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Uninterruptible Telecom Split Airconditioner And Direct Air Cooling Fan/Filter Unit CCU-03 Central Control Unit
User Manual
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1 Contents
1 2 3 Contents ............................................................................................................................. 2 Introduction......................................................................................................................... 3 Layout and Hardware Installation....................................................................................... 4 3.1 Display .......................................................................................................................... 4 3.2 Keypad.......................................................................................................................... 4 3.3 Alarm LED .................................................................................................................... 5 3.4 Communication LED..................................................................................................... 5 3.5 Service Port .................................................................................................................. 5 3.6 Alarm Outputs............................................................................................................... 5 3.7 External Input Channel ................................................................................................. 5 3.8 USB Port....................................................................................................................... 5 3.9 CoolBus Port................................................................................................................. 5 3.10 Installing the System Hardware ............................................................................... 5 4 Application Menu ................................................................................................................ 7 4.1 Menu Overview............................................................................................................. 7 4.2 Updating Parameters.................................................................................................... 7 4.3 Entering Password / Default Password ........................................................................ 7 4.4 Default Menu ................................................................................................................ 8 4.5 Settings Menu............................................................................................................. 10 4.6 Monitor Units Menu .................................................................................................... 16 4.7 Monitor Alarms Menu ................................................................................................. 19 4.8 Configure Menu .......................................................................................................... 22 4.9 Statistic Menu ............................................................................................................. 25 4.10 Alarm Log Menu ..................................................................................................... 27 5 Software Update............................................................................................................... 28 5.1 Installing the Programming Hardware ........................................................................ 28 5.2 Launching the Coolsure Programmer Application...................................................... 28 5.3 Importing the Software Update File ............................................................................ 29 5.4 Update the Central Control Unit software................................................................... 29 6 Troubleshooting................................................................................................................ 30 Appendix A. Indoor Unit Alarm ................................................................................................ 31 Appendix B. Parameter Information ........................................................................................ 32 Appendix C. Application Menu Overview ................................................................................ 34
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2 Introduction
The Central Control Unit (CCU-03) is used for adjustment of system parameters and setpoints and the provision of advanced monitoring and control features in a Coolsure Uninterruptible Telecom Split (UTS) Airconditioning System and a Coolsure Direct Air Cooling Fan/Filter Unit. Individual cooling units communicate directly with each other via the CoolBus communication bus, allowing the Coolsure UTS system to be fully functional without requiring the CCU-03 to be connected. The CCU-03 can thus be used either as a service tool for the Coolsure UTS system to adjust setpoints and view detailed system parameters for fault finding, or can be permanently installed at the site to provide remote alarm capability and enhanced system features. This User Manual describes the features and operation of the CCU-03 Central Control Unit.
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Display
Alarm LED
Keypad
External Inputs
CoolBus Port
3.1 Display
The Display shows the text details of the application menu. The Control Unit returns to the Default menu and dims the backlight if no key is pressed for 30 minutes.
3.2 Keypad
Central Control Unit provides a user friendly interface. There are escape, up, down, left, right and enter keys.
Escape
Escape key is used to return to the previous level in the menu or to cancel editing a parameter.
Left Up
and Right
Left and Right keys are used to scroll through the menu columns.
and Down
Up and Down keys are used to scroll through the menu rows or to increase or decrease a parameter value while the value is flashing.
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Enter
Enter key is used to jump to the lower level in the menu and to confirm the parameter setting.
The alarm LED displays the highest alarm level that is currently active in the system, with the observation alarm being the lowest alarm level and the critical alarm being the highest alarm level. Each alarm can be set to any one of the alarm levels, or disabled (see Settings Menu)
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If either a airconditioning unit or a fan/filter unit is turned on, the Central Control Unit should be powered and able monitor the system The green Communication LED should flash to indicate communication on the CoolBus failure of the LED to flash indicates a problem with the CoolBus connection, or one/more faulty units connected to the CoolBus.
