Vous êtes sur la page 1sur 9

CALCULATION OF LIFTING FORCES

LIFTING WEIGHT
LOAD FACTOR
DESIGN LIFTING WEIGHT
DIMENSIONS
X
Y
R
LL=W*(Y cos a+R sin a)/ ( (X+Y)* cos a + R sin a)
TL=W*(X cos a)/ ( (X+Y) * cos a +R sin a)
LV=LL cos a
LH=LL sin a
TV=TL cos a
TH=TL sin a

4192
1.4
5868.8
5970
1457
317

Summary of loads (Max loads & corresponding angle)


LL =
5868.8 kg
LV =
1168.5305 kg
LH =
5868.8 kg
TL =
4717.4816 kg
TV =
4717.4816 kg
TH =
3967.6982 kg

Deg

LL
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90

1151.318379
1168.868864
1186.556972
1204.660444
1223.483446
1243.378117
1264.773225
1288.215256
1314.431006
1344.428099
1379.665192
1422.357357
1476.062792
1546.909929
1646.463814
1799.52109
2070.695985
2698.148368
5868.8

kg
kg
mm
mm
mm

at
at
at
at
at
at

LV
1151.318
1164.421
1168.531
1163.613
1149.698
1126.883
1095.326
1055.244
1006.913
950.6542
886.8317
815.8307
738.0314
653.7524
563.1238
465.7503
359.5726
235.1591
3.6E-13

90
10
90
0
0
70

LH
0
101.8736
206.0435
311.7891
418.456
525.4743
632.3866
738.8899
844.9
950.6542
1056.885
1165.127
1278.308
1401.977
1547.17
1738.204
2039.237
2687.881
5868.8

deg
deg
deg
deg
deg
deg

TL
4717.482
4699.931
4682.243
4664.14
4645.317
4625.422
4604.027
4580.585
4554.369
4524.372
4489.135
4446.443
4392.737
4321.89
4222.336
4069.279
3798.104
3170.652
6.77E-12

TV
TH
Deg
4717.482
0
0
4682.046 409.6259891
5
4611.109 813.0629692 10
4505.213 1207.168146 15
4365.17 1588.791834 20
4192.056 1954.787756 25
3987.204 2302.013387 30
3752.195 2627.315474 35
3488.849 2927.491959 40
3199.214 3199.214052 45
2885.56 3438.876774 50
2550.375 3642.312581 55
2196.369 3804.222014 60
1826.51 3916.962626 65
1444.124 3967.698157 70
1053.207 3930.621593 75
659.5338
3740.40228 80
276.3405 3158.586345 85
4.15E-28 6.77054E-12 90

CALCULATION OF TAILING LUG

Calculation of tailing lug


Material yield strength
Tailing lug qty
Horizontal position
Sloping position

Sy
N
TV'=TV/N
TH'=TH/N
TV'=TV/N

13.96
1
4717.482
3967.698
1444.124

t=
t1=
R1=
L1=
L2=
J=

Z1=t*L^2/6=
Z2=

kg
kg
kg

mm
mm
mm
mm
mm
mm

at
at
at

0 deg
70 deg
70 deg

D=
H=
L=
t1'=
t2'=

90
50
320
30
35

mm
mm
mm
mm
mm

682666.6667 mm3
5469004.467 mm3

PART

A(mm2)
1
2
3

Sigma

40
20
75
140
130
145

kg/mm2

y(mm)
14400
12800
19600
46800

15
190
367.5

C=sigA*y/sigA

210.491453 mm

I=sigAh2+sig Ig
Z2=I/C

1151178697 mm4
5469004.467 mm3

Axy

h(mm)
h2(mm2) Axh2
216000 195.4915 38216.91
550323478
2432000 20.49145 419.8996
5374715.465
7203000 157.0085 24651.68
483173003.1
9851000
1038871197

Ig(mm4)
1080000
109226667
2000833.3
112307500

1) Bearing stress check


S1=TV'/((t+2*t1)*d)
allowable stress

0.655205781 kg/mm2
12.564 kg/mm2

2) shear stress in lug hole


S2=TV'/(2*(t*(J-D/2)+2*t1*sqrt(R1^2-(D/2)^2)))
allowable stress

0.36855325 kg/mm2
5.584 kg/mm2

3) Bending stress and tensile stress in lug in sloping position


S3=M/Z1=(TH'*H)/Z1
allowable stres

0.290602892
9.2136

S3'=M/Z2=(TH'*(L2+H))/Z2

0.130587874 kg/mm2
9.2136 kg/mm2

S4=TV'/(t*(L-D))

0.156970003 kg/mm2
9.2136 kg/mm2

4) Tensile stress in lug in horizontal position


S5=TV'/(t*L)
allowable stress

S5'=TV'/(t*(L-D)+2*t1*(2*R1-D))
allowabe stress

0.368553252 kg/mm2
8.376 kg/mm2

0.40667945 kg/mm2
8.376 kg/mm2

5) Shear force in weldament


Ws=TV'/(2*(L+L1+L2))

3.997865781 kg/mm

Fillet weld size, W


W=Ws/(0.707*0.4*Sy)

1.012659371 mm

Used weld size

18 mm

User input

Calculation of lifting lug


Material yield strength
26.717
Lifting lug no.
2
Vertical force per lug
LV'=LV/N
Horizontal force per lug
LH'=LH/N
Lifting half angle
5
Axial force per lug = Pa= LH'*tan a

kg/mm2

T=
t=
d=
d'=

mm
mm
mm
mm

70
70
130
500

584.2653 kg
2934.4 kg
deg
256.7267

Check of lug
1) Bearing stress check
S1=LH/(T*d)
allowable stress

0.322462 kg/mm2
24.0453 kg/mm2

2) Shear stress due to LH'


