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INPRO Dialogue Forum on Nuclear Energy Innovations: CUC for Small & Medium-sized Nuclear Power Reactors, 10-14

October 2011, Vienna, Austria

SMART
An Early Deployable Integral Reactor for Multi-purpose Applications

Keun Bae Park SMART Technology Development

Contents
SMR Perspectives Design & Safety Features of SMART Current (licensing) Status Summary

SMART : System-integrated Modular Advanced ReacTor

SMART

System-integrated Modular Advanced ReacTor

Contents
SMR Perspectives Design & Safety Features of SMART Current (licensing) Status Summary

SMART

System-integrated Modular Advanced ReacTor

SMR- Perspectives
Small & Medium Reactors (SMR) offer Several Advantages
Enable enhanced safety features (robustness) - Easier implementation of passive safety features Suitable for isolated or small electrical grids Lower capital cost per unit - Small initial investment and short construction period reduces financial risks - Makes nuclear energy feasible for more utilities and energy suppliers Multi-purpose application (co-generation flexibilities) Just-in-time capacity addition, Short construction time - Enable gradual capacity increase to meet electric demand growth

Many realizable SMR concepts proposed are based on the LWR technology and reflection of the past experiences
By eliminating the cause of accidents (initiators), instead of controlling

accidents (ex. DBAs) Integral PWR fits into these logical requirements
SMART
System-integrated Modular Advanced ReacTor

SMR- Perspectives
SMR Prospects
Replacement for retiring fossil plants - reduces greenhouse gases Non-electrical uses

- desalination, process heat, etc


Multiple units permit generation with less impact by planned outages

User Expectations (Requirements)


Proven Technology - Licensing Requirements and Conformance Safety Plant Performance and Applications Economics and Financing Proliferation Resistance and Physical Protection Assurance of Supply
SMART

System-integrated Modular Advanced ReacTor

Economical Aspects (Competitiveness)


No single SMR can compete with large NPP Multi-modular units Design/Equipment Simplification
Modular construction approach Easier to adopt passive features (elimination of active components)

Shorter Construction Time Multiple Units per Plant


Enable facilities/equipments sharing Reduces site-related costs Permit generation with less impact by planned outages

Just-in-time Capacity Addition (Scalability)


Enable gradual capacity increase to meet energy demand

SMART

System-integrated Modular Advanced ReacTor

Contents
SMR Perspectives Design and Safety Features of SMART Current (licensing) Status Summary

SMART

System-integrated Modular Advanced ReacTor

Basic Concept of SMART


330MWth Integral PWR
Electricity Generation, Desalination and/or District Heating
SMART
Electricity

Plant Data
Power : 330 MWt Water : 40,000 t/day Electricity : 90 MWe

Steam Transformer Steam Intake Facilities Seawater Desalination Plant

Fresh water

System-integrated Modular Advanced ReacTor

Electricity and Fresh Water Supply for a City of 100,000 Population Suitable for Small Grid Size or Localized Power System
SMART
System-integrated Modular Advanced ReacTor

Application of SMART (1)


Desalination System Desalination System
4 Units of MED-TVC to produce 40,000 ton/day + 90 Mwe Steam supplied through turbine extraction Steam Transformer - additional protection of possible radioactive contamination

From Power Plant

To Thermo Compressor

Return to Power Plant

From Condensate Return

Schematic Diagram of MED-TVC

Steam Transformer

SMART

System-integrated Modular Advanced ReacTor

Application of SMART (2)


District Heating
147 Gcal/h of Heat Supply to Local Area Heating + 82 MWe Supply of Electricity and 85C Hot Water for 100,000 Populations
- Based on Korean Peak Electric Power and Heat Usages
180 180

Electric Power Generation (MWe)

160

160

140

140

120

100

Expected design point for 85 C hot water

120

100

80

80

60 0.0 0.5 1.0 1.5 2.0 2.5

60 3.0

LP TBN Exit Pressure (bar)

SMART

System-integrated Modular Advanced ReacTor

10

Heat Generation (Gcal/hr)

SMART
Integral Design Loop Type PWR
Integrated Primary System Inherent Safety : Passive Residual Heat Removal Advanced Digital ManMachine Interface System

SMART
(System-integrated Modular Advance ReacTor) Pressurizer Canned Motor Pump Helical Steam Generator

X X

Core

Enhanced Reactor Safety: No LBLOCA Flexible Applications: Electricity, Heat Early Deployment: Proven Technology SMART
System-integrated Modular Advanced ReacTor

11

Integral PWR - SMART


330 MWt (100 MWe) nominal output
ICI Nozzles Control Rod Drive Mechanism Pressurizer

Small core (57 fuel assemblies) and source term Unit output enough to support electricity, water and heat demand for population of 100,000

Integral PWR with no large RPV penetrations


Less than 2 penetrations In-vessel Pressurizer, Steam Generator and RCP (Canned Motor Pump

Reactor Coolant Pump

Inherent Safety
Elimination of LB-LOCA by design No core uncovery during SB-LOCA Large Coolant Inventory per MW Low Power Density (~2/3 of Large PWR)

Steam Nozzle Upper Guide Structure Core Support Barrel Feedwater Nozzle Flow Mixing Header Assy Core

