EUROTRON ITALIANA s.r.l.

Via Manin 350/19 20099 S.S.Giovanni (MI) - Italy Tel. (02) 2408741 Fax (02) 2440286

eurotron

MicroCal 1 I.S.
Multifuntion Indicator-Simulator
Instruction Manual Ed. 04

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Instruction Manual n. MM850079 ed. 04

INTRODUCTORY NOTE
ATTENTION: THIS MANUAL MUST BE REFERRED TO INSTRUMENTS WITH SERIAL NUMBER 02075 ONWARDS. This publication contains operating instructions, as well as a description of the principles of operation, of the MicroCal 1 I.S. portable calibrator. The information covers all models of the instrument, including the basic equipment and its options and accessories. The manual is a complete USER GUIDE, providing step-by-step instructions for operating the MicroCal 1 I.S. in each of its designed functions. The information contained in this publication is derived in part from proprietary and patent data of EUROTRON Italiana. This information has been prepared for the sole purpose of assisting operating personnel in the efficient use of the instrument. Publication of this information does not convey any rights to use or reproduce it for any purpose other than in connection with the installation, operation, and routine maintenance of the equipment described herein. The I.S. omologation rule indicates that Instrinsic Safety Enquirement should be repaired only by the manufacturer directly or by a Laboratory authorized by the manufacturer. Therefore any alterations, modifications and/or repairs made by un-authorized body will automatically void the omologation and will transfer the product's liability to the company that has carried out the work The instrument is powered by an internal sealed group of rechargeable batteries. An external battery charger module, with power voltage set at 110 V ac or 220 V ac, is supplied as standard. Always check battery charger data; to modify power supply or to replace main plug, see paragraph 8.2, and correct data written on the battery charger label.

WARNING ALL OPERATIONS RELATED TO BATTERY CHARGE MUST BE PERFORMED IN A SAFE AREA.

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Instruction Manual n. MM850079 ed. 04

CONTENT
1 GENERAL 5

1.1 Intrinsic safety 5 1.2 Performance 6 1.3 Instrument code 7 1.4 Specifications 8 1.4.1 Table of ranges and accuracies 10 1.4.2 Extended ranges and related accuracies.

11

2 GENERAL FEATURES

12

2.1 Input and output flexibility 12 2.2 Self calibration 12 2.3 Keyboard 12 2.4 Display 12 2.5 Scale factor function 12 2.6 Square root function 12 2.7 Average measurements 13 2.8 Multi step or continuous ramp simulation 2.9 Case 13

13

3 PHYSICAL DESCRIPTION

14 15

4 FUNCTIONAL DESCRIPTION

4.1 Power supply 15 4.2 Operative keyboard 16 4.3 Input circuit 17 4.4 Microprocessor 17 4.5 Firmware 17 4.6 Digital display 17 4.7 Digital to analog converter 18 4.8 Battery charger. Operation from mains supply. 18 4.9 Resistance and Rtd measurements (only 3901 I.S.-Rtd model) 18 4.10 Resistance and Rtd simulation (only on model 3901 I.S.-Rtd) 19 4.11 Thermocouples input/output circuit 20

5 UNPACKING 21 6 PRE-OPERATIONAL CHECK 7 ELECTRICAL CONNECTIONS

7.1 Wiring practice 24

22 23 25
25

8 OPERATION & APPLICATIONS

8.1 Rechargeable batteries. 25 8.2 Battery charger / Power supplied from power line ac 8.3 - Power "ON" 26 8.4 Battery voltage indication. 26 8.5 Operating mode set-up. 27 8.5.1 IN / OUT function selection27 8.5.2 Parameter or sensor selection 28 8.5.3 C/F selection 28 8.5.4 Decimal point position 29 8.5.5 Average readings 29 8.5.6 IN / OUT data memories 29 8.5.7 Ramp program 30 8.5.8 Rj compensation mode check 31 8.5.9 Scale factor program 32

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8.5.10 Installation parameter mode 34 8.5.10.1 Program release code 34 8.5.10.2 Reference junction compensation set-up 35 8.6 Faulty operating conditions 35

9 MAINTENANCE

37
37

9.1 Safety recommendations 9.2 Spare parts 37 9.3 Storage 37

10 CERTIFICATES

38
38

10.1 Warranty 38 10.2 Certificate of conformity 38 10.3 CESI certificate of conformity

11 SUPPORT DOCUMENTATION 12 APPENDIX 40

39

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Instruction Manual n. MM850079 ed. 04

1
1.1

GENERAL
Intrinsic safety

In many industrial processes where flammable materials are handled, any leak or spillage may give rise to an explosive atmosphere. To protect both plant and personnel, precautions must be taken to ensure that this atmosphere cannot be ignited. Intrinsic safety (IS) is a technique that achieves safety by limiting the electrical-spark energy (and surface temperature) that can arise in hazardous areas to levels that are insufficient to ignite an explosive atmosphere. IS is therefore inherently safe as evidenced by the fact that it is the only technique that is accepted for Zone O (high risk) hazardous areas where the explosive gas atmosphere is present continuously or for long periods. It is also safe for personnel since the voltages are low and it allows field equipment to be maintained and calibrated live. The basic principles of IS are very simple. All flammable materials are grouped according to the spark energy needed to ignite them. An IS device is designed and certified as being safe for a particular group of gases as follows: methane I propane IIA ethylene IIB hydrogen IIC acetylene IIC

Hazardous-area apparatus are classified according to the maximum surface temperature that it can produce under fault conditions, and the user must check that this is safe for the gases used in his process. T1 450C T2 300C T3 200C T4 135C T5 100C T6 85C

In the hazardous area simple accessories that do not generate or store significant electrical energy can be used without certification: i.e. they include thermocouples and resistance thermometers. THE M ICROCAL 1 I.S. INDICATOR-SIMULATOR HAS SUCCESSFULLY MET THE VERIFICATION AND TEST REQUIREMENTS 50.014 AND EN 50.020 STANDARDS WITH A CLASSIFICATION

PRESCRIBED BY EN

EEx ia IIC T6
CESI, an approved certifying authority of the EEC, has ensured the design compliance to the above mentioned intrinsic safety standards.

