MECHATRONIC ENGINEER (H-175-5)

BIL MODUL MODULE 01: PRODUCTION PROCESS

MODULE SYNOPSIS This module introduces trainees to production process using industrial product specifications, application software, engineering handbook, process and manufacturing information, computer and printer, reports, standard operating procedure (SOP) and failure, mode and effect analysis (FMEA) manual. at the end of this module trainees will be able to: identify process production

MODULE OBJECTIVES Conduct Production Process using product specifications, application software, engineering handbook, process and manufacturing information, personal computer, printer and reports so that production process is identified, production process flow is selected, production cost is evaluated, safety analysis is conducted and production process is documented in accordance with SOP and FMEA manuals.

HOURS 194

select production process flow evaluate production cost conduct analysis safety

document production process Analyse environment using workplace layout, handbook, measuring tools and equipment, operation manuals, relevant information, application software and PC & printer so that product and manufacturing information is obtained, ergonomic factors and recommendations, safety factors and recommendations, and environmental factors are documented, alternative to overcome constraint formulated in accordance with guidelines of HSE department, ISO 14000 standards and customers specifications. 194

MODULE 02: ENVIRONMENTAL ANALYSIS

This module introduces trainees to analyze environment using workplace layout, handbook, measuring tools and equipment, operation manuals, relevant information, application software and computer and printer. At the end of this module trainees will be able to: obtain product and manufacturing information document ergonomic factors and recommendations document safety factors and recommendations document environmental factors formulate alternative

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to overcome constraint MODULE 03: MECHATRONIC FUNDAMENTAL This module introduces trainees to integrate control, structural and mechatronic fundamental using product specifications, manuals and documents, relevant engineering books, relevant information, equipment and tools. At the end of this module trainees will be able to: obtain product, automation concept and process information determine functions of automation components determine purpose of structural and mechanical components document automation, structural and mechanical parts specify the process testing Integrate control, structural and mechatronic fundamental components using product specifications, manuals and documents, relevant engineering books, relevant information, equipment and tools so that product, automation concept and process information is obtained, purpose of automation components is determined, purpose of structural and mechanical components are determined, structural and mechanical parts are documented, testing process is specified in accordance with product specifications. 283

MODULE 04: AUTOMATION CONCEPT

This module introduces trainees to automation concept using layout, equipment & tools, machinery safety standards (DOSH), relevant information and application software. At the end of this module trainees will be able to:

obtain manufacturing environment and process information determine space, location and layout determine automation factors and constraint conduct simulation of automation system

Simulate automation using layout, equipment & tools, machinery safety standards (DOSH), relevant information and application software so that manufacturing environment and process information obtained, space, location and layout, automation factors and constraint determined and simulation of automation system conducted in accordance with machinery safety standards (DOSH).

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This

module

introduces

Integrate system using manuals

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MODULE 05: SYSTEM INTEGRATION

trainees to Integrate system using manuals and documents, system information and specifications, equipment and tools, standards and procedures, relevant information and application software. At the end of this module trainees will be able to: plan engineering documents drawings layout, and

and documents, system information and specifications, equipment and tools, standards and procedures, relevant information and application software so that layout, engineering documents and drawings, production of parts and components planned, interfacing carried out, systems and equipment effectiveness evaluated in accordance with specified standards and procedures.

274

plan production of parts and components carry out interfacing the

evaluate systems and equipment effectiveness Manage project using manuals and documents, specifications, SOP, equipment and tools and relevant information so that project status monitored, system performance analysed, modifications and improvements carried out and project documentation prepared in accordance with system specifications, customers requirement and Standard Operating Procedure. 188

MODULE 06: PROJECT MANAGEMENT

This module introduces trainees to manage project using manuals and documents, specifications, sop, equipment and tools and relevant information. At the end of this module trainees will be able to: monitor project status analyse system performance carry modifications improvements out and

prepare project documentation 188 Manage document using manuals and documents, standards and procedures, proven data control system, equipment and tools and process technical information so that equipment standard operating procedures, installation and commissioning checklist, technical documents prepared, quality standard proposal drafted and install document control system in accordance with specified standards and procedures.

MODULE 07: DOCUMENT MANAGEMENT

This module introduces trainees to document management using Manuals and Documents, Standards and Procedures, Proven data control system, Equipment and Tools and Process technical information. At the end of this module trainees will be able to: prepare equipment standard operating procedures prepare installation and commissioning

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checklist draft quality standard proposal prepare technical documents set up document control system Cost project using manuals and documents, bill of materials (BOM), customers requirements, equipment and tools, unit cost/rate, accounting software/spread sheet and relevant information so that project costing prepared and budget determined in accordance with customers requirements. 94

MODULE 08: PROJECT COSTING

This module introduces trainees to project costing using manuals and documents, bill of materials (BOM), customers requirements, equipment and tools, unit cost/rate, accounting software/spread sheet and relevant information. At the end of this module trainees will be able to: prepare project costing determine budget This module introduces trainees to financial documentation using corporate procurement Standard Operating Procedure (SOP), equipment and tools. At the end of this module trainees will be able to:

MODULE 09: FINANCIAL DOCUMENTATION

perform procurement financial analysis determine procurement procedure

Document procurement activities using corporate procurement SOP, equipment and tools, so that procurement financial analysis performed and procurement procedure determined in accordance with specified procurement SOP.

90

MODULE 10: RESOURCE MANAGEMENT

This module introduces trainees to resources management using documents, equipment and tools, application software and relevant information. At the end of this module trainees will be able to: draft capacity plan prepare work schedule supervise production team implement modifications to resource plan

Manage resources using documents, equipment and tools, application software and relevant information so that capacity plan drafted, production team supervised, work schedule prepared and modifications to resource plan implemented in accordance with established corporate standards

106

sms:pembangunan kandungan latihan 15 September 2008

sms:pembangunan kandungan latihan 15 September 2008