Adding a new airconditioning unit to the system: New airconditioning units can be connected to the CoolBus while the system is running New units are automatically detected and integrated into the system by the existing airconditioning units and Central Control Unit. Units are allocated Unit Numbers (used for viewing detailed unit parameters, see Monitor Units) based on their serial numbers If any of the setpoints of the newly connected unit are different from the existing unit, these need to be adjusted via the Central Control Unit (see Setting Menu) Removing a unit from the system: Typically the loss of a unit from the CoolBus is indicative of a fault in the unit. The other airconditioning units automatically adjust to the loss of a unit from the CoolBus, providing redundant operation. In order to provide failsafe system monitoring, the Central Control Unit generates a Unit Lost alarm if a unit from the system for a certain length of time (Section 4.5.2). This ensures that an alarm is generated in the case that a unit has failed in such a way that it is unable to send a fault alarm to the Central Control Unit. In the case of intentionally removing a unit from the system, this alarm can be reset by re-initializing the number of units in the Central Control Unit (Section 4.8.5).
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4 Application Menu
4.1 Menu Overview
The application menu overview is shown in Appendix C. The up/down/left/right keys are used to navigate the menu structure, with enter and escape keys used to navigate into and out of the sub menu structure.
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1
2 7 . 5
2
4 0 % R H m a l
3
2 5 H z O K
A L L :
N o r
Legend: 1: Average Return Temperature (measured by the airconditioning units) or T-1C/TRH-2C Temperature measurement (if T-1C/TRH-2C Temperature/Relative Humidity Transmitter is connected) 2: T-1C/TRH-2C Relative Humidity (This item is blank if T-1C/TRH-2C is not connected) 3: This value is actual fan speed of the fan/filter unit in percentage if fan/filter unit is running only; otherwise, it is average actual compressor speed of the airconditioning units in hertz. 4: Operating Unit: There are 4 situations: OFF (Neither fan/filter unit or airconditioning unit is running), ECS (fan/filter unit is running only), UTS (airconditioning unit(s) is/are running only) and ALL (Both fan/filter unit and airconditioning unit(s) are running). 5: Operating Mode: There are 5 types of operating mode: Normal mode (lowest priority to be shown), Setback mode, Backup mode, Autozero mode and Shutdown mode (highest priority to be shown). The system allows for different temperature setpoint for each of the first three operating modes. The system is ordinarily in Normal mode (controlling the temperature to the normal setpoint) when operating from AC mains power. The system changes to Backup mode (controlling the temperature to the backup setpoint) if the AC mains power fails and the system is operating from the battery backup. The system changes from Normal mode to Setback mode (controlling the temperature to the setback temperature) if a setback period has been configured in the system and the system clock determines that the current time falls within the setback period. Setback is disabled during Backup mode. The system may stop the ECS fan for each of the following two operating modes. The ECS changes to autozero mode to update the offset for pressure reading which requires the fan to be shutdown. The ECS changes to shutdown mode when the shutdown button is pressed in order to service or replace the filter. 6: Alarm Level: There are 3 alarm levels: observation alarm (O1), warning alarm (A1) and critical alarm (A2). Only the highest alarm level will be indicated. An ENTER symbol is displayed to the right of the alarm level as showed in figure 3.2-2, Figure 3.2-2 Alarm level with ENTER symbol A 1 This indicates the Active Alarm List can be displayed by pressing the ENTER key.
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Figure 3.2.1-1 Example of Activated Alarm List H i g h T e m p A l a r m H i g h S p e e d A l a r m U n i t F a u l t > 1 A C F a u l t U n i t L o s t In this example, the second and the third of 5 active alarms is shown on the screen.
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t 5
Normal Setpoint
This is the temperature setpoint in Normal mode (when the unit is not in Setback mode or Backup mode). The system would maintain the room temperature according to this setpoint in Normal Mode. The Normal setpoint is usually chosen to provide an optimum tradeoff between airconditioner power consumption and telecom equipment and battery life.