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1.2

Performance

The portable calibrator MicroCal 1 I.S. is a multifunction instrument designed to meet, in a modern and practical way, the needs of instrumentation engineers, both in laboratory and field work. Accurate, compact, rugged, easy to use; the ideal solution for measuring and simulating: - millivolts - milliamperes - ohms - thermocouples - resistance thermometers The MicroCal 1 I.S. has been developed using the most advanced microprocessor technology to provide high accuracy on extended ranges and a powerful operating flexibility. Linearization algorithms of the characteristic curves of thermocouples and resistance thermometers are held in the microprocessor memory in accordance with IEC/ANSI and DIN standards (thermocouples type T, K, J, S, R, E, B, N, C, U, L, F and resistance thermometers Pt 100 and Ni 100). Resistance and resistance thermometer measurement and simulation requires an auxiliary module that is available only on instrument model 3901 I.S.-Rtd. The above module is based on a proprietary circuit (Eurotron patent n. 206327). An unique automatic Rj compensation system allows the MicroCal 1 I.S. to provide accurate input and output readings over wide ( -5C to +50C ) operating conditions. Furthermore, for external RJ joints the temperature is adjustable from -50C to +100C. The selection of the operative mode is made on a polycarbonate membrane keyboard with an working life up to one million operations per key. Two thick film membrane slidewires (Patent Pending) are used to set the magnitude of the simulated signal. Both measured and simulated values are indicated on a high quality LCD dot matrix display which assures good contrast even in poor light conditions. A menu-driven procedure allows the generation of three memory stored values, or a continuous step ramp output. The instrument carries out mathematical functions for averaging unstable input signals and, in combination with scale factor, square root calculation. The case, made of shock-resistant and self-extinguishing ABS, is ergonomically designed for easy practical use. The instrument is powered by an internal sealed group of rechargeable batteries, equipped with fuse and protection resistor; an external battery charger is supplied as a standard accessory .

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1.3

Instrument code

3901- I.S. - A - B

Table

A A

Type of instrument Basic instrument for mV, mA and thermoelectric signals (thermocouples) measurement and simulation,manufactured upon intrinsically safety standards CESI-CENELEC EEx ia IIC T6, supplied in a leather carrying case. Same specifications as 3901 I.S.-A but with a built- in active module (Eurotron Patent n. 206327) for resistance and resistance thermometer measurement and simulation, manufactured upon intrinsically safety standards CESI-CENELEC EEx ia IIC T6.

Rtd

Table

B 1 2 3 4 9

Battery charger power supply 110-120 Vac 50/60 Hz USA type mains plug 220-240 V 50/60 Hz SCHUKO type mains plug 220-240 V 50/60 Hz U.K. type mains plug 220-240 V 50/60 Hz European type mains plug Special

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1.4

Specifications
IN/OUT parameters: mV,mA type J, K, T, R, S, B, N, C, E, U, L thermocouples (only on 3901 I.S.-Rtd) : Pt100 and Ni100 resistance thermometers Reference junction compensation: automatic with Pt100 sensor external with manual setting from -50C to +100C Rj compensation drift: 0.015C/C In/Out ranges see following tables Resolution: see following tables Limits of error: see following tables Common mode rejection: > 130 dB at 50/60 Hz Normal mode rejection: > 60 dB at 50/60 Hz Temperature stability: span 0.005% of the reading/C zero 0.2 V /C Output impedance (emf output and Tc): less than 0.5 with maximum current of 0.5mA Input impedance: >10 M Source resistance: 1 V error for 1000 source resistance Resistance thermometer excitation current: 0.25 mA Rtd cable compensation: up to 100 Shunt resistance (mA ranges): 20 Maximum resistance load: 100 ( 20 mA )

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Maximum input over voltage dc: 5V Display: high contrast dot matrix LCD (7x5 dots per character-16 characters) Engineering unit indication: up to 4 characters directly on the display Scale factor: zero and span programmable within -10000 +10000 Square root: in combination with scale factor (display limited 0...+2500) Calibration: automatic procedure Power supply: internal sealed group of rechargeable ( Ni-Cd ) batteries manufactured as per intrinsic safety standards Batteries life: 6 hours on measuring function 5 hours on measuring function for Rtd option 2 hours for 20 mA simulation Recharge time: 12 hours with instrument switched off (at 90% of charge) Batteries voltage value indicated on the display Program release identification: release code show on the display Ambient temperature range: from -5C to +50C Storage temperature range: from -25C to 60C Case: ABS with internal metal coating Dimensions 120x60x230 mm Weights: net 1 Kg gross with packaging 2.5 Kg

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1.4.1
IN / OUT

Table of ranges and accuracies

Calib. Accuracy () 0.1C 0.18F 0.1C 0.18F 0.1C 0.18F 0.4C 0.72F 0.4C 0.72F 0.4C 0.72F 0.5C 0.9F 0.1C 0.18F 0.1C 0.18F 0.1C 0.18F 0.1C 0.18F 0.1C 0.18F 0.1C 0.18F 0.1C 0.18F 0.1C 0.18F 0.1C 0.18F 0.05 0.1 0.1mV 0.01mV 0.005mA Convers. Accuracy () 0.15C 0.27F 0.2C 0.36F 0.2C 0.36F 0.6C 1.1F 0.6C 1.1F 0.7C 1.26F 0.8C 1.44F 0.2C 0.36F 0.2C 0.36F 0.2C 0.36F 0.2C 0.36F 0.2C 0.36F 0.1C 0.18F 0.2C 0.36F 0.15C 0.27F 0.25C 0.45F 0.1 0.1 0.1mV 0.01mV 0.01mA RSS Accuracy () 0.21C 0.39F 0.25C 0.44F 0.25C 0.44F 0.74C 1.3F 0.74C 1.3F 0.82C 1.5F 0.96C 1.72F 0.25C 0.44F 0.25C 0.44F 0.25C 0.44F 0.25C 0.44F 0.25C 0.44F 0.18C 0.32F 0.25C 0.44F 0.21C 0.39F 0.29C 0.52F 0.12 0.15 0.15mV 0.015mV 0.012mA RSS overall accuracy as % of span () 0.019% 0.019% 0.018% 0.016% 0.044% 0.044% 0.042% 0.042% 0.042% 0.042% 0.065% 0.065% 0.042% 0.042% 0.044% 0.044% 0.020% 0.026% 0.020% 0.018% 0.028% 0.028% 0.023% 0.018% 0.017% 0.017% 0.024% 0.024% 0.067% 0.067% 0.093% 0.093% 0.028% 0.039% 0.015% 0.015% 0.056% Overall accuracy as % of span () 0.032% 0.032% 0.029% 0.027% 0.072% 0.072% 0.066% 0.066% 0.066% 0.066% 0.099% 0.099% 0.064% 0.064% 0.072% 0.072% 0.033% 0.042% 0.033% 0.034% 0.045% 0.045% 0.037% 0.033% 0.029% 0.029% 0.039% 0.039% 0.12% 0.12% 0.15% 0.15% 0.038% 0.055% 0.025% 0.025% 0.076%

Ranges

Resol.

Conf.

