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Left: Scanner 1131C with dual DPEs Above: Scanner 1131 rack-mount and wall-mount
WARRANTY
The Company warrants all products of its manufacture and bearing its nameplate for a period of one year after date of shipment from its factory to be free from defects in material and workmanship subject to the following: The Companys liability under this warranty is limited in the sole and absolute discretion of the Company to refunding the purchase price, to repairing, or to replacing parts shown to the satisfaction of the Company to have been defective when shipped and then only if such defective parts are promptly delivered to its factory, transportation charges prepaid. This warranty is absolutely void if written notification is not given by Purchaser to Company within one year after said date of shipment. This warranty applies only if the products have been installed, operated and maintained in accordance with the Companys recommendations and the products have not been misused, neglected, damaged by flood, fire or act of God, or modified or repaired, other than by the Company. Where the Company has manufactured the products to a design of the purchaser, no liability is accepted by the Company for design errors, which remain the responsibility of the Purchaser. This warranty is expressly in lieu of all other warranties, obligations, conditions or liabilities, expressed or implied by the Company or its representative. All statutory or implied warranties and conditions, other than title, are hereby expressly negated and excluded. The Companys liability stated herein cannot be altered, enlarged, or extended except in writing by an officer of the Company. The Company shall be under no liability in contract or otherwise for any loss, damage, death or injury arising directly or indirectly out of the supply, failure to supply, or use of the products. Replacement parts will be invoiced in the regular way with invoices subject to adjustment after the parts claimed defective are examined at our factory. The Company reserves the right to make such changes in details of design, construction of product arrangement as shall, in its judgment, constitute any warranty of the Companys supplier of such products. The Company and its representatives will furnish, upon request, data and engineering services relating to the application or use of its products. It will not be responsible and it does not assume any liability whatsoever for damages of any kind sustained either directly or indirectly by any person in the adoption or use of such data, any errors or omissions in such data, or engineering services in whole or in part.
WARRANTY LIMITATION
The Company manufactures products which satisfy the exact definition of Quality, that is, they meet the specifications as advertised or as stated by our customer. The products are intended to be used in accordance with the specification and applications described in this document. A limited warranty applies to Camerons Measurement Systems Division products. The Company will assume responsibilities for obligations, related to its products, which are specifically noted within the written warranty for a specific product. However, the Company will not be liable for any loss, damage, cost of repairs, incidental or consequential damages of any kind whether or not they are based upon expressed or implied warranty, contract, negligence, or strict liability arising in connection with the design, manufacture, sale use or repair of the products, if they are used outside the constraints of recommended usage as set forth herein.
Any use or application that deviates from the stated performance specification is not recommended and could render the instrument unsafe. The Company should be advised of any apparent deviation or deficiency from specifications including safety related deficiencies, at the above factory address, to the attention of the Marketing Department. A return authorization will be issued, where applicable, for goods returned for inspection, calibration or repair, under warranty.
REVISIONS
Date June 1998 November, 1999 January, 2000 October, 2001 May, 2003 Oct, 2005 September, 2008 Description Release Major revision Minor revisions Major revision including new format Updated to include the Scanner 1131C Minor revisions Corporate name change By A. Seeger, BIL P. Lee, BIL P. Lee, BIL P. Lee, BIL P. Lee, BIL A. Seeger K. Metzer
Barton, MVX, ScanBase, Scanner, ScanOp, ScanPC and ScanWin are trademarks or registered trademarks of Cameron International Corporation, Houston, Texas, USA. Intel is a registered trademark of the Intel Corporation. Windows is a registered trademark of Microsoft Corporation in the U.S.A. and other countries.