Setback Setpoint
This is the temperature setpoint during the setback period. The system maintains the room temperature according to this setpoint in Setback Mode. Setback mode is ordinarily used to provide a higher system temperature (with corresponding reduced airconditioner power consumption) during periods of higher energy cost, with the Normal and Setback temperatures chosen such that the average system temperature will be maintained at the desired level. This feature can also be used for other cases whereby different setpoints are desired for different periods of the day for example a higher setpoint could be chosen for night-time to minimise noise and disturbance to nearby residents. This feature requires the Central Control Unit to be connected to the system as the Setback period and realtime clock are contained in the Central Control Unit.
Backup Setpoint
This is the temperature setpoint when the unit is running on battery. The system maintains the room temperature according to this setpoint in Backup Mode. A higher than Normal setpoint can be used to minimise the airconditioner power consumption when running from battery, hence minimising the impact on the battery backup capacity.
Track Delta
The airconditioning units are capable of adjusting their setpoint with the outdoor ambient. Outdoor ambient to the telecom station might relatively varies indoor temperature .The lower temperature difference between indoor and outdoor can minimize the airconditioner power
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consumption for example setpoint will be higher during the daytime since the ambient temperature will be raised, This is a delta value applied on the temperature setpoint which limited its linear variation with outdoor ambient. (i.e. With setpoint of 25C and track delta of 2C, setpoint varies between 23C and 27C with ambient temp. In details, if the ambient dropped below its average by 1C, the setpoint becomes 24C.) This feature can be disabled by setting the value to zero.
Delta Temp
The airconditioning units normally adjust their compressor speeds in order to maintain the room temperature equal to the setpoint. However, under light load conditions, the airconditioning unit may still provide too much cooling capacity at minimum compressor speed (20Hz). In this case the units switch into an on/off control mode in order to maintain the room temperature equal to the setpoint. This is a delta value on the temperature setpoint which provides hysteresis on switching on/off the compressor. (i.e. if return temperature < setpoint delta, the compressor will be switched off; if the return temperature > setpoint + delta, the compressor will be switched on). Normally this value should be in the range of 0.5C to 2.0C. Too low a value leads to more accurate temperature control, but more frequently cycling of the compressors and increased energy consumption. Units automatically determine which compressor should be turned off/on in order to equalize run-time between the different units.
UTS Capacity
This feature can be utilised to limit the total system cooling capacity (and hence input power consumption). This can be useful in the case the system is connected to a limited capacity supply, such as a diesel generator or fuel cell, or limited capacity AC feed. The cooling capacity is originated in compressor operating speed. Hence, limiting the operating speed can control the input power consumption. Capacity Limit is a factor (in percentage) on the rated total operating speed (assumed one unit is redundant when more than one unit are connected). This factor can effectively control the maximum compressor speed. (i.e. With 3 units in the system(one redundant) and power limit of 120%, sum of the compressor speeds should be 1.2 x (70 + 70) = 154Hz. In other words, 51Hz each if they are all working.) The Capacity Limit can be adjusted between 50% and 200%.
Humidity Setpt
(Feature is currently not implemented) (This item is applicable only when the T-1C/TRH-2C is connected)
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This is the desired humidity level for the system. The airconditioning units are able to provide dehumidification of the air for cases where sites are located in humid environments. The airconditioning units are not able to provide humidification for cases where sites are located in dry environments external humidifiers are needed if this functionality is required.
Delta Humidity
(Feature is currently not implemented) (This item is applicable only when the T-1C/TRH-2C is connected) The upper margin for the humidity setpoint above which dehumidify mode is activated.
Service Interval
This is the regular service interval (in weeks). A timer and service due alarm is provided to prompt service personnel to clean air filters, heatexchangers, etc.
Service Overdue
This is the maximum valid service valid interval (in weeks) after the service due alarm is activated, before the service overdue alarm is activated.
