PULSAR180 CLASICAmanualpartes

Catlogo de Partes
PREFACIO
Es nuestro placer presentarles a ustedes el Catlogo de Partes.

Este Catlogo ha sido especialmente diseado para ayudarle en la seleccin de las partes correctas con el fin de mantener el
vehculo en las mejores condiciones.
Los repuestos originales estn sujetos a un exigente estndar de control de calidad, por lo tanto es necesario que usted slo
use repuestos originales.
En nuestro constante esfuerzo para mejorar la eficiencia y desempeo de su vehculo, las especificaciones, diagramas y
nmero de partes pueden cambiar sin previo aviso. Consecuentemente las descripciones de los repuestos en este Catlogo
pueden no ser las finales y definitivas.
Las alteraciones y modificaciones que ocurren en la impresin de este Catlogo, sern informadas a nuestra red, a travs de
circulares de Servicio. Es requisito que usted actualice su Catlogo y haga las correcciones necesarias, una vez reciba dichas
circulares. Lo anterior le asegurar un rpido y adecuado despacho de sus partes, pues las rdenes estn siendo
diligenciadas con las referencias ms actualizadas.
En caso de necesitar asistencia tcnica, comunicarse con el Distribuidor Autorizado o llamar al Departamento de Servicios
Auteco-Kawasaki.
REVISADO MAYO DE 2005 (Edicin No. 2)
INDEX
PLATE
No.
DESCRIPTION
PAGE
No.
PLATE
No.
DESCRIPTION
PAGE
No.
CYLINDER HEAD
26
MUDGUARD FRONT & REAR
26
VALVE
27
STAND ASSEMBLY
27
CAMSHAFT / TENSIONER
28
TYRE / TUBE / RIM / SPOKES
28
CYLINDER AND PISTON
29
FRONT HUB
29
CRANK SHAFT & BALANCER
30
FRONT MASTER CYLINDER
30
TRANSMISSION
31
FRONT DISC BRAKE
31
CHANGE DRUM/SHIFT FORK
32
REAR HUB
GEAR CHANGE/MECHANISM
33
REAR BRAKE PEDAL
32&33
34
ENGINE ASSLY/CRANKCASE RH
34
HANDLE BAR
35
10
CARNKCASE LH
10
35
FRONT FORK
36&37
11
COVER RH
11
36
12
COVER MAGNETO
12
PETROL TANK, SIDE COVERS, SEAT COVER

& FRONT FENDER
38&39
13
CLUTCH
13
37
PETROL COCK, CAP TANK & GAUGE FUEL
40
14
KICK STARTER MECHANISM
14
38
15
CARBURETTOR
15
FITTINGS - PETROL TANK, SIDE COVER &

COVER SEAT
41
16
AIR CLEANER COMP
16
39
METER ASSLY
42
17
SILENCER ASSLY / SEAT ASSLY
17
40
CONTROL CABLES
43
18
OIL PUMP
18
41
CHAIN CASE
44
19
MAGNETO/C.D.I./H.T.COIL
19
42
HEAD LAMP
45
20
STARTER ASSEMBLY
20
43
INDICATOR LIGHT ASSLY
46
21
ENGINE MOUNTINGS
21
44
TAIL LAMP ASSLY
47
22
FRAME & FRAME FITTINGS
22
45
ELECTRICAL EQUIPMENTS
48
23
SWING ARM/REAR SHOCK ABSORBER
23
46
TOOL KIT
49
24
RIDER FOOT REST
24
47
ACCESORIES / GRAB HANDLE (OPTIONAL)
50
25
PILLION FOOT REST / HOLDER
25
PARTS INDEX
51-55
PICTORIAL INDEX
PLATE N 1: CYLINDER HEAD
PAGE No.
1
PLATE N 2: VALVE
PAGE No.
2
PLATE N 3: CAMSHAFT / TENSIONER
PAGE No.
3
PLATE N 4: CYLINDER AND PISTON
PAGE No.
4
PLATE N 5: CRANK SHAFT & BALANCER
PAGE No.
5
PLATE N 6: TRANSMISSION
PAGE No.
6
PICTORIAL INDEX
PLATE N 7: CHANGE DRUM/SHIFT FORK
PAGE No.
7
PLATE N 8: GEAR CHANGE MECHANISM
PAGE No.
8
PLATE N 9: ENGINE ASSLY & CRANKCASE RH
PAGE No.
9
PLATE N 10: CRANKCASE - LH
PAGE No.
10
PLATE N 11: PIPE OIL
PAGE No.
11
PLATE N 12: COVER GENERATOR & COVER CHAIN
PAGE No.
12
PICTORIAL INDEX
PLATE N 13: CLUTCH
PAGE No.
13
PLATE N 14 : KICK STARTER MECHANISM
PAGE No.
14
PLATE N 15 : CARBURETTOR
PAGE No.
15
PLATE N 16 : AIR CLEANER COMP
PAGE No.
16
PLATE N 17 : SILENCER ASSLY / SEAT ASSLY
PAGE No.
17
PLATE N 18 : OIL PUMP
PAGE No.
18
PICTORIAL INDEX
3
13
11
11
12
15
13
11
4
13
14
13
15
10
15
18
18
16
8
2
18
10
18
10
16
12
4
11
6
14
1
3
17
14
7
12
18
17
17
8
2
19
7
15
6
16
PLATE N 19 : MAGNETO / C.D.I. / H.T.COIL
PAGE No.
19
PLATE N 20 : STARTER ASSEMBLY (FOR SELF START)
PAGE No.
20
PLATE N 21 : ENGINE MOUNTINGS
PAGE No.
21
PLATE N 22 : FRAME & FRAME FITTINGS)
PAGE No.
22
PLATE N 23 : SWING ARM / REAR SHOCK ABSORBER
PAGE No.
23
PLATE N 24 : RIDER FOOT REST
PAGE No.
24
PICTORIAL INDEX
PLATE N 25 : PILLION FOOT REST / HOLDER
PAGE No.
25
PLATE N 26 : MUDGUARD FRONT & REAR
PAGE No.
26
PLATE N 27 : STAND ASSEMBLY
PAGE No.
27
PLATE N 28 : TYRE / TUBE / RIM / SPOKES
PAGE No.
28
PLATE N 29 : FRONT HUB (FOR DISC BRAKE)
PAGE No.
29
PLATE N 30 : FRONT MASTER CYLINDER (FOR DISC BRAKES)
PAGE No.
30
PICTORIAL INDEX
PLATE N 31 : FRONT DISC BRAKE
PAGE No.
PLATE N 32 : REAR HUB)
31
PAGE No.
32 - 33
PLATE N 33 : REAR BRAKE PEDAL
PAGE No.
34
PLATE N 34 : HANDLE BAR
PAGE No.
35
PAGE No.
36 - 37
PLATE N 36 : PETROL TANK, SIDE COVERS,

SEAT COVER & FRONT FENDER
PAGE No.
38 - 39
PLATE N 35 : FRONT FORK (FOR DISC BRAKE)
PICTORIAL INDEX
PLATE N 37 : PETROL COCK,

CAP TANK & GAUGE FUEL
PAGE No.
40
PLATE N 38 : FITTINGS - PETROL TANK,

SIDE COVER & COVER SEAT
PAGE No.
41
PLATE N 39 : METER ASSLY
PAGE No.
42
PLATE N 40 : CONTROL CABLES
PAGE No.
43
PLATE N 41 : CHAIN CASE
PAGE No.
44
PLATE N 42 : HEAD LAMP
PAGE No.
45
PICTORIAL INDEX
PLATE N 43 : INDICATOR LIGHT ASSLY
PAGE No.
PLATE N 44 : TAIL LAMP ASSLY
46
PLATE N 46 : TOOL KIT
PAGE No.
49
PAGE No.
47
PLATE N 45 : ELECTRICAL EQUIPMENTS
PAGE No.
48
PLATE No. 1: CYLINDER HEAD
FIG.
No.
PULSAR 180
PART.
No.
DESCRIPTION
QTY/
VEH.
DH-1010-34
Cover Cylinder Head
DH-1010-35
Gasket Cylinder Head Cover
DJ-1010-06
Head Comp. Cylinder
DJ-1010-12
Gasket Cylinder Head
39-2395-04
Hex. Bolt With Flange
2
2
39-1660-05
Stud (Exhaust)
DJ-1210-07
Carburettor Insulator
DH-1012-76
Damper
1
36
DH-1210-38
Clamp For Insulator
10
DH-1013-41
Bolt Special With Mtg. Rubber
11
DH-1010-42
Cylinder Head Special Nut
12
39-2162-11
Plain Washer
REMARKS
PLATE No. 2 : VALVE
FIG.
No.
PULSAR 180
PART.
No.
DESCRIPTION
QTY/
VEH.
DH-1010-41
Rocker Arm Shaft
DH-1010-40
Rocker Arm
39-1024-01
Screw
39-0973-15
Nut
CB-1010-22
Cotter valve
DH-1010-29
Retainer valve Spring
DH-1010-27
Spring valve inner
DH-1010-28
Spring valve outer
CB-1010-09
Seal valve stem
10
DH-1010-26
Seal valve stem
11
DJ-1010-10
Valve Intake
12
DJ-1010-11
Valve Exhaust
13
DH-1012-95
Wave washer
14
39-2440-11
Plain washer
REMARKS
PLATE No. 3: CAMSHAFT / TENSIONER
FIG.
No.
PULSAR 180
PART.
No.
DESCRIPTION
QTY/
VEH.
DH-1013-64
Set Cam Holder LH & RH
39-1014-21
RingO
DJ-1011-40
Camshaft assly
39-0999-06
Pin dowel
39-2277-20
Bearing cam LH side
39-1485-20
Bearing cam RH side
DH-1010-17
Guide chain (Tight)
DJ-1010-77
Sprocket cam Driver
DJ-1010-87
Coller cam Sprocket
10
DH-1010-48
Special camshaft washer
11
39-2198-04
Hex. Soc. Head cap Bolt
12
DH-1010-50
Camp Chain
13
DH-1010-10
Guide Chain (slack)
14
DH-1010-11
Cam chain Tensioner pivot Bolt
15
52-DH01-78
Tensioner Assly
16
39-1674-04
Hex Bolt / Flange
17
36-DF10-02
Tensioner parts kit
18
DJ-1011-37
De'comp. Assly
19
39-2559-11
Plain washer 3 MM
20
DJ-1011-38
REMARKS
Alt. To. DD-1010-80
Kit of "A","B", &"C"
PLATE No. 4 : CYLINDER AND PISTON
FIG.
No.
PART.
No.
DJ -1010-04
Gasket Cylinder
39-2181-06
Pin dowel
DJ-1010-13
PULSAR 180
DESCRIPTION
QTY/
VEH.
REMARKS
Piston Assly STD
DJ-1010-13-STD/47 Piston Assly STD
SAM KRG
DJ-1010-13-052/47 Piston Assly 0,25
SAM KRG
DJ-1010-13-050/47 Piston Assly 0,50
SAM KRG
DJ-1010-13-075/47 Piston Assly 0,75
SAM KRG
DJ-1010-13-100/47 Piston Assly 1,00
SAM KRG
DJ-1011-06
Ring Set Piston
DJ-1011-06-STD/47 Ring Set Piston Std
DJ-1011-06-025/47 Ring Set Piston 025
DJ-1011-06-050/47 Ring Set Piston 050
DJ-1011-06-075/47 Ring Set Piston 0.75
DJ-1011-06-100/47 Ring Set Piston 1.00
39-2132-17
Ring Snap
2
1
DJ-1010-17
Pin Piston
DJ-1011-03
Cylinder Block / Piston Assly
DH-1012-76
Damper
1
35
PLATE No. 5 : CRANK SHAFT & BALANCER
FIG.
No.
PULSAR 180
PART.
No.
DESCRIPTION
QTY/
VEH.
1
2
3
4
5
DJ-1010-18
DH-1011-95
39-2200-11
DJ-1011-12
DH-1010-62
Crankshaft assly comp