Performance proved Fuel


Standard 17x17 UO2 (< 5 w/o U235) w/reduced height (2m) Advanced Grid / IFM design Peak Rod Burnup < 60 GWd/t Performance proved @ operating PWRs

Steam Generator

Improved Core Operability


Cycle length: 1,000 EFPD (~ 3 years) Proven reactivity control measures - CRDM, Soluble Boron, BP

SMART

System-integrated Modular Advanced ReacTor

12

Basic Information
Type of Reactor Thermal Power Electric Power Design Lifetime Core Thermal Margin Fuel Type Effective Core Height Fuel Material Number of Fuel Assembly Refueling Period Reactivity Control Steam Generator Reactor Coolant Pump Control Rod Drive Mechanism SMART Integral PWR 330 MWth 100 MWe (in case of desalination : 90 MWe) 60 years > 15 % 17x17 Square 2m UO2 Ceramic (< 5 w/o) 57 36 months Control Rod Assembly, Soluble Boron Helically Coiled, Once-Through Type (8) Glandless Canned Motor Pump (4) Magnetic-Jack Type (25)

System-integrated Modular Advanced ReacTor

13

System Parameters
Parameter Core Thermal Power (MWth) Design Pressure/Temperature (MPa/oC) Operating Pressure (MPa) SG Inlet Temperature (oC) SG Outlet Temperature (oC) Flow Rate (kg/sec) Steam Pressure (MPa) Steam Temperature (oC) Steam Superheating (oC) SG Tube Material SG Tube I.D/O.D (mm) Tube Plugging Margin (%) Value 330 17/360 15 323 295.7 2090 5.2 298 30 Inconel 690 12/17 10

SMART

System-integrated Modular Advanced ReacTor

14

Nuclear Steam Supply System


General Thermal/Electric Power : 330 MWt/100 MWe Design Life Time : 60 Years

Design Characteristics
Integrated Primary System Passive Residual Heat Removal System Simplified Safety Injection System Long Refueling Cycle : 36 months Full Digital MMIS Technology

SMART

System-integrated Modular Advanced ReacTor

15

Control & Protection (Digital MMIS)


Fully Digitalized I&C System : DSP Platform
4 Channel Safety/Protection System and Communication 2 Channel Non-Safety System

Advanced Human-Interface Control Room


Ecological Interface Design Alarm Reduction Elastic Tile Alarm
AIS CEDM ERF ICCMS IPS MCC MCP MCR NIS NSGSC PAM -D PIS POCS PPS PRCS RCR RSR SCOPS SDCS SGCS SGSC SMS SS TSC : : : : : : : : : : : : : : : : : : : : : : : : Alarm and Indication System Control Element Drive Mechanism Emergency Response Facility Inadequate Core Cooling Monitoring Information Processing System Motor Control Center Main Coolant Pump Main Control Room Nuclear Instrumentation System Non - Safety Grade Soft Controller PAM Display Process Instrumentation System POwer Control System Plant Protection System PRocess Control System Rad waste Control Room Remote Shutdown Room SMART COre Protection System SeconDary Control System Safety Grade Control System Safety Grade Soft Controller Specific Monitoring System Sub - network Switch Technical Support Center System

Safety A channel Safety B channel Safety C channel Safety D channel Safety Interface network Non-Safety X channel Non-Safety Y channel Non-Safety Interface network Non-Safety Backbone network

RSR

RCR

TSC

ERF

LDP
PAM-D Safety Shutdown Control Panel NSGSC NSGSC SGSC NSGSC NSGSC

Hard-wired connection Logical data flow connection

Display such as Information (IPS), Indication (AIS) and Alarm (AIS)

Auxiliary Control Panel

Non-Safety Backbone Network

SGSC

Main Control Panel

Safety Interface Network

ISO

Non-safety Interface Network

AIS (PAM B) AIS (PAM A) PPS D PPS C PPS B PPS A

AIS

IPS

PIS D PIS C SMS B (ICCMS) SMS A (ICCMS) PIS B PIS A

NIS D NIS C NIS B NIS A

RTSG D RTSG C RTSG B RTSG A

SGCS D SGCS C SGCS B SGCS A

NIS Y SMS (NIMS) NIS X

PIS Y PIS X POCS

PRCS Y PRCS X

SDCS Y SDCS X

CEDM Field Sensors Field Sensors Ex-Core Detectors MCC NIMS Sensors Ex-Core Detector Field Sensors

MCP

MCC

MCC

SMART

System-integrated Modular Advanced ReacTor

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Balance of Plant
Electric System

100% x 2 Emergency DG & Alternate AC Power (Water-tight Bldg) Emergency Battery to Vital Systems for 10 hrs Passive Auto-catalytic Hydrogen Recombiners (12) Containment Spray System (2 Trains) Water source from Sump integrated IRWST Containment Isolation System TBN Bldg Aircraft Impact Proof Quadrant Wrap-around Fuel Storage Inside Aircraft Impact Proof Single Base-mat with Containment (Seismically Resistant)
17

Containment Building

EDG Bldg

Aux. Bldg

Auxiliary Building
SMART
Containment

Composite Bldg

System-integrated Modular Advanced ReacTor

Safety Consideration
Core Damage Frequency
less than 10-6 / RY

Containment Failure Frequency


less than 10-7 /RY

Operator Action Time


at least 30 min.

