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Installation recommendations
1 21 65 93
Operating conditions Installation in switchboard Door interlock catch Cable-type door interlock Connection of MN, MX and XF voltage releases Power connection Recommended busbars drilling Busbar sizing Temperature derating Power dissipation and input/output resistance Substitution kit
Additional characteristics
104 106 108 109 109 110 112 114 116 116 117
119
103
Installation recommendations
Operating conditions
E51260B
Ambient temperature
Masterpact devices can operate under the following temperature conditions: the electrical and mechanical characteristics are stipulated for an ambient temperature of -5 C to +70 C; circuit-breaker closing is guaranteed down to -35 C; Storage conditions are as follows: -40 to +85C for a Masterpact device without its control unit -25C to +85C for the control unit.
Test
E51261B
Test
Vibrations
Masterpact devices are guaranteed against electromagnetic or mechanical vibrations. Tests are carried out in compliance with standard IEC 68-2-6 for the levels required by merchant-marine inspection organisations (Veritas, Lloyds, etc.): 2 to 13.2 Hz: amplitude 1 mm; 13.2 to 100 Hz: constant acceleration 0.7 g. Excessive vibration may cause tripping, breaks in connections or damage to mechanical parts.
E51262B
Test
104
E51263B
Altitude
At altitudes higher than 2000 metres, the modifications in the ambient air (electrical resistance, cooling capacity) lower the following characteristics as follows:
Altitude (m) Dielectric resistance voltage (V) Average insulation level (V) Maximum utilisation voltage (V) Average thermal current (A) at 40 C 2000 3500 1000 690 1 x In 3000 3150 900 590 0.99 x In 4000 2500 700 520 0.96 x In 5000 2100 600 460 0.94 x In
2000 m
Test
E51264B
Electromagnetic disturbances
Masterpact devices are protected against: overvoltages caused by devices that generate electromagnetic disturbances; overvoltages caused by atmospheric disturbances or by a distribution-system outage (e.g. failure of a lighting system); devices emitting radio waves (radios, walkie-talkies, radar, etc.); electrostatic discharges produced by users. Masterpact devices have successfully passed the electromagnetic-compatibility tests (EMC) defined by the following international standards: IEC 60947-2, appendix F; IEC 60947-2, appendix B (trip units with earth-leakage function). The above tests guarantee that: no nuisance tripping occurs; tripping times are respected.
Test
105
Installation recommendations
Installation in switchboard
Possible positions
E47650A E47651A E47652A E47657A
Power supply
Masterpact devices can be supplied either from the top or from the bottom without reduction in performance, in order to facilitate connection when installed in a switchboard.
E47653A
Mounting on rails.
E47658A
106
Partitions
Sufficient openings must be provided in partitions to ensure good air circulation around the circuit breaker; Any partition between upstream and downstream connections of the device must be made of nonmagnetic material. For high currents, of 2500 A and upwards, the metal supports or barriers in the immediate vicinity of a conductor must be made of non-magnetic material A; Metal barriers through which a conductor passes must not form a magnetic loop.
E47659A
E47660A
Busbars
The mechanical connection must be exclude the possibility of formation of a magnetic loop around a conductor.
E47662B
Increases the length of the tracking path between phases; Reduces the risk of short circuits being caused by objects falling from above onto circuit breaker connections.
E47663A
E47664
Interphase barrier
E47661A
Main dimensions in mm (H x W x D)
Masterpact drawout fixed 3P 4P 3P 4P NT06/12 322 x 288 x 277 322 x 358 x 277 301 x 276 x 196 301 x 346 x 196 NW08/40 439 x 441 x 395 439 x 556 x 395 352 x 422 x 297 352 x 537 x 297 NW40b/63 479 x 786 x 395 479 x 1016 x 395 352 x 767 x 297 352 x 997 x 297
Weight (kg)
Masterpact drawout fixed 3P 4P 3P 4P NT06/12 30 39 14 18 NW08/40 90 120 60 80 NW40b/63 225 300 120 160
107
Installation recommendations
Mounted on the right or left-hand side of the craddle, this device inhibits opening of the cubicle door when the circuit breaker is in connected or test position. It the breaker is put in the connected position with the door open, the door may be closed without having to disconnect the circuit breaker.
E47669B
15 (1) 8 17 (2)
Dimensions (mm)
Type NT08-16 (3P) NT08-16 (4P) NW08-40 (3P) NW08-40 (4P) NW40b-63 (3P) NW40b-63 (4P) (1) 135 205 215 330 660 775 (2) 168 168 215 215 215 215
door
F (1) (2)
Dimensions (mm)
Type NT NW (1) 5 83 (2) 23 103
Note: The door interlock can either be mounted on the right side or the left side of the breaker. F Datum.
