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Code No: R7210306

II B.Tech I Semester(R07) Regular & Supplementary Examinations, December 2009 METALLURGY AND MATERIAL SCIENCE (Mechanical Engineering) Time: 3 hours Max Marks: 80 Answer any FIVE Questions All Questions carry equal marks

1. (a) A turbine blade of single crystal has good high temperature life. Why? (b) Why etching reveals grain boundaries under microscope observation? (c) What is a grain size? What are coarse grained and ne grained materials? (d) A photograph gives 64 grains per square millimeter at magnication of 10X. Calculate ASTM grain size no. [4+4+4+4] 2. (a) Calculate and compare the number of octahedral and tetrahedral holes in BCC structure. (b) Compare & Contrast Tetrahedral voids & octahedral voids. [6+10] 3. (a) Show by calculation how many unit cells of iron share one carbon atom when it is dissolved to the maximum extent to the gamma iron. (b) FCC-iron has more dissolution of carbon at eutectoid temperature than BCC- Iron even though FCC-iron has more atomic packing factor than BCC- Iron. Explain why? (c) Close packed crystal structure is invariably stable at lower temperature if a metal shows allotropy. But the case of iron is exception. Why? [6+6+4] 4. Give the classication of plain carbon steels and explain in detail? 5. (a) What is an alloy? Give two examples. (b) Discuss in detail the eect of alloying elements in steels. [4+12] 6. (a) What is season cracking? How season cracking is eliminated? (b) Discus the following alloys: i. Cartridge brass ii. Muntz metal and iii. Tobin bronze. 7. (a) Compare conventional ceramics with advanced ceramics. (b) Discuss briey the structure, properties and applications of any one pure oxide ceramics. [10+6] 8. (a) What is a ceramic material? Mention the characteristics and properties of ceramic matrix composites. (b) Give the structure, characteristics, properties and applications of any one important ceramic matrix composite. [6+10] [16]

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Code No: R7210306

II B.Tech I Semester(R07) Regular & Supplementary Examinations, December 2009 METALLURGY AND MATERIAL SCIENCE (Mechanical Engineering) Time: 3 hours Max Marks: 80 Answer any FIVE Questions All Questions carry equal marks

1. (a) Show a (111) , (110), (10 (100) planes in a unit cell of cubic crystal? 1), (b) Calculate planar density for (111) plane and linear density along [111] in BCC- Fe( r = 0.124mm). [8+8] 2. (a) Discuss in detail the necessity of alloying with few examples. (b) Explain how are alloys actually made in industry? 3. (a) Discuss the eect of alloying elements in Fe-Fe3 C diagram? (b) Discuss the eect of carbon on i. Mechanical properties ii. Grain size. 4. Distinguish between malleable Iron and ductile iron in terms of (a) Manufacturing Process (b) Structure (c) Properties (d) Applications. 5. (a) Distinguish between an alloy and a solid solution. (b) Compare and contrast annealing and normalizing treatments. [4+12] 6. (a) Draw the copper rich portion of Cu-Sn alloy system and explain the various phases that occur in it. (b) Discuss any two important phosphor bronzes, indicating their composition, structure, properties and applications. [6+10] 7. Write explanatory notes on the following: (a) Piezoelectric ceramis and (b) Ferroelectric ceramics. 8. (a) What is a composite material? List their advantages over other materials. (b) What is the role of a matrix in a composite material? Classify matrix materials, giving examples, explain them. [6+10] [8+8] [4+4+4+4] [8+8] [8+8]

Code No: R7210306

II B.Tech I Semester(R07) Regular & Supplementary Examinations, December 2009 METALLURGY AND MATERIAL SCIENCE (Mechanical Engineering) Time: 3 hours Max Marks: 80 Answer any FIVE Questions All Questions carry equal marks

1. (a) A turbine blade of single crystal has good high temperature life. Why? (b) Why etching reveals grain boundaries under microscope observation? (c) What is a grain size? What are coarse grained and ne grained materials? (d) A photograph gives 64 grains per square millimeter at magnication of 10X. Calculate ASTM grain size no. [4+4+4+4] 2. (a) What are intermediate phases? Discuss various types of intermediate phases? (b) What is the importance of ratio of radius of interstitial to solvent atom in interstitial compounds? [8+8] 3. (a) What is normally the form of proeutectoid ferrite and proeutectoid Cementite? How to distinguish between these phases particularly when two steels have carbon content of 0.7% and 0.9%? Draw the microstructure? (b) Distinguish between i. Hypo eutectoid and Hyper eutectoid steels ii. Proeutectiod Cementite and eutectoid Cementite. 4. (a) Draw schaeer Diagram? (b) With the help of schaeer diagram, explain the dierent types of stainless steels? 5. (a) Distinguish between lower bainite and upper bainite. (b) Draw isothermal transformation diagram for an eutectoid steel. Super impose continuous cooling transformation curves on it and explain. [4+12] 6. (a) Draw and explain the microstructure of Al-4.5% Cu alloy in slowly cooled, solution treated and precipitation hardened conditions. (b) Describe the eect of Aging time and ageing temperature on age hardenable alloys . 7. (a) What are ceramics? Indicate their main characteristics. (b) Discuss briey classication of ceramic materials. (b) Describe briey any two important methods of component manufacture of composites. [6+10] [6+10] 8. (a) What are the characteristics of Al-MMC-continuous lament? Mention their applications. [8+8] [8+8] [8+8]

Code No: R7210306

II B.Tech I Semester(R07) Regular & Supplementary Examinations, December 2009 METALLURGY AND MATERIAL SCIENCE (Mechanical Engineering) Time: 3 hours Max Marks: 80 Answer any FIVE Questions All Questions carry equal marks

1. (a) What are two kinds of solid materials? Glass is not considered as true solid. Why? (b) How is metallic bond similar to both ionic and covalent bond? (c) Ionic solids are bad conductors of electricity but an aqueous or fused solution of them conducts electricity. Why? [4+6+6] 2. (a) What are intermediate phases? Discuss various types of intermediate phases? (b) What is the importance of ratio of radius of interstitial to solvent atom in interstitial compounds? [8+8] 3. (a) What are 1-2-1 rules for lling the elds of binary diagrams? (b) One solid phase on heating through an invariant temperature becomes two solid phases. What is the invariant reaction? Explain with an example? (c) Explain in brief Al-Si eutectic system? [4+6+6] 4. What are four basic types of cast Irons? Explain them with respect to properties, microstructure with a diagram and applications? [16] 5. (a) What is the heat treatment given to a case carburized steel. Draw its microstructure and explain. (b) Explain the austenite to pearlite transformation and compare it with Bainite transformation. [6+10] 6. (a) Draw the copper rich portion of Cu-Sn alloy system and explain the various phases that occur in it. (b) Discuss any two important phosphor bronzes, indicating their composition, structure, properties and applications. [6+10] 7. (a) What are naturally occuring ceramics? Give examples and explain. (b) Explain the structure and properties of glass ceramic materials. 8. (a) What is a composite material? List their advantages over other materials. (b) What is the role of a matrix in a composite material? Classify matrix materials, giving examples, explain them. [6+10] [6+10]

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