Thermocouples General Applications

W A T L O W
Thermocouples
General Applications Rapid Ship Sensors
Rapid Ship sensors come with 24 gauge stranded fiberglass lead with stainless steel overbraid
Adjustable and grounded junction.
Spring Style Spring Lead
Length Length Termination
Calibration in. (mm) in . (mm) Split Leads Standard Connector
24 (610) 10DJSGB024A 10DJSGB024D
48 (1219) 10DJSGB048A 10DJSGB048D
6 (152)
72 (1829) 10DJSGB072A 10DJSGB072D
J 96 (2438) 10DJSGB096A 10DJSGB096D
24 (610) 11DJSGB024A 11DJSGB024D
48 (1219) 11DJSGB048A 11DJSGB048D
12 (305)
72 (1829) 11DJSGB072A 11DJSGB072D
96 (2438) 11DJSGB096A 11DJSGB096D
Custom Ordering Information—Items in Bolded Green Type are preferred
Lead
with shorter lead times.
Length
1 2 3 4 5 6 7 8 9 10 11
D B
1-2. Construction Style

10 = Standard cap - 6 inch spring
11 = Standard cap - 12 inch spring
14 = 12 mm cap - 6 inch spring
Spring 15 = 15 mm cap - 6 inch spring
Length 16 = 12 mm cap - 12 inch spring
17 = 15 mm cap - 12 inch spring
3. Sheath Diameter (inch), 316 SS
Thermocouples
D = 3⁄16
4. Calibration
J = Type J T = Type T
K = Type K E = Type E
5. Lead Protection
F = Fiberglass (24 gauge stranded)
Sheath S = Fiberglass with stainless steel overbraid (24 gauge stranded)
Length
0.3125 in.
P = Fiberglass (20 gauge stranded)
(Spring O.D. = 0.250 in. (7.9 mm) B = Fiberglass with stainless steel overbraid (20 gauge stranded)
(6.3 mm)
T = PFA (24 gauge stranded)
U = PFA with stainless steel overbraid (24 gauge stranded)
V = PFA (20 gauge stranded)
Adjustable spring style thermocouple W = PFA with stainless steel overbraid (20 gauge stranded)
fits a large range of hole depths. 6. Junction
Bends to any angle, eliminating F = Grounded, flat tip U = Ungrounded, round tip
the requirement to stock numerous G = Grounded, round tip P = Ungrounded, drill point
styles. D = Grounded, drill point H = Grounded, round tip, dual element
R = Ungrounded, flat tip S = Ungrounded, round tip, dual element
7. Sheath Length (inch)
B = 1
8-10. Lead Length (whole inches)
012, 024, 036, 040, 048, 060, 072, 079, 096 and 120
Available lengths: 006 to 360, over 360 consult factory
11. Terminations/Options
A = Standard, 2 1⁄2 inch split leads
B = 2 1⁄2 inch split leads with #6 spade lugs
C = 2 1⁄2 inch split leads with #6 spade lugs and BX connector
D = Standard male plug, quick disconnect
E = Standard female jack, quick disconnect
F = Miniature male plug, quick disconnect
G = Miniature female jack, quick disconnect
H = 1⁄4 inch push-on connector 45
Thermocouples
Rapid Ship sensors come with 24 gauge stranded fiberglass lead with stainless steel armor and
Adjustable grounded junction.
Armor Style Lead
Length Termination
Calibration in. (mm) Split Leads Standard Connector
48 (1219) 12DJHGB048A 12DJHGB048D
60 (1524) 12DJHGB060A 12DJHGB060D
J 72 (1829) 12DJHGB072A 12DJHGB072D
96 (2438) 12DJHGB096A 12DJHGB096D
120 (3048) 12DJHGB120A 12DJHGB120D

1 2 3 4 5 6 7 8 9 10 11
1 2 D B
Lead
Length
12 = Adjustable armor thermocouple, standard cap
D = 3⁄16
4. Calibration
J = Type J
K = Type K
T = Type T
E = Type E
5. Lead Protection
H = Fiberglass with stainless steel hose (24 gauge stranded)
C = Fiberglass with stainless steel hose (20 gauge stranded)
0.265 in. K = PFA with stainless steel hose (24 gauge stranded)
(6.7 mm) Sheath
O.D. Length Y = PFA with stainless steel hose (20 gauge stranded)
0.3125 in. 6. Junction
(7.9 mm)
F = Grounded, flat tip
G = Grounded, round tip
D = Grounded, drill point
Adjustable armor thermocouple U = Ungrounded, round tip
fits a large range of hole depths. P = Ungrounded, drill point
Bends to any angle, eliminating R = Ungrounded, flat tip
the requirement to stock numerous H = Grounded, round tip, dual element
S = Ungrounded, round tip, dual element
styles. Stainless steel hose offers
additional lead protection in 7. Sheath Length (inch)
B = 1
demanding applications.
8-10. Lead Length (inches)
012, 024, 036, 040, 048, 060, 072, 079, 096 and 120
H = 1⁄4 inch push-on connector
46
W A T L O W
Thermocouples
Rapid Ship sensors come with 3⁄16 inch diameter sheath, 24 gauge stranded fiberglass lead with
Rigid Sheath stainless steel overbraid, grounded junction and split lead termination.
⁄8 and 3⁄16 inch Diameter
1
Sheath Lead
Length Length
Calibration in. (mm) in. (mm) Part Number
Rigid sheath provides 48 (1219) 20DJSGB048A
1 (25)
protection and 96 (2438) 20DJSGB096A
accurate placement J
2 (51)
48 (1219) 20DJSGD048A
through bulkheads or 96 (2438) 20DJSGD096A
Lead platens. Use with a 48 (1219) 20DJSGH048A
Length 4 (102)
96 (2438) 20DJSGH096A
compression fitting for
water tight immersion Custom Ordering Information—Items in Bolded Green Type are preferred
application. with shorter lead times.
1 2 3 4 5 6 7 8 9 10 11