J K T R S **B C U
(T DIN)

L
(J DIN)

N E F Pt100
IN (1)

Pt100
OUT (1)

Ni100
IN (1)

Ni100
OUT (1)

-180 -292 -160 -256 -160 -256 0 +32 0 +32 +550 +1022 0 +32 -160 -256 -200 -328 0 +32 -200 -328 0 +32 -200 -328 -200 -328 -60 -76 -60 -76 0.0 19.0 0.0 0.00 0.00

+930C +1706F +1250C +2444F +400C +752F +1760C +3200F +1760C +3200F +1820C +3308F +2300C +4172F +400C +752F +700C +1400F +1250C +2372F +700C +1400F +1100C +2462F +850C +1562F +850C +1562F +250C +482F +250C +482F 400.0 390.0 1000.0 100.00 +20.00

0.1C 1F 0.1C 1F 0.1C 1F 1C 1F 1C 1F 1C 1F 1C 1F 0.1C 1F 0.1C 1F 0.1C 1F 0.1C 1F 0.1C 1F 0.1C 1F 0.1C 1F 0.1C 1F 0.1C 1F 0.1 0.1 100V 10V 10A

IN OUT(1) mV mV mA (2)

0.1C 0.18F 0.1C 0.18F 0.1C 0.18F 0.15C 0.27F 0.15C 0.27F 0.15C 0.27F 0.15C 0.27F 0.1C 0.18F 0.1C 0.18F 0.1C 0.18F 0.1C 0.18F 0.1C 0.18F 0.1C 0.18F 0.1C 0.18F 0.1C 0.18F 0.1C 0.18F -----------

The "MicroCal 1" has measurement and simulation range limits extended above the stated positive and negative limits. The portion of extended ranges has incremental errors (see next pages). ** Thermocouple type "B" always requires an external Rj compensation. The overall accuracy statements do not contemplate the uncertainty of the cold junction calibration equal to 0.15C at the reference temperature. Accuracy shown are based on test at 23C 1C for 30 days without autocalibration program. (1) Available only on model 3901-Rtd. Simulation mode stated accuracy for exitation current of 1mA 0.1 mA. (2) For I.S. approval the instrument can generate a signal 0 to +20.00 mA on a load maximum resistence of 100 .

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1.4.2
IN / OUT

Extended ranges and related accuracies.

Calib. Accuracy () 0.15C 0.8C 0.8C 0.5C 0.9F 0.5C 0.9F 0.5C 0.9F 0.2C 0.15C 0.5C 0.15C Convers. Accuracy () 0.25C 1.3C 1.3C 0.8C 1.44F 0.8C 1.44F 0.8C 1.44F 0.3C 0.3C 0.8C 0.3C RSS Accuracy () 0.31C 1.53C 1.53C 0.96C 1.72F 0.96C 1.72F 0.96C 1.72F 0.38C 0.35C 0.95C 0.35C RSS overall accuracy as % of span () 0.028% 0.096% 0.23% 0.053% 0.053% 0.053% 0.053% 0.068% 0.068% 0.063% 0.027% 0.099% 0.026% Overall accuracy as % of span () 0.044% 0.14% 0.34% 0.081% 0.081% 0.081% 0.081% 0.11% 0.11% 0.11% 0.043% 0.15% 0.041%

Ranges

Resol.

Conf.

J K T R S **B U N E F

-210 -260 -265 -50 -58 -50 -58 +400 +752 -200 0 -265 0

+930C +1340C +400C +1760C +3200F +1760C +3200F +1820C +3308F +400C +1300C +700C +1350C

1C 1C 1C 1C 1F 1C 1F 1C 1F 1C 1C 1C 1C

0.1C 0.1C 0.1C 0.15C 0.27F 0.15C 0.27F 0.15C 0.27F 0.1C 0.1C 0.1C 0.1C

** Thermocouple type "B" always requires an external Rj compensation. The overall accuracy statements do not contemplate the uncertainty of the cold junction calibration equal to 0.15C at the reference temperature. Accuracy shown are based on test at 23C 1C for 30 days without autocalibration program. The negative full span is correlated to the cold joint temperature. For Tc E, J, L the stated negative span is achievable with cold joint at 0C : for higher cold joint temperatures the negative span is progressively limited.

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2
2.1

GENERAL FEATURES
Input and output flexibility

Advanced flexibility of performance has been achieved using microprocessor technology. Each instrument, through a menu-driven procedure, allows measurement or simulation of mV, mA or any normalized IEC/ANSI and DIN thermoelectric sensor J, K, T, R, S, B, C, U, L, N, E, F ( Ni100, Pt100, on model 3901 I.S.- Rtd only). The microprocessor performs automatic polynomial linearization and cold junction compensation to assure high accuracy. C or F selection is made directly on the membrane keyboard.

2.2

Self calibration

The hardware-firmware design allows for an automatic calibration of the instrument. A precise reference source (from 0 to 1,000 mV ) and a 0C reference system are necessary . The calibration procedure is protected by a security code. The calibration of instruments equipped with the optional circuit for resistance and resistance thermometers requires, in addition, a standard resistor of 400 (0.02% accuracy) and an ohmmeter.

2.3

Keyboard

A tactile polycarbonate membrane keyboard, with a working life of one million operations per key, seals the internal electronics from the surrounding environment. Contact closure of membrane keys is acknowledged, as a coded signal, directly by the microprocessor. Two membrane slidewires (Patent Pending) permit operator to select any simulation parameter value.

2.4

Display

The alphanumeric dot matrix LCD display (7x5 dots per character-16 characters) allows easy reading even in poor light conditions. Active functions (measured or simulated value) engineering unit and type of sensor or parameter symbol.

2.5

Scale factor function

Easy menu driven set-up to read or simulate electrical signal value in terms of engineering units. Four alphanumeric characters, selected from an internal library, are settable on the display to show the symbol of the parameter ( i.e. mbar, % RH, % CO, etc. ). The display will indicate the scaled input/output value.

2.6

Square root function

Can be programmed during the installation procedure (linear ranges only) to obtain direct readings of flow from a dP transmitter signal. The display limits are 0 and +2500.

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2.7

Average measurements

The measurement of unstable input signals is accomplished with a progressive averaging each 32 conversions (approximately 10 seconds).

2.8

Multi step or continuous ramp simulation

Menu-driven set up to generate continuous step ramp output. The total time, the start point, the end point and the step size are requested by the set-up procedure to run the program. A manual repeat increment is also possible.

2.9

Case

The case is designed for easy hand held operation and transportation. The body is injection moulded, shock-resistant and self-extinguishing ABS with internal metal coating . A leather carrying case with shoulder strap and i.s. label is supplied with the instrument as a standard accessory.

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PHYSICAL DESCRIPTION

The MicroCal 1 I.S. portable calibrator consists of a rugged and compact case, a mother board with all base functions, an auxiliary board for resistance and Rtd (only on model cat. 3901 I.S.-Rtd), a tactile polycarbonate membrane keyboard, an LCD display and a scaled group of four nickel-cadmium rechargeable batteries. The internal surface of the case is metal coated with a special process to improve the characteristics of electrical noise shielding and thermal equalization of all internal circuits. On the MicroCal 1 I.S. the battery container is located on the lower part of the case, and is accessible through a cover fastened by a metal screw. The case has been designed and manufactured using modern CAD/CAM techniques giving consideration to the manufacturing process and ergonomic characteristics for easy operation and transportation. The two halves of the case are joined together and fastened by four metal screws located on the back side. The leather case, with shoulder strap, assures better protection of the instrument against mechanical knocks or scratches; the leather case is supplied with a label which states the serial number of the calibrator.