I/O Delta AC ON
This is a delta value, comparing with temperature difference between indoor and outdoor, to switch on/off the fan/filter unit when airconditioning unit is running. (i.e. if Indoor Temp Outdoor Temp I/O Delta AC ON, fan/filter unit will be startup; if Indoor Temp Outdoor Temp I/O Delta AC ON - 1C, fan/filter unit will be shut)
Max Humidity
This is the maximum for outdoor absolute humidity (in g/kg) above which the fan/filter unit is shut. The fan will be reactivated once the absolute humidity less than or equal to (Max Humidity 1g/kg).
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H i 3
g h 0
T e m p 3 3 . 5
A l
a 3
5 .
A 1
Activate point
Deactivate point
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Missing Filter
This alarm indicates the fan filter is missing (Filter pressure is too low when the fan is running). The activation point should always be set lower than the deactivation point. This alarm shall set an additional relay on the fan/filter unit.
Replace Filter
This alarm indicates the fan filter experiences over-pressure (Filter pressure is too high when the fan is running). The activation point should always be set higher than the deactivation point. This alarm shall set an additional relay on the fan/filter unit.
Blocked Filter
This alarm indicates the fan filter is in need of replacement (Filter pressure is too high when the fan is running). The activation point should always be set higher than the deactivation point. This alarm shall set an additional relay on the fan/filter unit.
Service Due
This alarm indicates the time (in weeks) since last service of some units exceeds the preset service interval. This alarm can be deactivated by resetting the service timer in Service Done item (Section 4.8.4).
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Service Overdue
This alarm indicates the time (in weeks) since last service of some units exceeds the preset service overdue limit. This alarm can be deactivated by resetting the service timer in Service Done item (Section 4.8.4).
In Power Limit
(Feature is currently not implemented)
Superheat
(Feature is currently not implemented)
Unit Lost
This alarm indicates some units (either one or more of the airconditioning units, fan/filter unit or T-1C/TRH-2C) have been disconnected from the system. This alarm activates if the controller cannot communicate with an airconditioning unit or fan/filter unit for more than 5 seconds or with the T-1C/TRH-2C for more than 30 seconds. This alarm deactivates once the lost airconditioning unit fan/filter unit or T-1C/TRH-2C communicates with Central Control Unit again, or by resetting the number of existing unit in the system in Initialize Unit item (Section 4.8.5).
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Figure 3.5-2 Unit 1 column with Return Temp of Unit 1 R e t u r n T e m p U n i t 1 : 2 9 . 9 Figure 3.5-3 Invalid value of Unit 2 Return Temp R e t u r n T e m p U n i t 2 : - - .
Compressor Speed
This is the actual compressor speed in Hertz. This value is used to determine if there is High Speed Alarm.
Dehumidify Rate
(Feature is currently not implemented) (This item is applicable only when the T-1C/TRH-2C is connected) This is the dehumidify rate over time in percentage. If the humidity is higher than the setpoint plus the delta, the units start dehumidification and the dehumidify rate increase over time; or if the humidity drops lower than the setpoint, the units stop dehumidification and the rate decrease over time. T-1C/TRH-2C uses this value to determine if there is High Latent Load Alarm.
EEV Setting
This is the Electronic Expansion Valve setting in steps.
Return Temp
This is the return temperature in degree Celsius. If return sensor is faulty, the indoor unit activates Temp Sensor fault and invalid value is shown in this item.
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The compressor speed operation is mainly depends on the different between the average of this value among the units and the setpoint. This value is used to determine if there is High Temp Alarm, VHigh Temp Alarm, Low Temp Alarm or VLow Temp Alarm in the case that the T-1C/TRH-2C is not connected to the system.
Ambient Temp
This is the ambient temperature in degree Celsius measured by outdoor unit. If ambient sensor is faulty, the indoor unit activates Temp Sensor fault and invalid value is shown in this item.
Evaporator Temp
This is the condenser temperature in degree Celsius. If evaporator sensor is faulty, the indoor unit activates Temp Sensor fault and invalid value is shown in this item. Outdoor Unit uses this value to control the EEV setting and to determine if there is Exchanger Frost Protection (Evaporator T Low) which is a Unit Fault alarm.