Sheath 20 = Plain sheath, straight
Length
21 = Plain sheath, 45° bend
22= Plain sheath, 90° bend
C = 1⁄8 S = 1⁄8 epoxy sealed 149°C (300°F)
D = 3⁄16 T = 3⁄16 epoxy sealed 149°C (300°F)
4. Calibration
5. Lead Protection
Thermocouples
Bent rigid tube offers S = Fiberglass with stainless steel overbraid (24 gauge stranded)
protection and accu- H = Fiberglass with stainless steel hose (24 gauge stranded)
Lead rate lead placement *P = Fiberglass (20 gauge stranded)
Length *B = Fiberglass with stainless steel overbraid (20 gauge stranded)
around machinery.
*C = Fiberglass with stainless steel hose (20 gauge stranded)
O = Plug or jack termination on sheath fiberglass (24 gauge stranded)
1.125 in.
(28.6 mm)
0.375 in. R U = PFA with stainless steel overbraid (24 gauge stranded)
(9.5 mm)
K = PFA with stainless steel hose (24 gauge stranded)
*V = PFA (20 gauge stranded)
*W = PFA with stainless steel overbraid (20 gauge stranded)
A *Y = PFA with stainless steel hose (20 gauge stranded)
6. Junction
F = Grounded, flat tip P = Ungrounded, drill point
G = Grounded, round tip E = Exposed
1.375 in. Lead Length D = Grounded, drill point *H = Grounded, round tip, dual element
(34.9 mm)
R = Ungrounded, flat tip *S = Ungrounded, round tip, dual element
U = Ungrounded, round tip
0.375 in. R
(9.5 mm) 7. Sheath Length (inches)
0.25 in. (6.4 mm) Dia. A = 12⁄ D = 2 G= 3 1⁄2 K = 5 N = 6 1⁄2 R = 8 U = 9 1⁄2 Z = 12
A R = 0.5 in. (12.7 mm)
H = 1.625 in. (41.3 mm)
B = 1 E = 2 1⁄2 H = 4 L = 5 1⁄2 P = 7 S = 8 1⁄2 W= 10
C = 1 1⁄2 F = 3 J = 4 1⁄2 M = 6 Q = 7 1⁄2 T = 9 Y = 11
0.375 in. (9.5 mm) Dia. 8-10. Lead Length (inches)
R = 0.75 in. (19 mm)
H = 1.875 in. (47.6 mm) 012, 024, 036, 040, 048, 060, 072, 079, 096 and 120
* Not available with 1⁄8 inch diameter sheath. 11. Terminations/Options
Metric sizes available for made-to-order B = 2 1⁄2 inch split leads with #6 spade lugs
units, consult factory. Minimum order C = 2 1⁄2 inch split leads with #6 spade lugs and BX connector
quantity may apply. D = Standard male plug, quick disconnect
H = 1⁄4 inch push-on connector 47
Thermocouples
General Applications Custom Ordering Information—Items in Bolded Green Type are preferred
Rigid Sheath with 1 2 3 4 5 6 7 8 9 10 11
Threaded Fitting
⁄8 and 3⁄16 inch Diameter
1

