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Document number: IGX-TUB-37 Document date: 15 January 2008 Last revision date: 27 September 2011 Version: 3.70.4173 or later
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Contents
Introduction...........................................................................................................................4 Product..............................................................................................................................................4 Purpose.............................................................................................................................................4 Dependencies....................................................................................................................................5 Industrial Automation Basics...........................................................................................................6 Basic Knowledge..................................................................................................................7 Programmable Logic Controllers (PLC)..........................................................................................7 Data & Communications..................................................................................................................7 PLC & IntegraXor............................................................................................................................8 Project Overview................................................................................................................10 Candy Factory.................................................................................................................................10 New Project....................................................................................................................................10 Project Management.......................................................................................................................12 Running the Project........................................................................................................................13 Sample Projects..............................................................................................................................15 Device Configuration..........................................................................................................16 3 Steps.............................................................................................................................................16 Supported Devices..........................................................................................................................23 Graphical Animation...........................................................................................................24 Inkscape SAGE...............................................................................................................................24 Get Tag & Set Tag..........................................................................................................................27 Web Buttons...................................................................................................................................30 Slider Movement............................................................................................................................31 Visibility (Opacity).........................................................................................................................33 More Animations............................................................................................................................35 Server-side Scripting..........................................................................................................36 Javascript........................................................................................................................................36 My First Javascript.........................................................................................................................36 Client-side Scripting............................................................................................................40 Many side scripting.........................................................................................................................40 Inkscape SAGE Script....................................................................................................................41 More scripts....................................................................................................................................42 HTML..................................................................................................................................43 HTML Basics..................................................................................................................................43 My First HTML..............................................................................................................................43 Project HTML.................................................................................................................................45 Calling HTML from SVG..............................................................................................................46 More HTML...................................................................................................................................47 Alarms................................................................................................................................48 Alarm Management........................................................................................................................48
Copyright Ecava Sdn Bhd 2011. Page 2 of 57 Revision: 2.2
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Introduction
TH E I N TE R N E T H A S B E E N TH E MO S T F U N D A M E N T A L C H A N G E D U R I N G MY L IF E T I M E A N D F O R H U N D R E D S O F YE A R S . S O M E O N E TH E O TH E R D A Y S A I D , I T' S T H E B I G G E S T T H I N G S I N C E G U TE N B E R G , A N D T H E N S O ME O N E E L S E S A I D N O , I T ' S TH E B I G G E S T TH I N G S I N C E TH E I N V E N TI O N O F W R I TI N G . - R U P E R T MU R D O C H
Product IntegraXor is a web-based SCADA software with features such as SVG graphic visualization & animation, real time device connectivity with Modbus, OPC and major protocols, alarm functions, ODBC database logging, trending and reporting. It is designed from ground up using web technologies to create a complete tool for building sophisticated and intelligent real-time systems.
Purpose The purpose of this document is to give instruction to the reader on how to get started with IntegraXor. Various tools in IntegraXor will be explored to create a simulated candy factory. The examples here are meant to give initial guidance to the reader on how to use IntegraXor and to assist the reader to quickly create and implement projects based on their own requirement.
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If you do not have all of the above, please go to http://www.integraxor.com to download and install. IntegraXor runs on Windows platform (Microsoft Windows XP and above or Microsoft Windows Server 2003 and above) and the front-end/viewer uses a web browser (Microsoft Internet Explorer 8.0 and above, Mozilla Firefox 3.5 and above, or Google Chrome 3.0 and above). IntegraXor's development tools are free. You can install and develop as many projects as you want. Licensing is for run-time systems only.
Also, as a truly web based product, IntegraXor utilizes HTML and Javascript as the programming language. If you are not familiar with any one of the script, do not worry. We will show you the basics. Have confidence that many people know these 2 programming languages and help is widely available on the Internet.