Capacity for Station Blackout


EDG(2), AAC, Battery

Severe Accident Mitigation Capability


In-Vessel Retention, ERVC, PARS, Containment Spray System

Seismic Design
0.3g SSE
SMART
System-integrated Modular Advanced ReacTor

18

CDF Contributor (Full Power Internal Events)


%SGHR, 0.6 %LOOP, 1.7 %SLBU, 0.2 %LODC, 0.0 %LOKV, 0.1 %RCPE, 2.2 %ISLOCA, 1.0 %LOCCW, 0.0

%TLOCCW, 4.0 %GTRN, 4.4

%SGTR, 6.2 %LOFW, 7.7

%SLOCA, 35.3

%LSSB, 7.9

%ATWS, 11.4

%RVR, 17.2

SMART

System-integrated Modular Advanced ReacTor

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Safety Features
Inherent Safety
No Large Break : vessel penetration < 2 inch Large Primary Coolant Inventory per MW Low Power Density (~2/3) Large PZR Volume for Transient Mitigation Low Vessel Fluence ( 1.1 x 1014 n/cm2) Large Internal Cooling Source (Sump-integrated IRWST)

Engineered Safety Features


Passive Residual Heat Removal System (50 % x 4 train)
- Natural Circulation - Replenishable Heat Sink (Emergency Cooling Tank)

Safety Injection System (100 % x 4 train)


- Direct Vessel Injection from IRWST

Shutdown Cooling System (100 % x 2 Train) Containment Spray System (2 Train)

Severe Accident Management


In-Vessel Retention and ERVC Passive Hydrogen Control (PARs)
SMART
System-integrated Modular Advanced ReacTor

20

Safety Systems of SMART


Passive Residual Heat Removal System (4 trains) Safety Injection System (4 trains) Shutdown Cooling System (2 trains) Containment Spray System Emergency Diesel Generator (2) Alternate AC Hydrogen Control
Passive auto-catalytic recombiner (12)

Counter Measure : Severe Accident


Large inventory of reactor coolant Large containment volume

SMART

System-integrated Modular Advanced ReacTor

21

Passive Residual Heat Removal System

passively removes the residual heat from the secondary side of SG through natural circulation (10 m height difference btw SG and Hx) cools down the temperature of RCS to 200 within 36 hours through removing the core decay heat and the sensible heat of reactor coolant after the reactor tripped from any power level

SMART

System-integrated Modular Advanced ReacTor

22

Station Blackout Management


SMART is secured against Station Blackout
2 Water-tight EDG and AAC insures Emergency Power Supply If EDG/AAC fails, Fully Passive (No Electricity) PRHRS insures

Safe Shutdown (PRHRS Heat Sink can be Replenished)


Scenario
1 2 3 4

EDG/AAC
Yes No No No

PRHRS
All 4 Trains All 4 Trains 2 Trains No

Grace Time*
20 Days** 10 Days** 2.6 Days

* Grace Time : the Time allowed for Operators Action before Core Damage ** No Replenishment of PRHRS Heat Sink Assumed

Hydrogen Control
PAR (12) passively removes Hydrogen in Containment, if any Large containment volume - Max. hydrogen contents assuming 100% fuel clad oxidaion < 7 % : Hydrogen explosion does not occur
SMART
System-integrated Modular Advanced ReacTor

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Post Fukushima Action Items


No. 1 2 3 4 5 6 7 8 9 10 11
SMART

Action Items Automatic RX Shutdown @Earthquake >0.18g Strengthen Aseismic Design for MCR Panel Provide Water-tight Door & Drain Pump Secure Mobile Generator and Battery Improve Alternate EDG Design Criteria Fix-up Extra Transformer Anchor Bolt Prepare Measure to Cool-down SFP Prepare Anti-Flood & Recovery for Final Heat Removal Provide Passive Autocatalytic Recombiner Provide Depress. or Purge on RX. Bldg Provide External Injection Path on SI
24

Resolution To be resolved @SSAR Done To be resolved @SSAR To be resolved @SSAR To be resolved @PSAR To be resolved @PSAR To be resolved @SSAR To be resolved @PSAR Done N/A for SMART To be resolved @SSAR

System-integrated Modular Advanced ReacTor

Contents
SMR Perspectives Design & Safety Features of SMART Current (Licensing) Status Summary

SMART

System-integrated Modular Advanced ReacTor

25

Technology Validation & Standard Design Approval


2009
Technology Validation

2010

2011
Licensing Support

2012~17

Separate Effect Tests Design Tools & Methods Integral Effect Tests (VISTA)

Key Safety & Performance Validation

Standard Design

Standard Design, Licensing Q&A SSAR, CDM, EOG

Licensing

Pre-Application Review

Regulatory Review

Pre-Application

SDA Application Standard Design Approval


SMART- ITL Integral System Confirmation Tests

FOAKE Plant Construction SMART

Plan Preparation Underway

Construction

System-integrated Modular Advanced ReacTor

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Current Status
Technology Validation
Separate Effect Tests : 20 tests completed Integral Effect Tests : small scale SBLOCA tests completed

Standard Design
CDM, SSAR , EOG and related documents were submitted

for the application of Standard Design Approval : Dec. 2010

Licensing
Pre-application Review (by KINS) : 2010 SDA Licensing Review (by KINS) : 2011 Standard Design Approval (Target) : End of 2011