23 = Straight sheath with 1⁄8" NPT SS fitting
24 = Straight sheath with 1⁄2" NPT SS fitting
4. Calibration
5. Lead Protection
Lead
Length F = Fiberglass (24 gauge stranded)
S = Fiberglass with stainless steel overbraid (24 gauge stranded)
*P = Fiberglass (20 gauge stranded)
*B = Fiberglass with stainless steel overbraid (20 gauge stranded)
2 in.
(51 mm) K = PFA with stainless steel hose (24 gauge stranded)
*Y = PFA with stainless steel hose (20 gauge stranded)
Silver Braze 6. Junction
F = Grounded, flat tip
B
D = Grounded, drill point
R = Ungrounded, flat tip
P = Ungrounded, drill point
E = Exposed
*H = Grounded, round tip, dual element
*S = Ungrounded, round tip, dual element
7. "B" Dimension (inches)
A = 12⁄ D = 2 G= 3 1⁄2 K = 5 N = 6 1⁄2 R =8 U = 9 1⁄2 Z = 12
Rigid sheath with threaded fitting B = 1 E = 2 1⁄2 H = 4 L = 5 1⁄2 P =7 S = 8 1⁄2 W= 10
provides accurate placement in C = 1 1⁄2 F = 3 J = 4 1⁄2 M = 6 Q = 7 1⁄2 T =9 Y = 11
process applications. 8-10. Lead Length (inches)
012, 024, 036, 040, 048, 060, 072, 079, 096 and 120
* Not available with 1⁄8 inch diameter sheath. H = 1⁄4 inch push-on connector
Metric sizes available for made-to-order

units, consult factory. Minimum order
quantity may apply.
48
W A T L O W
Thermocouples
PFA Encapsulated Style 1 2 3 4 5 6 7 8 9 10 11
6 5

65 = PFA coated sheath
3. Diameter (inch) under covering
C = 1⁄8 epoxy seal 149°C (300°F)
D = 3⁄16 epoxy seal 149°C (300°F)
E = 1⁄4 epoxy seal 149°C (300°F)
4. Calibration
Lead
Length 5. Lead protection
*R = PFA (20 gauge stranded)
6. Junction
7. Sheath Length (inches)
B = 1 J = 4 1⁄2 R = 8
C = 1 1⁄2 K = 5 S = 8 1⁄2
D= 2 L = 5 1⁄2 T = 9
E = 2 1⁄2 M = 6 U = 9 1⁄2
Sheath
Length F = 3 N = 6 1⁄2 W = 10
G = 3 1⁄2 P = 7 Y = 11
Thermocouples
H= 4 Q = 7 1⁄2 Z = 12
012, 024, 036, 040, 048, 060, 072, 079, 096 and 120
The rigid sheath is covered with a E = Standard female jack, quick disconnect
0.010 inch (25 mm) wall of PFA for F = Miniature male plug, quick disconnect
corrosion resistance in acid environ- G = Miniature female jack, quick disconnect
ments. An epoxy seal improves H = 1⁄4 inch push-on connector
moisture resistance of sensor and
provides a barrier for migrating
fumes in corrosive applications.
*Not available in 1⁄8 inch diameter.
49
Thermocouples
Flange Style stainless steel overbraid, grounded junction and a split lead termination.
“B” Lead
Dimension Length
48 (1219) 25DJSGD048A
2 (51)
J 96 (2438) 25DJSGD096A
48 (1219) 25DJSGH048A
4 (102)
96 (2438) 25DJSGH096A

Lead
Length with shorter lead times.
1 2 3 4 5 6 7 8 9 10 11
2 5
1 in. 1-2. Construction Style

25 = Thermocouple with flange
B 4. Calibration
5. Lead Protection
D C = 3/4 in
D = 1 in.
*P = Fiberglass (20 gauge stranded)
C
*B = Fiberglass with stainless steel overbraid (20 gauge stranded)
H = 0.144 in. U = PFA with stainless steel overbraid (24 gauge stranded)
*W= PFA with stainless steel overbraid (20 gauge stranded)
6. Junction
F = Grounded, flat tip P = Ungrounded, drill point
D = Grounded, drill point *H = Grounded, round tip, dual element
The flanged thermocouple allows U = Ungrounded, round tip
rapid assembly and low profile 7. “B’’ Dimension (inches)
D =2 H = 4 M= 6 R =8 W = 10
when going through bulkheads.
E =2 1⁄2 J = 4 1⁄2 N = 6 1⁄2 S = 8 1⁄2 Y = 11
F =3 K =5 P =7 T =9 Z = 12
G =3 1⁄2 L = 5 1⁄2 Q = 7 1⁄2 U = 9 1⁄2
012, 024, 036, 040, 048, 060, 072, 079, 096 and 120
* Not available with 1⁄8 inch diameter sheath.
Metric sizes available for made-to-order D = Standard male plug, quick disconnect
units, consult factory. Minimum order E = Standard female jack, quick disconnect
quantity may apply. F = Miniature male plug, quick disconnect
50
W A T L O W
Thermocouples
Rigid Sheath stainless steel overbraid, grounded junction and a split lead termination.
Fixed Bayonet Style “B” Lead
Dimension Length
48 (1219) 30DJSGD048A
2 (51)
J 96 (2438) 30DJSGD096A
Bayonet fittings 48 (1219) 30DJSGF048A
allow rapid 3 (76)
96 (2438) 30DJSGF096A
attachment. 48 (1219) 30DJSGH048A
4 (102)
Spring pressure 96 (2438) 30DJSGH096A
Lead
Length on the junction Custom Ordering Information—Items in Bolded Green Type are preferred
tip assures fast with shorter lead times.
response time. 1 2 3 4 5 6 7 8 9 10 11
1 in. 1-2. Construction Style