108
E59114B
46 121 165 10
79
52
84
E59115A
109
Installation recommendations
Power connection
E47675A
If cables are used for the power connections, make sure that they do not apply excessive mechanical forces to the circuit breaker terminals. For this, make the connections as follows: extend the circuit breaker terminals using short bars designed and installed according to the recommendations for bar-type power connections: v for a single cable, use solution B opposite v for multiple cables, use solution C opposite. in all cases, follow the general rules for connections to busbars: v position the cable lugs before inserting the bolts v the cables should firmly secured to the framework E.
E47676A
Cables connections
E
E47677A
E47672A
The busbars should be suitably adjusted to ensure that the connection points are positioned on the terminals before the bolts are inserted B The connections are held by the support which is solidly fixed to the framework of the switchboard, such that the circuit breaker terminals do not have to support its weight C. (This support should be placed close to the terminals).
E47674A
Electrodynamic stresses The first busbar support or spacer shall be situated within a maximum distance from the connection point of the breaker (see table below). This distance must be respected so that the connection can withstand the electrodynamic stresses between phases in the event of a short circuit.
Maximum distance A between busbar to circuit breaker connection and the first busbar support or spacer with respect to the value of the prospective short-circuit current. Isc (kA) 30 50 65 80 100 150 distance A (mm) 350 300 250 150 150 150
110
E47673A
Busbars connections
E47678A
Clamping Correct clamping of busbars depends amongst other things, on the tightening torques used for the nuts and bolts. Over-tightening may have the same consequences as under-tightening. For connecting busbars (Cu ETP-NFA51-100) to the circuit breaker, the tightening torques to be used are shown in the table below. These values are for use with copper busbars and steel nuts and bolts, class 8.8. The same torques can be used with AGS-T52 quality aluminium bars (French standard NFA 02-104 or American National Standard H-35-1). Examples
E47667B E47665 E47668
6
1 terminal screw factory-tightened to 16 Nm (NW), 13 Nm (NT) 2 breaker terminal 3 busbar 4 bolt 5 washer 6 nut
E47330A
Isolation distance
E47680A
X
Dimensions (mm)
Ui 600 V 1000 V X min 8 mm 14 mm
Busbar bending When bending busbars maintain the radius indicated below(a smaller radius would cause cracks).
E47679A
r e
Dimensions (mm)
e 5 10 radius of curvature r min 5 15 recommended 7.5 18 to 20
E47331A
111
Installation recommendations
Rear connection
E59308A E59308A
E59310A
80 15 15 12 maxi
25
12,5
25
12,5
25
12,5
25 25
12,5
77 38,5 25 = = 13,5
77 38,5 25 = = 13,5
E59324A
30 82 52 15 5 11 25 52 52 82 52 15
30 82 52 15 5 11 25 52 52 82 52 15
30 5 11 25
5 11 25
40
50
63
E59315 A
E59311A
E59312A
E59313A
E59314A
80
25 12,5
12 maxi
25 12,5
12 maxi
25 12,5
12 maxi
25
12 maxi
25 12,5
12 maxi
12,5
12,5
12,5
12,5 12,5
12,5
E59329A
2 11
Front connection
E59308A E59308A
80 15 15 12 maxi
25
12,5
25
12,5
25
12,5
25 25
12,5
E59332A
Top connection
E59330A
Bottom connection
44
E59331A
25 21
89 = =
12,5 15
25
9,5
2 11 13
101 3 11 15 20
21
13 2 11 25 44 9,5
112
NW40b to NW50
E59316A
15
15 12 maxi
E59317A
80
100 22 28 12 maxi
100 28 22 12 maxi
25
12,5
25
12,5
25 25
12,5
25 25
12,5
25 25
12,5
E59333A
E59323A
115 39
115 39
115 39
115 39
115 39
50
25 25 12,5 12 maxi
25 25 12,5 12 maxi
25 25 12 maxi
25 25 12,5 12 maxi
E59322A
40
63
80
100
25 25 12,5 12 maxi
12,5
12,5
12,5 12,5
12,5
12,5
E59334A
E59310A
80 15 15 12 maxi
25
12,5
25
12,5
25 25
12,5
Top connection
E59335A
Bottom connection
76 25 25 13
E59336A
12,5 3 11,5
3 11,5 12,5
25 25
13
113
Installation recommendations
Busbar sizing
Basis of tables: maximum permissible busbars temperature: 100 C Ti: temperature around the circuit breaker and its connection busbar material is unpainted copper.
Masterpact
NT06 NT06 NT08 or NW08 NT10 or NW10 NT12 or NW12 NT16 or NW16 NT16 or NW16 NW20 NW20 NW25 NW25 NW32 NW32 NW32 NW40 NW40 NW50 NW50
With Masterpact NT, it is recommanded to use 50 mm wideness bars (see "Recommended busbars drilling")
Example
Conditions: drawout version horizontal busbars Ti: 50 C service current: 1800 A. Solution: For Ti = 50 C, use an NW20 which can be connected with three 80 x 5 mm bars or two 63 x 10 mm bars.
Note The values indicated in these tables have been extrapolated from test data and theoretical calculations. These tables are only intended as a guide and cannot replace industrial experience or a temperature rise test.