Nut
Washer
Set primary driver & driven
Sprocket cam drive
1
1
1
1
1
6
7
8
9
10
DH-1010-64
DH-1010-65
DH-1012-34
39-2267-01
DH-1010-66
Body centrifugal oil filter

Cover centrifugal oil filter
Gasket centrifugal oil filter
Oval Screw
Joint Oil Delivery - B
1
1
1
3
1
11
12
13
14
15
DH-1010-67
39-2199-08
DJ-1010-22
DH-1010-72
39-1672-04
Spring Oil Delivery - B

Pin Oil delivery joint - B
Boddy Balancer Assly
Bearing Stopper
Bolt
1
1
1
1
1
16
17
18
19
20
DJ-1011-34
39-2152-20
DJ-1011-33
39-2557-17
DH-1013-56
Assly Balancer Idier Gear comp.

Needly roller bearing
Spring torsion Balancer Idler
Circlip ext.
Balancer Idler Shaft
1
2
2
2
1
21
22
23
24
25
39-1620-11
DH-1013-59
39-1674-04
31-1011-73
39-2203-07
Thrust washer
Balancer Idler Holder
Bolt
Key woodruff
parallel pin
2
1
3
1
1
26
27
28
39-2183-04
39-2165-11
DJ-1010-18-CR/44
Bolt
Plain washer
Connecting Rod
1
1
1
REMARKS
PLATE No. 6 : TRANSMISSION
PULSAR 180
FIG.
No.
PART.
No.
DESCRIPTION
QTY/
VEH.
DH-1013-75
Shaft Input Transmission
39-2158-11
Washer thrust
DH-1010-78
Gear 4th Drive
DH-1010-79
Washer Spline
DH-1012-35
External Circlip
DH-1010-80
Gear 3rd Drive
DH-1010-82
Gear 5th drive
DH-1010-84
Gear 2nd drive
39-2160-11
Thrust washer
10
DH-1013-31
Shaft output Transmission
11 DH-1013-36
Washer Thrust
12
DH-1011-08
Gear 3rd Driven
13
39-2159-11
Thrust Washer
14
DH-1011-10
Gear 4th Driven
15
DH-1011-11
Bush 1st driven
16
DJ-1011-10
Gear 1st driven
17
DH-1011-13
Gear 5st Driven
18
DH-1011-19
Bush 2nd driven
19
DH-1013-33
Gear 2nd Driven
20
DH-1013-34
Collar Sprocket
21 30-1010-61
ORing Sprocket Coller
22
DH-1011-17
Sprocket Drive
23
DJ-1010-63
Plate Drive Sproket
24
39-1062-04
Bolt Drive Sprocket
REMARKS
PLATE No. 7 : CHANGE DRUM / SHIFT FORK
FIG.
No.
PULSAR 180
PART.
No.
DESCRIPTION
QTY/
VEH.
DH-1011-30
Fork Shift Input
DH-1011-32
Fork Gear Shift output
DH-1011-46
Shaft Gear Shift Fork
DJ-1011-43
Drum comp. Gear Shift
39-2437-04
Bolt Socket
39-2203-07
Parellel pin
DJ-1011-21
Guide Gear Shifter(N.of lugs 4)
REMARKS
PLATE No. 8 : GEAR CHANGE MECHANISM
FIG.
No.
PULSAR 180
PART.
No.
DESCRIPTION
QTY/
VEH.
DH-1011-34
Lever comp. Gear Shifter
DH-1011-43
Spring Slider arm reset
DH-1011-44
Spring Gear Shiter return
DH-1011-65
Lever comp. change
31-1011-08
Damper
39-24-53-04
Flanged Bolt
DJ-1011-20
Stopper gear shifter drum
DJ-1011-26
Spring gear shifter drum stopper
10
DH-1012-25
Bolt shift change
11
DJ-1010-97
Holder spring drum stopper
REMARKS
PLATE No. 9 : ENGINE ASSLY & CRANKCASE RH
FIG.
No.
PULSAR 180
PART.
No.
DESCRIPTION
QTY/
VEH.
REMARKS
N.I.
DJ-1011-02
Engine Assly
DH-1013-62
Crankcase RH
39-2220-05
Stud
39-1324-20
Bearing Ball (For Crankshaft)
DH-1010-06
Gasket Crancase
1
1
39-1214-20
Bearing Ball (For Input shaft)
39-1485-20
Bearing Ball (For Output shaft)
39-2180-06
Dowel Pin
PLATE No. 10 : CRANKCASE LH
FIG.
No.
PART.
No.
DESCRIPTION
QTY/
VEH.
DH-1013-35
Crankcase LH
39-2220-05
Stud
DH-1012-26
Guide starter Assly
39-2188-19
Oil Seal
39-2196-21
ORing
39-2462-21
ORing
REMARKS
From Eng.N,DHGBHM4753
&DJGBHM3769 Dt.9.3.02
39-2152-20
Needle bearing
39-0752-01
CSunk Head Screw
Fitted on crankcase RH & Assy