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FUNCTIONAL DESCRIPTION

The block diagram of the MicroCal 1 I.S. portable calibrator is shown below.

External battery charger

Power supply

Reference junction

Rj signals Display Display driver Digital interface

D/A (converter) Signal out relay Gain control

Micro processor

Keyboard

relay Comparator and buffer Ouput signal Swiching IN/OUT

Ouput signal

IN/OUT terminals

The instrument functional blocks of the instrument are as follows: power supply microprocessor (central unit + memory) input circuit cold junction compensator (Rj) LCD display operative keyboard digital to analog converter

4.1

Power supply

The instrument is powered by an internal sealed group of Ni-Cd rechargeable batteries, equipped with fuse and protective resistance. BATTERY
RECHARGE OPERATIONS MUST BE MADE IN SAFE AREA.

Battery group must be replaced only by another EE520056 battery pack. The voltage of the four batteries in series (approximately 5 V) is connected to the input of an hybrid circuit. Pressing the <ON> key will provide the two levels of voltage for the circuitry of the instrument: + 5 V for logic and analog circuits

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- 5V

for analog circuits

4.2

Operative keyboard

The front panel is a tactile polycarbonate membrane keyboard, and has a working life of one million operations per key. The contact closure of the membrane keyboard is acknowledged as a coded signal by the microprocessor that recognizes the operators instructions . Keys are interconnected on a 4 x3 matrix; the microprocessor identifies directly the active key . The values of the <UP> and <DOWN> keys ( membrane slidewires) are acknowledged through the converters built in the microprocessor chip.

ON OFF UP / DOWN STO < > START END STEP TIME 0,1,2 C/F SELECT AVERAGE IN / OUT AUTO RAMP PROG X BATTERY ENTER SHIFT

Power ON switch Power OFF switch Membrane slidewires to set the simulation value or to scroll the menu of input tables and library of engineering characters. Memory load keys Parameters selection or decimal point position Low limit setting on ramp simulation High limit setting on ramp simulation Step value setting on ramp simulation Total time setting on ramp or step simulation IN/OUT memories Technical unit selection Set-up procedure Average measurement IN/OUT mode selection Ramp program start Scale factor program Battery voltage indication Memory load key Key secondary function

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4.3

Input circuit

The input circuit is based on an output buffer wired as an error amplifier. The input signal drives the negative channel ( - ) of the output buffer/input amplifier. The microprocessor recognizes if the digital to analog converter is generating a voltage signal higher or lower than the input signal and gives correcting instructions to keep the input amplifier output on the nearest value to zero. In the above conditions the microprocessor will acknowledge the value of the input signal as equivalent to the setting of the digital to analog converter.

D/A

Display

IN

+ -

Ouput buffer / input amplifier

4.4

Microprocessor

The microprocessor handles all the logic functions of the instrument, performs the linearization for non linear transducers, compensates for the reference junction temperature, drives the digital display, and acknowledges all operator instructions. The heart of the circuit is a single-chip microcomputer that utilizes HCMOS technology to provide the low power characteristics and high noise immunity of CMOS plus the high speed operation of HMOS. The microcomputer provides highly sophisticated, on- chip peripheral functions including: 256 bytes of static RAM, an 8 channel analog to digital (A/D) converter ( used to read the Rj value, the setting of the input comparator, the battery package voltage and the value of the two membrane slidewires <UP> and <DOWN> ), a serial communication interface (SCI) subsystem, and a serial peripheral interface (SPI) subsystem. The microprocessor works with 8-bit communication bus to the EPROM and EEPROM memories and is interfaced with a decoder, a latch of address and an inverter-driver.

4.5

Firmware

The operating system firmware handles all logic instructions to the internal peripheral circuits and performs the mathematical computations of the linearization equations. The block diagram in the fig. 4.5 shows the modular architecture of the operating system firmware. The application system software is resident on the non-volatile memory (EEPROM) of the microprocessor chip. It is used to store the installation parameters (auto-calibration data, programs data, etc.).

4.6

Digital display

The digital display mounted on an auxiliary board, uses high contrast LCD technology (STN liquid). The character generation is made by a secondary dedicated microprocessor driven by two integrated circuits with signal input from the bus of the main microprocessor.

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The 16 characters are displayed with a 7x5 dot matrix.

4.7

Digital to analog converter

A 14-bit digital to analog device, driven directly by the microprocessor converts the digital value of the selected parameter into an analog current output. The current signal is converted into a voltage signal across a resistance strip network. Two low thermal emf relays select one of the four available output voltage values as a function of the selected range. The four ranges are: -10.....+20 mV 0......+54 mV - 0.2...+100 mV - 2......+1000 mV Tc type R, S, B, C and the negative portion of all Tc thermocouples all other thermocouples 100 mV range and Rtd (only on model cat. 3901 I.S.-Rtd) 1000 mV range or 0-20 mA range

D/A

1000 mV

100 mV

Keyboard
54 mV

Out

22 mV

The above signal, through an output buffer, is sent to an integrated circuit that will generate the voltage or current requested by the operator keyboard settings.

4.8

Battery charger. Operation from mains supply.

The auxiliary module, supplied as a standard accessory, allows operation from 110 -120 V ac or 220-240 V ac 50/60 Hz. The calibrator, if needed, can be operated directly from a line source through the charger only in safe areas. The plastic case of the battery charger incorporates the line voltage plug and a cable with connector for connection to the instrument. The charger circuit is designed with an insulating transformer and a voltage stabilizer circuit. The step-down transformer reduces the power line (110-120 V ac or 220-240 V ac nominal) to a value of 10 V ac. The above voltage is full wave rectified filtered and stabilized. The output voltage of 7.9 V dc is the ideal value to recharge the internal Ni-Cd battery module.

4.9

Resistance and Rtd measurements (only 3901 I.S.-Rtd model)

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The resistance thermometer (Rtd) is connected to terminals A - B - C in a 3 - wire configuration (see figure 4.9). Two constant current generators are provided by the auxiliary module for supplying the Rtd. The first half of "IC 1" generates the negative current IA= - 0.25 mA that flows from terminal B to terminal. A through the Rtd and line resistances RLA and RLB. IA is kept constant by the microprocessor that controls the zero voltage level. The second half of "IC 1", with the associated resistors, generates the positive current Ic that flows from terminal C to terminal B through line resistances RLC and RLB. Current Ic is kept exactly = 2 x IA, so the resultant current IB = IC - IA flows through RLB. The input measured signal across terminals A and B is the algebric sum of drop voltages across Rtd and line resistances RLA and RLB. As drop voltages across RLA and RLB are exactly the same ( providing that line resistances RLA and RLB are equals ), but with opposite poles, the resultant voltage across terminals A and B is proportional to Rtd resistance variation, with no influence of line resistance. The measured signal is then handled by the microprocessor that linearizes it and displays the corresponding value in engineering units.
IA = - 0.25 mA