SMART

System-integrated Modular Advanced ReacTor

27

Licensing Milestone toward SDA


Pre-Application Review : completed (2010)
System Description, Preliminary Safety Analysis Reports, Tools &

Methods, Validation Test Plan, etc. (~ 800 Q&As)

Application of Standard Design Approval (Dec. 2010~ )


Certified Design Material, SSAR, EOG and related documents,

and 22 Technical Reports were submitted. Document Conformance Evaluation (Feb. 2011)
- 190 comments demanding supplementary / additional materials 1st Round Questionnaire (April, 2011) - 932 Q&As 2nd Round Questionnaire (July, 2011) - 470 Q&As Nuclear Safety Committee Review : Nov. 2011 (target) Standard Design Approval : End of 2011
SMART
System-integrated Modular Advanced ReacTor

28

Project Organization - SMART SDA

Technology Validation : $60M Standard Design : $85M


SMART
System-integrated Modular Advanced ReacTor

29

Partnership for the SMART Project


KEPCO Consortium
Project Management, Funding, Marketing Evaluation Leads the feasibility study on the construction of a FOAKE plant site survey, social acceptance, economics, etc

KAERI

KEPCO Consortium

SMART

System-integrated Modular Advanced ReacTor

30

Contents
Introduction History and Status of the SMART Project Design Features Safety of the SMART Summary

SMART

System-integrated Modular Advanced ReacTor

31

Deployment Consideration
Domestic Construction Plan of Reference Plant
Construction Planning (2012) Site Survey (2013~2015) Construction of Reference Plant (2015~2019 : FOAK)

Design Improvement for Construction (2012~2014)


Application of Fukushima Daiichi Action Plans Prepare Automatic Reactor Shutdown @ Earthquake (> 0.18g) Enforce Seismic and Tsunami Criteria Prepare External Injection Path on the Safety Injection Line Improve Cooling Performance of Spent Fuel Pool Prepare Mobile Generation Facility & Connection Points Optimization of BOP System Arrangement & Layout
SMART

System-integrated Modular Advanced ReacTor

32

Construction
Footprint
300 x 300 m for Electricity System 300 x 200 m for Desalination System

Boundaries
EAB : Circle of R300 m EPZ : 1.5 km LPZ : 2 km

Construction Period
3 years (n-th plant)

Economics (as of 2007)


Construction Cost

: $5,000 ~ $6,000/kWe Levelized Generation Cost : ~ 6.1 /kWh


SMART
System-integrated Modular Advanced ReacTor

33

Summary
SMR can provide Flexible Solutions to energy, water & environmental issues Certified SMART Design will be available for commercial deployment SMART is a viable option for early deployment of SMR
Enhanced safety and operability by advanced design features Low licensing risks by using proven and validated technologies Flexible applications for both electricity and heat supply KEPCO consortium with wide NPP experiences strengthens the viability

of SMART

SMART

System-integrated Modular Advanced ReacTor

34

Thank you for attention !

Integral PWR - SMART


330 MWt (100 MWe) nominal output
ICI Nozzles Control Rod Drive Mechanism Pressurizer

Small core (57 fuel assemblies) and source term Unit output enough to support electricity, water and heat demand for population of 100,000

Integral PWR with no large RPV penetrations


Less than 2 penetrations In-vessel Pressurizer, Steam Generator and RCP (Canned Motor Pump

Reactor Coolant Pump

Inherent Safety
Elimination of LB-LOCA by design No core uncovery during SB-LOCA Large Coolant Inventory per MW Low Power Density (~2/3 of Large PWR)

Steam Nozzle Upper Guide Structure Core Support Barrel Feedwater Nozzle Flow Mixing Header Assy Core

Performance proved Fuel


Standard 17x17 UO2 (< 5 w/o U235) w/reduced height (2m) Advanced Grid / IFM design Peak Rod Burnup < 60 GWd/t Performance proved @ operating PWRs

Steam Generator

Improved Core Operability


Cycle length: 1,000 EFPD (~ 3 years) Proven reactivity control measures - CRDM, Soluble Boron, BP

SMART

System-integrated Modular Advanced ReacTor

36

Fuel & Core


Fuel
Proven 17 x 17 UO2 Ceramic Fuel with Reduced Height (2m) Peak Rod Burn-up < 60GWD/MTU
180 A B C D E F G H J 90 4 8 4 1 8 20 24 20 8 2

20

12

12

20

20

12

12

12

20

24

12

12

24

20

12

12

12

20

20

12

12

20

Core
57 Fuel Assemblies Fuel Cycle Length : 3 years Availability Factor : 95%

20

24

20

8 270

2.82 w/o U-235 21 FA

4.88 w/o U-235 36 FA

N indicates No. of UO2+Gd2O3 fuel rods.