balancer Idler hoder
PULSAR 180
10
39-2184-20
Bearing Ball (For Input shaft)
39-1214-20
Bearing Ball (For Output shaft)
39-2185-20
Balancer LH Bearing
10
39-2189-19
Oil Seal (For Output shaft)
11
39-2190-19
Oil Seal (For Shift lever)
12
DH-1012-03
Breather pipe
13
DH-1012-46
Rubber tube
14
28-1011-74
Spring Clip
15
DH-1012-72
Plug
16
31-1011-06
Gasket
17
31-2010-81
Switch comp.(Neutral)
18
DH-1012-64
Gasket Neutral Switch
19
DH-1012-69
Baffle
20
39-1414-02
Self tapping Screw
21
39-1845-04
Flanged Bolt
22
39-1677-04
Bolt
23
39-2305-04
Bolt
25
DH-1011-69
Bush starter inner
PLATE No. 11 : COVER RH
FIG.
No.
12
17
18
19
9
PART.
No.
DESCRIPTION
QTY/
VEH.
DH-1011-49
Cover comp RH
DH-1011-97
Grommet Breather
30-1011-42
Seal kick Shaft
39-1041-19
Seal clutch lever
DH-1011-41
Rack
DH-1011-42
Shaft clutch release
39-2202-07
Parallel pin
DH-1011-51
Gauge Oil level
DH-1011-52
O Ring Oil Level Gauge
10
39-1074-04
Bolt
20
2
3
11
13
5
10
21
16
15
14
PULSAR 180
11
11
39-0999-06
Pin Dowel
12
DH-1010-18
Bracket Clutch Cable
13
DH-1011-54
Gasket Cover RH
14
DH-1210-15
Plunger Oil
15
DH-1210-11
Plate Plunger Oil
16
DH-1210-12
Spring Joint A
17
DH-1012-81
Spring torsion clutch lever
18
39-2443-11
Washer
19
DH-1013-65
Set damper A to D & Plate A to D
20
39-2208-04
Flanged Bolt
21
DH-1013-22
"Bajaj" Decal
REMARKS
PLATE No. 12 : COVER MAGNETO
FIG.
No.
11
PART.
No.
DESCRIPTION
QTY/
VEH.
DH-1011-55
Cover Magneto
DH-1011-58
Cap Timing Hole
39-2197-21
O Ring
DH-1011-59
Gasket Magneto cover
39-1074-04
Bolt
39-0999-06
Pin Dowel
DH-1011-57
Cap Crank Center
39-1283-21
DH-1011-56
Cover LH RR
10
DH-1013-66
Set Damper /Plate for Cover LH
REMARKS
Alt to 39-2452-21
& Cover LH RR
2
3
5
6
15
8
7
10
12
1
9
13
PULSAR 180
12
11
39-2208-04
Flanged Bolt
12
39-2208-04
Flanged Bolt
13
DJ-1610-12
Gear shift label
15
DH-1013-23
Bajaj Decal
Fitted on Cover magneto
PLATE No. 13 : CLUTCH
FIG.
No.
PULSAR 180
13
PART.
No.
DESCRIPTION
QTY/
VEH.
DH-1012-75
Special Nut
36-DJ10-01
Set primary driver & driven
DJ-1011-23
Clutch Plate Assly
DJ-1011-22
Clutch Center
DH-1011-04
Plate Clutch pressure
DH-1013-54
Disc Clutch friction NH (HK type)
DH-1010-98
Plate Clutch
DH-1013-63
Spring Clutch
10
DH-1011-00
Plate Clutch lifter
11
39-1553-04
Bolt
12
39-1034-20
Bearing Clutch lufter thrust
13
DH-1011-01
Holder Clutch lifter Bearing
14
DH-1011-87
Rod Clutch lifter
15
DH-1013-74
Guide plate clutch pressure
17
39-2138-15
Nut Clutch Center lock
18
DH-1011-80
Lever Assly Clutch
19
39-2168-12
Washer Conical
20
39-1674-04
Bolt
21
DH-1010-63
Gear Pimary
22
DJ-1010-31
Housing
REMARKS
Alt.to DH-1010-96
PLATE No.14 : KICK STARTER MECHANISM
FIG.
No.
PULSAR 180
14
PART.
No.
DESCRIPTION
QTY/
VEH.
DH-1011-28
Lever Kick Starter complete
DD-1010-97
Damper
DH-1011-85
Spring Kick Starter Arm joint
DH-1010-68
Ball steel
DH-1011-15
Gear Kick Idler
DH-1011-19
Spindle Kick Starter Assly
DH-1013-67
Set Pinion & Ratcher Starter
DH-1013-68
Set Washer, Circlip & Spring
39-0993-11
Washer Thrust
10
39-2344-11
Plain Washer
11
DH-1011-27
Guide Kick
12
39-1672-04
Bolt Flanged
13
DH-1011-25
Spring Kick Starter Return
14
DH-1013-21
Bolt flange
15
DH-1011-31
Base kick lever
16
DH-1013-20
Hex. bolt with flange
17
DH-1011-22
Ratchet Kick Starter
18
DH-1011-23
Pion Kick Starter
REMARKS
For Kick Starter Ratchet
PLATE No.15 : CARBURETTOR
FIG.
No.
1
PULSAR 180
15
PART.
No.
DESCRIPTION
QTY/
VEH.
REMARKS
Ucal Mikuni
DJ-1210-08
Carburetor Assly BS 29
DJ-1210-12
Piston valve assly
DJ-1210-13
Spring (CO)
DJ-1210-15
Jet needle (JN)
DH-1210-57
Oring
DH-1210-58
Screw
DH-1210-59
Float assly
DJ-1210-17
Main jet N 115
DJ-1210-18
Jet holder
10
DH-1210-67
Pilot jet (PJ)
11
DH-1210-76
Spring(CO)
12
DH-1210-93
Needly Assly
13
DH-1210-96
Set Adjuster (PS)
14
DH-1210-95
Set Plunger assly
15
92066-1064
Screw
16
92055-044
O' ring
Alt. To.
Alt. To.
PLATE No.16 : AIR CLEANER COMP
11
12
5
10
1
8
6
2
3
4
PULSAR 180
16
FIG.
No.
PART.
No.
DESCRIPTION
QTY/
VEH.
DH-1210-16
Air Cleaner comp
DH-1210-20
Bracket Lock
01-1106-09
Plain Washer
39-1698-01
Screw pan cross
DJ-1210-05
Connecting Tube
1
1
DH-1210-37
Cartridge Assly
DH-1210-22
Element Air Filter
39-1773-04
Bolt Flanged
31-1210-43
Collar
10
39-0747-01
Screw pan Cross
11 39-0711-11
Plain Washer
12
Clamp
AA-1210-45
REMARKS
PLATE No. 17 : SILENCER ASSLY / SEAT ASSLY
FIG.
No.
PULSAR 180
17
PART.
No.
DESCRIPTION
QTY/
VEH.
DJ-1010-36
Silencer Assly
DH-1013-01
Muffler protection Packing
DJ-1010-73
Shield Muffler
DH-1013-02
Truss Screw
DJ-1010-64
Gasket Exhaust
1
2
DB-1010-52
Flanged Nut
39-1850-04
Flanged bolt
39-2425-11
Nut
DD-1610-71
U Nut
10
DH-2110-01
Seat Assly comp
11
31-2110-04
Damper
12
DH-1610-46
Lock Assly seat
13
DH-1612-33
Reinforcement seat lock
14
39-1955-04
Flanged bolt
15
DH-1611-55
Damper silencer
16
DH-1611-57
Tube silencer mounting
REMARKS
PLATE No.18 : OIL PUMP
PULSAR 180
18
FIG.
No.
PART.
No.
DESCRIPTION
QTY/
VEH.
DH-1210-01
Oil Pump Assly
39-1674-04
Hex Bolt with flange
DH-1210-10
Mesh filter Oil pump
39-1686-06
Hollow dowel pin
DH-1210-35
Clip Mesh Oil filter
39-2194-21
O Ring
REMARKS
PLATE No. 19 : MAGNETO / C.D.I. / H.T.COIL
FIG.
No.
13
15
7
12
17
10
15
16
18
PULSAR 180
PART.
No.
DESCRIPTION
QTY/
VEH.
DJ-1110-02
Magneto Assly
DJ-1110-04
Stator Assly comp
39-1680-04
Flange bolt
39-1674-04
Hex. Bolt with Flange
39-0761-01
Pan Head Screw
DH-1011-99
Stopper plate (wiring harness)
39-0746-01
Screw Pan head
DG-1110-08
Spark plug
DJ-1110-03
C.D.I. Assly
10
DJ-1110-06
H.T. Coil with Cap
12
31-1110-28
Cap Spark Plug
13
DD-1110-12
Grommet H.T. Cable
14
DD-1110-11
Grommet Spark Plug
15
DJ-2010-16
AC/DC Regulator
6
14
5
8
2
19
REMARKS
16
DD-2010-24
Capacitor
17
39-1913-04
Flange Bolt
18
39-0897-15
Flange Nut
Brown colour coupler
With Aluminium bracket
PLATE No. 20 : STARTER ASSEMBLY (FOR SELF START)
FIG.
No.
13
12
15
PART.
No.
DESCRIPTION
QTY/
VEH.
DH-1011-60
Body comp. Starter clutch
DH-1011-86
Plate roller clutch
DH-1011-78
Gear starter clutch
DH-1011-70
Plate starter clutch gear return
Stopper plate
For stopper plate
39-1672-04
Bolt
DH-1011-71
Shaft starter counter
DH-1011-72
Collar starter counter
DH-1011-88
Gear comp.starter counter assly
10
39-2152-20
Needle roller bearing
1
3
4
14
1
3
11
11
39-2437-04
Bolt socket
12
DH-1110-02
Motor assly starter
13
39-1074-04
Bolt socket
14
DH-1013-72
Cover starter motor
15
39-2285-01
Slotted csunk screw
10
5
16
18
17
PULSAR 180
20
REMARKS
16
DH-1011-64
Spring
17
DJ-1011-09
Cap
18
DH-1011-63
Roller
PLATE No. 21 : ENGINE MOUNTINGS
FIG.
No.
11
11
13
5
5
13
14
12
18
18
5
10
18
17
5
8
8
PULSAR 180
19
7
15
6
16
21
PART.
No.
DESCRIPTION
QTY/
VEH.
DH-1611-70
Bkt. Assly eng mtg.front
DH-1611-89
Bkt.comp.LH eng.mtg front
DH-1611-90
Bkt.comp.RH eng.mtg.front
39-2312-04
Bolt Flanged
39-1970-15
Nut Flanged
11
1
DH-1611-92
Bkt.comp. LH eng.mtg.lower
DH-1611-93
Bkt.comp. RH eng.mtg.lower
39-2157-04
Bolt Flanged
39-2412-04
Bolt Flanged
10
39-2413-04
Bolt Flanged
11
DH-1611-75
Plate engine hanger
12
DH-1611-88
Bkt.assly. Comp.engine hanger
13
39-2455-04
Flange bolt
14
39-2311-04
Flange bolt
15
DH-1611-60
Silent Bush II
1
1
16
39-2414-04
Hex.soc.hd.cap bolt
17
DH-1611-91
Bkt.comp.RH eng.rear
18
DH-1612-45
U Nut
19
39-2310-04
Flanged bolt
REMARKS
Alt.39-2311-04
PLATE No. 22 : FRAME & FRAME FITTINGS
FIG.
No.
PULSAR 180
22
PART.
No.
DESCRIPTION
QTY/
VEH.
REMARKS
Alt. To. DH-1612-56
DH-1611-96
Frame Assly,comp.
DH-1611-12
Cup rear
30-1810-11
Nut
DH-1810-14
Cup -Steering
DH-1810-25
Bearing cone
30-1810-06
Ball steel
DH-1810-26
Bearing race
46
DH-1810-24
Upper bearing race
35-1610-67
Bolt
10
DH-1810-27
Friction pad
11
39-2451-11
Washer
12
39-0375-11
Washer
13
39-0287-15
Hex Nut
14
DH-1611-54
Cable hook LH
15
DH-1611-53
Cable hook RH
16
39-1680-04
Flanged bolt
PLATE No. 23 : SWING ARM / REAR SHOCK ABSORBER
FIG.
No.
PULSAR 180
23
PART.
No.
DESCRIPTION
QTY/
VEH.
39-0712-15
Domed cap nut
39-1358-15
Flange nut
39-0737-12
Spring washer
REMARKS
39-0714-11
Plain washer
12
DJ-1710-05
Rear Shock Absober
2
4
DH-1710-14
Bush swing arm
DJ-1710-06
Swing arm assly
35-1710-33
Grease nipple
DH-1710-13
Collar swing arm
10
DH-1710-15
Dust seal swing arm
11
DJ-1710-08
Chain slider
12
39-0553-02
Screw
13
39-0454-11
Plain washer
14
DH-1710-12
Shaft swing arm
15
DH-1710-19
U nut swing arm
1
1
16
DJ-1510-36
Adjuster chain LH
17
DJ-1510-37
Adjuster chain RH
18
39-0711-11
Plain washer
19
39-0292-15
Hexagon nut
20
39-0740-11
Plain washer (Nylon)
21
DJ-1510-47
Plate Chain Adjuster
N.I.
PLATE No. 24 : RIDER FOOT REST
PULSAR 180
24
FIG.
No.
PART.
No.
DESCRIPTION
QTY/
VEH.
DH-1612-03
Main step LH assly.comp.
39-2310-04
Flange bolt
DH-1612-04
Main step RH assly.comp.
DH-1610-53
Rubber main step
DH-1611-94
Kick stopper
REMARKS
PLATE No. 25 : PILLION FOOT REST / HOLDER
FIG.
No.
PULSAR 180
25
PART.
No.
DESCRIPTION
QTY/
VEH.
DJ-1610-02
Holder LH step
DJ-1610-03
Holder RH step
DH-1612-27
Pillion step assly.comp.LH
DH-1612-28
Pillion step assly.comp.RH
DH-1610-59
Rubber pillion step
DH-1610-60
Plate side pillion step
DH-1610-61
Pin pillion step
30-1410-31
Oring
39-1040-11
Plain washer
10 39-0784-08
Split pin
11 39-1069-01
Bolt
12 39-0292-15
Nut
REMARKS
Stopper bolt
PLATE No. 26 : MUDGUARD FRONT & REAR
FIG.
No.
1
5
DESCRIPTION
QTY/
VEH.
REMARKS
For disc brake hose
DJ-1610-19
Clamp brake hose
DH-1612-29
Brace fender
39-1557-04
Flange bolt
Fender front mtg.
DD-1610-38
Clamp brake hose
For cables
DH-1610-69
Fender rear front
39-1672-04
Flange bolt
39-0711-11
Plain washer
39-0798-15
Flange nut
DJ-1610-51
Fender rear
DJ-1610-78
Fender rear (Comp)
10
39-1680-04
Flange bolt
11
39-0211-11
Plain washer
2
8
PART.
No.
7
4
3
6
10
9
11
14
15
12
13
PULSAR 180
15
26
12
DH-1611-83
Mud flap rear
13
39-2420-01
Screw
14
39-0326-15
Nylock nut
15
39-0242-11
Plain washer
PLATE No. 27 : STAND ASSEMBLY
FIG.
No.
12
2
3
13
11
9
10
1
7
6
PULSAR 180
27
PART.
No.
DESCRIPTION
QTY/
VEH.
DJ-1610-53
Stand comp. Main
30-1611-57
Shaft stand
39-0787-08
Pin cotter
DH-1611-21
Spring main stand
DH-1611-45
Cover spring main stand
DH-1610-65
Stand side
DH-1610-66
Spring side stand
DH-1611-46
Cover spring side stand
DD-1610-73
Bolt
10
DD-1610-71
Nut
11
DH-2010-15
Side stand switch
12
DH-2010-26
Screw pan cross
13
39-0262-12
Spring washer
REMARKS
Alt. 39-1523-01
PLATE No. 28 : TYRE / TUBE / RIM / SPOKES
FIG.
No.
PART.
No.
DESCRIPTION
QTY/
VEH.
16-1510-66
Nipple spoke
72
DJ-1510-04
Spoke inner front
18
DJ-1510-05
Spoke outer front
18
DH-1510-24
Spoke inner rear
18
DH-1510-25
Spoke outer rear
18
41023-2218/18 Band rim "IRC" 22-18
DJ-1510-21
41070-2718-NF21/18 Tyre front 275X18 "IRC" Sport
Wheel rim front 160X18
OPTIONAL
41070-2718-SP1/19 Tyre front 275X18 "MAXING" Sport
OPTIONAL
41075-2718/18 Tube front 275/300X18 "IRC"
10
DJ-1510-03
Wheel rim rear 185X18
11
41070-3018-NR1/18 Tyre rear 300X18 "IRC" Sport
28
OPTIONAL
OPTIONAL
1
1
OPTIONAL
41070-3018-NR53/18 Tyre rear 300X18 "IRC" Pistera
OPTIONAL
41070-3018-SP1/19 Tyre rear 300X18 "MAXING" Sport
OPTIONAL
41070-3018-P213/46 Tyre rear 300X18 "WANDA" Sport
OPTIONAL
41075-2718/18 Tube rear 275/300X18 "IRC"