IC1/1

RLA

Rtd IB = IC - IA = + 0.25 mA

RLB

IC = + 0.5 mA

IC1/2

C
RLC

4.10

Resistance and Rtd simulation (only on model 3901 I.S.-Rtd)

The MicroCal 1 I.S. portable calibrator cat. 3901 I.S.-Rtd is equipped with an electronic circuit for the active simulation (Patent n. 206327) of platinum resistance thermometers (Pt100), nickel resistance thermometers (Ni100) and resistances. It is based on the assumption that the instrument to be calibrated will supply the excitation current to the sensor; this current must be between 0.2 and 3 mA ( typical working values ). A lower value will generate an insufficient precision level and a higher current won't permit the simulation of high resistance values (maximum voltage drop on the simulated resistance is 2 V). The excitation current must be applied to the pertinent terminals as indicated in par. 7.1 (simulation). That current, flowing through resistance "Ra" (precision 0.01%) will generate a voltage drop that will be amplified and sent to the D/A converter. The output amplifier will simulate the variation of the output resistance as a function of the value set by the operator through the keyboard. The connection between "+" and "-" terminals must be left open.
Ouput amplifier

Set

D/A
Ref

Out

Instrument to be calibrated

Keyboard Input amplifier Ra

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4.11

Thermocouples input/output circuit

A thermocouple, a temperature sensor, in its most common form consists of two wires of different composition, joined together at one end. The two wires are joined together at two points which have different temperatures. One of the joints is at a known temperature. This joint is, by definition, the reference junction. The reference junction is also often, but less preferably, called the "cold" junction. The temperature of the reference junction can be held constant or its variation electrically compensated in the associated measuring instrumentation. The second junction is the measuring junction (or "hot" junction). A thermocouple is useful for temperature sensing because it generates a measurable electrical signal. The signal is proportional to the difference in temperature between the measuring and reference junctions and is defined, by means of tables, based on the International Practical Temperature Scale.
Tc wires Reference Junction

emf output

Measuring junction

Copper wires

The portable calibrator MicroCal 1 I.S. has the reference junction located in the negative black terminal. To improve overall accuracy the terminals are designed with a very low thermal capacity. Inside the body of the negative polarity terminal is placed a thin film Pt100 resistance thermometer that dynamically measures, with high accuracy, the temperature of the reference junction. The microprocessor uses the above signal (Pt100) to adjust the input signal to compensate for the Rj temperature. Reference junction compensation can be internal or external, depending upon the application requirements.

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UNPACKING

Remove the instrument from its packing case and remove any shipping ties, clamps or packing materials. Carefully follow any instructions given on any attached tags. Inspect the instrument for scratches, dents, damage to case corner etc. which may have occurred during shipment. If any mechanical damage is noted, report the damage to the shipping carrier and then notify EUROTRON directly or its nearest agent, and retain the damaged packaging for inspection. A label, inside the battery container, indicates the serial number of the instrument. Refer to this number for any inquiry for service, spare parts supply or application and technical support requirements. EUROTRON will keep a data base with all information regarding your instrument.

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PRE-OPERATIONAL CHECK

The MicroCal 1 I.S. portable calibrator is powered by a sealed group of four Ni-Cd rechargeable batteries. The external battery charger, supplied as a standard accessory, may be ordered for either 110-120 V ac or 220-240 V ac power source. To modify the charger's power voltage follow the instructions in par. 8.2. Before using the instrument carefully verify the nominal voltage value of the charger; in case of modification do not forget to correct the pertinent label. The instrument should be used in environments where the temperature does not exceed the specified limits (from -5C to +50C) and where the relative humidity is lower than 95%. In case of low battery condition (voltage lower than 4.6) the display will show the appropriate symbol.

Out 1248.3C

TcK:

An empty symbol means that the battery package has enough energy for about 30 minutes of operations. A black symbol means that the batteries charge is below the minimum acceptable level: operation of the instrument is no longer possible. In this condition the instrument battery pack must be recharged.

WARNING. BATTERY
RECHARGE OPERATIONS MUST BE MADE ONLY IN SAFE AREAS .

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ELECTRICAL CONNECTIONS

Appropriate extension wires should be used between the thermocouple (or instrument under calibration) and the MicroCal 1 I.S. unless the thermocouple leads permit direct connection. Make sure that both thermocouple and compensating cable are connected with the correct polarity. If in doubt, the polarity of the compensating leads can be checked by connecting a length of lead to the indicator, shorting the free ends of the wires together and noting that the indicator reading increases when the wires connection is heated. Colour codes of compensating cables change in different countries. Check the appropriate table. For Rtd connection use cable of adequate gauge to lower the overall input resistance. The use of a cable with a good resistance balance between conductors is also necessary.

E J K R S T B N

Thermocouple Chromel Constantan Iron Constantan Chromel Alumel Pt 13% Rh Platinum Pt 10% Rh Platinum Copper Constantan Pt 6% Rh Pt 30% Rh Nicrosil Nisil

(+) (- ) (+) ( -) (+) ( -) (+) (- ) (+) (- ) (+) (- ) (+) (- ) (+) (- )

Wires Chromel Constantan Iron Constantan Chromel Alumel Copper Alloy 11 Copper Alloy 11 Copper Constantan Copper Copper Nicrosil Nisil

Coulor code Purple Red White Red Yellow Red Black Red Black Red Blue Red

Orange Red

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7.1

Wiring practice

Although the MicroCal 1 I.S portable calibrator is designed to be insensitive to transient or noise, the following recommendations should be followed to reduce ac pick up in the signal leads and to insure good general performance. The input leads should not be run near ac line wiring, transformer and heating elements. Input/output leads should, if possible, be twisted and shielded with the shield grounded at the end of the cable. When shielded cables are used the shield must be connected to the positive terminal. The fig. 7.1 show some examples of input/output wiring and connections.
Examples of input /output wiring and connections MEASURE
Thermocouples, mV, mA Microcal 1 Rtd ( 3 wire) Microcal 1

C A B
+

C A B
+

Microcal 1 Rtd (2 wire)

Microcal 1 Rtd (4 wire) Not connected

C A B
+

C A B
+

SIMULATION
Microcal 1 Microcal 1 C D

C
C B A Recorder Rtd (3 Wire)

A B
+

A B Recorder Rtd (4wire)

A
+

Microcal 1

C A
+

Microcal 1 compensating cable C twisted together

A B
+ Recorder for Tc, mV, mA +

B
Recorder Rtd (2 wire)

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OPERATION & APPLICATIONS

The MicroCal 1 I.S. portable calibrator has been factory calibrated before shipment. During start-up the operator should only select and load the pertinent application mode as described below. If the instrument has been manufactured with special thermocouple characteristic curves see notes in the par. 12 - APPENDIX.

8.1

Rechargeable batteries.