(25 mm)
30 = Bayonet cap with spring, straight
31 = Bayonet cap with spring, 45° bend
32 = Bayonet cap with spring, 90° bend
1.625 in. 3. Sheath Diameter (inch), 316 SS
(41.3 mm)
B
4. Calibration
5. Lead Protection
Thermocouples
1.375 in.
(34.9 mm) *P = Fiberglass (20 gauge stranded)
0.75 in. Lead Length
(19 mm) *B = Fiberglass with stainless steel overbraid (20 gauge stranded)
0.375 in. R O = Plug or jack termination on sheath fiberglass (24 gauge stranded)
B (9.5 mm)
1.625 in.
(41.3 mm) K = PFA with stainless steel hose (24 gauge stranded)
1.625 in. 6. Junction
(41.3 mm)
Lead Length F = Grounded, flat tip P = Ungrounded, drill point
0.75 in.
(19 mm) 0.375 in. R D = Grounded, drill point *H = Grounded, round tip, dual element
(9.5 mm)
1.625 in.
This style of U = Ungrounded, round tip
(41.3 mm) bayonet fitting is 7. “B’’ Dimensiona (inches)
B
D= 2 G = 3 1⁄2 K=5 N = 6 1⁄2 R = 8 U = 9 1⁄2 Z = 12
quick connect- E = 2 1⁄2 H = 4 L = 5 1⁄2 P = 7 S = 8 1⁄2 W = 10
ing and allows F = 3 J = 4 1⁄2 M= 6 Q = 7 1⁄2 T = 9 Y = 11
leads to exit with 8-10. Lead Length (inches)
a protective 012, 024, 036, 040, 048, 060, 072, 079, 096 and 120
sheath. 11. Terminations/Options
a Reference page 29 to calculate
“B” dimension. C = 2 1⁄2 inch split leads with #6 spade lugs and BX connector
* Not available with 1⁄8 inch diameter sheath. E = Standard female jack, quick disconnect
Metric sizes available for made-to-order G = Miniature female jack, quick disconnect
units, consult factory. Minimum order H = 1⁄4 inch push-on connector
quantity may apply. R = Double slotted 12 mm bayonet cap, split end leads
S = Double slotted 15 mm bayonet cap, split end leads
51
Thermocouples
Large Diameter stainless steel overbraid, grounded junction and a split lead termination.
Rigid Sheath Style Sheath Lead
Length Length
⁄4 and ⁄8 inch Diameter
1 3
48 (1219) 40EJBGD048A
4 (102)
J 96 (2438) 40EJBGD096A
48 (1219) 40EJBGF048A
6 (152)
96 (2438) 40EJBGF096A
Rigid sheath
provides protection Custom Ordering Information—Items in Bolded Green Type are preferred
Lead
Length
and accurate with shorter lead times.
placement through 1 2 3 4 5 6 7 8 9 10 11
bulkheads or
platens. Use with a
compression fitting 1-2. Construction Style
for water tight 40 = Plain sheath, straight, large, diameter
immersion 41 = Plain (45°) large diameter
application. 42= Plain (90°) large diameter
Sheath
Length E = 1⁄4 U = 1⁄4 epoxy sealed 149°C (300°F)
G = 3⁄8 V = 3⁄8 epoxy sealed 149°C (300°F)
4. Calibration
5. Lead Protection
Bent rigid tube offers protection H = Fiberglass with stainless steel hose (24 gauge stranded)
and accurate lead placement P = Fiberglass (20 gauge stranded)
B = Fiberglass with stainless steel overbraid (20 gauge stranded)
around machinery.
H Lead Length
R V = PFA (20 gauge stranded)
A
W = PFA with stainless steel overbraid (20 gauge stranded)