41075-2718/23 Tube rear 275/300X18 "MAXIONE"
PULSAR 180
OPTIONAL
41070-2718-NR53/18 Tyre front 275X18 "IRC" Pistera
41075-2718/23 Tube front 275/300X18 "MAXIONE"
12
REMARKS
OPTIONAL
OPTIONAL
PLATE No. 29 : FRONT HUB (FOR DISC BRAKE)
FIG.
No.
PULSAR 180
29
PART.
No.
DESCRIPTION
QTY/
VEH.
DJ-1510-30
Drum front assly
39-2362-20
Bearing ball
DE-1510-06
Spacer assly
30-1510-33
Seal oil
DE-1510-12
Plate drive
DE-1510-08
Seal oil
DE-1510-13
Disc
DE-1510-19
Adaptor
39-2124-15
Hex.nut / flange
10
DH-1510-40
Hex. Soc. hd. Bolt
11
DE-1510-10
Case meter gear
12
DE-1510-11
Speedometer gear
13
30-1510-41
Gear meter screw
14
30-1511-19
Bushing
15
30-1511-18
Stopper for bushing
16
39-1013-21
17
39-0900-12
Spring washer
18
39-0840-01
Screw pan cross
19
30-1510-42
20
DE-1510-17
1
1
2
Spacer
21
30-1510-46
Axle
22
39-0781-11
Plain washer
23
39-0786-15
Hex.slotted nut
24
39-0787-08
Pin cotter
REMARKS
Alt.39-2038-04
PLATE No. 30 : FRONT MASTER CYLINDER (FOR DISC BRAKES)
FIG.
No.
PULSAR 180
30
PART.
No.
DESCRIPTION
QTY/
VEH.
DE-1910-43
Major kit-Master Cylinder
DH-1510-36
Hose Brake Front
DE-1910-09
Lever Grip RH
DE-1910-11
Banjo Bolt
DE-1910-10
Washer Copper
DE-1910-33
Clamp Holder RH
DE-1910-34
Bolt
DE-1910-31
Bolt Front Brake Lever
DE-1910-32
Nut Flanged
10
DE-1910-30
Screw
11
DE-1910-12
Cylinder Master
12
DE-1910-24
Circlip
13
DE-1910-29
Reservoir Cover
14
DE-1910-28
Diaphragm
15
DE-1910-27
Cover seal Master cylinder (Boot)
16
DE-2010-16
Front brake switch
17
DE-1910-23
Return spring
18
DE-1910-36
Window
19
DE-1910-37
Oring
20
DE-1910-38
Clip
21
DE-1910-25
Push rod
22
DE-1910-26
Conical spring
23
DJ-0100-06
Disc brake kit-KBX
24
DE-2010-17
Cable Assly Front Brake Switch
25
DE-1510-15
Cylinder Assy-Master Brk-Fr.
REMARKS
N.I.
PLATE No. 31 : FRONT DISC BRAKE
FIG.
No.
PULSAR 180
31
PART.
No.
DESCRIPTION
QTY/
VEH.
REMARKS
DE-1510-13
Disc, Front
DG-1510-89
Caliper Assly.Front
1
1
DH-1510-40
Bolt, Disc Plate
Alt.39-2038-04
DH-1510-39
Bolt Flanged
Alt.39-2121-04
DE-1510-48
Spring pad
DE-1510-46
Bleeder Screw
DE-1510-47
Bleeder Cap
DE-1510-37
Disc Pad Set
DE-1510-43
Insulator
10
DE-1510-45
Dust cover
11
DE-1510-51
Minor Kit - Caliper
12
DE-1510-52
Major Kit - Caliper
PLATE No. 32 : REAR HUB
FIG.
No.
21
16 17
25
27
21
15
PART.
No.
DESCRIPTION
QTY/
VEH.
30-1510-63
Drum rear
39-2241-20
Bearing ball
39-2242-20
Bearing ball
30-1510-75
Collar bearing
30-1510-76
Damper
30-1510-08
Panel rear brake
30-1510-12
Cam brake
30-1510-38
Ring O
30-1510-05
Indiactor
10
DH-1510-15
Lever brake
18
22
26
20
19
2
24
4
3
28
23
12
11
11
39-2447-04
Bolt
12
39-0798-15
Nut
13
30-1511-05
Shoe brake assly
14
30-1510-69
Spring
15
DH-1510-10
Coupling
16
30-1011-92
Bearing ball
39-2240-20
Bearing ball
17
DJ-1510-33
Sleeve
18
30-1510-82
Seal Oil
19
DJ-1510-18
Sprocket Hub
20
30-1510-81
Lock washer
13
14
8
7
10
14
PULSAR 180
32
REMARKS
PLATE No. 32 : REAR HUB
21
16 17
25
27
21
15
18
22
26
20
19
2
24
4
3
28
23
12
11
13
14
8
7
10
14
PULSAR 180
33
FIG.
No.
PART.
No.
DESCRIPTION
QTY/
VEH.
21
DH-1510-41
Bolt
22
39-0694-15
Hex. Lock nut
23
DJ-1510-32
Axle
24
DH-1710-19
U nut
25
DJ-1510-38
Chain 122 Links
26
39-0801-15
Nut
27
DJ-1510-35
Collar
28
DJ-1510-34
Collar
REMARKS
PLATE No. 33 : REAR BRAKE PEDAL
FIG.
No.
PULSAR 180
34
PART.
No.
DESCRIPTION
QTY/
VEH.
DH-1910-01
Lever brake
DH-1910-04
Shaft assly brake lever
39-2121-04
Flange bolt
DH-1910-13
Spacer brake shaft assly
DH-1910-06
Spring
39-1537-21
ORing
DH-1910-23
Dust Cap
DJ-1910-10
Rod assly brake
30-1910-38
Pin
10
39-0198-11
Plain washer
11
39-0808-08
Split pin
12
30-1910-35
Spring
13
15-1910-26
Pin
14
30-1910-36
Brake adjuster nut
15
DJ-1510-42
Rod torque
1
1
16
DH-1510-29
Hex. Bolt
17
30-1510-95
Hex. Bolt
18
39-0789-12
Spring washer
19
39-0694-15
Nut hex.
20
39-0807-08
Pin snap
21
39-1540-11
Plain Washer
REMARKS
PLATE No. 34 : HANDLE BAR
FIG.
No.
30
22
3
21
2
PART.
No.
DESCRIPTION
QTY/
VEH.
1
2
3
4
5
DJ-1810-01
DH-1810-02
39-1714-04
DJ-2010-24
DJ-2010-12
Handle
Holder handle
Flanged bolt
Control switch LH
Control switch RH
1
1
4
1
1
6
7
8
9
10
DJ-1910-09
DJ-1910-04
DH-1910-02
DD-1910-85
39-1184-15
Lever assly grip LH

Holder left hand
Lever grip left
Bolt
Self locking nut
1
1
1
1
1
11
12
13
14
15
30-1910-24
30-1910-17
39-0198-11
39-0725-04
DH-1910-07
DH-1910-17
DH-1910-08
Screw
Nut
Plain washer
Hex. Bolt
Grip LH
Tube grip LH
Rubber grip LH
1
1
1
1
1
16
17
18
19
DH-1910-14
DH-1910-19
DJ-1810-11
DH-1810-40
Grip Assly RH
Boot for lever
Handle bar weight
Hex.soc.hd. Cap screw
1
1
2
2
21
22
26
27
28
DJ-2210-01
DJ-2210-02
30-1910-48
DJ-2010-23
39-1680-04
Mirror assly.LH
Mirror assly RH
Band
Switch assly.Ignition
Flange bolt
1
1
4
1
2
29
30
DJ-2010-34
DH-1810-32
Clutch Switch
Steering lock grommet
1
1
5
26
28
1
27
4
17
9
8
19
12 11
16
18
15
29
19
18
PULSAR 180
10
35
REMARKS
Qty.2 for
Front drum brake
System
Tubo solo
Caucho solo
Qty.2 for Front drum brake