The MicroCal 1 I.S portable calibrator is powered by an internal sealed group of four Ni-Cd rechargeable batteries, equipped with fuse and protection resistor. The instrument is shipped with an average level of charge. After unpacking, a full charge of the batteries is recommended; connect the instrument to the charger module ("OFF" condition) for a period of 12 hours minimum. The Ni-Cd rechargeable batteries do not suffer when used in cyclic operations. Cyclic operation is understood as a method of operation by which the battery is continually charged and discharged. Note that a battery, at its lower limit of discharge, risks a non uniform cell polarization. This condition makes it difficult to recharge with the charger supplied. Avoid leaving the instrument, with batteries totally or partially discharged, for a long time without recharging. To charge the batteries use only the supplied charging module. The module incorporates protection and current limiting devices not normally found in other commercial chargers. When the MicroCal 1 I.S is connected to the battery charger module, by pressing <SHIFT>+ <BATTERY> keys the indication of fig. 8.1.A. will be displayed.

Battery:

Line Op

If a numeric value appears, it indicates a correct recharge of the batteries. Replace the battery charger module; if the indication persists contact EUROTRON-Technical Assistance Department.

8.2

Battery charger / Power supplied from power line ac

The external battery charger is configured, before shipment, for a mains supply of 110-120Vac or 220240Vac, upon order specification. The nominal voltage value is indicated on the front label of the charger; if power supply voltage has to be modified, correct the indication on the front label. To replace the power plug, loosen the three bottom screws . To modify the power supply voltage place the jumper, mounted on the circuit board of the charger, as indicated in figure 8.2.A :
B C

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Jumper A power line at 220-240 V 50/60 Hz Jumpers B and C power line at 110-120 V 50/60 Hz

WARNING THE ABOVE OPERATIONS MUST BE PERFORMED IN A

SAFE AREA.

8.3 - Power "ON"

CAUTION: ALL VALUES IN THE FOLLOWING FIGURES ARE ONLY LISTED AS AN EXAMPLE. During set-up and load memory remember that the instructions of the manual related to key operation have the following meaning: <A> + <B> <A> , <B> Press the <A> key and keeping the touch on the key, press then the <B> key. Press in sequence first the <A> key and then the <B> key.

To power the instrument press the <ON> key. The indication of fig. 8.3.A will appear for a few seconds.

Microcal 10

With power -ON-, the instrument will run an autodiagnostic routine for the self-checking of critical circuits and components. A positive check will be shown, with the indication of fig. 8.3.B for about one second.

Test OK Ver 4.200

The number of the right site of the display indicates the version of the memory installed on the instrument. The instrument will go to the previously selected operating mode, as per fig. 8.3.C.

In

1280.6C TcK:

Faulty conditions will be indicated as described in par. 8.6.

8.4

Battery voltage indication.

To recall the battery voltage on the display press the <SHIFT> + <BATTERY> keys.

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The indication will be as per fig. 8.4.A.

Battery: +4.9 V
The "low" limit of the battery voltage, for the correct operation of the instrument, is +4.6 V. Press any key to reset the operative mode. During normal operating modes (measure or simulation), "low battery" condition will be shown as per fig. 8.4.B.

Out 1248.3C

TcK:

An empty symbol means that the battery has enough energy for about 30 minutes of operation. A black symbol means that batteryes charge is below minimum: battery must be recharged.

8.5

Operating mode set-up.

To select the required operating mode follow the procedures indicated below.

8.5.1

IN / OUT function selection

Switch the instrument -ON-. After diagnostic routine the calibrator will be forced into the "IN" function with the active parameter previously selected (i.e. with the indication of fig. 8.5.1.A, relative to a measured value of +1032 C with thermocouple type K).

In

1032.2C

TcK:

Open input terminals will cause a fluctuation of the reading up to "Underflow" or "Overflow" conditions. To select the simulation mode press the <IN / OUT> key (the indication will be as per fig. 8.5.1.B relative to a simulated value of 0 C for thermocouple type K).

Out

0.0C

TcK:

The output value can be adjusted by pressing <UP> or <DOWN> keys. Keep the key pressed to cause a continuous variation of the simulated value; the speed of variation will change by moving the pressure to the extremity of the keys. By touching a point, near the two central zones, the value will increase or decrease by one single digit.

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Press simultaneously <UP> and <DOWN> keys to set to zero the simulated value.

8.5.2

Parameter or sensor selection

To select the electrical parameter or the sensor required by the application, in any measuring or simulation function, follow the procedure indicated below: Switch the instrument -ONPress the <SELECT> key: the display will show one of the menu pages, as indicated in fig. 8.5.2.A. The symbol "?" indicates the possibility to carry a special linearization upon customer request. In this case the appropriate symbol will replace the "?" on the display.

mV mV mV mV

mA mA mA mA

X X X X

J R U ?

K S L

T B N

C E

Press <UP> or <DOWN> key to select the appropriate page. Select the required parameter or sensor, by moving left or right the flashing cursor with keys < < > or < > > (i.e. to activate the thermocouple type T choose the page and cursor position as indicated in fig. 8.5.2.B).

mV

mA

K T

Press the <ENTER> key to load the selection in the memory ; the instrument will return to the previous function with the new selected parameter. By pressing any other key, instead of <ENTER>, the instrument will not acknowledge any variation and return to the previous parameter or sensor.

Note "", "Ni"(Ni100) and "Pt" (Pt100) are always on the menu but their activation is possible only on instruments model 3901 I.S.-Rtd.

8.5.3

C/F selection

To change the technical unit from C to F (or viceversa) press the keys <SHIFT> + <C / F> , (i.e. from the reading in C of fig. 8.5.3.A we will obtain the reading in F of fig. 8.5.3.B.).

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In

-12.0C TcK:

When changing engineering units from F to C we obtain integer values.

In

10.0F TcK:

When in simulation mode, the change of engineering unit from C to F ( and viceversa ) will only convert decimal values into integer ones.

8.5.4

Decimal point position

The decimal point position, to increase or decrease the resolution upon the application, is made by pressing keys < < > or < > > . The instrument will automatically convert values in C from decimal to integer (and viceversa) when they are in the range limits stated in par 1.2.1 and 1.2.2 . Decimal conversion is not possible for values in F (always integer values) or in mA (always with two decimal points), while for values in mV the conversion increases (or decreases) the decimal value by one decimal point.

8.5.5

Average readings

The use of the "Average" function is advised with unstable input signals. The average represents a progressive integration of the input signal on the last 32 conversions (approximately 10 seconds). To enable the "Average" mode press keys <SHIFT> + <AVERAGE> The display will show the indication of fig. 8.5.5.A .

Avg

128.6C TcK :

To disable the "Average" mode press again <SHIFT> + <AVERAGE> keys.

8.5.6

IN / OUT data memories

The availability of a 3-step memory represents an important feature either in simulation or in measurement modes. In the measurement mode it can be useful to store 3 input values pertinent to special test conditions. In the simulation mode, the permanent availability of 3 calibration values can be useful , i.e. , during the calibration of the scale of a recorder. Either in measure or simulation mode to load memory press keys: <SHIFT> + <0> <SHIFT> + <1> <SHIFT> + <2> The memory loaded values can be manually recalled by pressing the pertinent <0>,<1>, <2> keys.