90 R1 1

Reactivity Control
Magnetic-Jack type CRDM Soluble Boron Burnable Poison
S2 180 R1 S2

S2

S2

R2

R3

R2

S1

S1

S2

R3

R1

R3

R1

S1

S1

S2

R2

R3

R2

S2

S2

R1 270

60 years of on-site Spent Fuel Storage


SMART
System-integrated Modular Advanced ReacTor

Regulating Bank

Shutdown Bank

37

Reactor Vessel Assembly


Primary Components in RPV
8 helical once-through SGs 4 canned motor pumps Internal steam pressurizer 25 magnetic jack type CRDMs

RPV
Max 6.5m (D) x 18.5m (H) Material : SA508 Grade 3, Class 1

SMART

System-integrated Modular Advanced ReacTor

38

RPV and Internals


CRDM Nozzle

CRDM (25)

PSV Nozzle

In-vessel Steam Pressurizer

ICI Nozzle

Upper Guide Structure Core Support Barrel


ICI Support Structure

Component Cooling Sealing Can Impeller Flywheel

Stator Cooler Diffuser Shaft Rotor

Canned Motor Pump(4) Helically-coiled Steam Generator (8)


Flow Skirt

Flow Mixing Header Assembly 39

SMART

System-integrated Modular Advanced ReacTor

Nozzles
Items RCP Nozzles Feed Water Nozzles Steam Nozzles Safety Injection Nozzles Shutdown Cooling Nozzles Chemical Volume Control System Nozzles Ex-Core Detector Nozzles Reactor Coolant Ventilation Nozzles
* Nozzle IDs are < 2.0 inch

Ea 4 8 8 4* 4* 2* 2* 1*
Nozzles on RPV

RCP

SMART

System-integrated Modular Advanced ReacTor

40

Reactor Closure Head Assembly


CRDM Nozzle Name (Item)
CRDM Nozzle PZR Heater Nozzle PZR Safety Valve Nozzle SDS Nozzle PZR Spray Nozzle ICI Nozzle RV Level Gauge Nozzle

ICI Nozzle

No
25 10 2 2 4 29 2

Name (Item)
PZR Level Gauge Nozzle PZR Temp. Gauge Nozzle PZR Press. Gauge Nozzle Ex-Core Detector Nozzle PZR Sampling Nozzle PZR Ventilation Nozzle

No
3 2 4 4 1 1

RV Upper Flange

ICI Guide Tube Structure

SMART

System-integrated Modular Advanced ReacTor

41

Pressurizer
In-Vessel Pressurizer
Pressurizer Space - Closure head and upper region of UGS - Not a separate equipment (hardware) Pressure Control : by Electric heater - Steam & coolant mixture Insulation
Steam Operating Level

- External Insulation on the Closure Head - Wet Thermal Insulation

Surge Tubes

Heater

SMART

System-integrated Modular Advanced ReacTor

42

Major Component Design


Steam Header

Steam Generator
Helically coiled once-through HEX Produce Super-heated steam (30) Tube material : Alloy 690 Tube inspection (ISI)
Outer Shell

Reactor Coolant Pump


Canned motor pumps Horizontally mounted on RV wall Monitoring
- Rotational Speed : Flow-rate - Acoustic & Vibration - Temperature (Coil, Coolant) - Motor Overload
Diffuser Shaft Cooling Tubes Stator Impeller Feed Water Header Terminal Box Component Cooling Water Nozzle

SMART

System-integrated Modular Advanced ReacTor

43

Digital MMIS
Fully Digitalized I&C System : DSP Platform
4 Channel Safety/Protection System and Communication 2 Channel Non-Safety System

Advanced Human-Interface Control Room


Ecological Interface Design Alarm Reduction Elastic Tile Alarm
AIS CEDM ERF ICCMS IPS MCC MCP MCR NIS NSGSC PAM -D PIS POCS PPS PRCS RCR RSR SCOPS SDCS SGCS SGSC SMS SS TSC : : : : : : : : : : : : : : : : : : : : : : : : Alarm and Indication System Control Element Drive Mechanism Emergency Response Facility Inadequate Core Cooling Monitoring Information Processing System Motor Control Center Main Coolant Pump Main Control Room Nuclear Instrumentation System Non - Safety Grade Soft Controller PAM Display Process Instrumentation System POwer Control System Plant Protection System PRocess Control System Rad waste Control Room Remote Shutdown Room SMART COre Protection System SeconDary Control System Safety Grade Control System Safety Grade Soft Controller Specific Monitoring System Sub - network Switch Technical Support Center System

Safety A channel Safety B channel Safety C channel Safety D channel Safety Interface network Non-Safety X channel Non-Safety Y channel Non-Safety Interface network Non-Safety Backbone network

RSR

RCR

TSC

ERF

LDP
PAM-D Safety Shutdown Control Panel NSGSC NSGSC SGSC NSGSC NSGSC

Hard-wired connection Logical data flow connection

Display such as Information (IPS), Indication (AIS) and Alarm (AIS)

Auxiliary Control Panel

Non-Safety Backbone Network

SGSC

Main Control Panel

Safety Interface Network

ISO

Non-safety Interface Network

AIS (PAM B) AIS (PAM A) PPS D PPS C PPS B PPS A

AIS

IPS

PIS D PIS C SMS B (ICCMS) SMS A (ICCMS) PIS B PIS A

NIS D NIS C NIS B NIS A

RTSG D RTSG C RTSG B RTSG A

SGCS D SGCS C SGCS B SGCS A

NIS Y SMS (NIMS) NIS X

PIS Y PIS X POCS

PRCS Y PRCS X

SDCS Y SDCS X

CEDM Field Sensors Field Sensors Ex-Core Detectors MCC NIMS Sensors Ex-Core Detector Field Sensors