Alt.39-2427-04
Alt. To. 29-2010-79
PLATE No. 35 : FRONT FORK (FOR DISC BRAKE)
FIG.
No.
PULSAR 180
36
PART.
No.
DESCRIPTION
QTY/
VEH.
DD-1810-11
Seal dust
30-1810-23
Ring snap
DD-1811-02
Oil seal
DE-1810-09
Pipe Left fork outer
DE-1810-12
Pipe right fork outer
30-1810-26
Gasket
30-1810-25
Bolt
30-1810-53
Cylinder comp. Fork
DD-1810-05
Band assly
10
DH-1810-30
Spring Plate
11
DH-1810-29
Special bolt
12
39-2457-11
Plain Washer
13
DE-1810-06
Pipe comp. Suspension inner
14
DE-1810-07
Spring front fork
15
30-1810-44
Bolt
16
DH-1810-15
Bolt fork
17
30-1810-29
Oring
18
30-1810-28
Seat for spring
19
DH-1810-08
Holder for upper
20
DH-1810-11
Cover fork RH
REMARKS
PLATE No. 35 : FRONT FORK (FOR DISC BRAKE)
PULSAR 180
37
FIG.
No.
PART.
No.
DESCRIPTION
QTY/
VEH.
21
DH-1810-10
Cover fork LH
22
DH-1810-16
Holder fork under
1
1
23
39-0789-12
Spring washer
24
39-1813-04
Bolt
25
DH-1810-23
Bearing cone
26
DJ-1810-02
Fork front
27
DD-1810-04
Boot
28
DJ-1810-14
Hose clip
REMARKS
PLATE No. 36 : PETROL TANK, SIDE COVERS, SEAT COVER & FRONT FENDER
FIG.
No.
PART.
No.
DH-7101-23
DH-1410-32
DH-1410-33
DH-1410-34
DH-1410-35
DH-1410-36
Fuel Tank
Fuel Tank with Decal
1
1
1
1
1
No Painted
For Red Colour
For Blue Colour
For Silver Colour
For Black Colour
For Purple Colour
DH-7301-23
DH-1612-10
DH-1612-12
DH-1612-14
DH-1612-16
DH-1612-34
Side cover LH
Side cover LH
Side cover LH
Side cover LH
Side cover LH
Side cover LH
1
1
1
1
1
No Painted
For Red Colour
For Blue Colour
For Silver Colour
For Black Colour
For Purple Colour
DH-7302-23
DH-1612-11
DH-1612-13
DH-1612-15
DH-1612-17
DH-1612-35
Side cover RH
Side cover RH
Side cover RH
Side cover RH
Side cover RH
Side cover RH
1
1
1
1
1
No Painted
For Red Colour
For Blue Colour
For Silver Colour
For Black Colour
For Purple Colour
DH-7303-23
DH-1612-18
DH-1612-19
DH-1612-20
DH-1612-21
DH-1612-36
Seat Cowl
Seat Cowl
Seat Cowl
Seat Cowl
Seat Cowl
Seat Cowl
1
1
1
1
1
No Painted
For Red Colour
For Blue Colour
For Silver Colour
For Black Colour
For Purple Colour
52-DJ00-47
DH-1612-22
DJ-1610-14
DJ-1610-15
DH-7304-X3
DJ-1610-18
Front Fender (For DiscBrake)

1
1
1
1
1
No Painted
For Red
For Blue
For Silver
For Black
For Purple
PULSAR 180
38
DESCRIPTION
QTY/
VEH.
REMARKS
PLATE No. 36 : PETROL TANK, SIDE COVERS, SEAT COVER & FRONT FENDER
FIG.
No.
9
QTY/
VEH.
REMARKS
Decal 180 LH
For Red & Purple Colour
DJ-1610-22
Decal 180 LH
For Blue & Black Colour
DJ-1610-24
Decal 180 LH
For Silver Colour
DJ-1610-21
Decal 180 RH
DJ-1610-23
Decal 180 RH
DJ-1610-25
Decal 180 RH
For Silver Colour
DH-1410-37
Pulsar decal/Bmonogram LH
DH-1410-39
DH-1410-41
For Silver Colour
DH-1410-38
Pulsar decal/Bmonogram RH
DH-1410-40
DH-1410-42
For Silver Colour
13
DH-1410-20
Seat tape
14
DH-1410-27
Bmonogram
11
12
39
DESCRIPTION
DJ-1610-20
10
PULSAR 180
PART.
No.
PLATE No. 37 : PETROL COCK, CAP TANK & GAUGE FUEL
PULSAR 180
40
FIG.
No.
PART.
No.
DESCRIPTION
QTY/
VEH.
DH-1410-02
Cap Assly. Tank
39-0840-01
Pan head screw
39-2381-04
Hex.Soc Hd. Cap screw
REMARKS
30-1410-14
Tap Assly
30-1410-36
Packing
30-1410-39
Packing
DD-1410-22
Bolt flanged
39-0740-11
Plain Washer
DH-2010-13
Gauge Fuel
10
30-1410-28
Gaske fuel Gauge
11 30-1410-32
Bolt
12
DH-1410-25
Tube fuel
13
BA-1220-03
Pipe clip
14
DH-1410-24
Drain tube
15
DG-1410-28
Clamp
16
30-1410-52
Packing
17
DH-1410-48
Rotor with key
18
30-1410-48
Filter
19
30-1410-49
Packing
Alt.39-1780-01
Alt. To. 30-1410-58
PLATE No. 38 : FITTINGS - PETROL TANK, SIDE COVER & COVER SEAT
FIG.
No.
PULSAR 180
41
PART.
No.
DESCRIPTION
QTY/
VEH.
REMARKS
DH-1611-58
Grommet side cover
DH-1611-33
Grommet side cover Rear
39-1607-01
Screw
Alt.DG-1611-21
DH-1612-31
Lock for side cover with key
Alt. DD-1611-07
DH-1810-20
Lock Set (4 in 1) with Key
N.I.
DH-1410-23
Damper
DH-1410-22
Damper front
39-1556-04
Flanged Bolt
39-2424-11
Plain Washer
10
DH-1410-31
Tape tank inner
PLATE No. 39 : METER ASSLY
PULSAR 180
42
FIG.
No.
PART.
No.
DESCRIPTION
QTY/
VEH.
DH-1910-09
Meter Assly
DH-1910-25
Cover Meter case Upper (Black)
DH-1910-26
Speedometer
DH-1910-27
Techo meter
DH-1910-28
Meter fuel
DH-1910-29
Lamp 12 V-1.4 W
DH-1910-30
Cover meter lower (Black)
DH-1910-31
Bracket meter
DH-1910-37
Lamp 12V - 3W
10
DH-1910-33
Cover (White)
11
DD-1910-31
Grommet special
12
DD-1910-82
Knob for tripmeter
13
DG-1910-98
Screw for Tripmeter Knob
REMARKS
PLATE No.40 : CONTROL CABLES
FIG.
No.
PULSAR 180
43
PART.
No.
DESCRIPTION
QTY/
VEH.
DJ-1910-08
Cable Throttle
DJ-1910-01
Cable Clutch
DJ-1910-02
Cable Starter (Choke)
DJ-1910-05
Cable Speedometer
30-1910-67
Oil Seal
DD-1910-10
Inner cable Speedometer
REMARKS
PLATE No. 41 : CHAIN CASE
FIG.
No.
PULSAR 180
44
PART.
No.
DESCRIPTION
QTY/
VEH.
DJ-1610-56
Case Chain Upper Assly
DJ-1610-59
Case Chain Lower Assly
1
1
28-1611-47
Rubber Plug A
DH-1610-73
Instruction Label
39-0897-04
Bolt
39-0711-11
Plain Washer
15-1610-69
Rubber Cap
REMARKS
PLATE No. 42 : HEAD LAMP
FIG.
No.
PULSAR 180
45
PART.
No.
DESCRIPTION
QTY/
VEH.
DJ-2010-37
Head light assly complete
DH-2010-02
Bracket head light
DH-2010-03
Head light housing
DJ-2010-46
Rim head light
DJ-2010-51
Reflector with lens
DD-2010-06
Screw
DD-2010-07
Collar
DD-2010-08
Collar
DD-2010-10
Damper
10
DD-2010-09
Damper
11
39-1684-12
Spring Washer
12
39-1683-04
Flange Bolt
13
39-0694-15
Nut
14
20-2010-24
Lamp 12V 35/35 W
15
DH-1910-37
Lamp 12V 3W
1
1
16
DD-2010-48
Nut (Nylon)
17
DF-2010-58
Lamp Holder Assly
18
DD-2010-40
Screw
19
DD-2010-45
Screw
20
DD-2010-46
Spring for Adjustment
21
DD-2010-47
Washer
REMARKS
PLATE No. 43 : INDICATOR LIGHT ASSLY
FIG.
No.
PULSAR 180
46
PART.
No.
DESCRIPTION
QTY/
VEH.
DJ-2010-38
Light Assly Signal Fr. LH/Lamp
DJ-2010-39
Light Assly, Signal Fr. RH/Lamp
DJ-2010-40
Light Assly Signal Re. LH/Lamp
DJ-2010-41
Light Assly. Signal Fr. RH/Lamp
06-2010-83
Lamp 12V - 10W
39-1970-15
Hex. Nut with flange
DJ-2010-49
Blinker Lens (LH)
DJ-2010-50
Blinker Lens(RH)
DH-1810-12
Stay LH head lamp
10
DH-1810-13
Stay RH head lamp
11
39-2503-04
Flange bolt
REMARKS
PLATE No. 44 : TAIL LAMP ASSLY
FIG.
No.
PULSAR 180
47
PART.
No.
DESCRIPTION
QTY/
VEH.
DJ-2010-61
Tail light with Lamp
DH-2010-07
Lens tail light
20-2010-29
Lamp 12V 21/5W
DD-2010-11
Damper
31-2010-01
Collar
39-0211-11
Plain Washer
39-0817-15
Nut
39-0849-14
Washer toothed
39-0292-15
Nut
DJ-2010-56
Reflector Reflex
39-1972-15
Flange Nut
10
DJ-1610-72
Bkt. Rear N.Plate
1
2
11
39-1553-04
Bolt flange
12
DP-1611-45
Number plate Rear
13
01-1106-09
Plain Washer
14
39-0071-04
Hex Bolt
15
39-0326-15
Nylock Nut
16
DH-1810-39
Number plate front
REMARKS
Alt.to 39-0817-15
PLATE No. 45 : ELECTRICAL EQUIPMENTS
FIG.
No.
1
23
1
24
12
4
3
18
11
13
20
16
10
14
PART.
No.
DESCRIPTION
QTY/
VEH.
DH-2010-11
Horn with LH stay
DH-2010-14
Horn with RH stay
39-0230-11
Plain Washer
39-1956-04
Flange Bolt
30-1910-48
Band
30-2010-64
Band
DJ-2010-63
Wiring Harness
31-2010-79
Rear Brake Switch
DH-1910-12
Spring Brake Switch
10
DH-2010-19
Grommet Rear Brake Switch
11
DJ-2010-33
Battery (12V-9A)
12
DJ-1610-06
Rubber pad I Battery Bkt.
13
DJ-1610-07
Rubber pad II Battery Bkt.
14
DJ-1610-08
Rubber pad III Battery Bkt.
15
DH-1611-19
Band Battery Bkt.
22
5
15
16
31-2010-03
Assly DC flasher / damper
18
DJ-2010-19
Starter Relay / Damper
20
DJ-2010-28
Relay for interlock
21
30-2011-04
Fuse box Assly
22
30-2010-85
Fuse
23
DJ-2010-20
Cable assly (Battery to St.Relay)
24
DJ-2010-21
Cable assly (Battery to Earth)
PULSAR 180
48
REMARKS
PLATE No. 46 : TOOL KIT
FIG.
No.
PART.
No.
DESCRIPTION
QTY/
VEH.
DH-2210-04
Tool kit
30-2210-04
Tool Driver
CB-2210-03
Tool Wrench (Box 16mm)
30-2210-33
Tool Wrench(10 X 13)
30-2210-11
Tool Wrench (14 x 17)
REMARKS
For refrence only not