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Basic Knowledge
Programmable Logic Controllers (PLC) A programmable logic controller (PLC) is a microprocessor based device used for automation processes, such as control of machinery on factory assembly line, or control of boxing machines and conveyor lines. A key feature of a PLC is the facility for input/output (I/O) which connect to sensors and actuators. Through these I/Os, a PLC can read limit switches, analog process variables (such as temperature and pressure), and the positions of complex positioning systems. A PLC can operate electric motors, magnetic relays or solenoids, pneumatic or hydraulic cylinders or analog outputs.
They are one of the most versatile and common device used for industrial automation. They monitor the inputs, solve logic of a user program and control the outputs.
Data & Communications A PLC has a wealth of information inside. Information such as math calculations or input state of a device are stored in PLC's data area. Data areas are internal memory registers of a PLC, each with it's own memory address. These data are accessible from external systems via communication ports built in a PLC. Usually, a PLC will have a 9-Pin serial RS232 port with Modbus included as one of the communications protocols. Optionally, they may have Ethernet ports or various filed buses such DeviceNet or Profibus. Example:
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PLC & IntegraXor IntegraXor is a tool to develop HMI/SCADA applications. IntegraXor has the communication drivers to exchange data directly with a PLC via it's communication port. In the above example, in order to get the motor running state data into IntegraXor, we need to create the port, the PLC and then a digital tag with corresponding tag address 10001. IntegraXor will poll the PLC via the communication port and update the tag with the realtime information.
Apart from PLCs, IntegraXor can also communicate with various other devices such as robots and drives that has the supported communication protocol and port.
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Project Overview
Candy Factory In this tutorial, we will create a new IntegraXor project and develop an application to monitor and control a simple candy factory.
New Project Click Start > All Programs > Ecava > IntegraXor Editor. This will open IntegraXor's Project Editor where you will configure the server side of the application. With the Project Editor (PE), click File > New Project.
Name our project, 'candy'. You may create it in any directory. For this tutorial, we will create a new directory called My Projects in My Documents as the location of our Candy project.
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The left pane shows that within the Candy project, there are several folders (nodes) such as General, Timer, IO, Database and User. These nodes contain the configuration of the project. Do not be alarmed if you cannot find the tags tab. They can be found by clicking on the devices (eg. MbusDevice) configured under ports (eg. COM1, ETH01) within the IO node.
Clicking on an item on the left pane will automatically open the corresponding tab on the middle pane. The tab will remain open until you close them by clicking on the 'X' on the far right. Click on the General tab, check to ensure that our new project name is configured in the Project ID entry. Enter Candy Project in the Title to show this heading in the frontend.
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Running the Project From the Project Editor, click on 'Run'. IntegraXor server will run first. IntegraXor server provides a window into the processes running behind IntegraXor. A great place to check if everything is working fine.
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Then,
Internet
Explorer
will
open
with
the
following
website
address:
http://localhost:7131/Candy/index.html. You might have noticed that this is configured in the post-launch under the General tab as <BROWSER> "<HOMEPAGE>index.html". IntegraXor has a built-in web-server that delivers web pages such as index.html. It uses port 7131. Go ahead and view your project over the intranet and internet. Ensure to replace localhost with your appropriate IP address.
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Sample Projects Our website has a sample project available for download. Visit http://www.integraxor.com to download. The sample project contain screens from real life applications and demonstrate how IntegraXor can be used. Unzip the downloaded sample project. Right click on the igx file. Select Edit to run the Project Editor or select Run to start the Project. We will add more sample projects when they are available.
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Device Configuration
3 Steps Before we can do animation, we need to know where our data is coming from. IntegraXor gets data from devices by polling it through communication ports. This configuration is divided into 3 simple steps. We do not have an actual PLC for this tutorial. However, let's say we have a PLC controlling the whole candy factory. This PLC, with Modbus device address 1, is connected to the computer via a Serial RS232 port (COM2).
Step 1: Create a Port By default, COM1, ETH01 and OPC ports have been created. At Project Editor, click on IO node to open the IO tab. All three ports will be listed and the tick marks show that they are enabled. You can unchecked an item to disable it. Disabled items are gray-ed out.