TABLE OF CONTENTS
INTRODUCTION............................................................................................................11
Overview .............................................................................................................................................................. 11
1: INSTALLATION.........................................................................................................13
Installing the Scanner 1131 .................................................................................................................................. 13 Quick Start............................................................................................................................................................ 13 Operating/Storage Limitations ............................................................................................................................. 14 Unpacking............................................................................................................................................................. 14 Mounting .............................................................................................................................................................. 14 Piping.................................................................................................................................................................... 14 Power Supply Connection .................................................................................................................................... 14 Power Supply........................................................................................................................................................ 15 Battery Power Supply ....................................................................................................................................... 15 DC Power Supply.......................................................................................................................................... 18 24 Volt Power Supply Board..................................................................................................................... 19 12 Volt Battery Charger/Power Supply Boards......................................................................................... 19 Scanner 1131C (With Door Open)................................................................................................................ 21 Solar Panel Installation ..................................................................................................................................... 22 Solar Panel Connection ................................................................................................................................. 22 Flashing the Scanner............................................................................................................................................. 23 Getting Ready to Flash ..................................................................................................................................... 23 Configuration Lock Switch ........................................................................................................................... 24 Start Flashing ................................................................................................................................................ 25 Flashing with WinsLoad (in Windows) ............................................................................................................ 25 Installing WinsLoad (MS Windows) ............................................................................................................ 25 Using WinsLoad............................................................................................................................................ 26 Flashing with ScanLoad (DOS) ........................................................................................................................ 27 Installing ScanLoad Version 2.2 ................................................................................................................... 27 Using ScanLoad ............................................................................................................................................ 28 Troubleshooting the Flashing Procedure .......................................................................................................... 29 Startup Procedure ................................................................................................................................................. 30 Jumper Settings................................................................................................................................................. 30 Superbooting the Scanner ................................................................................................................................. 31
Scanner 1131 Hardware Manual The Flash Erase Switch ................................................................................................................................. 35 Transmitter Power Supply Switch (to Vtx)................................................................................................... 36 Total Transmitter Supply Output .................................................................................................................. 36 Main Board Wiring Diagrams .......................................................................................................................... 36 Six Analog Board .......................................................................................................................................... 37 Twelve Analog in Single-ended Board ......................................................................................................... 38 Analog Transmitter Inputs ............................................................................................................................ 39 Six Analog Input Option............................................................................................................................ 39 Twelve Analog Input Option..................................................................................................................... 40 Analog 4-20 mA Transmitter .................................................................................................................... 41 Analog 1-5 Vdc Transmitter...................................................................................................................... 42 RTD Inputs (Resource A27, A28)................................................................................................................. 42 Pulse Inputs (Resources A05, A06) .............................................................................................................. 43 2-Wire Preamplifier (818A Current Loop Mode) ..................................................................................... 44 3-Wire Preamplifier Frequency Input........................................................................................................ 45 Magnetic Pickup Coil ................................................................................................................................ 46 Proximity Switch ....................................................................................................................................... 46 Contact Closure ......................................................................................................................................... 47 Open Collector........................................................................................................................................... 47 Status Inputs and Status/Pulse Outputs (Resources A7 to A12) ................................................................... 48 Status Inputs .................................................................................................................................................. 48 Status/Pulse Outputs...................................................................................................................................... 49 Analog Output (Resources A13, A14) .......................................................................................................... 49 Console Serial Port (Resource A01) ............................................................................................................. 50 Auxiliary Serial Port (Resources A02, A03 and A04) .................................................................................. 52 ScanPC Direct Connection ........................................................................................................................ 55 ScanPC Modem Connection...................................................................................................................... 56 ScanPol / ScanOp Direct Connection ........................................................................................................ 57 ScanPol / ScanOp Modem Connection ..................................................................................................... 58
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Field Wiring Termination.............................................................................................................................. 65 Options .......................................................................................................................................................... 65 Installation ........................................................................................................................................................ 65 Wiring Diagrams............................................................................................................................................... 66 CAO1 Setup.......................................................................................................................................................... 67 Analog Outputs ................................................................................................................................................. 67 Communications ............................................................................................................................................... 68 Scanner Settings................................................................................................................................................ 70 Communications and Status (Digital) Input/Output (CDO1) ............................................................................... 71 Specifications.................................................................................................................................................... 71 General .......................................................................................................................................................... 71 Serial Communications ................................................................................................................................. 71 Status Inputs and Status/Pulse Outputs ......................................................................................................... 71 Field Wiring Termination.............................................................................................................................. 72 Options .......................................................................................................................................................... 72 Installation ........................................................................................................................................................ 73 Wiring Diagram ................................................................................................................................................ 73 CDO1 Setup...................................................................................................................................................... 74 Communications (Terminals 1-9) ................................................................................................................. 74 Digital I/O Circuits (Terminals 10-17).......................................................................................................... 76 Scanner Settings ............................................................................................................................................ 76 Status I/O, Pulse I/O Digital Channels (DIO1) .................................................................................................... 77 Specifications.................................................................................................................................................... 77 General .......................................................................................................................................................... 77 Status and Pulse Input ................................................................................................................................... 78 Phase Discriminator ...................................................................................................................................... 78 Pulse Comparators ........................................................................................................................................ 78 Status and Pulse Output Specifications ......................................................................................................... 79 Wiring Diagram and Board Layout .................................................................................................................. 80 Circuit Description............................................................................................................................................ 80 Circuit Description............................................................................................................................................ 81 I/O Circuit Description.................................................................................................................................. 81 Threshold Level Switches (SW1 through SW5) ........................................................................................... 81 Mode of Operation Switches (SW6 through SW10)..................................................................................... 82 Phase Discriminator and Level B Pulse Security.............................................................................................. 83 1131 Phase Discrimination Configuration Procedure ................................................................................... 83 Level B Pulse Security .................................................................................................................................. 84 Phase Discrimination .................................................................................................................................... 84