to service separately
PULSAR 180
49
30-2210-10
Plier
DH-2210-03
Tool Bag
30-2210-05
Tool Wrench (27A/F)
30-2210-06
Tool wrench (22A/F)
30-2210-09
Tool bar
DH-2110-05
Band Tool kit
PLATE No. 47 : ACCESSORIES / GRAB HANDLE (OPTIONAL)
FIG.
No.
13
1
3
3
12
6
14
15
7
8
10
9
PULSAR 180
50
PART.
No.
DESCRIPTION
QTY/
VEH.
DH-1610-75
Leg Guard (Optional)
DH-1611-37
Hook leg guard
DH-1611-39
Spacer leg guard
39-1704-15
Domed cap nut
DH-1611-51
Sari Guard Assly (Optional)
39-1814-04
Flange Bolt
39-0789-12
Spring Washer
39-0080-04
Bolt
39-1608-04
Cap Bolt
10
39-0296-15
Hex Nut
11
DH-1611-44
Cap Sari Guard
12
DH-1610-47
Grab Rail
13
39-1681-04
Bolt Flange
14
DD-2210-03
Plug
15
DH-1611-99
Boot Sari Guard
REMARKS
Alt.39-2456-15
PART INDEX
PART
No.
01-1106-09
01-1106-09
06-2010-83
15-1610-69
15-1910-26
16-1510-66
20-2010-24
20-2010-29
28-1011-74
28-1611-47
30-1010-61
30-1011-42
30-1011-92
30-1410-14
30-1410-28
30-1410-31
30-1410-32
30-1410-36
30-1410-39
30-1410-48
30-1410-49
30-1410-52
30-1510-05
30-1510-08
30-1510-12
30-1510-33
30-1510-38
30-1510-41
30-1510-42
30-1510-46
30-1510-63
30-1510-69
FIG. PAGE
No.
No.
3
16
13
47
5
46
7
44
13
34
1
28
14
45
3
47
14
10
3
44
21
6
3
11
16
32
4
40
10
40
8
25
11
40
5
40
6
40
18
40
19
40
16
40
9
32
6
32
7
32
4
29
8
32
13
29
19
29
21
29
1
32
32
14
PART
No.
30-1510-75
30-1510-76
30-1510-81
30-1510-82
30-1510-95
30-1511-05
30-1511-18
30-1511-19
30-1611-57
30-1810-06
30-1810-11
30-1810-23
30-1810-25
30-1810-26
30-1810-28
30-1810-29
30-1810-44
30-1810-53
30-1910-17
30-1910-24
30-1910-35
30-1910-36
30-1910-38
30-1910-48
30-1910-48
30-1910-67
30-2010-64
30-2010-85
30-2011-04
31-1011-06
31-1011-08
31-1011-73
FIG. PAGE
No.
No.
4
32
5
32
20
32
18
32
17
34
13
32
15
29
14
29
2
27
6
22
3
22
2
36
7
36
6
36
18
36
17
36
15
36
8
36
12
35
11
35
12
34
14
34
9
34
26
35
5
48
5
43
6
48
22
48
21
48
16
10
5
8
5
24
PART
No.
31-1110-28
31-1210-43
31-2010-01
31-2010-03
31-2010-79
31-2010-81
31-2110-04
35-1610-67
35-1710-33
36-DF10-02
36-DJ10-01
39-0071-04
39-0080-04
39-0198-11
39-0198-11
39-0211-11
39-0211-11
39-0230-11
39-0242-11
39-0262-12
39-0287-15
39-0292-15
39-0292-15
39-0292-15
39-0296-15
39-0326-15
39-0326-15
39-0375-11
39-0454-11
39-0553-02
39-0694-15
39-0694-15
51
FIG. PAGE
No.
No.
12
19
9
16
5
47
16
48
8
48
17
10
11
17
9
22
8
23
17
3
2
13
14
47
8
50
10
34
13
35
11
26
6
47
3
48
15
26
13
27
13
22
19
23
12
25
7
47
10
50
14
26
15
47
12
22
13
23
12
23
22
33
34
19
PART
No.
39-0694-15
39-0711-11
39-0711-11
39-0711-11
39-0711-11
39-0712-15
39-0714-11
39-0725-04
39-0737-12
39-0740-11
39-0740-11
39-0746-01
39-0747-01
39-0752-01
39-0761-01
39-0781-11
39-0784-08
39-0786-15
39-0787-08
39-0787-08
39-0789-12
39-0789-12
39-0789-12
39-0798-15
39-0798-15
39-0801-15
39-0807-08
39-0808-08
39-0817-15
39-0840-01
39-0840-01
39-0849-14
FIG. PAGE
No.
No.
13
45
11
16
18
23
7
26
6
44
1
23
4
23
14
35
3
23
20
23
8
40
7
19
10
16
6
10
5
19
22
29
10
25
23
29
3
27
24
29
18
34
23
37
7
50
8
26
12
32
26
33
20
34
11
34
7
47
18
29
2
40
47
7
PART
No.
39-0897-04
39-0897-15
39-0900-12
39-0973-15
39-0993-11
39-0999-06
39-0999-06
39-0999-06
39-1013-21
39-1014-21
39-1024-01
39-1034-20
39-1040-11
39-1041-19
39-1062-04
39-1069-01
39-1074-04
39-1074-04
39-1074-04
39-1184-15
39-1214-20
39-1214-20
39-1283-21
39-1324-20
39-1358-15
39-1414-02
39-1485-20
39-1485-20
39-1537-21
39-1540-11
39-1553-04
39-1553-04
FIG. PAGE
No.
No.
5
44
18
19
17
29
4
2
9
14
4
3
11
11
6
12
16
29
2
3
3
2
12
13
9
25
4
11
24
6
11
25
10
11
5
12
13
20
10
35
6
9
8
10
8
12
4
9
2
23
20
10
6
3
7
9
6
34
21
34
11
13
47
11
PART INDEX
PART
No.
39-1556-04
39-1557-04
39-1607-01
39-1608-04
39-1620-11
39-1660-05
39-1672-04
39-1672-04
39-1672-04
39-1672-04
39-1674-04
39-1674-04
39-1674-04
39-1674-04
39-1674-04
39-1677-04
39-1680-04
39-1680-04
39-1680-04
39-1680-04
39-1681-04
39-1683-04
39-1684-12
39-1686-06
39-1698-01
39-1704-15
39-1714-04
39-1773-04
39-1813-04
39-1814-04
39-1845-04
39-1850-04
FIG. PAGE
No.
No.
8
41
3
26
3
41
9
50
21
5
6
1
15
5
12
14
6
20
6
26
16
3
23
5
20
13
2
18
4
19
22
10
3
19
16
22
10
26
28
35
13
50
12
45
11
45
4
18
4
16
4
50
3
35
8
16
24
37
6
50
21
10
17
7
PART
No.
39-1913-04
39-1955-04
39-1956-04
39-1970-15
39-1970-15
39-1972-15
39-2121-04
39-2124-15
39-2132-17
39-2138-15
39-2152-20
39-2152-20
39-2152-20
39-2157-04
39-2158-11
39-2159-11
39-2160-11
39-2162-11
39-2165-11
39-2168-12
39-2180-06
39-2181-06
39-2183-04
39-2184-20
39-2185-20
39-2188-19
39-2189-19
39-2190-19
39-2194-21
39-2196-21
39-2197-21
39-2198-04
FIG. PAGE
No.
No.
17
19
14
17
4
48
5
21
6
46
9
47
3
34
9
29
5
4
17
13
17
5
5
10
10
20
8
21
2
6
13
6
9
6
12
1
27
5
19
13
8
9
2
4
26
5
7
10
9
10
4
10
10
10
11
10
6
18
5
10
3
12
3
11
PART
No.
39-2199-08
39-2200-11
39-2202-07
39-2203-07
39-2203-07
39-2208-04
39-2208-04
39-2208-04
39-2220-05
39-2220-05
39-2240-20
39-2241-20
39-2242-20
39-2267-01
39-2277-20
39-2285-01
39-2305-04
39-2310-04
39-2310-04
39-2311-04
39-2312-04
39-2344-11
39-2362-20
39-2381-04
39-2395-04
39-2412-04
39-2413-04
39-2414-04
39-2420-01
39-2424-11
39-2425-11
39-2437-04
FIG. PAGE
No.
No.
12
5
3
5
7
11
25
5
6
7
20
11
11
12
12
12
3
9
2
10
32
2
32
3
32
9
5
5
3
15
20
23
10
19
21
2
24
14
21
4
21
10
14
2
29
3
40
5
1
9
21
10
21
16
21
13
26
9
41
8
17
7
5
52
PART
No.
39-2437-04
39-2440-11
39-2443-11
39-2447-04
39-2451-11
39-24-53-04
39-2455-04
39-2457-11
39-2462-21
39-2503-04
39-2557-17
39-2559-11
41023-2218/18
41070-2718-NF21/18
41070-2718-NR53/18
41070-2718-SP1/19
41070-3018-NR1/18
41070-3018-NR53/18
41070-3018-P213/46
41070-3018-SP1/19
41075-2718/18
41075-2718/18
41075-2718/23
41075-2718/23
52-DH01-78
52-DJ00-47
92055-044
92066-1064
AA-1210-45
BA-1220-03
CB-1010-09
CB-1010-22
FIG. PAGE
No.
No.
11
20
14
2
18
11
11
32
11
22
6
8
13
21
12
36
5
10
11
46
19
5
19
3
6
28
8
28
8
28
8
28
11
28
11
28
11
28
11
28
9
28
12
28
9
28
12
28
15
3
5
38
16
15
15
15
12
16
13
40
9
2
2
5
PART
No.
DB-1010-52
DD-1010-97
DD-1110-11
DD-1110-12
DD-1410-22
DD-1610-38
DD-1610-71
DD-1610-71
DD-1610-73
DD-1810-04
DD-1810-05
DD-1810-11
DD-1811-02
DD-1910-10
DD-1910-31
DD-1910-82
DD-1910-85
DD-2010-06
DD-2010-07
DD-2010-08
DD-2010-09
DD-2010-10
DD-2010-11
DD-2010-24
DD-2010-40
DD-2010-45
DD-2010-46
DD-2010-47
DD-2010-48
DD-2210-03
DE-1510-06
DE-1510-08
FIG. PAGE
No.
No.
6
17
2
14
14
19
13
19
7
40
4
26
9
17
10
27
9
27
27
37
9
36
1
36
3
36
6
43
11
42
12
42
9
35
6
45
7
45
8
45
10
45
9
45
4
47
16
19
18
45
19
45
20
45
21
45
16
45
14
50
3
29
29
6
PART INDEX
PART
No.
DE-1510-10
DE-1510-11
DE-1510-12
DE-1510-13
DE-1510-13
DE-1510-15
DE-1510-17
DE-1510-19
DE-1510-37
DE-1510-43
DE-1510-45
DE-1510-46
DE-1510-47
DE-1510-48
DE-1510-51
DE-1510-52
DE-1810-06
DE-1810-07
DE-1810-09
DE-1810-12
DE-1910-09
DE-1910-10
DE-1910-11
DE-1910-12
DE-1910-23
DE-1910-24
DE-1910-25
DE-1910-26
DE-1910-27
DE-1910-28
DE-1910-29
DE-1910-30
FIG. PAGE
No.
No.
11
29
12
29
5
29
7
29
1
31
25
30
20
29
8
29
8
31
9
31
10
31
6
31
7
31
5
31
11
31
12
31
13
36
14
36
4
36
5
36
3
30
5
30
4
30
11
30
17
30
12
30
21
30
22
30
15
30
14
30
13
30
30
10
PART
No.
DE-1910-31
DE-1910-32
DE-1910-33
DE-1910-34
DE-1910-36
DE-1910-37
DE-1910-38
DE-1910-43
DE-2010-16
DE-2010-17
DF-2010-58
DG-1110-08
DG-1410-28
DG-1510-89
DG-1910-98
DH-1010-06
DH-1010-10
DH-1010-11
DH-1010-17
DH-1010-18
DH-1010-26
DH-1010-27
DH-1010-28
DH-1010-29
DH-1010-34
DH-1010-35
DH-1010-40
DH-1010-41
DH-1010-42
DH-1010-48
DH-1010-50
DH-1010-62
FIG. PAGE
No.
No.
8
30
9
30
6
30
7
30
18
30
19
30
20
30
1
30