Here, we will create a new serial RS232 port called COM2 in the next available line. Give your port a recognizable name (COM2) in the Name entry, a description (Serial Port 2) and enter COM2 in the Address entry. Save your changes.
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Step 2: Create a Device Click on 'COM2' node in the left pane, the COM2 tab will open allowing the configuration of devices for this port. On a new line, give the new device a name, say PLC_A. We will use Modbus RTU as the communication protocol and assign SEC01 (every one second) as the polling frequency. Enter the following configuration for PLC01 device. Save changes.
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After selecting Modbus, click on the PLC_A entry and the detailed right pane will be shown. Here, the Modbus settings can be changed from the default. Details of this setting can be found in our User Guide (available online at our website).
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Memory addresses are different for each make of PLC. Typical Modbus address ranges and the corresponding IntegraXor tag setting are as follows: Description Coils Status (Digital Output) Inputs Status (Digital Input) Input Register (Analog Input) Holding registers (Analog Output) Modbus Address IntegraXor Address 00000-09999 10000-19999 30000-39999 40000-49999 0-9999 0-9999 0-9999 0-9999 Tag Attribute Input Tag (False) Input Tag (True) Input Tag (True) Input Tag (False)
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For Modbus, Batch allows a group of tags with contiguous addresses to be polled in a cycle instead of individual polling. This will speed up communication especially if the addresses are fragmented. Example: Batch 1 for addresses 1,2,3 and Batch 2 for addresses 23,24,25. Details of this setting can be found in our User Guide.
The above steps provide an initial guide to configure your own devices. Check the User Guide for supported protocols and details on how to configure them.
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Click on 'IO' node and unchecked the Enable check box to disable COM2 port. IntegraXor will not poll devices configured in this port if this check box is disabled. Save your changes. Under 'IO', click on '[Virtual]' node to open the virtual tags tab. Create the following tags which will be used in the following tutorial:
Some tags have been created. Click on the entry to modify the configuration of the tag. The other settings can remain as default.
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Run your project with the above changes. In IntegraXor server, the Watch window provides real-time values of all the configured tags as well as system tags. Ensure the Watch window is open clicking on View > Watch Window. In the Watch window, locate one of the above tags in the Watch window for example 'level_syrup'. Double click on the value to set a new value, say 10.5. If the project stops, this value will be saved to database if Persist is configured. You can also add the tag to the favorite watch list (click on monitor the value or create your own watch list. ) to
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Supported Devices IntegraXor version 3.7 supports any device that runs on Modbus Serial (RTU or ASCII), Modbus TCP/IP, OPC, GE Fanuc's SNP, Omron's FINS and Mitsubishi Melsec-Q. We will continue to add native drivers to IntegraXor as we believe communication to devices forms an integral part of a SCADA system and it should not be dependent on third party software such as OPC servers. If the developer can choose to use native drivers instead of purchasing another OPC server software for device communication, the developer can reduce overall cost of the project.
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Graphical Animation
Inkscape SAGE Under 'Screen' node of the Project Editor, click on 'overview.svg' to launch Inkscape SAGE and edit this graphic file. As an alternative, you can use Windows Explorer, go to My Documents > My Projects > Candy. Right click on overview.svg and select Inkscape. Inkscape SAGE is the tool for drawing graphics and configuring animation based on your tags.
Select and delete all existing items in overview.svg. In Inkscape, select the Rectangle tool on the left (square icon). Drag to create a rectangle in overview.svg. Click on Select tool (arrow icon) to return to selection mode.
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Next, right click on the tank and select Object Properties (or hit CTRL+SHIFT+O). Select 'Bar' animation, enter app.currentTime.second in Tag field. This tag called
app.currentTime.second is an internal tag which contains the time value of seconds. Enter 0 in the Min field and 59 in the Max field. Click OK. Save overview.svg.
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You can draw another rectangle to show the outline of the tank. However, this new object lies on top of our animated tank object. You can either set the Opacity (Visibility) to 50% in the Fill and Stroke of the tank outline object or send the object lower below the animated tank object by selecting menu Object > Lower (or hit Page Down).