Condenser Temp
This is the condenser temperature in degree Celsius. If condenser sensor is faulty, the indoor unit activates Temp Sensor fault and invalid value is shown in this item. Outdoor Unit uses this value to determine if there is Over Refrigeration Protection (Condenser T High) which is a Unit Fault alarm.
Suction Temp
This is the suction temperature in degree Celsius. If suction sensor is faulty, the indoor unit activates Temp Sensor fault and invalid value is shown in this item.
Discharge Temp
This is the discharge temperature in degree Celsius. If discharge sensor is faulty, the indoor unit activates Temp Sensor fault and invalid value is shown in this item. Outdoor Unit uses this value to determine if there is Discharge Protection (Discharge T High) which is a Unit Fault alarm.
AC Supply Voltage
This is the AC supply voltage to the airconditioning unit. This value is used to determine if there is AC High or AC Low condition which is combined as an AC Fault alarm.
BCU Voltage
This is the Battery Converter Unit (BCU) voltage to the airconditioning unit.
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75Hz = 1.5 weighted hours. This provides an indication of how hard the unit has been working)
Indoor Temp
This is the indoor temperature in degree Celsius measured by UTS airconditioning units. If this temperature is invalid, the ECS unit activates ECS Sensor Fault alarm.
Outdoor Temp
This is the outdoor temperature in degree Celsius. If this temperature is invalid, the ECS unit activates ECS Sensor Fault alarm.
In Rel Humidity
This is the indoor relative humidity in percentage measured by temperature transmitter. If the transmitter does not have this function, this value will be invalid.
In Abs Humidity
This is the indoor absolute humidity based on indoor temperature and indoor relative humidity.
Filter Pressure
This is the filter pressure in Parcel.
Fan Speed
This is the actual ECS fan speed in percentage.
Total Runtime
This is the accumulated running time (in hours) since the unit was powered.
Fan Runtime
This is the accumulated fan running time (in hours) since the unit was powered.
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AC High
This status indicates the AC supply voltage to the airconditioning unit is too high (> 255V). AC Fault alarm is activated with this status.
AC Low
*This status indicates the AC supply voltage to the airconditioning unit is too low (< 165V). AC Fault alarm is activated with this status.
Running Battery
This status indicates the indoor unit is running on battery (BCU is turned on). The default screen shows running in Backup mode when one or more than one unit set this status. The backup LED of the unit running on battery should light up, see Appendix A for more information.
In/Fan Comms
*This status indicates there is communication fault between Indoor control board and fan control board (both located in the indoor unit). Unit Alarm alarm is active with this status.
BCU Fault
This status indicates BCU has been connected to the system, but it is unable to supply enough DC power (< 200V) to the unit. BCU Fault alarm is active with this status. This could indicate either a fault in the BCU, too high/low supply voltage to the BCU or a faulty connection between the BCU and indoor unit.
CoolBus Fault
This status indicates there is a CoolBus communication faulty. Unit Alarm alarm is active with this status.
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Service Due
This status indicates the time (in weeks) since last service exceeds the service interval. Service Due alarm is active with this status.
Service Overdue
This status indicates the time (in weeks) since last service exceeds the service overdue interval. Service Overdue alarm is active with this status.