114
Basis of tables: maximum permissible busbars temperature: 100 C Ti: temperature around the circuit breaker and its connection busbar material is unpainted copper.
Masterpact
NW08 NW10 NW12 NW16 NW16 NW20 NW20 NW25 NW25 NW32 NW32 NW32 NW40 NW40 NW50 NW50 NW63 NW63
Example
Conditions: drawout version vertical connections Ti: 40 C service current: 1100 A. Solution : i For T= 40 C use an NT12 or NW12 which can be connected with two 63 x 5 mm bars or with one 63 x 10 mm bar .
Note The values indicated in these tables have been extrapolated from test data and theoretical calculations. These tables are only intended as a guide and cannot replace industrial experience or a temperature rise test.
115
Installation recommendations
Temperature derating
The table below indicates the maximum current rating, for each connection type, as a function of the ambient temperature around the circuit breaker and the busbars. Circuit breakers with mixed connections have the same derating as horizontally connected breakers. For ambient temperatures greater than 60 C, consult us. Ti: temperature around the circuit breaker and its connection
version connection temp. Ti NT06 H1/L1 NT08 H1/L1 NT10 H1/L1 NT12 H1 NT16 H1 NW08 N/H/L NW10 N/H/L NW12 N/H/L NW16 N/H/L NW20 H1/H2/H3 NW20 L1 NW25 H1/H2/H3 NW32 H1/H2/H3 NW40 H1/H2/H3 NW40b H1/H2 NW50 H1/H2 NW63 H1/H2 drawout front or rear horizontal 40 45 50 55 630 800 1000 1250 1600 800 1000 1250 1600 2000 2000 2500 3200 4000 4000 5000 rear vertical 40 45 50 fixed front or rear horizontal 40 45 50 55 rear vertical 40 45 50
60
55
60
60
55
60
630 800 1000 1250 1520 1480 1430 1600 800 1000 1250 1600 2000 2000 2500 3200 4000 4000 5000 6300
630 800 1000 1250 1560 1510 1600 800 1000 1250 1600 2000 2500 3200 3850 4000 4000 5000 6200
630 800 1000 1250 1550 1600 800 1000 1250 1600 1920 2000 2500 3200 3900 3800 4000 4000 5000 6300
1980 1890 1900 1850 1800 3100 3000 2900 3900 3750 3650
116
Installation recommendations
Mounting diagram
Fixed version Drawout version
Y
E59218B
Y
E59219A
14
29,5 X 25
2 11,5 x 22
14 11,5
4 6,5
9,5 211 X 6
10
110 175
11
10,5 2 11 X 6
200
162,5
: Masterpact NW : Masterpact M
Fixing points are identical for Masterpact (M08 to M32) and Masterpact (NW08 to NW32), except for the four-pole craddle.
Door cut-out
without an escutcheon, the cut-out is identical (270 x 325 mm). with the former escutcheon, the cut-out is identical (270 x 325 mm). with the new escutcheon, the cut-out is different. Drawout version
E59221A
Fixed version
E59220A
300 mini
295 mini
X 135 (1)
47 (1)
Power connections For details of substitution kits, please contact our services team on 0113 2903616.
Note: (1) Without escutcheon (2) With escutcheon References X and Y represent the symmetry planes for three-pole devices
117
E59217A
M08 to M32
NW08 to NW32
Electrical diagrams
Correspondences between Masterpact NW and Masterpact M terminal blocks Power
E59222
Control unit
ALR, V, MR6, R options equivalent functions using M2C or M6C
Remote operation
ready to close charged 262 B3
power
N L1 L2 L3
fault
fault
AT BPO
C12
BPF
252
Z12
Z22
Z21
Z21
Z11
254
C2
D4
82
84
C12
A4
252
474
484
182
184
VN
Q1
Q2
Q3
254
C2
C3
A2
V1
V2
V3
K2
D2
Z1
Z2
Z3
Z4
Z5
82
84
A3
Q I Micrologic U
M2C or M6C or S1 S2 SDE2 Res or SDE1 MN MX2 MX1 XF PF
MCH
CH
F2+
C11
471
181
251
D1
C1
K1
81
M1
M2
M3
F1
D1
A1
C11
251
C1
(1)
24 V DC
Indication contacts
E59223A
F2+
F1
Craddle contacts
open
closed
closed
disconnected
connected
Test
362
364
352
354
334
332
324
322
314
312
372
..2
..4
832
834
822
824
812
814
332
334
322
324
312
314
934
924
932
922
914
..2
..4
..6
..8
44
34
24
14
EF . . OF4 OF3 OF2 OF1 OF . . OF CD3 or CD2 CD1 CE3 CE2 CE1 CT3 CT2 CT1
CE
831
821
331
321
811
311
41
31
21
931
..1
..5
361
351
331
321
311
41
31
21
921
..1
(1) The current transformer for the external neutral must be replaced
118
371
11
911
11
912
42
32
22
12
374
42
32
22
44
34
24
12
14
A1
B1
81
B1
T1
T2
T3
T4
B2
B4