GEAR FAILURES Scuffing

Dr.-Ing. Klaus Michaelis

Forschungsstelle fr Zahnrder und Getriebebau Gear Research Centre Head of the Institute: Prof. Dr.-Ing. B.-R. Hhn

TU Mnchen B.-R. Hhn

Course at the University of Ljubljana

Michaelis

TU Mnchen B.-R. Hhn

Typical Load Carrying Capacity Limits of Case Carburized Gears

Michaelis
4/144.12.28

continuous abrasive

wear

instantaneous adhesive scoring scuffing

fatigue

micropitting pitting

TU Mnchen B.-R. Hhn

Flank Failures in Gears

Michaelis
9/111.05.18

TU Mnchen B.-R. Hhn

Light Scoring Marks

Michaelis
10/144.03.24

TU Mnchen B.-R. Hhn

Scoring with one Scuffing Stripe

Michaelis
15/144.03.24

TU Mnchen B.-R. Hhn

Scuffing Stripes

Michaelis
16/144.03.24

TU Mnchen B.-R. Hhn

Light Scuffing

Michaelis
16/144.03.24

TU Mnchen B.-R. Hhn

Severe Scuffing

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20/144.03.24

acc. Collenberg

Photos, Profile and Lead Diagrams of TU Mnchen B.-R. Hhn Corresponding Scuffing Failures on Pinion and Gear

Michaelis
4/125.01.20

acc. Michaelis

TU Mnchen B.-R. Hhn

Material Transfer on a Scuffed Pinion Flank

Michaelis
1/59.15.18

SEM photo

micro section
acc. Collenberg

TU Mnchen B.-R. Hhn

Material Transfer in the Addendum of the Pinion

Michaelis
3/125.02.20

acc. Collenberg

TU Mnchen B.-R. Hhn

Typical SEM Photos of Transferred Material at High Speed Conditions

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3/125.02.20

acc. Michaelis

TU Mnchen B.-R. Hhn

Mechanism of Lubrication of Oils with Additives (schematic)

Michaelis
3/59.06.5

gravimetric visual

load stage

scuffing torque pinion

FVA oil no.

TU Mnchen B.-R. Hhn

acc. Michaelis

Influence of Viscosity on Scuffing Load Capacity for Pure Mineral FVA Reference Oils