Select the Gradient tool on the left (or hit CTRL+F1), click and drag across the tank outline object to create a gradient. Use edit gradients in the Fill and Stroke to customize additional stops or offsets to create a 3D effect. Change the thickness and style of the object's outline / stroke in 'Stroke Paint' and 'Stroke Style' tabs of the Fill and Stroke.
Now, create 4 tanks for chocolate, strawberry, vanilla and syrup. Use the tags you created earlier and configure Bar animation for each tank with Min 0 and Max 100.
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Alternatively, you can use the 'Pop-up' or 'Open' animation to prompt for input or even open a new HTML page.
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Slider Movement For a straight line linear movement between 2 points, you can use the slider animation. First, create an object. Here we will draw a piece of candy using the Spiral tool and Bezier curves/straight line tool. See diagram below. Press shift and click on both objects. Select menu Object > Group (or hit CTRL+G).
Click on the grouped object, hit ALT+D. A clone object will be created right on top of the original. Click on top (clone) object and place it at the Max destination. This piece of candy will travel from the original position to the Max position based on seconds time. Save the drawing and refresh your Internet Explorer.
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Tip: If you modify the original object, all cloned objects will be automatically modified as well. However, ungroup action (CTRL+U) will remove all group animation. In order to keep the group animation, right click on the group and select Enter Group. Now, you can select the individual items for modification.
Visibility (Opacity) Another way to make an object move is to make it appear in the path of the movement. Let's try this out by making a mixing tank. First, draw a tank. Then, we create 4 sets of graphics with the agitator arms in 4 different positions like this.
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Next, return to Project Editor and create the following virtual tags. Tag name agitator_posA agitator_posB agitator_posC agitator_posD Data type boolean boolean boolean boolean
Return to overview.svg, right click on the first set of agitator arms and select Object Properties. Select Opacity animation and enter agitator_posA in the tag field. Maximum set to 1 and minimum set to 0. Do the same with the other 3 set of graphics with tags agitator_posB, agitator_posC and agitator_posD. Next, hold down the Shift key and click
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More Animations Try the Rotate and Color animations. Draw an object and use app.currentTime.second as tag. You will be able to see the animation every second. Refer to IntegraXor's User Guide for the complete listing of available animations.
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Server-side Scripting
Javascript The most popular scripting language for the web is Javascript. It is easy to find Javascript support and examples on the Internet. It is also a very easy, flexible and powerful language to learn. In this section of the tutorial, you will be creating your first Javascript for IntegraXor.
My First Javascript Open Notepad in Start > Programs > Accessories. Copy the following into your notepad.
//agitator rotation animation var ctr = getTag( 'agitator_pos'); if (ctr < 4) { ctr++;} else {ctr = 1;} setTag( 'agitator_pos', ctr); switch (ctr) { case 1: setTag( 'agitator_posA', setTag( 'agitator_posB', setTag( 'agitator_posC', setTag( 'agitator_posD', break; case 2: setTag( 'agitator_posA', setTag( 'agitator_posB', setTag( 'agitator_posC', setTag( 'agitator_posD', break; case 3: setTag( 'agitator_posA', setTag( 'agitator_posB', setTag( 'agitator_posC', setTag( 'agitator_posD', break; case 4: setTag( 'agitator_posA', setTag( 'agitator_posB', setTag( 'agitator_posC', setTag( 'agitator_posD', break; }
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Save this script as agitator.js in your project's script folder (My Documents > My Projects > candy > scripts). Extension js denotes that this is a Javascript file.
We will briefly explain the script. The first line in this Javascript is a remark. This is done by adding // in at the beginning of a line. Anything in the line after this // will not be executed and considered as a remark. The script then gets the value of tag agitator_pos and stores the value in a variable. Next, we add this value by 1. By calling this script every second, we will have changing values of 1,2,3 and 4 every second. The next part of the script sets the tag value of agitator_posA to 1 if value of agitator_pos is 1. The tag value of agitator_posB to 1 if the value of agitator_pos is 2. Similar for C and D.