Evaporator T Low
This status indicates the outdoor unit is currently in Exchanger Frost Protection (i.e. Tevaporator+2). Unit Alarm alarm is active with this status
Comp Overcurrent
This status indicates the outdoor unit is currently in current protection (i.e. Icomp > 11A). Unit Alarm alarm is active with this status
Condenser T High
This status indicates the outdoor unit is currently in over-refrigeration protection (i.e. Tcondenser58). Unit Alarm alarm is active with this status
Comp Overvoltage
This status indicates the outdoor unit is currently in voltage protection (i.e. Vbus< 320V or Vbus> 400V). Unit Alarm alarm is active with this status
Discharge T High
This status indicates the outdoor unit is currently in Discharge protection (i.e. Tdischarge95). Unit Alarm alarm is active with this status
OverT Shutdown
This status indicates the compressor shutdown due the frequent over-temperature (Comp High Temp). Unit Fault alarm is active with this status
In/Outdoor Comms
*This status indicates there is communication fault between indoor unit and outdoor unit. Unit Fault alarm is active with this status
Outdoor Fault
This status indicates there is outdoor units fault which including EEPROM error and Unit Startup Error. Unit Fault alarm is active with this status
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Dehumidify
(Feature is currently not implemented) (This item is applicable only when the T-1C/TRH-2C is connected) This status indicates the system is in dehumidifying mode. T-1C/TRH-2C sends an activation command after the dehumidify rate exceeds alarm activation level; the T-1C/TRH-2C sends a deactivation command after the dehumidify rate below the deactivation level. Unit Alarm alarm is active with this status
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* *
* *
* *
The password is a 4 single digit numbers. By pressing LEFT or RIGHT, it can select the digits, and by pressing UP or DOWN, it can change the number. The Central Control Unit then requires user to retype the same new password for reconfirmation as shown in figure 3.7.1-3. Figure 3.7.1-3 Retype the password N E W P W : * * R E T Y P E : 0 *
* *
* *
If those passwords are matched, it returns to Set Password title and the password has been updated. Otherwise, if they are not matched, the mismatch text will be shown as in figure 3.7.1-4 Figure 3.7.1-4 Passwords mismatch N E W P W : * R E T Y P E : M I
* S
* M
* A
1 :
Hour
Minute
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Figure 3.7.3-1 Setback Period Description Start Day D a y : : M O N 1 0 Start Hour Complete Day To To F R I 1 8
H o u r
Complete Hour
In this example, this setback period should be from 10am to 6pm on from Monday to Friday. The system is in setback mode during this period. Note that to disable the setback function, user might set the start hour equal to the complete hour.
4.8.6 TESTMODE
Central Control Unit can be acted as a temperature transmitter (T-1C) and transmitted a simulate indoor temperature value (TESTTEMP) periodically. Press ENTER can toggle TESTMODE.
4.8.7 TESTTEMP
The simulate value used in TESTMODE can be configured in this item.
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4.8.10
ECS Software
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Av Room Temp
This is the averaged (indoor) return temperature. If a return temperature sensor is faulty, a value of zero is used for calculating the return temperature while the sensor is faulty.
Av Ambient Temp
This is the averaged (outdoor) ambient temperature. If an ambient temperature sensor is faulty, a value of zero is used for calculating the return temperature while the sensor is faulty. The ambient temperature sensor is located in the airstream near the outdoor heatexchanger recirculation and other effects can affect the accuracy of the ambient temperature sensor.
Av Comp Speed
This is the averaged compressor speed in hertz.
Run Time
This is the running time in hour.
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Ambient 40-44C
This is the accumulated hours for ambient temperature between 40 and 44 degrees Celsius.
Ambient 35-39C
This is the accumulated hours for ambient temperature between 35 and 39 degrees Celsius.
Ambient 30-34C
This is the accumulated hours for ambient temperature between 30 and 34 degrees Celsius.
Ambient 25-29C
This is the accumulated hours for ambient temperature between 25 and 29 degrees Celsius.
Ambient 20-24C
This is the accumulated hours for ambient temperature between 20 and 24 degrees Celsius.
Ambient 15-19C
This is the accumulated hours for ambient temperature between 15 and 19 degrees Celsius.
Ambient 10-14C
This is the accumulated hours for ambient temperature between 10 and 14 degrees Celsius.
Ambient 5-9C
This is the accumulated hours for ambient temperature between 5 and 9 degrees Celsius.
Ambient <5C
This is the accumulated hours for ambient temperature below 5 degrees Celsius.