Michaelis
3/111.04.17

load stage

acc. Michaelis

TU Mnchen B.-R. Hhn

Influence of TCP Additive Concentration on Scuffing Load Capacity

Michaelis
4/111.04.17

acc. Collenberg

TU Mnchen B.-R. Hhn

Influence of Type of Additive on Scuffing Load Capacity of Turbine Oils

Michaelis
7/125.02.20

acc. Lechner

TU Mnchen B.-R. Hhn

Influence of Relative Sliding on Scuffing Load Capacity

Michaelis
11/111.05.24

acc. Prexler

TU Mnchen B.-R. Hhn

Measurement of Surface Roughness

Michaelis
4/100.05.18

acc. Prexler

TU Mnchen B.-R. Hhn

Measurement of Surface Roughness Determination of Parameters of Material Portion

Michaelis
5/100.05.18

acc. Michaelis

TU Mnchen B.-R. Hhn

Influence of Surface Roughness on Scuffing Load Capacity

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13/59.15.18

10

acc. Michaelis

TU Mnchen B.-R. Hhn

Influence of Copper Plating on Scuffing Load Capacity

Michaelis
15/59.15.18

TU Mnchen B.-R. Hhn

Influence of Tip Relief on Scuffing Load Capacity

Michaelis
7/59.15.18

11

TU Mnchen B.-R. Hhn

Influence of Austenite Content on Scuffing Load Capacity

Michaelis
14/59.15.18

acc. Michaelis

TU Mnchen B.-R. Hhn

Influence of Oil Temperature on Scuffing Load Capacity

Michaelis
6/144.12.28

12

acc. Schlenk

TU Mnchen B.-R. Hhn

Temperature Distribution and Film Formation

Michaelis
22/133.02.29

TU Mnchen B.-R. Hhn

Influence Factors on Scuffing Load Capacity Transmittable Torque

Michaelis
42/106.03.18

13

TU Mnchen B.-R. Hhn

Gear Oil Testing Machines Principles

Michaelis
10/73.04.13

acc. Wirtz

TU Mnchen B.-R. Hhn

Scuffing Load Ratings in Different Test Rigs

Michaelis
11/73.04.13

14

acc. Michaelis

TU Mnchen B.-R. Hhn

Scuffing Load Ratings in Different Test Rigs

Michaelis
17/59.11.12

TU Mnchen B.-R. Hhn

FZG Back-to-Back Gear Test Rig Schematic

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7/144.12.28

15

TU Mnchen B.-R. Hhn

FZG Back-to-Back Gear Test Rig

Michaelis

TU Mnchen B.-R. Hhn

Geometrical Data of Test Gears Type A

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1/144.03.24

16

TU Mnchen Load and Speed Distribution of Test Gears Type A B.-R. Hhn

Michaelis
11/59.15.18

TU Mnchen B.-R. Hhn

Test Gear Box

Michaelis

17

TU Mnchen B.-R. Hhn

Standard FZG Scuffing Test A/8,3/90

Michaelis
5/73.09.14

TU Mnchen B.-R. Hhn

Main Influence Factors on the Result of an FZG Scuffing Test

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9/144.03.24

18

TU Mnchen B.-R. Hhn

Load Stages of the FZG Gear Oil Test

Michaelis
4/144.03.24

TU Mnchen B.-R. Hhn

Result of an FZG Standard Scuffing Test A/8,3/90 Gravimetric Method

Michaelis
6/73.09.14

19

TU Mnchen B.-R. Hhn

Results of the FZG Scuffing Test A/8,3/90

Michaelis
8/73.09.14

TU Mnchen B.-R. Hhn

Frequently Used Test Modifications of the FZG Scuffing Test A/8,3/90

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8/144.03.24

20

TU Mnchen B.-R. Hhn

Test Regime of Standard Scuffing Tests

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1/144.10.27

TU Mnchen B.-R. Hhn

Modifications of the Standard FZG Scuffing Test A/8,3/90

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7/144.03.24

21

TU Mnchen B.-R. Hhn

Comparison of Different Scuffing Test Methods

Michaelis
2/144.10.27

TU Mnchen B.-R. Hhn

Test Lubricants

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4/144.10.27

22

A/8.3/90 800 700 600 500 400 300 200 100 0 C1 C2 GL3
TU Mnchen B.-R. Hhn

A10/16.6R/90

S-A10/16.6R/90

14 13 12 11 10 9 8 7 6 4 2 C3 G1A G3 G4 GL4+ G6 G7 GL5

Michaelis
11/144.15.31

GL4

Results of Industrial and Transmission Gear Oils

TU Mnchen B.-R. Hhn

Results of Transmission Oils In the Shock Test S-A10/16,6R/90

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6/144.10.27

23

1000 900 scuffing temperature int S in C 800 700 600 500 400 300 200 100 0 3 4 5 6 7 8 9 load stage 10 11 12 13 14

S-A10/16,6R/90 A10/16,6R/90 A/8,3/90

TU Mnchen B.-R. Hhn

Scuffing Integral Temperature for Different Test Methods

Michaelis
5/144.10.27

TU Mnchen Temperature Distribution along the Path of Contact B.-R. Hhn

Michaelis
5/59.15.18

24

TU Mnchen B.-R. Hhn

Comparison of Total Contact Temperature and Integral Temperature Criteria

Michaelis
4/59.10.13

TU Mnchen B.-R. Hhn

Scuffing Load Carrying Capacity Rating According to Integral Temperature Criteria

Michaelis
4/73.05.11

25

TU Mnchen B.-R. Hhn

Permissible Integral Temperature

Michaelis
5/73.05.11

Michaelis TU Mnchen Scuffing Integral Temperature from FZG Test A/8,3/90 5/73.05.11 B.-R. Hhn

26

gear

pinion
TU Mnchen B.-R. Hhn

Scuffing of Pinion and Gear of a Railway Gearset

Michaelis
35,36/106.03.17

design point for scuffing calculation

driving
pinion torque

breaking

locomotive speed
pinion speed

TU Mnchen B.-R. Hhn

Torque-Speed Diagram of a Locomotive

Michaelis
34/106.03.17

27

TU Mnchen B.-R. Hhn

Main Data of a Railway Gearset

Michaelis
5/111.08.19

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