S2=LH'/(2*(J-d/2)*T)
allowable stress

0.182261 kg/mm2
10.6868 kg/mm2

3) Tension due to LH'


S3=LH'/((d'-d)*T)
allowable stress

0.113297 kg/mm2
16.0302 kg/mm2

Stress of guide point


1) Bending stress due to Pa
S4=6*Pa*B/(d'*T2)
0.15718 kg/mm2
allowable stress
17.63322 kg/mm2
2) Tension due to LH'
S5=LH'/(d'*T)
allowable stress

0.08384 kg/mm2
16.0302 kg/mm2

3) Combined stress
S6=S4/0.66Sy+S5/0.6Sy
Unity check

0.014144
1

4)Axial stress due to Pa


S7=Pa/(d'*t)
allowable stress

0.007335 kg/mm2
16.0302 kg/mm2

5) Bending stress due to LV'


S8=6*(B+C+h)*LV'/(T*d'^2) 0.146233 kg/mm2
allowable stress
16.0302 kg/mm2

A=
B=
C=
D=
h=
J=

1140
250
330
560
150
180

mm
mm
mm
mm
mm
mm

Lifting lug weld calculations : lug to pad weld

b=
d1=
d2=
d'=
e=
LV'=
LH'=

250
160
180
500
890
584.2652527
2934.4

mm
mm
mm
mm
mm
kg
kg

Horizontal position with load LV'


1) Lug weld chek per unit width of weld throat
*Centroid, n=2*b^2/(4*b+2*d1)
94.6969697 mm
m=b-n
155.30303 mm

*Twisting moment, T=(b+e-n)*LV'

610734.239 kg-mm

*The polar moment of inertia of welds, Jw


Jw=4*(b^3/12+b*((b/2-n)+2*d1*n^2+2*b*(d1+d2/2)^2+2*b*(d2/2)^2+2*(d1^3/12+d1*(d1/2+d2/2)^2)
Jw=

53338908.17 mm3

*Distance from CG to point being analysed,


C=sqrt(m^2+(0.5*d')^2)
294.3111 mm

Analysed point is A
*Weld length, L = 4*b+2*d1
L=
1320 mm

a) Direct sheat force, fs=LV'/L


fs=
0.442625191 kg/mm
b) Max. load from twisting, f=T*C/Jw
f=
3.369882883 kg/mm
Vertical component fv=m*f/C
fv=
1.778230588 kg/mm
Horizontal component fh=0.5*d'*f/C
fh=
2.862517532 kg/mm
c) Combined load per mm, F=sqrt(fh^2+(fs+fv)^2)
F=
3.623010767 kg/mm
d) Weld size check
Yield strength of lug, Sy
allowable stress,S=0.4*Sy
leg size, W=F/(0.707*S)
Provided size =

26.717
10.6868
0.479515
50

B) Vertical position with load LH'


Weld area, A=L*(0.707*W)
A=
46662
fs'=LH'/A=
0.062886289 kg/mm2
allowable stress
10.6868

kg/mm2
kg/mm2
mm
mm

User input

Lifting lug weld calculation : Pad to shell weld


b=
510
d=
700
e=
730
LV'=
584.26525
LH'=
2934.4
Pad yield strength, sy=

mm
mm
mm
kg
kg
22.499 kg/mm2

A) Horizontal position with load LV'


1) Lug weld check per unit width of weld throat
* Centroid, n=m=b/2

255 mm

* Twisting moment, T=(b+e-n)*LV'


T=
575501.27 kg-m
* Polar moment of inertia of weld, Jw= (b+d)^3/ 6
Jw=
295260167 mm3
* Distance from CG to point bein analysed
C=sqrt(m^2+(0.5*d)^2)
C=
433.04157 mm
Analysed point is A or B
* Weld length, L=2*b+2*d
L=
2420 mm

a) Direct shear force, fs=LV'/L


fs=
0.2414319 kg/mm

b) Max. load from twisting f=T*C/Jw


f=
0.8440555 kg/mm
Vertical component, fv=m*f/C
fv=
0.4970289 kg/mm
Horizontal component, fh=0.5*d*f/C
fh=
0.6821965 kg/mm
c) Combined load per mm, F=sqrt(fh^2+(fs+fv)^2)
F=
1.0053439 kg/mm
d) Weld size check
Yield strength of pad, Sy
Sy=
22.499 kg/mm2
Allowable stress, S=0.4*Sy
S=
8.9996 kg/mm2
Leg size, W=F/(0.707*S)
W=
0.1580054 mm
Provided size=

18 mm

B) Vertical position with load LH'


Weld area, A=L*(0.707*W)
A=
30796.92 mm2
fs'=LH'/A

0.0952823 kg/mm2

Allowable stress=

8.9996 kg/mm2

User input

Tvmax=

4717.48162

kgs

F1=0.5*Tvmax

2358.74081

kgs

Area of section

As=

5860

mm2

Mod. of elasticity of
section

E=

2.00E+04

kg/mm2

Sy=

13.96

kg/mm2

Length of section

Ls=

2898

mm

Effective length
factor

K=

=K*Ls/r

101.328671

r=

28.6

mm

t=

0.4025155

kg/mm2

Radius of gyration of
section

m=(5/3+3*/(8*Cc)-^3/(8*Cc^3))
m=
1.8652779
Cc=sqrt(2*pi()^2*E/Sy)
Cc=
168.165599
cr=(1-0.5*^2/Cc^2)*Sy/m
cr=
6.1255062

kg/mm2

Tensile
load=F1/As

0.4025155

kg/mm2

Allowable
tensile load

8.376

kg/mm2

Compressive
load=F1/As

0.4025155

kg/mm2

Allowable
compressive
load

6.1255062

kg/mm2

Vous aimerez peut-être aussi