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8.5.7

Ramp program

The instrument, through an easy to follow menu-driven set-up, can be programmed for simulating a continuous or step ramp output. By programming the incremental steps to its minimum value (0.1C or 1C resolution) the step ramp can be assimilated to a continuous ramp. Select first the technical unit (C or F), the type of thermocouple and then follow the procedure indicated below. The procedure will consider the simulation in "C" for thermocouple type "K". To enter the set-up procedure press the <SHIFT> + <TIME> keys; the display indicated in fig. 8.5.7.A will appear

Time

+50 Sec

Press <UP> or <DOWN> keys to adjust the total time of the program from 0 to 1000 seconds. Set the -TIME- to 0 sec to obtain a manual repeat increment each time the <AUTORAMP> key is pressed. To load the value in the memory press <ENTER> + <TIME> keys. Press <START>, <END> or <STEP> keys to read the previously set parameters of "start limit", "end limit" and "step value" as indicated below . Press the <START> key to obtain the indication as per fig. 8.5.7.B.

Start

+0.0C TcK

Press the <UP> or <DOWN> keys to set a new value. Press <ENTER> + <START> keys to load the new value in the memory. Use the same procedure to set the "end limit" and the "step value" through <END> and <STEP> keys. Press <END> key to obtain the indication as per fig. 8.5.7.C.

End

+1000.0C TcK

Press the <UP> or <DOWN> keys to set a new value . To load the new value in the memory press <ENTER> + <END> keys. Press the <STEP> key to obtain the indication as per fig. 8.5.7.D.

Step

+10.0C TcK

Press the <UP> or <DOWN> keys to set a new value.

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Press <ENTER> + <STEP> keys to load the new value in the memory To exit the set up procedure press either < < > or < > > key. The instrument will return to the function previously in use. To start the ramp program set the instrument in simulation mode (see par.8.6.1) and press <AUTORAMP> key. On the display will appear the indication of fig.8.5.7.E.

Prg

+210.0C TcK

Keep in mind that the program will cycle continuously until any other key is pressed. Application Note During the set-up procedure the operator must consider the limitation on steep ramps due to the minimum time required by the step generation (30ms). For a correct set-up take into consideration the following equation:

Time Step > 0.03 End Start

If the above requirement is not full filled the operator can still estimate the actual time using the following equation:

Time =

End Start 0.03 Step

Example: In the case of the following set-up: Start = 0 End = 1000C Step = 1C Time = 10 sec.

10 1 10 = = 0.01 1000 0 1000

The result of the equation does not meet the correct requirements as 0,01 is lower than 0,03. Therefore the total time of ramp will be:

Time =

1000 0 0.03 = 30 sec 1

To obtain a total time of 10 sec., the operator should set the step value at 3C.

8.5.8

Rj compensation mode check

The internal / external reference junction compensation is only enabled for temperature measurement or simulation with thermocouples. A feature is provided to check the type of reference junction mode previously installed.

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During both simulation or measuring mode press the <SELECT> key to enter the type of sensor or parameter selection page (as shown in par. 8.5.2). Press the <IN/OUT> key to obtain the indication of fig.8.5.8.A.

RJ :

Internal

The above reading indicates that the instrument is preset with an internal automatic reference junction compensation. If a numeric value is displayed in place of the code "INTERNAL", this means that an external reference junction compensation has been selected . The reference junction compensation mode can be reprogrammed as indicated in par. 8.5.10.2.

8.5.9

Scale factor program

The "scale factor" mode is a method to read or to simulate electrical signals values in terms of engineering units. The example explains the procedure of installing the "scale factor" function for the calibration of a potentiometric recorder with a scale from 0.0 mbar to 400.0 mbar corresponding to an electrical linear input signal from 4 to 20 mA. Press <SHIFT> + <PROGRAM X> keys; the display will be as per fig. 8.5.9.A.

LO:

0.0 Prog

Press one of the < < > or < > > keys if a decimal point shift is required. Press the <UP> or <DOWN> keys to adjust to the required value. Press the <ENTER> key to load in the memory the value and to advance the program one step : the display will be as per fig. 8.5.9.B.

HI:

400.0 Prog

Press the <UP> or <DOWN> keys to adjust the full scale value. Press the <ENTER> key to load in the memory the value: the display will indicate one of the menu pages shown in fig. 8.5.9.C.

Type :

0-100

mV mV mA mA

Type : 0-1000 Type : Type : Type : 4-20 0-20 0-400

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Select, through <UP> or <DOWN> keys, the page required and load in the memory the needed parameter by pressing the <ENTER> key

Note : The indication "Type: 0-400" will be available only on instrument model 3901 I.S -Rtd. The display will indicate one of the two menu pages shown in fig. 8.5.9.D. The first page indicates square root mode.

Mode : Mode :

Linear Square

Press the <UP> or <DOWN> key to select the required page. Load the selection in the memory with <ENTER> key. The program will advance to the next step with an indication as per fig. 8.5.9.E.

WORD:

This procedure allows the setting of four alphanumeric characters as a symbol of the measured or simulated parameter. By pressing keys < < > or < < > the desired character, identified by being underlined, will be activated. Press <UP> or <DOWN> keys to scroll the internal library of characters and symbols (see Fig.8.5.9.F) and select the pertinent one.
Library of characters . . .... . . . . .... . .

7 ! " # $ % & ' ( ) * + 6 5 4 3 2 1 0 / . ,

8 9 : ; < = > ? @ A B C

O N M L k J I H G F E D

P Q R S T U V W X Y Z [

g f e d c b a \ _ ^ ]
. . .. ..... . . ..... . .

h i j K l m n o P q r s

) | ) z y x w v u t

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i.e. by a proper setting you can obtain words as per fig.8.5.9.G.

WORD: WORD:

mbar % RH

If the application does not require a dedicated symbol, but the display of the electrical parameter (i.e. mV, mA, ), leave on the display the four arrows (see fig. 8.5.9.E) With a random display indication remember that the four arrows will be settable, through single digit setting, by pressing the <UP> key on its higher side, for a few seconds. Press the <ENTER> key to load in the memory the symbol. The "scale factor" mode will be activated by the <SELECT> key. Move the flashing cursor on the portion "X"; then press the <ENTER> key. The display will indicate the scaled input / output value.

8.5.10

Installation parameter mode

To start this procedure press the <ENTER> key before switching the instrument -ON-. The display is as in fig. 8.5.10.A; the numerical value indicated is only an example.

CAL :

+10088

N-0

ATTENTION IN ALL BELOW PROCEDURE STEPS AVOID PRESSING KEYS <SELECT>, <ENTER> THE ABOVE KEY COMBINATIONS SHOULD BE USED ONLY DURING THE CALIBRATION PROCEDURE
OR

<0>.