Y = PFA with stainless steel hose (20 gauge stranded)
6. Junction
F = Grounded, flat tip E = Exposed
G = Grounded, round tip H = Grounded, round tip, dual element
R = Ungrounded, flat tip S = Ungrounded, round tip, dual element
H Lead Length U = Ungrounded, round tip
7. Sheath Length (inches)
A=1 D = 4 G= 7 K = 10 N = 13 R = 16 U = 19 Z = 24
R 0.25 in. (6.4 mm) Dia.
R = 0.5 in. (12.7 mm) B= 2 E =5 H = 8 L = 11 P = 14 S = 17 W = 20
A
H = 1.625 in. (41.3 mm) C= 3 F = 6 J = 9 M = 12 Q = 15 T = 18 Y = 22
0.375 in. (9.5 mm) Dia. 8-10. Lead Length (inches)
R = 0.75 in. (19 mm) 012, 024, 036, 040, 048, 060, 072, 079, 096 and 120
H = 1.875 in. (47.6 mm)
Metric sizes available for made-to-order C = 2 1⁄2 inch split leads with #6 spade lugs and BX connector
units, consult factory. Minimum order D = Standard male plug, quick disconnect
quantity may apply. E = Standard female jack, quick disconnect
52
W A T L O W
Thermocouples
Rapid Ship sensors come with standard female connector and a split lead termination.
Flexible Extensions
Lead Lead Length
Calibration Protection in. (mm) Part Number
Fiberglass with SS 48 (1219) 60XJBXE048A
overbraid 96 (2438) 60XJBXE096A
J
Fiberglass with SS 48 (1219) 60XJCXE048A
hose 96 (2438) 60XJCXE096A
Fiberglass with SS 48 (1219) 60XKBXE048A
overbraid 96 (2438) 60XKBXE096A
K
Fiberglass with SS 48 (1219) 60XKCXE048A
hose 96 (2438) 60XKCXE096A

1 2 3 4 5 6 7 8 9 10 11
6 0 X X
Lead
Length
60 = Flexible extension
3. Diameter
X = Not applicable
4. Calibration
5. Lead Protection
Thermocouples
A P = Fiberglass (20 gauge stranded)
Flexible extensions allow the K = PFA with stainless steel hose (24 gauge stranded)
disconnecting of thermocouples
from a system without disturbing the Y = PFA with stainless steel hose (20 gauge stranded)
remaining wiring. 6. Junction
X = Not applicable
7. Termination “A’’
B = 2 1⁄2 inch split leads with spade lugs
C = 2 1⁄2 inch split leads with spade lugs and BX Connector
* F = Miniature male plug, quick disconnect
* G = Miniature female jack, quick disconnect
012, 024, 036, 040, 048, 060, 072, 079, 096 and 120
11. Termination “B’’
** Not available with SS hose.
53
Thermocouples
Rapid Ship sensors come with 24 gauge solid FEP insulated lead and a split lead termination.
Insulated Wire Thermocouple Lead
Style 61 and Style 62 Lead Length
Calibration Protection in. (mm) Part Number
48 (1219) 61XKTEX048A
K Extruded FEP
96 (2438) 61XKTEX096A
48 (1219) 61XTTEX048A
T Extruded FEP
96 (2438) 61XTTEX096A

1 2 3 4 5 6 7 8 9 10 11
X E X

61 = SERIES 61
* 62= SERIES 62
Lead 3. Diameter
Lead
Length X = Not applicable
Length 4. Calibration
J = Type J
K = Type K
T = Type T
5. Lead Protection
P = Fiberglass (20 gauge solid)
B = Fiberglass with stainless steel overbraid (20 gauge solid)
J = Extruded FEP (20 gauge solid)
F = Fiberglass (24 gauge solid)
Teflon®
S = Fiberglass with stainless steel overbraid (24 gauge solid)
Encapsulated
Thermocouple T = Extruded FEP (24 gauge solid)
Junction 6. Junction
Style 61 Style 62 E = Exposed
7. Exter X
048 and 096
B = 2 1⁄2 inch split leads with spade lugs
* Only available with wire (lead protection) G = Miniature female jack, quick disconnect
options J or T (5th digit). H = 1⁄4 inch push-on connector
Constructed with SERV-RITE® such as sulfuric acid, hydrofluoric acid,

insulated thermocouple wire Styles 61 strong mineral acids and oils.
and 62 are economical and versatile Styles 61 and 62 are available with
thermocouples with the option of an fiberglass insulated lead wire (SERIES
exposed or protected measuring 304 construction), with continuous
junction. Style 61 has an exposed temperature ratings of 480°C (900°F).
junction and is suitable for most Or, order it with FEP insulated lead wire
general purpose applications, such as (SERIES 507), rated to 200°C (400°F)
measuring air, gas and surface continuous temperature.
temperatures. Style 62 has an
Teflon® is a registered trademark of E. I. du For additional mechanical strength and
encapsulated measuring junction that
Pont de Nemours & Company abrasion resistance, a stainless steel
is ideal for corrosive fluids and gases
overbraid is available.
54
W A T L O W
Thermocouples
Rapid Ship sensors come with 24 gauge stranded fiberglass lead with stainless steel overbraid,
Ring Terminal Style grounded junction and a split lead termination.
Lead
Stud Length
Calibration Size in. (mm) Part Number
48 (1219) 70XJSGC048A
No. 10
96 (2438) 70XJSGC096A
J
48 (1219) 70XJSGD048A
⁄4
1
96 (2438) 70XJSGD096A