Now, we need to run this script every second. In the Project Editor, click on 'Script' node to open the Script tab. Enter the following in the next available line and save.
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After save, a new item (agitator) will appear under 'Script' node. Click on it to open this script in a new tab. Here you can modify the script directly.
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Finally, we restart the project by going to IntegraXor server. Select Tools > Restart Project. Refresh your Internet Explorer. Your candy factory is now mixing a batch of candy.
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Client-side Scripting
Many side scripting The web defines server-side scripts as programs that are performed by the server in a client-server networking. Common operations such as scaling and logging are generally done at server-side. An advantage is that this lightens the work of clients.
The client-side scripts are generally referred to programs running at the client's side, the web browser. User input may be different or environmental conditions are different such as the time of day. An advantage is that this reduces unnecessary load on the server.
An important point to note is that client-side scripts will only run when activated at the web browser. For scripts that are required to run with or without an open web browser, it is best they are configured at the server-side in Project Editor.
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Using Inkscape SAGE, add a button in overview.svg using the Rectangle tool. Label it as 'Top-up all'. Right click the button and select Object Properties. Select Script, 'mouseup' event and copy & paste the following script into the script field.
setTag('level_chocolate',100); setTag('level_vanilla',100); setTag('level_strawberry',100); setTag('level_syrup',100); alert("Top-up Complete.");
Save overview.svg, refresh Internet Explorer and test your script. The script will run when you release the click of the mouse (called 'mouseup').
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More scripts In addition to the extensive Javascript resource on the Internet, you can refer to IntegraXor's User Guide for a complete listing of IntegraXor specific commands such as getTag and setTag.
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HTML
HTML Basics HTML describes how a web browser should view a document. Writing a HTML file starts by composing the text you want to display, then inserting any tags you want in the right places. Do not confuse this tag with the data tags that you created in IntegraXor. HTML tags begin with a < character and end with a > character. Tags tell a browser to do something special, like show an image, make a link to another web page or show text in italic. Learning HTML is also very easy.
My First HTML Copy and paste the following into notepad. Then, save as hello.html.
<html> <head> <title>Hello, world</title> </head> <body> Hello, world. </body> </html>
Run hello.html in Internet Explorer. In the above example, the <html> </html>, <head> </head> and <body> </body> are called container tags. All displayed text, images, hyperlinks, SVG and so on are contained between <body> and </body> tags.
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Unlike the above example, IntegraXor cannot run by directly opening the html file in Internet Explorer. IntegraXor's web page must connect to the IntegraXor server via port 7131 to get the data for display. Therefore, we have http://localhost:7131/candy/index.html as the web page address.
Now, take a look at your project's index.html. You can open it with notepad or Wordpad. We have created this html as a template for easy configuration by the developer using the Project Editor. No modification is required at this html. At the Project Editor, click on the Screen tab on the left pane to open the Screen configuration which contain the contents to display. Here you can modify the web page (html) by changing the Name and Path values.
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Diagram 7.2 : Add new screen This creates a new menu tab called New Page on your web page. Clicking on the tab loads newadd.svg. Save the Screen configuration and refresh your Internet Explorer. Try click on 'New Page' menu tab. Click on 'Overview' to return.
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While Candy project is running, open http://localhost:7131/Candy/basictag.html in Internet Explorer. This is an example of getting and displaying IntegraXor tag data without using SVG graphics.
More HTML Seen a nice web page and wonder whether you can do the same for your HMI/SCADA system? The answer is YES. You can configure your HMI/SCADA system to play videos, view camera feeds, view pdf and autocad files and even do email. The possibilities are limitless.
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Alarms
Alarm Management Alarms are useful to inform the user that a condition has exceeded the design limit. Configuration of alarms are done in Project Editor. The template project has an alarm page with all the standard features included.
Alarm Configuration Alarm configuration begins with the tag. Here, we will monitor the level_vanilla value. If our level_vanilla goes below 20, we want to generate an alarm. We will compose a message to alert the user of the condition. Our alarm message will be Vanilla tank level LOW.