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Scanner 1131 Hardware Manual Default Values .................................................................................................................................................. 88 Entered Text or Values ..................................................................................................................................... 88 Selecting............................................................................................................................................................ 88 "Details" Page ................................................................................................................................................... 88 Function Keys ................................................................................................................................................... 88 Display Units................................................................................................................................................. 89 Local Display Menu Paths.................................................................................................................................... 90 Summary Pages .................................................................................................................................................... 91 Alarms Page.......................................................................................................................................................... 91 Alarm Acknowledgment................................................................................................................................... 91 Alarm Types ..................................................................................................................................................... 92 Alarm Status ..................................................................................................................................................... 92 Orifice Plate Change............................................................................................................................................. 93 Gas Data (Composition) Change.......................................................................................................................... 95 Clock / Calendar ................................................................................................................................................... 96 System Configuration........................................................................................................................................... 96 Node Information.............................................................................................................................................. 96 Systems Settings ............................................................................................................................................... 97 Utilities ................................................................................................................................................................. 99
5: TROUBLESHOOTING ............................................................................................101
Analog Inputs and Outputs ................................................................................................................................. 101 General Troubleshooting .................................................................................................................................... 101 Transmitter Voltage............................................................................................................................................ 102 Main Battery Voltage ......................................................................................................................................... 102 NVRAM Lithium Battery Voltage ..................................................................................................................... 104
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7: SYSTEM SPECIFICATIONS..................................................................................113
General Specifications........................................................................................................................................ 113 Environmental................................................................................................................................................. 113 Physical........................................................................................................................................................... 113 Computer ........................................................................................................................................................ 114 Communications ............................................................................................................................................. 114 Expansion Board............................................................................................................................................. 116 I/O Expansion ................................................................................................................................................. 116 Display ............................................................................................................................................................ 116 Local Keyboard............................................................................................................................................... 117 Keypad (Extended Functions)......................................................................................................................... 117 Battery Charger/Power Supply ....................................................................................................................... 118 12 Vdc Power Supply Board for Div. 1 Areas ............................................................................................ 118 12 Vdc Power Supply Board for Div.2 Areas ............................................................................................. 119 19-28 Vdc Power Supply ................................................................................................................................ 120 Electrical Inputs and Outputs Specifications...................................................................................................... 121 Analog Inputs.................................................................................................................................................. 121 Analog Outputs ............................................................................................................................................... 122 Analog to Digital System................................................................................................................................ 122 RTD Inputs ..................................................................................................................................................... 122 Status Inputs, Status and Pulse Outputs.......................................................................................................... 123 Pulse Inputs..................................................................................................................................................... 124 DPE Cell ......................................................................................................................................................... 125 Order Code ......................................................................................................................................................... 126 Outline Dimensions ............................................................................................................................................ 130 Rack Mount..................................................................................................................................................... 130 Scanner 1131C (Front View with Single DPE) .............................................................................................. 131 Scanner 1131C (Front View with Two DPE's)............................................................................................... 132 Scanner 1131C (Side Views with Universal Mount)...................................................................................... 133 Pipe / Wall Mount........................................................................................................................................... 134
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Page x
Introduction
Overview
The Scanner 1131 is an intrinsically safe solar-charged, battery-powered, weatherproof flow computer that calculates flow for two or more meter runs using standard algorithms. It is housed in a cast aluminum enclosure that can be wall or pipe mounted. It is also available in a rack mount style. The Scanner 1131 provides compatibility between the existing Scanner 1130 enclosure, Scanner 1140 style DPE units, and 1130 expansion boards. This provides a logical board replacement upgrade path from the Scanner 1130 to the 1131, as numerous enhancements over the 1130 have been made. The expansion board and display connectors are identical to those of the 1130 so that existing keypads, displays, and expansion boards remain compatible. Twelve single-ended or six differential analog inputs, six status inputs or status outputs or pulse outputs, two analog outputs and up to four serial ports are now available. All input and output channels are user-assignable. Expansion boards can be added for additional analog outputs, status input/output channels and serial ports (ASO1, CDO1, CAO1 and DIO1). Optimal expanded memory and math co-processor are available for multiple flowrun applications. A PIC16C74 microcontroller processes low level I/O, scanning keyboard entry, generates pulse outputs, samples status inputs, and performs the analog conversion to digital of RTD, DPE, and analog inputs. A keypad, display, and external terminal connector are located on the front of the enclosure. The display shows flow data, operating messages, and operating instructions. The Scanner 1131 is available with an optional backlit alphanumeric or graphics display. An autoscroll feature allows continuous, sequential display of selected flow parameters. An optional full-keypad is available that allows calibration and most configuration without a terminal. However, a terminal is required for downloading data and information. A terminal is an IBM compatible PC running ScanPC or ScanWin configuration software. Terminals are connected through an external port (located on the front of the enclosure) or hard-wired internally. The optional graphic display can be used in place of the standard display and allows the operator to view data in the form of line graphs. Again, an IBM compatible PC is required for downloading data or viewing graphs. Compatible input devices include: Barton DPE Cell (pressure and differential pressure in one transducer) - can support one or two. When Barton DPE Cells are used, both pressure and differential pressure measurements are available from one unit. Low power (1-5V), or conventional (4-20 mA) electronic transmitters, Frequency devices (e.g., turbine meters, densitometers, etc.) and Standard 100 platinum RTD (temperature) sensors.
The Scanner 1131 is intrinsically safe when installed as described in Drawings 1131-11002 (refer to APPENDIX A: Drawings). Some power sources and input/output devices are not Intrinsically Safe. Please see installation and wiring sections in this manual for details.