16
30
24
30
17
45
8
19
15
40
2
31
13
42
5
9
13
3
14
3
7
3
12
11
10
2
7
2
8
2
6
2
1
1
2
1
2
2
1
2
11
1
10
3
12
3
5
5
PART
No.
DH-1010-63
DH-1010-64
DH-1010-65
DH-1010-66
DH-1010-67
DH-1010-68
DH-1010-72
DH-1010-78
DH-1010-79
DH-1010-80
DH-1010-82
DH-1010-84
DH-1010-98
DH-1011-00
DH-1011-01
DH-1011-04
DH-1011-08
DH-1011-10
DH-1011-11
DH-1011-13
DH-1011-15
DH-1011-17
DH-1011-19
DH-1011-19
DH-1011-22
DH-1011-23
DH-1011-25
DH-1011-27
DH-1011-28
DH-1011-30
DH-1011-31
DH-1011-32
53
FIG. PAGE
No.
No.
21
13
6
5
7
5
10
5
11
5
4
14
14
5
3
6
4
6
6
6
7
6
8
6
8
13
10
13
13
13
5
13
12
6
14
6
15
6
17
6
5
14
22
6
18
6
6
14
17
14
18
14
13
14
11
14
1
14
1
7
15
14
7
2
PART
No.
DH-1011-34
DH-1011-41
DH-1011-42
DH-1011-43
DH-1011-44
DH-1011-46
DH-1011-49
DH-1011-51
DH-1011-52
DH-1011-54
DH-1011-55
DH-1011-56
DH-1011-57
DH-1011-58
DH-1011-59
DH-1011-60
DH-1011-63
DH-1011-64
DH-1011-65
DH-1011-69
DH-1011-70
DH-1011-71
DH-1011-72
DH-1011-78
DH-1011-80
DH-1011-85
DH-1011-86
DH-1011-87
DH-1011-88
DH-1011-95
DH-1011-97
DH-1011-99
FIG. PAGE
No.
No.
1
8
5
11
6
11
2
8
3
8
3
7
1
11
8
11
9
11
13
11
1
12
9
12
7
12
2
12
4
12
1
20
18
20
16
20
4
8
25
10
5
20
7
20
8
20
4
20
18
13
3
14
3
20
14
13
9
20
2
5
2
11
19
6
PART
No.
DH-1012-03
DH-1012-25
DH-1012-26
DH-1012-34
DH-1012-35
DH-1012-46
DH-1012-64
DH-1012-69
DH-1012-72
DH-1012-75
DH-1012-76
DH-1012-76
DH-1012-81
DH-1012-95
DH-1013-01
DH-1013-02
DH-1013-20
DH-1013-21
DH-1013-22
DH-1013-23
DH-1013-31
DH-1013-33
DH-1013-34
DH-1013-35
DH-1013-36
DH-1013-41
DH-1013-54
DH-1013-56
DH-1013-59
DH-1013-62
DH-1013-63
DH-1013-64
FIG. PAGE
No.
No.
12
10
10
8
3
10
8
5
5
6
13
10
18
10
19
10
15
10
1
13
8
1
8
4
17
11
13
2
2
17
4
17
16
14
14
14
21
11
15
12
10
6
19
6
20
6
1
10
11
6
10
1
6
13
20
5
22
5
2
9
9
13
3
1
PART INDEX
PART
No.
DH-1013-65
DH-1013-66
DH-1013-67
DH-1013-68
DH-1013-72
DH-1013-74
DH-1013-75
DH-1110-02
DH-1210-01
DH-1210-10
DH-1210-11
DH-1210-12
DH-1210-15
DH-1210-16
DH-1210-20
DH-1210-22
DH-1210-35
DH-1210-37
DH-1210-38
DH-1210-57
DH-1210-58
DH-1210-59
DH-1210-67
DH-1210-76
DH-1210-93
DH-1210-95
DH-1210-96
DH-1410-02
DH-1410-20
DH-1410-22
DH-1410-23
DH-1410-24
FIG. PAGE
No.
No.
19
11
10
12
7
14
8
14
14
20
15
13
1
6
12
20
1
18
3
18
15
11
16
11
14
11
1
16
2
16
7
16
5
18
6
16
9
1
5
15
6
15
7
15
10
15
11
15
12
15
14
15
13
15
1
40
13
39
7
41
6
41
40
14
PART
No.
DH-1410-25
DH-1410-27
DH-1410-31
DH-1410-32
DH-1410-33
DH-1410-34
DH-1410-35
DH-1410-36
DH-1410-37
DH-1410-38
DH-1410-39
DH-1410-40
DH-1410-41
DH-1410-42
DH-1410-48
DH-1510-10
DH-1510-15
DH-1510-24
DH-1510-25
DH-1510-29
DH-1510-36
DH-1510-39
DH-1510-40
DH-1510-40
DH-1510-41
DH-1610-46
DH-1610-47
DH-1610-53
DH-1610-59
DH-1610-60
DH-1610-61
DH-1610-65
FIG. PAGE
No.
No.
12
40
14
39
10
41
1
38
1
38
1
38
1
38
1
38
11
39
12
39
11
39
12
39
11
39
12
39
17
40
15
32
10
32
4
28
5
28
16
34
2
30
4
31
10
29
3
31
21
33
12
17
12
50
4
24
5
25
6
25
7
25
27
6
PART
No.
DH-1610-66
DH-1610-69
DH-1610-73
DH-1610-75
DH-1611-12
DH-1611-19
DH-1611-21
DH-1611-33
DH-1611-37
DH-1611-39
DH-1611-44
DH-1611-45
DH-1611-46
DH-1611-51
DH-1611-53
DH-1611-54
DH-1611-55
DH-1611-57
DH-1611-58
DH-1611-60
DH-1611-70
DH-1611-75
DH-1611-83
DH-1611-88
DH-1611-89
DH-1611-90
DH-1611-91
DH-1611-92
DH-1611-93
DH-1611-94
DH-1611-96
DH-1611-99
FIG. PAGE
No.
No.
7
27
5
26
4
44
1
50
2
22
15
48
4
27
2
41
2
50
3
50
11
50
5
27
8
27
5
50
15
22
14
22
15
17
16
17
1
41
15
21
1
21
11
21
12
26
12
21
2
21
3
21
17
21
6
21
7
21
5
24
1
22
50
15
54
PART
No.
DH-1612-03
DH-1612-04
DH-1612-10
DH-1612-11
DH-1612-12
DH-1612-13
DH-1612-14
DH-1612-15
DH-1612-16
DH-1612-17
DH-1612-18
DH-1612-19
DH-1612-20
DH-1612-21
DH-1612-22
DH-1612-27
DH-1612-28
DH-1612-29
DH-1612-31
DH-1612-33
DH-1612-34
DH-1612-35
DH-1612-36
DH-1612-45
DH-1710-12
DH-1710-13
DH-1710-14
DH-1710-15
DH-1710-19
DH-1710-19
DH-1810-02
DH-1810-08
FIG. PAGE
No.
No.
1
24
3
24
2
38
3
38
2
38
3
38
2
38
3
38
2
38
3
38
4
38
4
38
4
38
4
38
5
38
3
25
4
25
2
26
4
41
13
17
2
38
3
38
4
38
18
21
14
23
9
23
6
23
10
23
15
23
24
33
2
35
36
19
PART
No.
DH-1810-10
DH-1810-11
DH-1810-12
DH-1810-13
DH-1810-14
DH-1810-15
DH-1810-16
DH-1810-20
DH-1810-23
DH-1810-24
DH-1810-25
DH-1810-26
DH-1810-27
DH-1810-29
DH-1810-30
DH-1810-32
DH-1810-39
DH-1810-40
DH-1910-01
DH-1910-02
DH-1910-04
DH-1910-06
DH-1910-07
DH-1910-08
DH-1910-09
DH-1910-12
DH-1910-13
DH-1910-14
DH-1910-17
DH-1910-19
DH-1910-23
DH-1910-25
FIG. PAGE
No.
No.
21
37
20
36
9
46
10
46
4
22
16
36
22
37
5
41
25
37
8
22
5
22
7
22
10
22
11
36
10
36
30
35
16
47
19
35
1
34
8
35
2
34
5
34
15
35
15
35
1
42
9
48
4
34
16
35
15
35
17
35
7
34
42
2
PART INDEX
PART
No.
DH-1910-26
DH-1910-27
DH-1910-28
DH-1910-29
DH-1910-30
DH-1910-31
DH-1910-33
DH-1910-37
DH-1910-37
DH-2010-02
DH-2010-03
DH-2010-07
DH-2010-11
DH-2010-13
DH-2010-14
DH-2010-15
DH-2010-19
DH-2010-26
DH-2110-01
DH-2110-05
DH-2210-04
DH-7101-23
DH-7301-23
DH-7302-23
DH-7303-23
DH-7304-X3
DJ -1010-04
DJ-0100-06
DJ-1010-06
DJ-1010-10
DJ-1010-11
DJ-1010-12
FIG. PAGE
No.
No.
3
42
4
42
5
42
6
42
7
42
8
42
10
42
9
42
15
45
2
45
3
45
2
47
1
48
9
40
1
48
11
27
10
48
12
27
10
17
2
49
1
49
1
38
2
38
3
38
4
38
5
38
1
4
23
30
3
1
11
2
12
2
1
4
PART
No.
DJ-1010-13
DJ-1010-13-050/47
DJ-1010-13-052/47
DJ-1010-13-075/47
DJ-1010-13-100/47
DJ-1010-13-STD/47
DJ-1010-17
DJ-1010-18
DJ-1010-18-CR/44
DJ-1010-22
DJ-1010-31
DJ-1010-36
DJ-1010-63
DJ-1010-64
DJ-1010-73
DJ-1010-77
DJ-1010-87
DJ-1010-97
DJ-1011-02
DJ-1011-03
DJ-1011-06
DJ-1011-06-025/47
DJ-1011-06-050/47
DJ-1011-06-075/47
DJ-1011-06-100/47
DJ-1011-06-STD/47
DJ-1011-09
DJ-1011-10
DJ-1011-12
DJ-1011-20
DJ-1011-21
DJ-1011-22
FIG. PAGE
No.
No.
3
4
3
4
3
4
3
4
3
4
3
4
6
4
1
5
28
5
13
5
22
13
1
17
23
6
5
17
3
17
8
3
9
3
11
8
1
9
7
4
4
4
4
4
4
4
4
4
4
4
4
4
17
20
16
6
4
5
8
8
7
7
13
4
PART
No.
DJ-1011-23
DJ-1011-26
DJ-1011-33
DJ-1011-34
DJ-1011-37
DJ-1011-38
DJ-1011-40
DJ-1011-43
DJ-1110-02
DJ-1110-03
DJ-1110-04
DJ-1110-06
DJ-1210-05
DJ-1210-07
DJ-1210-08
DJ-1210-12
DJ-1210-13
DJ-1210-15
DJ-1210-17
DJ-1210-18
DJ-1510-03
DJ-1510-04
DJ-1510-05
DJ-1510-18
DJ-1510-21
DJ-1510-30
DJ-1510-32
DJ-1510-33
DJ-1510-34
DJ-1510-35
DJ-1510-36
DJ-1510-37
55
FIG. PAGE
No.
No.
3
13
9
8
18
5
16
5
18
3
20
3
3
3
4
7
1
19
9
19
2
19
10
19
5
16
7
1
1
15
2
15
3
15
4
15
8
15
9
15
10
28
2
28
3
28
19
32
7
28
1
29
23
33
17
32
28
33
27
33
16
23
23
17
PART
No.
DJ-1510-38
DJ-1510-42
DJ-1510-47
DJ-1610-02
DJ-1610-03
DJ-1610-06
DJ-1610-07
DJ-1610-08
DJ-1610-12
DJ-1610-14
DJ-1610-15
DJ-1610-18
DJ-1610-19
DJ-1610-20
DJ-1610-21
DJ-1610-22
DJ-1610-23
DJ-1610-24
DJ-1610-25
DJ-1610-51
DJ-1610-53
DJ-1610-56
DJ-1610-59
DJ-1610-72
DJ-1610-78
DJ-1710-05
DJ-1710-06
DJ-1710-08
DJ-1810-01
DJ-1810-02
DJ-1810-11
DJ-1810-14
FIG. PAGE
No.
No.
25
33
15
34
21
23
1
25
2
25
12
48
13
48
14
48
13
12
5
38
5
38
5
38
1
26
9
39
10
39
9
39
10
39
9
39
10
39
9
26
1
27
1
44
2
44
10
47
9
26
5
23
7
23
11
23
1
35
26
37
18
35
37
28
PART
No.
DJ-1910-01
DJ-1910-02
DJ-1910-04
DJ-1910-05
DJ-1910-08
DJ-1910-09
DJ-1910-10
DJ-2010-12
DJ-2010-16
DJ-2010-19
DJ-2010-20
DJ-2010-21
DJ-2010-23
DJ-2010-24
DJ-2010-28
DJ-2010-33
DJ-2010-34
DJ-2010-37
DJ-2010-38
DJ-2010-39
DJ-2010-40
DJ-2010-41
DJ-2010-46
DJ-2010-49
DJ-2010-50
DJ-2010-51
DJ-2010-56
DJ-2010-61
DJ-2010-63
DJ-2210-01
DJ-2210-02
DP-1611-45
FIG. PAGE
No.
No.
2
43
3
43
7
35
4
43
1
43
6
35
8
34
5
35
15
19
18
48
23
48
24
48
27
35
4
35
20
48
11
48
29
35
1
45
1
46
2
46
3
46
4
46
4
45
7
46
8
46
5
45
8
47
1
47
7
48
21
35
22
35
47
12