MCP

MCC

MCC

SMART

System-integrated Modular Advanced ReacTor

44

Balance of Plant

Schematic Diagram of the Secondary System

SMART

System-integrated Modular Advanced ReacTor

45

Reactor Containment Building


Pre-Stressed Concrete Lined with Carbon Steel Plate Maintains structural integrity of cavity in severe accident Aircraft Crash
Requirements are under legislative process in Korea SMART : designed to have reinforced CV and Aux. Bldg against Aircraft Crash
Containment Building - Design Pressure : 35 psig - Design Temperature : 240F

SMART

System-integrated Modular Advanced ReacTor

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Post Fukushima Action Items


Post Fukushima Action Items
Aseismic Structural Integrity Tsunami Protection Automatic Reactor Shutdown System @>0.18g Earthquake Plant Safety System Seismic Design: 0.3g SSE Designed Site Elevation > 10m Water-tight Doors and Drain Pumps for Emergency Power Sources and Safety Related Equipments (EDG, AAC, Battery, SFSP Cooling System, Circulation Water Intake System.) Install Mobile Emergency Diesel Generator/Battery per each plant site External Cooling Water Supply Lines to SFSP (+Mobile Water Supply) Enhance AAC Design Requirements @ Multiple Units Failure (Capacity, Cooling Mechanism, Fuel Storage) Installation of Passive Auto-Catalytic Recombiners (PAR) and Real-time Hydrogen Monitors Containment Depressurization/Exhaust System @Severe Accident Additional Installation of External Emergency Cooling Water Injection Lines for both Primary/Secondary Systems and Safety Parameter Monitoring System Enhance Operator Training Program @ Severe Accident Scenarios Enhancement of Emergency Preparedness (Additional Storage of Potassium Iodide, Gas Masks, Filters, RMonitors, RPSuit) Revise Emergency Action Level of Radiation Emergency Plan reflecting earthquake and/or tsunami level 47

Remark
SSAR Revise Done @Construction SSAR Revise

Additional Emergency Power Source and Heat Sink Severe Accident Mitigation

SSAR Revise SSAR Revise @Construction Done @Construction SSAR Revise @Construction @Construction @Construction

Others

SMART

System-integrated Modular Advanced ReacTor

Technology Validation Program


SMART basically adopts Proven Technologies of Existing PWR SMART-specific Technologies are being fully Validated

Experimental Validation of SMART-specific Design Performance and Safety Total of 22 Validation Experiments were Selected based on PIRT (Phenomena Identification and Ranking Table) Experts Opinions from Regulation, Industries, Institutes and Universities Experimental Validation envelop Fuel/Core, TH/Safety, Mechanics/Components and Digital I&C Software Validation of Key Design Tools and Methods (11) Core Physics, Core Thermal-Hydraulics, Safety Analysis, .

SMART

System-integrated Modular Advanced ReacTor

48

SMART Design Code System


Nuclear Design CASMO/MASTER Safety Analysis TASS/SMR-S

Fission Product Analysis ORIGEN

CAD/CAE INVENTOR

Shielding Design MCNP, ANISN, DORT

Structure Design ANSYS, ABAQUS

Criticality Analysis MCNP

PRHRS HX Sizing TSCON

Core T/H Design MATRA-S

Steam Generator Sizing ONCESG Core Monitoring System Design SCOMS

Core Protection System Design SCOPS

SMART

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Technology Validation Program


Technology Validation Technology Validation
Safety Tests
Core SET Core SET Freon CHF Freon CHF Water CHF Water CHF Safety SET Safety SET Safety Injection Safety Injection Helical SG Heat Transfer Helical SG Heat Transfer Condensation HX Heat Condensation HX Heat Transfer Transfer Integral Effect Tests Integral Effect Tests VISTA SBLOCA VISTA SBLOCA SMART-ITL SMART-ITL Digital MMIS Safety System Digital MMIS Digital MMIS Control Unit Platform Control Unit Platform Communication Switch Communication Switch Integral Safety System Integral Safety System

Tools & Methods


Code Devel/V&V Code Devel/V&V Safety: TASS/SMR-S Safety: TASS/SMR-S Core TH: MATRA-S Core TH: MATRA-S Core Protec./Monitor. Core Protec./Monitor. Design Methodology Design Methodology DNBR Analysis DNBR Analysis Accident Analysis Accident Analysis (SBLOCA, LOFA, ) (SBLOCA, LOFA, ) Integral Rx Dynamics Integral Rx Dynamics

Performance Tests
Fuel Assembly Fuel Assembly Out-of-Pile Mech./Hydr. Out-of-Pile Mech./Hydr. RPV TH RPV TH RPV Flow Distribution RPV Flow Distribution Flow Mixing Header Ass. Flow Mixing Header Ass. Integral Steam PZR Integral Steam PZR PZR Level Measurement PZR Level Measurement Components Components RCP Hydrodynamics RCP Hydrodynamics RPV Internals Dynamics RPV Internals Dynamics SG Tube Irradiation SG Tube Irradiation Helical SG ISI Helical SG ISI In-core Instrumentation In-core Instrumentation Digital MMIS Control Room Digital MMIS Digital MMIS MMI Human Interface MMI Human Interface Control Room FSDM Control Room FSDM