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Scanner 1131 Hardware Manual A variety of software programs are available for configuring, monitoring, downloading, retrieving data, reading and creating reports from collected data: ScanWin - ScanWin is a Windows-based software program that is used to monitor, configure, and download Device Measurement RTU data on-site. Data is displayed graphically and in tables. Reports can also be printed from ScanWin. ScanPC - ScanPC is a DOS-based software program for a PC that is used to monitor, configure, and download Scanner data on-site. Scanner files can be printed in a universal report format or output in either comma separated, or tab separated text formats. All report files are readily imported into spreadsheet and database software programs. ScanBase - ScanBase is a graphical editing software program that simplifies the management of complex electronic flow data. Months of hourly history can be viewed for trending and analysis. Color codes and Windows point-and-click operations make learning and using the graph, tables, and spreadsheet views easy. The original flow history is always preserved. Edits are saved with the automatic audit trails, which include a required comment explaining the reason for the edit. Reports and data export functions allow rapid distribution of ScanBase data to other users or interface with other software programs.
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1: Installation
Installing the Scanner 1131
CAUTION
POWER TO THE SCANNER 1131 MUST BE TURNED OFF PRIOR TO THE REMOVAL OF ANY ELECTRONIC CIRCUIT BOARDS OR DAMAGE TO THE SCANNER MAY RESULT. CIRCUIT BOARDS ARE SUBJECT TO DAMAGE IF EXPOSED TO STATIC ELECTRICITY. HANDLING AND INSTALLATION OF CIRCUIT BOARDS MUST BE PERFORMED IN AN ENVIRONMENT FREE OF STATIC ELECTRICITY AND THE OPERATOR MUST BE GROUNDED. WHEN CIRCUIT BOARDS ARE REMOVED FROM THE SCANNER 1131, THEY MUST BE PLACED IN PROTECTIVE CONDUCTIVE ENVELOPES.
Note:
Circuit boards returned to Camerons Measurement Systems Division factory for repair must be properly packed for static protection or they will not be covered by the Cameron warranty.
Quick Start
The following chart suggests a sequence for the installation of the Scanner 1131:
Step 1 2 3 4 5 6 Description Unpack the Scanner Mounting the flow computer Connect to pipes Connect power supply Flash the Scanner (if changing installed firmware) Superboot and configure the Scanner Superboot Connect inputs and outputs Configure the EFM/RTU Page 14 Page 14 Page 14 Page 14 Page 23 Page 31 Page 33 See Section 3 of NGas/NFlo/IGas manual or Chapter 2 of the ScanWin manual. Reference Section
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Operating/Storage Limitations
Temperature Static Electricity The instrument is not to be subjected to ambient or operating temperatures beyond the range listed in the specifications. The circuit boards are not to be subjected to any source of external static electricity.
Unpacking
Camerons Measurement Systems Division Scanners are carefully inspected during manufacturing and before shipment. However, an inspection should be performed at the time of unpacking to detect any damage that may have occurred during shipment. The following items should be included with each shipment: Scanner 1131 completely assembled Solar Panel and Battery (optional) Expansion boards mounted to main board (optional) RTD Assembly (sold separately) Transducer (optional)
One of the following terminals is required to remotely configure and collect data from the Scanner 1131. If an Extended Function keypad is installed, the numeric configuration can be done without a terminal, however alpha characters must be entered with a PC. A terminal is still required to download or upload data for Extended Function keypad): IBM compatible PC with ScanPC or ScanWin software
Mounting
A universal 2 pipe mount/wall mount bracket is available. Refer to the section on Outline Dimensions (page 130) for size and location. Endcap mounting is also available.
Piping
All piping connections are made in accordance with standard practices. Consult API 14.3, Part 2 or AGA-3, Part 2 (1991) for additional information.
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1: Installation
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Power Supply
Battery Power Supply
(Intrinsically Safe when installed as per APPENDIX A: Drawings)
WARNING
PLEASE HEED THE WARNING LABEL ON THE BATTERY BRACKET. BE SURE TO REPLACE THE BATTERY IN A NON-HAZARDOUS AREA, OTHERWISE THERE IS A RISK OF SEVERE PERSONAL INJURY, DEATH, AND SERIOUS PROPERTY DAMAGE.
CAUTION
PLEASE OBSERVE THE CAUTIONARY NOTE ON THE WARNING LABEL OF THE BATTERY BRACKET. DO NOT SHIP SCANNER WITH BATTERY MODULE STILL INSIDE THE SCANNER. DOING SO MIGHT RESULT IN DAMAGE TO THE COMPONENTS INSIDE THE ENCLOSURE.
Warning : To prevent ignition of a hazardous atmosphere, Battery must only be changed in an area known to be non-hazardous Avertissement : Afin de prevenir l'inflammation d'atmospheres dangereuses, ne changer les batterie que dans des emplacements designesnon dangereux
Caution :
Do Not Ship Scanner With Battery Module Inside. Doing So Will Damage Unit.
Certified Gell Cell Batteries : Sonnenshein: Dynasty: Panasonic: Powersonic: Concord: A212/32G U1-31 LCL12V33P PS-12330 GPC1234
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Scanner 1131 Hardware Manual To access the battery, loosen the two captive screws at the upper corners of the main circuit board and swing the board to a horizontal position.