1 2 3 4 5 6 7 8 9 10 11
7 0 X

70 = Ring terminal thermocouple
Lead
Length 3. Diameter
X = Not applicable
4. Calibration
5. Lead Protection
Thermocouples
W= PFA with stainless steel overbraid (20 gauge stranded)
6. Junction
Stud
G = Grounded
Size *U = Ungrounded
7. Stud Size—Hole Diameter (inches)
The nickel terminal can be placed
*A = No. 6 0.144
beneath existing screws or bolts to *B = No. 8 0.169
permit surface temperature *C = No. 10 0.196
measurement. D = 1⁄4 0.266
E = 3⁄8 0.390
012, 024, 036, 040, 048, 060, 072, 079, 096 and 120
** Only available with 24 gauge wire. F = Miniature male plug, quick disconnect
55
Thermocouples
Nozzle Style grounded junction and a split lead termination.
Lead
Bolt Length
48 (1219) 71XJSGA048A
1
⁄4 in. x 28 UNF
96 (2438) 71XJSGA096A
J
48 (1219) 71XJSGM048A
M6 x 1
96 (2438) 71XJSGM096A

1 2 3 4 5 6 7 8 9 10 11
7 1 X G

71 = Nozzle thermocouple
3. Diameter
Lead X = Not applicable
Length
4. Calibration
5. Lead Protection
6. Junction
G = Grounded
0.375 in. 7. 304 SS, Bolt size
(9.5 mm)
A = 1⁄4 inch x 28 UNF, 3⁄8 inch thread depth
B = 8-32 thread
Grounded * C = 10-32 thread
Junction
* M = M6 x 1
The nozzle thermocouple has a short 012, 024, 036, 040, 048, 060, 072, 079, 096 and 120
installation depth and a low profile Available lengths: 006 to 360, over 360 consult factory
thus allowing control of thin sections 11. Terminations/Options
of platens. A = Standard, 2 1⁄2 inch split leads
** Only available with 24 gauge wire.
56
W A T L O W
Thermocouples
Pipe Clamp Style grounded junction and a split lead termination.
Lead
Clamp Length
48 (1219) 72XJSGA048A
⁄16 to 1 1⁄4
11
96 (2438) 72XJSGA096A
J
48 (1219) 72XJSGB048A
1 1⁄4 to 2 1⁄4
96 (2438) 72XJSGB096A

0.5 in. with shorter lead times.
(12.7 mm)
1 2 3 4 5 6 7 8 9 10 11
7 2 X G
Lead
Length
72 = Pipe clamp thermocouple
3. Diameter
X = Not applicable
4. Calibration
5. Lead Protection
Thermocouples
6. Junction
Diameter G = Grounded
7. Clamp Band Diameter Range (inches)
A = 11⁄16 to 1 1⁄4 E = 4 1⁄4 to 5
B = 1 ⁄4 to 2 ⁄4
1 1
F = 5 to 6
C = 2 1⁄4 to 3 1⁄4 G = 6 to 7
D = 3 1⁄4 to 4 1⁄4
012, 024, 036, 040, 048, 060, 072, 079, 096 and 120
The stainless steel clamp allows
temperature measurement without
drilling or tapping. Ideal for C = 2 1⁄2 inch split leads with #6 spade lugs and BX connector
measuring pipe temperatures. D = Standard male plug, quick disconnect
57
Thermocouples
Rapid Ship sensors come with 24 gauge solid fiberglass lead with stainless steel overbraid,
Grommet Style grounded junction and a split lead termination.
Lead
Length
Calibration in. (mm) Part Number
48 (1219) 73XJFGA048A
J
96 (2438) 73XJFGA096A

1 2 3 4 5 6 7 8 9 10 11
7 3 X G A

73 = Grommet thermocouple
3. Diameter
X = Not applicable
Lead
5. Lead Protection
T = PFA (24 gauge solid)
6. Junction
G = Grounded
7. Grommet Size (inch)
A = 0.195 inch I.D. x 0.375 inch O.D. x 0.035 inch thick
012, 024, 036, 040, 048, 060, 072, 079, 096 and 120
0.196 in. A = Standard, 2 1⁄2 inch split leads
(5 mm) I.D. ±
0.005 in. B = 2 1⁄2 inch split leads with #6 spade lugs
(0.1 mm) C = 2 1⁄2 inch split leads with #6 spade lugs and BX connector
0.375 in. F = Miniature male plug, quick disconnect
(9.5 mm)
O.D. G = Miniature female jack, quick disconnect
Extremely low profile of the stainless

steel grommet provides fast
response time.
58
W A T L O W
Thermocouples
Brass Shim 1 2 3 4 5 6 7 8 9 10 11
Style 7 4 X G A