Av Outdoor Temp
This is the averaged outdoor temperature. If the temperature value is invalid, a value of zero is used for calculating the outdoor temperature.
Av Abs In Humid
This is the averaged absolute indoor humidity. If the humidity value is invalid, a value of zero is used for calculating the indoor humidity.
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U n i
F a u l
Alarm Name The alarm log can update over time. Once a new log has been recorded, the function would pump the user to the latest log.
4.10.1
By pressing LEFT or RIGHT in Alarm Log Column, it jumps to Reset column. This column is used to reset the Alarm Log. By pressing ENTER in this column, the re-confirm screen is shown afterward as in figure 3.8.1-1 Figure 3.8.1-1 Re-confirm Screen after pressed ENTER at Reset column in Statistic Menu A r e y o u s u r e ?
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5 Software Update
This part describes how to update the Central Control Unit software step by step: Installing the Programming Hardware Launching the Coolsure Programmer Application Importing the Software Update File Update the Central Control Unit software
Note: This (*) part is essential for Central Control Unit to enter to programming mode.
Figure 5.2-1 Coolsure Programmer interface If the message box shows Device removed, repeat the steps in 5.1 and ensure the ESC button is held when connecting the power to the Central Control Unit. After the hardware is installed properly, the programmer shows a message Device attached and Load File is active as in Figure 5.2-2.
Figure 5.2-2 Application is active Note: For the users who are not using Windows Vista, they will need to have the .NET framework version 2.0(higher version probably okay) installed on their computer in order to open the application. The .NET framework can be freely downloaded from Microsofts website. The redistributables are available at: http://www.microsoft.com/downloads/details.aspx?FamilyID=0856EACB-4362-4B0D8EDDAAB15C5E04F5&displaylang=enhttp://www.microsoft.com/downloads/details.aspx?Fa milyID=0856EACB-4362-4B0D-8EDD-AAB15C5E04F5&displaylang=en
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Figure 5.3-1 Import Hex File After imported the Hex file, the Update Software is active in the application. An example interface is shown in Figure 5.3-2.
Figure 5.4-1 Start updating the software If the update is completed, the programmer will show the message Update Success as shown in Figure 5.4-2.
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6 Troubleshooting
Problem Cause General (existed in Active Alarm List) AC Fault alarm The electricity supply failure BCU Fault alarm Missing Filter alarm Replace Filter alarm Blocked Filter alarm Service Due and Service Overdue alarm Fan Fail alarm The supply to BCU is unable to supply enough power to the unit Filter is missing in Fan/Filter Unit The efficiency is dropped due to the filter The air can hardly be drawn from outside The unit is idle from service over a length of time Actual Fan speed is unable to reach the target speed Remedy Contact local electric company Check the BCU power source Replace BCU Insert the filter to the unit Replace or clean the filter Check if the airflow side on the shelter is blocked Provide service to the unit and then reset the service timer(Section 4.8.4) Check the fan connection on the fan/filter controller Replace the fan/filter controller Check below Invalid Return Temp Replace Ambient Sensor Replace Ambient Sensor Initialize the existing unit counter in Initialize Unit(Section 4.8.5) Replace the CoolBus cables
Sensor Fault alarm with Invalid Indoor Temp Invalid Outdoor Temp Invalid Outdoor Humidity (Value of Monitor ECS in Monitor Unit) Unit Lost alarm
Indoor Temp cannot be obtain from Indoor Unit Outdoor Temp is faulty Outdoor Humidity is faulty Some units has been intentionally disconnected