Battery Circuit Charge Module (invisible) Solar Panel Wiring Connection Battery (invisible)
Battery Bracket
Caution: Do Not Ship Scanner With Battery Module Inside. Doing So Will Damage Unit
Captive Screw
Circuit Board
The battery output cable is plugged into a connection on the back of the main circuit board.
Warning: To prevent ignition of a hazardous atmosphere, Battery must be changed in an area known to be non-hazardous Avertissement: Afin de prevenir l'inflammation d'atmospheres dangereuse, ne change pas les batteries que dans des emplacement designes non dangereux.
Caution:
Do Not Ship Scanner With Battery Module Inside. Doing So Will Damage Unit. Certified Gell Cell Batteries:
Sonnenshein: Dynasty: Panasonic: Powersonic: Concord: A212/32G U1-31 LCL12V33P PS-12330 GPC1234
Front View
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1: Installation
Battery Positive Terminal Battery Circuit Charge Module Bracket
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Velcro Strap
Back View The battery should be charged at 15 Vdc and 1.2 Ampere maximum. The battery should be disconnected from the charge control module charged during storage. Charge battery before installing it into the flow computer. The battery voltage should be over 13 Vdc half and hour (1/2 hour) after the power is removed.
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DC Power Supply
(24 Vdc Non Incendive (Div. 2) only) To access the power supply, loosen the two captive screws at the upper corners of the main circuit board, and swing the board to a horizontal position. This power supply is also used in the rack mount option; refer to the section on Rack Mount (page 130). The following illustration depicts the setup in a field mount box:
Release screws and swing circuit board into horizontal position.
Captive Screw
Backing Plate
Note:
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1: Installation
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B+
Page 19
Scanner 1131 Hardware Manual Class I, Division 1 board part number 1131-0301C
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1: Installation
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Note: Angles are marked on the 10-Watt panel; the 5-Watt panel has 10 notches (0-90 tilt).
Scanner (interior)
(-) (+)
Solar Panel
Battery
Connector
Strain Relief
The battery input (charging) cable has a weatherproof strain relief and a quick release connector that connects the battery to the solar panels cable .
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Switches
Keep pressing while turning on SW18.
LCD Contrast
64K
96K
64K
96K
The Flash Erase switch, labeled PE for Program Erase, is located at the top right hand corner of the main board. It is used by the system to initiate the process of re-installing its own firmware. The function is sometimes referred to as "Forced Erase." When the switch is pressed and held down while the power is turned on, the firmware program in the 1131 will be erased.
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Scanner 1131 Hardware Manual In order to change the firmware installed in Flash Memory, a PC with the ScanLoad (or WinsLoad) program is required. The PC must be serially linked to the Scanner 1131s console port.
Console Port
PC
Scanner Cable
When it is required to be LOCKED, the screw must be tightened until a CLICK is heard. Continue tightening the screw until it is possible to insert the sealing wire through the hex barstock/screw. Sealed, it looks like the following:
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Start Flashing
IMPORTANT: Before the Scanner 1131 firmware can be upgraded, you must have the WinsLoad or ScanLoad software loaded on your laptop in its own directory.
Whether you plan to reprogram the Scanner with either WinsLoad or ScanLoad, carry out the following common steps, and then go on to the pertinent section. 1. Start ScanWin or ScanPC. 2. Download all History, Configuration and Calibration data. (HIGHLY RECOMMENDED) 3. Exit from ScanWin or ScanPC. 4. Power down the Scanner 1131 by moving Power Switch SW18 to the OFF position. 5. Be sure the Configuration Lock Switch SW16 (if installed) is in an UNLOCKED state. 6. Continue in the WinsLoad section below or go to page 27 if you are using ScanLoad.
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Using WinsLoad
1. Using Windows Explorer, drag the binary firmware file icon onto the icon of WINSLOAD1.PIF, WINSLD1.BAT or WINSLOAD.EXE if COM1 is the communication port on your PC. The file may also be dragged and dropped onto the WINSLOAD2.PIF or WINSLD2.BAT icon if COM2 is your communication port. Example: In this case, note that NGN410R.B31 is being dragged and dropped onto the Winsload1.pif Shortcut. Alternatively, you can use the Win95/98/NT command line. For Windows 3.1, you must use the Run command in the Program Manager menu. The binary firmware file name will be formatted as follows, depending on the version: NGXXXXXX.B31 for all NGas versions for the Scanner 1131 NFXXXXXX.B31 for all NFlo versions for the Scanner 1131 IGXXXXXX.B31 for all IGas versions for the Scanner 1131 OPXXXXX.B31 for all OPSat versions for the Scanner 1131 2. An MS-DOS window is automatically opened. WinsLoad checks the validity of the binary file and if it all right, it displays the information shown here. 3. Now, power up the Scanner by depressing the Flash Erase (PE) button and HOLDING IT DOWN while you move Switch SW18 back to the ON position.
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1: Installation 4. WinsLoad begins to erase the ROM. When that is done, it then begins to upload the new firmware to the Scanner while displaying the percentage of the file that has been transferred.
September 2008
until 5. When the dialog reports Transmission completed., close the window. 6. Move Power Switch SW18 to the OFF position. 7. It is HIGHLY RECOMMENDED that the Scanner RTU be superbooted. To do this, refer to the section on Startup Procedure (page 30) for instructions about performing a superboot.