Standard Standard Design Design

V&V V&V

Technical Reports Technical Reports

Standard Standard SAR SAR

Standard Design Approval Standard Design Approval


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Design Data

High Temperature & High Pressure T/H Integral Tests

PRHR Tank

Steam Line RCP

Reactor Vessel

VISTA- ITL

PRHRS Makeup Tank

VISTA- ITL
Experimental Validation of SBLOCA Phenomena Height Ratio = 1:2.8, Area Ratio = 1:470, Operating Parameter Ratio : 1:1 Single Loop

SG

SMART- ITL
Experimental Validation of Integral Performance and Safety Height Ratio = 1:1, Area Ratio = 1:49, Operating Parameter Ratio = 1:1 Four Loops

Feedwater Line

SMART- ITL

SMART

System-integrated Modular Advanced ReacTor

51

Technology Validation Program- Core & Fuel


CHF Correlation System V&V Subchannel Code V&V
MATRA-S code
Subchannel integral balance eq. Homogeneous/Slip Equilibrium Implicit, marching scheme Inlet flow/Exit pressure B.C.

Freon CHF Test


Freon-loop CHF Test
Fluid-to-fluid Scaling Law CHF Data for SSAR CHF Correlation CHF characteristics at low velocity Influence of cold wall and grid spacing

Grids for CHF Test

Water CHF/Mixing Test


5x5 Test Bundle

MATRA-S structure
MATRA SETUP SETRI
Read-In

CHF Data Analysis


DIFFER-4

TH Field Analysis: MATRA-S Local Parameter CHF Correlation Limit DNBR


- Correlation Coefficients Optimization - 95/95 tolerance limit - Statistical DNB Design - Optimization of Mixing Coefficient

Data Selection
(sample size, FA geometry, grid design, RH parameters, etc.)

Subchannel TH Analysis
(turbulent mixing factor, pressure loss coefficients)

Correlation Form Selection Coefficient Optimization


(nonlinear regression, CHF locations, M/P)

CIUNIT
Unit Conversion

SETPI
Print-Out

SETIV
Initialization

Verification & Validation


(visual verification, statistical tests, independent data)

Outer Iteration Axial Sweep

Limit DNBR
(95/95 tolerance limit, design margins)

SCHEME

HEAT-1

AREA

ENERGY DIFFER-1 MIX HEAT-2

PROP-2 VOID HEAT-3

DIVGE, DIVSOR

MATRA-S code validation


Flow & enthalpy distribution tests Flow blockage tests Inlet jetting test Subchannel void distribution tests
Fuel Temp. Geometry

DIFFER-3 MIX FORCE

1st stage (SSAR)


Pressure

2nd stage (License)


BE model for SMART fuel core Employing Water CHF data - Evaluation of SSAR correltion - Development of BE correlation

IFM grid

Enthalpy

Property

Crossflow & axial flow

RESULT
MAX. TIME?
YES

Channel & Rod results CHF summary

Subroutine name
NO

Correlation Method

Conservative model for SSAR Employing Freon CHF data - Correction factors for SMART - Additional conservatism

CHF Test Facility (KAERI)

Main functions

Water CHF Test (Stern Lab)


Mixing
Rod array Rod dia. / pitch Heater type Mid grid

END

CHF

Model Validation

5x5, full height 9.5 / 12.6 mm Indirect DC heater M-1 Uniform 1.68/0.37 C-1/C-2/C-3 U/Cos/U 1.12/0.93

Fast-run DNBR Code V&V


Code Characteristics
4 channel model for SMART core Non-iterative marching scheme Lumped channel correction factor Modular programing

4-Channel analysis model


Hot Assembly: 1/8 of single fuel assembly 2
0.000 1 1.029 2 1.013

Rod number& Peaking factor


5 1.017

3 1.035

4 1.016

2"
0.000 6 1.039 7 1.040 0.000

Subchannel number

2"
8 1.037 9 1.017 10 1.019

2'
11 1.046

3
12 1.033

2"

2'
14 1.013 15 1.016

3
16 1.044

4
17 1.046

3
0.000

Code Applications
- STDNBR module in SCOPS - POL module in SCOMS - Transient DNBR analysis module

13 1.033

Boundary of Fuel Assembly 2"

2"

2'
19 1.027 0.000

3
20 1.029

2'
21 1.015

Core Average Channel : One fuel assembly

0.000

18 1.025

22 0.977

2"
23 1.008 24 0.990 25 0.990 26 1.006

2'
27 0.985

2"
28 0.969 29 0.952 30 0.938

CHF SAFDL Thermal Margin Transient DNBR Setpoint analysis MMIS Algorithm

ID of test bundle Axial power shape Radial, hot/cold

Fabrication

2"
31 0.973 32 0.969 33 0.969 34 0.971 35 0.961 36 0.952 37 0.940 38 0.932 39 0.928

A) 4-channel core representation

B) Channel 2 in details

Fuel Component Test

FA Out-of-pile Test
FAMeCT
Specifications Strain type sensors Static scanner, 140 ch. Dynamic scanner, 30 ch. Displacement, Force, Strain, Acceleration measurement Tasks Full size PWR FA characterization Vibration Bending stiffness Impact performance

Core Protection/Monitoring System V&V


Functional Design Requirements SCOPS/SCOMS Program Uncertainty Analysis

Tests for Component Selection


Spacer Grid Impact Test Top/Bottom Nozzle Structure Test Debris Filtering Test Fuel Rod Characteristics Tests Control Rod Component Tests

DNBR Model
DB Analysis (Non-RDB) Ind. Programing (MMIS) Module & Unit Test DB Analysis (RDB, Addressable)

Validation

Protection System (SCOPS)


Input Signals - CRA Positions Input Signals - Pump Speed - Tc/Th Temp. - Excore Flux - Pzr Press.