(And no unit can be CoolBus Faulty(CoolBus detected) Comms Fault) Individual (existed in Monitor Alarm) Temp Sensor status with Invalid Return Temp Return sensor faulty Invalid Ambient Temp Ambient sensor faulty Invalid Evaporator Temp Evaporator sensor faulty Invalid Condenser Temp Condenser sensor faulty Invalid Suction Temp Suction sensor faulty Invalid Discharge Temp Discharge sensor faulty (Value of Monitor UTS in Monitor Unit) Indoor Fan Fault status Indoor Fan might be jammed In/Fan Comms status On-board 6 ways wire faulty In/Outdoor Comms Signal cable faulty status OverT Shutdown Outdoor Unit shutdown due to frequent over-temp(Comp High Temp) Or Outdoor Fault status Unit shutdown due to startup Error
Replace indoor unit sensor Replace Outdoor unit sensor Replace indoor unit sensor Replace Outdoor unit sensor Replace Outdoor unit sensor Replace Outdoor unit sensor Check if windout is blocked Replace the 6-ways wire Check connection of the cable These status are unrecoverable, the unit should be restarted (turn the power off and on)
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OK
BACKUP
ALARM SPEED
Legend: The OK LED lights up indicated the unit is working properly. The BACKUP LED lights up indicated the unit is running in battery. The ALARM LED lights up indicated the unit has normal alarm. The ALARM LED flashes indicated the unit has urgent alarm. The Display shows value and alarm label (if exists) by turns: o The value shows the actual compressor speed when the Speed LED lights up. o When the Speed LED goes out, the display shows the alarm labels and return temp in turn if there is alarm; otherwise, the display shows return temp only. Alarm Description: Definition(Status Name) Label E0 F0 F1 E1 E2 E3 F2 F3 E4 E5 E6 E7 F4 F5 F6 P0 P1 P2 P3 From Indoor Unit CoolBus Fault Return Sensor Fault(Temp Sensor) Evaporator Sensor Fault(Temp Sensor) From Fan Inverter AC High AC Low Indoor/Fan Communication Fault(In/Fan Comms) BCU Fault Indoor Fan Fault From Outdoor Unit Ambient Sensor Fault(Temp Sensor) Condenser Sensor Fault(Temp Sensor) Suction Sensor Fault(Temp Sensor) Discharge Sensor Fault(Temp Sensor) Outdoor Fault Discharge Over-Temp Error(OverT Shutdown) Indoor/Outdoor Communication Fault (In/Outdoor Comms) Current Protection(Comp Overcurrent) Over Refrigeration Protection(Condenser T High) Voltage Protection(Comp Overvoltage) Discharge Protection(Discharge T High) No No No No Yes Yes Yes No No No No Unit Alarm Unit Alarm Unit Alarm Unit Alarm Unit Fault Unit Fault Unit Fault Unit Alarm Unit Alarm Unit Alarm Unit Alarm No No No Yes Yes AC Fault AC Fault Unit Alarm BCU Fault Unit Fault Urgent? No Yes No Correlated Alarm Unit Alarm Unit Alarm Unit Alarm
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Factory default settings stored in Indoor Unit and fan/filter unit are defined as follow:
Indoor Unit Normal Setpoint Setback Setpoint Backup Setpoint Backup Setpoint Track Delta Delta Temp UTS Fan@Comp Off UTS Capacity Humidity Setpt Delta Humidity Service Interval Service Overdue Activate Level High Temp Alarm Vhigh Temp Alarm Low Temp Alarm Vlow Temp Alarm High Latent Load UTS Comp Hi Spd 40.0 45.0 20.0 10.0 20 70 Default Value 21.0 35.0 24.0 24.0 0.0 1.0 56 160 55 5 13 17 Deactivate Level 38.0 43.0 22.0 12.0 15 65 High Temp Alarm Low Temp Alarm High Humidity Missing Filter Replace Filter Blocked Filter ECS Fan Fail ECS Senor Fault Activate Level 40.0 20.0 20 70 220 250 Deactivate Level 38.0 22.0 15 65 180 180 Relay 1 0 0 2 0 2 2 2 Fan/filter unit Normal Setpoint Setback Setpoint Backup Setpoint Delta Temp I/O Delta AC ON I/O Delta AC OFF ECS Fan Min Spd ECS Fan Max Spd Max Humidity Default Value 21.0 35.0 24.0 1.0 3.5 2.0 40 100 27
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