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Scanner 1131 Hardware Manual 4. The following prompt will appear: C:\SCANLOAD> 5. Copy ScanLoad files EXE., TXT., and binary (B31) from the A drive to the hard drive by typing: Copy a:*.* (This will copy all the files that are on the disk, including the binary file) to the ScanLoad directory. To copy ONLY the ScanLoad files, type the following after the C:\SCANLOAD> prompt: Copy a: SCANLOAD.* (This will copy only the ScanLoad.EXE and TXT files from the disk.) The binary files must then be copied by typing: Copy a: [binary name] after the C:\SCANLOAD> prompt. (An example of a binary name is NGS260F.B31).
Using ScanLoad
Before starting ScanLoad, perform the steps outlined in the Getting Ready to Flash section, page 23. 1. From the ScanLoad directory, type: SCANLOAD NGN410R.B31, then press <ENTER>. SCANLOAD is the executable file that starts the program and NGN410R.B31 is the binary file with the new firmware. Note that a newer binary file would have a different name. 2. ScanLoad checks that the binary file is a valid one, and informs you that it is ready to download the file. 3. Power up the Scanner 1131 RTU by depressing the Flash Erase (PE) button and keep HOLDING IT DOWN while you move Power Switch SW18 back to the ON position. This will start the process of erasing the old firmware.
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September 2008
display a message indicating which ROM is being erased (if no message is being displayed at this point see page 29 - Troubleshooting the Flashing Procedure section of this chapter). start the upload of the new firmware and display the percentage of the program that has been transmitted. (If the percentage is displayed as -1% or, if any Retries occur, then see the Troubleshooting the Flashing Procedure section (page 29).
until 5. As instructed close the window. 6. Power down the RTU by moving switch SW18 to the OFF position. 7. You are now ready to superboot the Scanner as it is explained in the Superbooting the Scanner section (refer to page 31).
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Startup Procedure
Jumper Settings
Note: It is very IMPORTANT that the following jumper settings be observed: CN19 The NVRAM Battery Backup jumper must be across the pins. CN27 The RAM Jumper should be set, for more than three flowruns, to 128K with firmware 4.3.x and above (96K when using earlier firmware versions). Superboot required for
change in jumper position to take effect.
CN16 and CN11 The PIC1 and PIC2 Jumpers should be across the pins for normal operation. CN26 - The Display Jumper may be for standard or backlit (if so equipped). For a Standard display ASM 172050102, p/n 1131-0403C the jumper must be in the backlit position. (The ASM number is printed on a yellow sticker on the display)
Jumpers
on off
64K
96K
64K
96K
Default Jumper position - 96K or 160K (with firmware ver. 4.3x and later)
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After power has been applied to the unit for the first time, it is always recommended to perform a SUPERBOOT to initialize the memory. This procedure is explained in this section. Perform a Superboot as follows (refer to the diagram on page 34 for the locations of the switches): 1. Set the Power Switch (SW18) to OFF. 2. Ensure that the Configuration Lock Switch (SW16) is NOT engaged (see page 24). 3. Press the NVRAM Erase (SB) button and keep it held down. 4. Set the Power Switch (SW18) to the ON position while still holding down the NVRAM Erase button until the display shows: Superboot found resetting unit
CAUTION:
Superbooting causes a LOSS of Configuration and History data. SAVE all Configuration and History data BEFORE superbooting the Scanner RTU.
5. When the display shows the first message (Superboot foundresetting unit), it is safe to release the NVRAM Erase (SB) button. This will take approximately 10 seconds. Note: If the NVRAM Erase button is released before the display shows the Superboot found message, the unit may not function properly due to an incomplete superboot.
6. Start ScanWin or ScanPC and set the time and date at the prompt. 7. If it is necessary to add new hardware to the Scanner RTU, disconnect or switch off input power to the Scanner. Proceed to connect the transmitters, RTDs and other end devices (refer to page 33 - Major Chips). If the end devices include turbine meters or other pulse output meters connected to A05 and A06, ensure that SW9 and SW10 are set to the appropriate mode. When you are finished, connect or turn on input power to the Scanner. 8. Configure the scanner (Refer to the ScanWin manual Chapter 2 (Overview of the Startup Procedure) or Section 3.2 Scanner 1100 Configuration NGas/NFlo X.X.X). Note: It is recommended that the new Scanner configuration be rebuilt in its entirety. Undesired problems may result when a configuration file built in one firmware version is uploaded to another Scanner with a different firmware version.
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Scanner 1131 Hardware Manual 9. Where legally required, the Configuration Lock Switch (SW16) may be enabled and sealed.
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Major Chips
The preceding diagram shows the major chips as green rectangles bordered by dashed lines.
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Jumpers
The preceding diagram shows the locations of jumpers in a pink rectangle bordered by a solid line. Refer to page 30 for an important note regarding the jumper settings.