74 = Shim stock thermocouple
3. Diameter
X = Not applicable
4. Calibration
J = Type J
K = Type K
T = Type T
E = Type E
5 Lead Protection
T = PFA (24 gauge solid)
6. Junction
G = Grounded
7. Shim Size (inch)
A = 1⁄2 inch x 5⁄8 inch x 0.016 inch, brass
Lead
Length
012, 024, 036, 040, 048, 060, 072, 079, 096 and 120
Thermocouples
0.016 in. F = Miniature male plug, quick disconnect
(0.4 mm)
0.125 in. Brass G = Miniature female jack, quick disconnect
(3.2 mm) Shim H = 1⁄4 inch push-on connector
0.25 in.
(6.4 mm) 0.625 in.
(15.9 mm)
0.5 in.
(12.7 mm)
The shim stock thermocouple has

low profile and can be placed
between components for measure-
ment of surface temperature.
Available in other shim dimensions.
Contact your Watlow sales
representative for details.
59
Thermocouples
Rapid Ship sensors come with 24 gauge solid fiberglass lead with stainless steel overbraid,
Stainless Steel Shim grounded junction and a split lead termination.
Style Lead
Length
Calibration in. (mm) Part Number
48 (1219) 75XJSGA048A
J
96 (2438) 75XJSGA096A

1 2 3 4 5 6 7 8 9 10 11
7 5 X G A

75 = Stainless steel shim stock thermocouple
3. Diameter
X = Not applicable
Lead
J = Type J
K = Type K
T = Type T
E = Type E
0.010 in.
(0.3 mm) 5. Lead Protection
Stainless F = Fiberglass (24 gauge stranded)
Steel
Shim S = Fiberglass with stainless steel overbraid (24 gauge stranded)
Stock T = PFA (24 gauge stranded)
6. Junction
0.5 in. 0.25 in.
0.75 in. G = Grounded
(12.7 mm) (6.4 mm) (19 mm)
7. Shim Size (inch)
A = 3⁄4 inch x 3⁄4 inch x 0.010 inch, 304 stainless steel
0.75 in.
(19 mm) 8-10. Lead Length (inches)
012, 024, 036, 040, 048, 060, 072, 079, 096 and 120
The shim stock thermocouple has 11. Terminations/Options
low profile and can be placed A = Standard, 2 1⁄2 inch split leads
between components for B = 2 1⁄2 inch split leads with #6 spade lugs
measurement of surface C = 2 1⁄2 inch split leads with #6 spade lugs and BX connector
temperature. D = Standard male plug, quick disconnect
Available in other shim dimensions. F = Miniature male plug, quick disconnect
Contact your Watlow sales G = Miniature female jack, quick disconnect
representative for details. H = 1⁄4 inch push-on connector
60
W A T L O W
Thermocouples
General Applications The Kapton® thermocouple, when It can also be used to measure
used with the aluminum bracket, has conveyor belt temperatures or any
Kapton® Bracket Style been designed primarily to measure other moving part by riding gently on
roller temperature. By putting a light the part surface.
pressure on the roller, the Kapton® • Continuous use at 200°C (400°F),
thermocouple measures roller sur- 260°C (500°F) for limited periods
face temperature without using slip
• Low mass
Aluminum rings. This type of set-up greatly
Bracket reduces lag time and eliminates the • Fast response
Kapton® cost of slip rings and their associated • Totally insulated construction
maintenance problems. • Available in Type J or K
1 in. (25 mm) Kapton® Thermocouple with Bracket
0.016 in. = 0.41 mm Rapid Ship sensors with 30 gauge solid
1/4 in. = 6 mm thermocouple wire, with fiberglass insulation
7/8 in. 1/8 in. = 3 mm
C.L. for
and split lead termination.
1/2 in. = 13 mm
(22 mm) / in. R
1 8
Lead Length
/ in.
1 4 30° Calibration in. (cm) Part No.
0.016 in.
48 (122) OKJ30B4A
J
Side view of bracket 96 (244) OKJ30B4B
/ in.
1 2 48 (122) OKK30B4A
Rivet K
96 (244) OKK30B4B
Low Profile Kapton® Low Profile Kapton® Thermocouple Rapid Ship sensors with 30 gauge solid
thermocouple wire, with fiberglass insulation
Peel and Stick Style (without Bracket)
and split lead termination.
When used without the bracket it can
1 in. Lead Length
be placed between heated parts for
Calibration in. (cm) Part No.
accurate temperature measurement.
Thermocouples
At the thermocouple junction, the 48 (122) OKJ30B2A
J
1 1/4 in. 96 (244) OKJ30B2B
overall thickness is only 0.016 in.
48 (122) OKK30B1A
(0.4 mm), so that it does not interfere K
96 (244) OKK30B1B
with fit or thermo conductivity.
Kapton® Rapid Ship sensors with 30 gauge solid
Kapton® Peel and Stick
thermocouple wire, with fiberglass insulation
This sensor needs no bracket and no and split lead termination.
special mounting. Simply peel away Lead Length
the backing and this self-adhesive Calibration in. (cm) Part No.
film will bond to almost any surface.
48 (122) OKJ30B11A
Temperature ratings for continuous J
96 (244) OKJ30B11B
use is 200°C (400°F). 48 (122) OKK30B10A
1 in. = 25 mm K
96 (244) OKK30B10B
1 1/4 in. = 32 mm
48 (122) OKK30B12A
T
96 (244) OKK30B12B
Newbury Nozzle Style A direct replacement for OEM Type J Ordering Information
nozzle thermocouples held in place With 48 inch metal braided leads
with a set screw. The sheath is 1⁄8 inch part no. 125J2A23D
diameter with a 90 degree bend and With 60 inch metal braided leads
a spring strain relief. part no. 125J2A23E
24 Ga. Solid Conductors
Fiberglass Insulation with
1/8 in. Dia. (3 mm) Stainless Steel Overbraid
Kapton® is a registered trademark