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REVISADO MAYO DE 2005 (Edicin No. 2)

MUDGUARD FRONT & REAR

TYRE / TUBE / RIM / SPOKES

CYLINDER AND PISTON

CRANK SHAFT & BALANCER

FRONT MASTER CYLINDER

FRONT DISC BRAKE

CHANGE DRUM/SHIFT FORK

REAR BRAKE PEDAL

PETROL TANK, SIDE COVERS, SEAT COVER

PETROL COCK, CAP TANK & GAUGE FUEL

KICK STARTER MECHANISM

FITTINGS - PETROL TANK, SIDE COVER &

AIR CLEANER COMP

SILENCER ASSLY / SEAT ASSLY

INDICATOR LIGHT ASSLY

TAIL LAMP ASSLY

FRAME & FRAME FITTINGS

SWING ARM/REAR SHOCK ABSORBER

RIDER FOOT REST

ACCESORIES / GRAB HANDLE (OPTIONAL)

PILLION FOOT REST / HOLDER

PLATE N 1: CYLINDER HEAD

PLATE N 3: CAMSHAFT / TENSIONER

PLATE N 4: CYLINDER AND PISTON

PLATE N 5: CRANK SHAFT & BALANCER

PLATE N 7: CHANGE DRUM/SHIFT FORK

PLATE N 8: GEAR CHANGE MECHANISM

PLATE N 9: ENGINE ASSLY & CRANKCASE RH

PLATE N 10: CRANKCASE - LH

PLATE N 11: PIPE OIL

PLATE N 12: COVER GENERATOR & COVER CHAIN

PLATE N 13: CLUTCH

PLATE N 14 : KICK STARTER MECHANISM

PLATE N 16 : AIR CLEANER COMP

PLATE N 17 : SILENCER ASSLY / SEAT ASSLY

PLATE N 18 : OIL PUMP

PLATE N 19 : MAGNETO / C.D.I. / H.T.COIL

PLATE N 20 : STARTER ASSEMBLY (FOR SELF START)

PLATE N 21 : ENGINE MOUNTINGS

PLATE N 22 : FRAME & FRAME FITTINGS)

PLATE N 23 : SWING ARM / REAR SHOCK ABSORBER

PLATE N 24 : RIDER FOOT REST

PLATE N 25 : PILLION FOOT REST / HOLDER

PLATE N 26 : MUDGUARD FRONT & REAR

PLATE N 27 : STAND ASSEMBLY

PLATE N 28 : TYRE / TUBE / RIM / SPOKES

PLATE N 29 : FRONT HUB (FOR DISC BRAKE)

PLATE N 30 : FRONT MASTER CYLINDER (FOR DISC BRAKES)

PLATE N 31 : FRONT DISC BRAKE

PLATE N 33 : REAR BRAKE PEDAL

PLATE N 34 : HANDLE BAR

PLATE N 36 : PETROL TANK, SIDE COVERS,

PLATE N 35 : FRONT FORK (FOR DISC BRAKE)

PLATE N 37 : PETROL COCK,

PLATE N 38 : FITTINGS - PETROL TANK,

PLATE N 39 : METER ASSLY

PLATE N 40 : CONTROL CABLES

PLATE N 41 : CHAIN CASE

PLATE N 42 : HEAD LAMP

PLATE N 43 : INDICATOR LIGHT ASSLY