In Project Editor, select Process group under Alarm tab. Add a new alarm and enter the following:
va_lo Vanilla tank level LOW mdb level_vanilla Compare Value Tag < L1 20
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Diagram 8.1 : Alarm Configuration Go ahead and add the alarms for the other tanks as well. Restart the project. Test the alarm by varying the value of level_vanilla. Try to click on an alarm to acknowledge.
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Trending
Process Trending A trend chart displays the direction changes of a value over time. Not every SCADA application will require trending. Here, we will configure a simple trend chart to monitor a new tag which we will create. The template project has an trend page with all the standard features included.
Trend Configuration We will begin by creating 2 tags to trend. Create the following tags in Project Editor. Name package_output package_defect Data type int16 int16 Log mdb mdb
We will need these values to be changing. Again, we use the seconds time to simulate this. Copy the following script and paste it at the end of your agitator.js.
var myt = getTag( 'app.currentTime.second'); setTag( 'package_output', myt); setTag( 'package_defect', 60-myt);
Next, go to your project folder and edit plot.htm with notepad. Within the Javascript, you will find the var setting for the trend chart as shown below.
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Currently, the project's trend is configured with temperature, pressure and weight. We will replace this trend with a trend of both our tags. Replace the above script with the script below:
var pen = [ { name: 'Production', enabled: true, unit: 'Units', min: 0, max: 80, pens: [ { name: 'Package Output', tag: 'package_output', format: '###' }, { name: 'Package Defects', tag: 'package_defect', format: '###' } ] } ];
Save plot.htm and restart your project. Click on Trend tab to view your trend chart.
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Microsoft Access By default, the template project has been configured to log to an Access database called dblog.mdb. In Project Editor, select Database tab. There's one configuration called mdb which connects to the dblog.mdb in the project folder. It is configured to log every 5 seconds.
In other sections of Project Editor, you might find a Log field. Example: In our Alarm configuration, we have selected the alarm to log to mdb.
In our Tag configuration, if we select Log mdb, we will log the data every 5 seconds to the dblog.mdb. Go ahead and select mdb in the Log field for the level tags.
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Run the project and vary the level data once in awhile. If you have Microsoft Access, you can open the dblog.mdb and view the contents of 'log' table to verify that your data has successfully been logged. If you have OpenOffice, you can also connect to this database and view the contents.
Microsoft SQL Server For those who are familiar with Microsoft SQL Server or can get the assistance of a database administrator, you can try to log IntegraXor's data to this database. First, create a new database for IntegraXor in your SQL Server. Go to Program Files > Ecava > IntegraXor 3.7 > sql. Use the appropriate SQL script files to create tables for IntegraXor logging.
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Other Databases Similar to Microsoft SQL Server, other databases can also be configured for logging. We will continue to add sql scripts for various databases. Check with us if you need assistance with any database.
End of Tutorial This is the end of our tutorial. We will leave the user to explore the Security feature on his/her own. Tip: Refer to our User Guide for details.
We are also working on further improvement to the product as well as adding more features and modules. Check with us from time to time to find out about these improvements. We also welcome suggestions on how to improve the product further.
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Conclusion
I N F O R M A T I O N TE C H N O L O G Y A N D B U S I N E S S A R E B E C O MI N G I N E XT R I C A B L Y I N T E RW O V E N . I D O N ' T TH I N K A N YB O D Y C A N T A L K M E A N I N G F U L L Y A B O U T O N E W I THO U T TH E T A L K I N G A B O U T TH E O T H E R . - BILL GATES
Companies must keep innovating to compete in this globalized world. Industrial automation can no longer continue to play the role of guardians of machinery, production and safety. Automation systems must easily adapt to changes just like how the PLC have been designed for program and reprogram for high adaptability.
A website on the Internet changes very quickly to the current business needs and requirements. Similarly, a HMI/SCADA system must also be able to adapt quickly to the same needs. With IntegraXor, we hope to bring the HMI/SCADA technology closer to this goal.
Contact Us
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