8.5.10.1

Program release code

From the above step of the procedure it is possible to display the memory program release code . Press the <IN/OUT> key. The reading on the display indicates that the instrument is equipped with a memory release code 4.200 (see fig. 8.5.10.1.A).

Version

4.200

The above information is extremely useful to understand the update status of the instrument and to simplify information exchange with EUROTRON engineers during repair or service operations. Press any key to exit the procedure. The display will be as in fig. 8.5.10.A. Switch the instrument -OFF- to end this step of the program procedure.

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8.5.10.2

Reference junction compensation set-up

From step 8.5.10 you can set the appropriate Rj compensation. The display is as in fig. 8.5.10.2.A

CAL

10088

N=0

Press the <AUTORAMP> key : the display will be as in fig. 8.5.10.2.B.

RJ :

Internal

If the application requires an internal automatic reference junction compensation call the code "INTERNAL" by pressing the <UP> key. If the application requires a remote reference junction compensation (i.e. the internal temperature of a remote, field mounted, temperature controlled junction box) set the required temperature value through the <UP> or <DOWN> keys. Press the <ENTER> key to load in the memory the required type of reference junction compensation. The display will indicate the reading of fig. 8.5.10.2.A. Switch the instrument -OFF- to end the program procedure

8.6

Faulty operating conditions

During start up, measuring and simulation modes, faulty conditions of the instrument will be announced, with coded messages as follows:

Error

Checksum 1

Indicates a possible loss of data on AUTORAMP program or on the manual memories

Error

Checksum 2

Indicates a possible loss of data on PROGRAM X

Error

Checksum 3

Indicates a possible loss of data on AUTORAMP, PROGRAM X and/or on the manual memories

Error

Checksum 4

Indicates a possible loss of calibration data

Error

Checksum 5

Indicates a possible loss of calibration data, and/or AUTORAMP data and/or on the manual memories

Error

Checksum 6

Indicates a possible loss of calibration data, and/or PROGRAM Xdata

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Error

Checksum 7

Indicates a possible loss of calibration data, and/or AUTORAMP data, Xscaling and from the three manual memories

!!!

ERROR 9

!!!

Indicates a data writing on the EEPROM memory not verified.

IT IS RECOMMENDED TO RE-RUN THE PERTINENT

IF THE FAULTY CONDITION IS CRITICAL FOR THE TYPE OF APPLICATION,

SET UP PROCEDURE.

UNDER

Indicates underflow conditions

OVER

Indicates overflow conditions

ERROR 2

Indicates an environment temperature (in correspondence with <IN/OUT> terminals) exceeding the stated limits

ERROR 6

Indicates that the load is exceeding the stated limits. When in mA OUT function, the external load must not exceed 1000 . When in mV or Tc OUT function the current flow must not exceed 0.5 mA.

ERROR 7

Indicates a possible error during scale factor computation

ERROR 0

For Tc E, J and L the stated negative span is achievable with internal cold joint compensation at 0C or external with max 50C adjustment. For higher cold joint temperatures the negative span is progressively limited. The error code indicates that either the simulated value or the cold joint temperature is exceeding the limits.

The above indicated faulty conditions can be announced both during the autodiagnostic routine or in measure or simulation modes. IF THE FAULTY CONDITION IS CRITICAL FOR THE TYPE OF APPLICATION,
SET UP PROCEDURE. IT IS RECOMMENDED TO RE-RUN THE PERTINENT

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MAINTENANCE

The MicroCal 1 I.S. portable calibrator has been factory tested and calibrated before shipment. The calibration should be verified and re-adjusted if the instrument is showing an error exceeding the declared specifications or when a critical active or passive component is replaced (either at component level or at board level) EUROTRON will supply, on request, a technical reference manual, with all instructions and recommendations for calibration. EUROTRON engineers will give prompt support for any requests of assistance. The I.S. omologation rule indicates that Instrinsic Safety Enquirement should be repaired only by the manufacturer directly or by a Laboratory authorized by the manufacturer. Therefore any alterations, modifications and/or repairs made by un-authorized body will automatically void the omologation and will transfer the product's liability to the company that has carried out the work

9.1

Safety recommendations

Primary elements (i.e. thermocouples, resistance thermometers, etc.) are normally linked to electrical potentials equal or near to the ground potential. However, in some applications, there may be present a common mode voltage to earth. Check for voltage between input terminals and ground, as this voltage can be transmitted to other devices connected to the calibrator.

9.2
EE 620007 EE 620008 EE 730008 EE 730009 EE 730010 EE 730011 BB 880003 BB 290003 BB 290002 BB 290011 BB 290012 BB 530001

Spare parts
Battery holder Ni-Cd rechargeable battery 1.25 V ( min. 4 pcs.) SCHUKO type power plug European type power plug UK type power plug USA type power plug Leather carrying case with shoulder strap Battery charger module set at 220/240V ac SCHUKO mains plugs Battery charger module set at 110/120 V ac USA mains plug Battery charger module set at 220/240 V ac UK mains plug Battery charger module set at 220/240 V ac European mains plug Auxiliary module for TTL/RS 232 conversion

9.3

Storage

If the instrument is left unused for a long time, it is recommended to remove the batteries. Store the instrument in the original package, at a temperature from -30C to +60C, with R.H. less than 90%. If the instrument has been unused for a month check the battery voltage, and charge the Ni-Cd batteries for at least 12 hours.

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10
10.1

CERTIFICATES
Warranty

Each instrument is shipped with a certificate of warranty that indicates the validity conditions of the warranty itself.

EUROTRON 2 years Warranty

EUROTRON warrants its products against defects in materials and workmanship for a period of 2 years from the date of original retail purchase. Any misuse, abuse, or non EUROTRON authorized alterations, modifications and/or repairs to the EUROTRON product will void the warranty. If you discover a defect, EUROTRON will, repair or replace the product, provided you return the product during the warranty period, transportation prepaid, to EUROTRON. This warranty applies to the original purchaser only. Please include a copy of the original invoice or a small service charge may be applied. Prior to returning the product for warranty consideration, call EUROTRON Technical Support for a returned material authorization number and shipping instructions.

10.2

Certificate of conformity

Each instrument is shipped with a numbered Letter of Conformity, to grant that the characteristics of the instrument correspond to the required ones, and that the instrument calibration is traceable to the National and International Standards. Statement This is to certify that the above instrument has been manufactured and inspected to documented procedures and where applicable calibrated against standards which are traceable to National and International Standards. The instrument has been found to conform in all respects to specifications, drawings, workmanship standards and work order requirements.

10.3

CESI certificate of conformity

Each I.S. instrument manufactured by EUROTRON is supplied with a copy of CESI certificate which states that the instrument is in conformity with the European standard EN 50.014 - 1977 + A1A4 ( CEI 31.8 ) EN 50.020 - 1977 + A1 ( CEI 31.9 ) for electrical instrumentation to be used in hazardous areas.

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SUPPORT documentation

The following publications are available on request: EE 800041 EE 850080 Thermoelectric sensors conversion tables Reference technical manual.

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APPENDIX

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