1 in.
of E.I. du Pont de Nemours &
Lead Length
(25 mm) Company.
Grounded Junction
61
Thermocouples
Melt Bolt Thermocouple 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
M A 0
Watlow plastic melt bolt thermocou-
ples are designed so that the
2. Style
sensitive closed end portion of the 1 = Fixed immersion
tip can be inserted directly into the 2 = Adjustable immersion
plastic stream of an extruder or 3 = Fixed immersion with flex armor
injection molding machine. The 3. Sheath O.D. (inch)
measuring junction is thermally G = 0.125
isolated from the metal bolt mass, 4. Lead Wire Construction
assuring accurate reading of the O = No flex armor (M1 and M2)
melt temperature up to 260°C R = S.S. flex armor (M3 only)
(500°F) continuous. Bolt is 300 5. Melt Bolt Length “A” (inch)
series stainless steel. 1 = 3
2 = 6
6. Cold End Terminations
A = Standard male plug
B = Standard female jack
C = Standard plug with mating connector
T = Standard 1 1⁄2 inch split leads (Style M3 only)
U = 1 1⁄2 inch split leads with spade lugs
(Style M3 only)
E
W = 1 1⁄2 inch split leads with BX connector and
E
spade lugs (Style M3 only)
7. Probe Construction
0.3125 in. n.) 0.3125 in.
A = Mineral insulated with 304 SS sheath
(7.9 mm) (7.9 mm)
8. Enter “0”
9. Immersion Length “I” (inch)
A A 1 = 1
10. Immersion Length “I” (fractional inch)
Is Field
Adjustable 1 = 1⁄8 5 = 5⁄8
Immersion Depth Immersion Depth
2 = ⁄41
6 = 3⁄4
3 = 3⁄8 7 = 7⁄8
4 = ⁄21
0 = Flush
Fixed Immersion One Time Adjustable
Style M1 Immersion Style M2 11. Junction
U = Ungrounded
G = Grounded
12. Calibration
Standard limits J K
Special limits 3 4
13-14. Extension Length “E”
03, 06
Whole inches: 02 to 99
Flexible
SS Armor 15. Special Requirements
If none, enter “0”. If required, consult factory
E
45
/
1 2-20
/
UNF-3 Thread 0.310 in. 0.307 in.
(7.9 mm) (7.8 mm)
0.3125 in.
(7.9 mm)
0.25 in.
0.419 in.
(10.6 mm) / 0.416 in.
(10.57 mm)
A
0.5 in. (6.35 mm)
(12.7 mm) 0.5 in.
(12.7 mm)
2.1875 in.
Fixed Immersion 55.6 mm
with Flexible Extension
A Dim.
Immersion Depth Style M3
0.3125 in.
(7.9 mm)
Standard Dimensions For M1, M2, and M3 Melt Bolts

62

Thermocouples General Applications

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Thermocouples General Applications

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W A T L O W

1-2. Construction Style

Custom Ordering Information—Items in Bolded Green Type are preferred

1-2. Construction Style

1-2. Construction Style

Metric sizes available for made-to-order

1-2. Construction Style

*Not available in 1⁄8 inch diameter.

Custom Ordering Information—Items in Bolded Green Type are preferred

1 in. 1-2. Construction Style

1 in. 1-2. Construction Style

W = PFA with stainless steel overbraid (20 gauge stranded)

Custom Ordering Information—Items in Bolded Green Type are preferred

Custom Ordering Information—Items in Bolded Green Type are preferred

1-2. Construction Style

Constructed with SERV-RITE® such as sulfuric acid, hydrofluoric acid,

Custom Ordering Information—Items in Bolded Green Type are preferred

1-2. Construction Style

Custom Ordering Information—Items in Bolded Green Type are preferred

1-2. Construction Style

Custom Ordering Information—Items in Bolded Green Type are preferred

Custom Ordering Information—Items in Bolded Green Type are preferred

1-2. Construction Style

Extremely low profile of the stainless

1-2. Construction Style

The shim stock thermocouple has

Custom Ordering Information—Items in Bolded Green Type are preferred

1-2. Construction Style

Kapton® is a registered trademark

Standard Dimensions For M1, M2, and M3 Melt Bolts

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