ADB - LG Chem Meeting

13 Dec, 2011

Contents
1. Introduction
- LG Chem, Ltd. - TFT organization

2. Li-B Battery Pack

- Overview of LG Chem Li-B - Electrical Design - Mechanical Design - Reliability Test

3. Charger, BMS
- Introduction of ETH, Ltd and Charger - Introduction of PowerLogics (BMS)

1. Overview of Li-B
Li-B is a rechargeable battery in which Li ions move from the anode(-) to the cathode(+) during discharge, and back in charging.
Charging/Discharging Principle
Anode (-) Cathode (+) e-

Structure (Cylindrical cell)

Li

e-

e-

ee-

ee-

LixC6
Cu Current Collector

Separator Li
+

LixCoO2
Al Current Collector

Conducting Electrolyte

18650
Diameter : 18 mm Height : 65 mm

Charging

LixC6 + Li1-xCoO2
(Anode) (Cathode) Discharging

C6 + LiCoO2
(Anode) (Cathode)

2. Manufacturing Process

Active material Current Collector Binder Solvent

Anode (Cu-foil) Cathode (Al-foil)

Pancakes

mixer

Coating / Drying

Roll Press

Slitting

Vac. Dry

mixing

DRY ROOM
J/R insertion

Cathode

winding EL feeding Anode

Shipment

Formation & QC

Washing & Dry

Winding & Assembly

Contents
1. Introduction
- LG Chem, Ltd. - TFT organization

2. Li-B Battery Pack

- Overview of LG Chem Li-B - Electrical Design - Mechanical Design - Reliability Test

3. Charger, BMS
- Introduction of ETH, Ltd and Charger - Introduction of PowerLogics (BMS)

1. System Information
We LGC designed Li-B pack based on the system information given by ADB through several conference calls
<E-Trike information> <Motor Spec.>

Items Atmosphere temp. Max target speed Wheel inch Max load

Value 22 ~ 34 50 km/h 18.7" 500kg

Target gradeability
Pack capacity

15deg
3kWh

2. Design Concept - Performance

Summary

Item Capacity (discharging)

ADB Requirement 3kWh 100min. 50kg Low battery warning must must must must

Li-B Pack Min. 3kWh 80% : 91min. Max. 42kg LED indicator done done

remarks

Performance

80% Charging time Weight Warning Voltage control Current control

Test result

Optional feature

Fully controlled by BMS

Safety

Temp. control Cell balancing

done done

2. Design Concept - Performance

Capacity, Charging Time

From test data, LGC Li-B pack shows fulfilling customer request
<Li-B pack feature>

<30A Discharge & Charge Test result>

3kWh

2.4kWh

Item
Capacity (discharging) 80% Charging time Weight Warning

ADB Requirement 3kWh 100min. 50kg Low battery warning

Li-B Pack
Min. 3kWh Max. 95min. Max. 42kg LED indicator

2. Design Concept - Performance

Low battery warning

Use LED Display in order to warn low battery status (Option item)
<Voltage Vs. LED> <LED indicator>

Voltage [V]

Current Voltage

Warning time

LED Display
110

3 0

6 0 Time [min]

9 0

51.5V 1 LED ON

51.5V 2 LED ON

54V 3 LED ON

57V 4 LED ON

Warning time is adjustable value Need to discuss about optimized warning time for E-trike

3. Design Concept - Safety

Summary

Item Capacity (discharging)

ADB Requirement 3kWh 100min. 50kg Low battery warning must must must must

Li-B Pack Min. 3kWh 80% : 91min. Max. 42kg LED indicator done done done done

remarks

Performance

80% Charging time Weight Warning Voltage control Current control

Test result

Optional feature

Safety

Temp. control Cell balancing

3. Design Concept - Safety

BMS

<BMS Schematic> Voltage Protection Circuit Current Protection Circuit Temp. Protection Circuit Cell balancing Circuit <BMS Top Side>

<BMS Bottom Side>

4. Further Suggestion

Diagnosis System

Status

Billing Err. Detection

Repair

Contents
1. Introduction
- LG Chem, Ltd. - TFT organization

2. Li-B Battery Pack

- Overview of LG Chem Li-B - Electrical Design - Mechanical Design - Reliability Test

3. Charger, BMS
- Introduction of ETH, Ltd and Charger - Introduction of PowerLogics (BMS)

1. Design Concept
LGC can meet Customer Mechanical Requirements with Basic Pack 3 set
Pack Specification
Item
Capacity Size Weight Configuration Voltage Range

Requirement
3 kWh Trunk size Max. 50 kg -

Li-B Pack
Min. 3 kWh 457 x 353 x 348 mm (L x W x H) Max. 42 Kg 1 kWh pack 3 ea 49.5 ~ 63 V (nominal 54 V)

Pack Concept
323.5 mm 290 mm 427.2 mm 457 mm

353 mm

373 mm

X3
255 mm

348 mm

85 mm

Basic Pack
- Capacity: 1 kWh

Etrike Inner Pack

- Capacity: 3 kWh

Etrike Pack
- Capacity: 3 kWh

2. Pack Assembly

Contents
1. Introduction
- LG Chem, Ltd. - TFT organization

2. Li-B Battery Pack

- Overview of LG Chem Li-B - Electrical Design - Mechanical Design - Reliability Test

3. Charger, BMS
- Introduction of ETH, Ltd and Charger - Introduction of PowerLogics (BMS)

1. Reliability Test Items

Electrical

Electrical Reliability Test (EV)

Test Method

Test Item
Condition SOC

Criteria

Result

1 2 3 4

Short Circuit Short Circuit Over Charge Over Discharge

5m register

No Fire, No Explosion

Under test

5m register

No Fire, No Explosion

Under test

charging until 200% SOC

No Fire, No Explosion

Under test

discharging pack during 1 hr with 1C current

No Fire, No Explosion

Under test

2. Vibration / Shock

Vertical (Z)

Horizontal (X, Y)

X/Y

3. HALT (Highly Accelerated Life Test)

4. Drop

1.2 M