Switches
The Scanner 1131 contains switches for the following: Power (on/off) NVRAM Erase (SB) Flash Erase (PE) VTX to select power to transmitters Analog input configuration Analog out configuration Pulse (frequency) input configuration Serial port configuration
Switches
on off LCD
(SW14)
Power (SW18)
(SW13)
(SW7)
(SW9) (SW10)
(SW11)
Serial Ports
Pulse Inputs
A02
A04
A05 A06
Analog Out
A13 A14
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September 2008
Power Switch
The power switch located at the upper left-hand corner (or the front right-hand corner on the 1131 rack mount) of the main circuit board. To turn the unit off, place the Power switch in the OFF (down) position.
Switches
on off SW16 - (Meas. Canada Switch) Power Flash erase- PE NVRAM erase- SB
LCD
To turn the unit on, place the Power Switch in the ON (up) position. This causes a Power on restart. The Power on restart interrupts the flow calculations, but does not affect the configuration or historical data. The display will show: Power on restart
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Transmitter Supply
ON 24V
SW11
10V
Vtx1
Vtx2
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Gnd
41 44 46 49 52 54
Single-ended 4-20 mA +
com out
+ +
Note:
The TOTAL +10 V transmitter output (e.g. Vtx10, Vtx1-3 and Vtx4-6) is 15 mA.
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September 2008
Single-ended 4-20 mA
Analog In + Analog In +
Gnd
Gnd
VTX
+
+
Differential 4-20 mA
Gnd
Analog In + Analog In -
+ -
Page 41
VTX
1-5V transmitter
com out
Note:
The TOTAL +10V transmitter output (e.g. Vtx10, Vtx1-3 and Vtx4-6) is 15mA.
Gnd
3 W ire
2 W ire
Note:
Page 42
Gnd
September 2008
1 23 4 56 7 8 ON +10 VDC supply Threshold 620 load R Debounce +24 VDC supply Transformer High level signal Input amplifier
Page 43
Scanner 1131 Hardware Manual The following diagram illustrates the ON and OFF positions as they are used in the pulse input diagrams:
ON
OFF
Note:
The TOTAL +10 V transmitter output (e.g. Vtx10, Vtx1-3 and Vtx4-6) is 15 mA. See page 36.
Page 44
September 2008
This mode is suitable for use with the Barton 818A preamplifier configured for voltage output with a 0-5 Vdc.
3-wire preamp (Barton 818A) 0 - 5 Vdc 24V supply 1.25V threshold
3-wire preamp
Gnd Pulse in Pulse in +
Page 45
Pulse in-
Grid
Pulse in
Proximity Switch
(Intrinsically Safe when installed as per APPENDIX A: Drawings) In this mode, the pulse is compatible with the BSR (Rockwell) slot sensor or other pulsers that provide a current output that is signal compatible with the Pepperl & Fuchs #SJ2-N inductive proximity sensor.
Pulse in-
Grid
Pulse in
Page 46
September 2008
Contact Closure
(Intrinsically Safe when installed as per APPENDIX A: Drawings) In this mode, the pulse input is connected to any device that provides a passive contact closure, such as a reed relay or micro switch. Excitation voltage is provided by the Scanner 1131. Debouncing circuitry limits the input frequency to 10 Hz maximum.
Pulse in -
Gnd
Dry Contact
Open Collector
(Intrinsically Safe when installed as per APPENDIX A: Drawings) This mode provides a generic pulse input, which is compatible with a variety of pulsers and other end devices. A suitable end device is one that provides a bounce-free solid state output stage, such as an open collector transistor, or an open-drain MOSFET.
Pulse in Pulse in +
Gnd
Open Collector
Page 47
25
28
31
Status Inputs
(Intrinsically Safe when installed as per APPENDIX A: Drawings) Status inputs are used to read the state of an external device, which can be either passive (e.g. contact closure) or active where excitation is from an external source. The type of input is selected by software. When a passive input is selected, an internal power source attempts to drive a 50 microampere current through the circuit. The voltage through this circuit is limited to 3.2 Vdc. When an active input is selected, the user is provided software selectable voltage thresholds of 2, 7 or 10 Volts. Below the threshold, the input will be false (off); above the threshold, true (on).
Dry contact
Status In.
Gnd
+
External source
Active
Passive
Page 48
September 2008
Status/Pulse Outputs
(Intrinsically Safe when installed as per APPENDIX A: Drawings) This output is used for either status (e.g. alarms) or pulse trains (e.g. accumulated volume) as selected by software. The circuit is suitable for a variety of end devices including small inductive loads such as electromechanical counters. The output circuit has limited protection against inductive kickback from such devices, but by strapping a diode across the load, as illustrated below, an additional safety factor is gained. Current requirements in excess of 100 mA require the use of interposing relays. The transmitter power supply (terminals marked Vtx; refer to Main Board Wiring Diagrams) should not be used for excitation since the computer can switch off the power to these terminals under software control. Excitation should instead be drawn from an external source, as shown:
Status Out
Gnd
RL +
00000123
Page 49
DSR
Gnd
5 4 3 2 20 7
AT
3 2
PC, PC/XT
If the Scanner Measurement RTU is installed in a safe area, an RCU can be located in a hazardous area, close to transmitters. The RCU enables communication with the Scanner so that loop calibration routine can be performed. The RCU can have either one or two local console connectors.
