline the procedures on how to run a MAGNUM+ unit in emergency mode if the Control Module (CM) or Power Module (PM) are found to be defective while under load and no replacement parts are available. Rotation check 1. Unplug unit and turn OFF the main circuit breaker (CB) located in the controller box. 2. Remove the compressor wires CP1, CP2, and CP3 from J5 on the PM and connect them to the output side (left side) of the main CB. 3. Make up 3 16 GA (2 mm) jumper wires 16 long (400 mm), mark them CF1, CF2, CF3. Connect the wires from J11 terminal on the PM and connect the other end to the input (left side) of the compressor contactor. Be sure to maintain the wiring 1-1, 22, 3-3. 4. Located J1 connector top left side of PM, disconnect J1 connector from PM 5. Plug unit in and turn CB ON. Observe the condenser fan rotation to be correct, air out of condenser grille, CCW. If wrong turn CB OFF and unplug unit. Swap 2 of the CP wires and recheck for correct fan rotation.

3 CF wires 16 GA 16 long (400 mm) 3 wires 18 GA 3 long (75 mm)

Jumper wire needed

3 CF wires 16 GA 16 long (400 mm). 3 wires 18 GA 3 long (75 mm)

ROTATION CHECK

CP wires connected to output side of main CB J1 connector disconnect from PM CF wires connected at J11 and input side of compressor contactor

FULL COOL Mode 1. Unplug unit and turn off the CB located in the controller box 2. Remove the Condenser Motor wires CF1, CF2, and CF3 from the input side of the compressor contactor, installed during the Rotation Check. Retighten input wires. 3. Remove the Low Speed Evaporator wires EF1, EF2, and EF3 from J10 on the PM 4. Connect the CF and EF wires to the output side (right side) of the compressor contactor. Be sure to maintain wiring 1-1 2-2 3-3. 5. Located J1 connector top left side of PM. Disconnect J1 connector from the PM. Install 3 18 GA 3 long jumper wires on the J1 connector. Leave J1 disconnected during cool mode. a. Pin 1 (wire 29VAC 0) to pin 6 (wire CC1). b. Pin 2 (wire 29VAC 1) to pin 3 (wire HPCO-0) c. Pin 4 (wire HPCO-1) to pin 5 (wire CC0) 6. Plug unit into, turn main CB ON and OFF to maintain box temperature. If compressor runs backward but the fans run correct, swap the Red and White wires on the output side of the compressor contactor. If unit is running in high ambient with high box temperature, monitor compressor amperage using a amp probe. Maintain <12 amp by closing suction service to limit capacity.

FULL COOL MODE

CP wires connected to main CB CF and EF wires connected to output of compressor contactor

J1 connector disconnected with jumpers wire installed

DEFROST Mode 1. Unplug unit and turn main CB OFF located in the control box. 2. Locate J1 connector disconnected in the FULL Cool mode. Disconnect the jumper wire from pin 1 to pin 6. 3. Disconnect the black heater wires (not Brown wire) from J7 on the PM and connect them to the input side (left side) of the compressor contactor 4. Plug unit in and turn main CB ON to defrost coil and OFF once no water is going from drains.

DO NOT LEAVE THE HEATERS ON FOR MORE THAN 1 HOUR. When running a unit in Defrost mode DONOT leave unit unattended.
5. To return to the FULL COOL mode. Turn main CB OFF and unplug unit Remove the heater wires from the compressor contactor and retighten the input wires. Reinstall the jumper wire on J1 connector pin 1 to pin 6.

DEFROST MODE

Black Heater wire connected to compressor contactor input side

J1 connector with Pin 1 wire disconnected

High or Low Speed Fans Only 1. Unplug unit and turn main CB OFF located in the control box 2. Locate J1 connector disconnected in the FULL Cool mode. Disconnect the jumper wire from pin 1 to pin 6 3. Disconnect EF1, EF2, EF3 for low speed from J10 or EF11, EF12, EF13 for High speed from J9 4. Depending on what speed connect the EF to the output side of the compressor contactor (left side) 5. Plug unit in and turn main CB ON and OFF to maintain box temperature

CAUTION: Running unit with evaporator fans only will add heat to the box, do not leave unit unattended. HIGH OR LOW SPEED EVAP FANS ONLY MODE

EF wire connected to input side of compressor contactor

J1 connector disconnected from PM