Monitoring System (SCOMS)


INPUT SIGNAL SIGVAL (1 sec) COREPOW (1 sec)
RCS Flow Neutron Pow Temp. cal TBN Pow Primary Q Secondary Q Signal Validation Test Alarm Determine Reactor Q

POL (? sec)
LPD POL Alarm Determine POL

BN Structure Test

2000 mm

PLUTO
Specifications Two full size PWR FAs Max operating condition - Flow rate: 1400 m3/hr - Temp.: 210oC - Pressure: 3.5 MPa Tasks Hydraulic compatibility - Flow-induced vibration - Endurance of two different FA (wear)

CRAPOS
CRA Deviation PFs CRA Positions
LPD/DNBR PFs Fail Flag

CORVAR
Core Variables Update LPD/DNBR Calculation
If, Necessary

TRPGEN
From CORVAR - Flow - Excore Flux Group Positions Subgroup Deviation Pseudo PD(i) Peaking Factor Avg. Node Power

LPD/DNBR Trip
Flow, Temp, Max. Power, Enthalpy Static DNBR Variable for DNBR

Aux. Trip, CWP

Pump Speed Pump DP PZR Pressure TBN 1st Stage P Core Inlet Temp. Core Outlet Temp. Feedwater Temp. Feedwater P Feedwater Flowrate Steam Temp. Steam Pressure Ex-Core Det. Sisnal In-Core Det. Signal CEA Position

DNBR POL

POWER3D (10 sec)


3D Power distn Peaking factors (Fq,Fr,Fxy) APS ASI Flux tilt ratio

MARGIN (1 sec)
Reactor Power LPD-POL Alarm vs. Licensed POL

CORAPD
Axial Power Distribution Avg. Node Power
Pseudo PD(i) Avg. Node Power

STDNBR
Static DNBR Calculation Variables for DNBR

Output to PPS

Alarm

DNBR-POL

Grid Impact Test

Debris Filtering Test

Core Thermal-Hydraulic Tools and Methods


SMART
System-integrated Modular Advanced ReacTor

Fuel Performance Tests

52

Thermal-Hydraulics and Safety


FMHA Performance Test Internal Pressurizer/Level Meas. Test
Level Meter

SG and PRHRS Hx Heat Transfer Test

Safety Injection Bypass Test

Separate Effect Test

1/5 Scaling SG Outlet Core Inlet Simulation Condition : ATM, 60C Test Matrix - 1 or 2 Section SG Braekdown Test - FMHA Outlet Flow-Hole Optimization

Design Certification for SMART Hydraulic System

1/6 Scaling PZR Internal Structure Simulation Condition: 15MPa, Saturation Temperature Test Matrix - Normal Condition - In-surge/Out-surge - Level Measurement Test

Tube Modeling Test Condition : - Normal and Transient Scale Ratio Height/Volume) :1/2.8 , 1/473 Single Loop Simulation Operating Condition (Power/Pressure): 100% / 15MPa Safety Certification PRHR Tank

Scale Ratio : 1/5 Operationg Condition : < 4MPa, Saturated Temp.

Scale Ratio : 1/49 Design Concept : 4 Loop, 4 Train Secondary side Operating Condition (Power/Pressure): < 30% Power, 15MPa Reactor Vessel RCP PRHRS Makeup Tank Steam Generator

Steam Line
Scale Ratio : 1/5 Simulation of reactor internal structure Operating Condition: 1 MPa, 100C Test Matrix - Normal condition - 1 RCP Stop

VISTA ITL
Reactor Pressure Vessel Assembly Flow Distribution Test

Integral Test Loop (ITL)


Feedwater Line

SMART-ITL

Thermal-Hydraulic Performance Tests


SMART
System-integrated Modular Advanced ReacTor

Safety Validation Tests


53

Mechanics & Components


A B

Alloy 690 Test Specimen

0.4T CT Small Tensile

Tensile Hv / M

0.4T Compact Tension Test Specimen

Structural Dynamics Test and Analysis Method

SMART Steam Generator Winded With Helical Tubes

Neutron Irradiation in HANARO

Verification of Structural Dynamic Analysis Method

Verification of Hydraulic Load Analysis Method

Reactor Coolant Pump Performance Test

HANARO and Capsule Including Alloy 690 Test Specimen for Neutron Irradiation

RPV Dynamics & Canned Motor Pump Tests


SMART
System-integrated Modular Advanced ReacTor

SG Tube Material (A690) Irradiation Test

54

Component Maintenance
Insertion Test of ICI (In-Core Instrument)

ICI sensor Spec. Dia. : 10.7 mm Length: 18 m Insert Force Analysis of ICI

Real Path of In-Core Instrument

Insert Force Analysis of Eddy Current Sensor

ISI (In-Service Inspection) Test Using Eddy Current Sensor

Eddy Current Sensor Spec. Detector Dia. : 10.5 mm Length: 40 m

ISI Test Mock-up for Steam Generator

Top-mounted In-core Instrumentation


SMART
System-integrated Modular Advanced ReacTor

Helical SG In-service Inspection


55

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