Page 50
DSR
Gnd
Rx
Tx
Rx
Tx
2: Main Board and Wiring The following diagram illustrates an RCU with two connections.
September 2008
Hazardous Area
Safe Area
DP RCU P T Mainboard
PC
1131 Termination 1G 2 ND Tx D 3 Rx D 4 DS R The terminal numbers refer to the CN2 Remote Serial Port Expansion Board.
RCU Wiring
Scanner 1
Scanner 2
1 2 3 4
5 6 7 8
Note: The user may also use the CN3 Communications Accessory Board or the second serial port of the main board if the port is assigned to a remote console.
Page 51
RLSD is more commonly known as DCD. Located on main board (terminal strip connections 8-13) Type: Signals: RS-232C RX, TX, RTS, CTS, RLSD and Gnd RS-232C (optional RS-422, or RS-485) RX, TX, RTS, CTS, RLSD and Gnd
Port 4 (A04)
These ports are used with a modem to provide remote communications (refer to NGas/NFlo 2.X/3.X, Network Settings). The auxiliary serial ports can also be configured as a second console port (refer to NGas/NFlo 2.X/3.X, - System Settings). The switches to select RS232C or RS485/422 for serial ports A02 and A04 are located in the bottom left corner of the main board. See diagram on page 34.
Page 52
2: Main Board and Wiring The switch positions for serial ports A02 and A04 are shown in the diagrams below.
September 2008
RS485/422 MODE
RS232 RS422 RS485
On - RS485 Off - RS422
SW7 DCE - Data Communication Equipment (e.g. Modem/Radio) DTE - Data Terminal Equipment (e.g. Scanner/PC)
Note: * If the Scanner is LAST in the 485 loop, the 120 termnation switch should be left in the "ON" position; place switch in the "OFF" position if it is not.
DCE Terminal 1 2 3 4 5 6 7 RS232C Tx Rx RTS CTS DCD DTR Signal Ground DB25 2 3 4 5 8 20 7 DB9 3 2 7 8 1 4 5 RS-422 Rx+ RxTx+ TxN.C. N.C. Signal Ground RS-485 Sig + SigN.C. N.C. N.C N.C. Signal Ground
Page 53
RS485/422 MODE
RS232 SW15 RS422 RS485
On - RS485 Off - RS422
14
SW8
Note: * If the Scanner is LAST in the 485 loop, the 120 termnation switch should be left in the "ON" position; place switch in the "OFF" position if it is not.
Terminal 14 15 16 17 18 19
Page 54
September 2008
Safe Area * If this optional signal is used, set DCD/CTS to "ON", otherwise leave it set to "OFF" on the Serial Port Hardware page. See Section 3.7.8 Serial Ports.
CSA Approved Barrier 12 Vac 1000 ohm CSA Approved Barrier 12 Vac 1000 ohm CSA Approved Barrier 12 Vac 1000 ohm CSA Approved Barrier 12 Vac 1000 ohm
2 3
7 20
PC (DTE)
DB 25 (female)
Safe Area
CSA Approved Barrier 12 Vac 1000 ohm CSA Approved Barrier 12 Vac 1000 ohm CSA Approved Barrier 12 Vac 1000 ohm CSA Approved Barrier 12 Vac 1000 ohm
2 3 4 5
PC (DTE)
DB 9 (female)
Page 55
Safe Area
DCD/CTS must be set "ON". Please see Section 3.7.8 - Serial Ports
2 RX
1 TX
8
CSA Approved Barrier 12 Vac 1000 ohm
Modem (DCE)
CSA Approved Barrier 12 Vac 1000 ohm CSA Approved Barrier 12 Vac 1000 ohm
3 2
DB 25 (male)
Safe Area
CSA Approved Barrier 12 Vac 1000 ohm CSA Approved Barrier 12 Vac 1000 ohm CSA Approved Barrier 12 Vac 1000 ohm CSA Approved Barrier 12 Vac 1000 ohm
5 3 2 1
Modem (DCE)
DB 9 (male)
Page 56
September 2008
Safe Area
CSA Approved Barrier 12 Vac 1000 ohm CSA Approved Barrier 12 Vac 1000 ohm
2 3
PC (DTE)
DB 25 (female)
Safe Area
CSA Approved Barrier 12 Vac 1000 ohm CSA Approved Barrier 12 Vac 1000 ohm CSA Approved Barrier 12 Vac 1000 ohm
2 3 5
PC (DTE)
DB 9 (female)
Page 57
Safe Area
Modem (DCE)
CSA Approved Barrier 12 Vac 1000 ohm CSA Approved Barrier 12 Vac 1000 ohm
3 2
DB 25 (male)
Safe Area
CSA Approved Barrier 12 Vac 1000 ohm CSA Approved Barrier 12 Vac 1000 ohm CSA Approved Barrier 12 Vac 1000 ohm
5 3 2
Page 58
3: Expansion Boards
Expansion Boards
Up to two expansion boards can be added to the Scanners main circuit board. The expansion boards are plugged into the slots (B and C) shown in the following diagram:
Memory expansion
DSP expansion
I/O expansion
I/O expansion
B A
DPE1
DPE2
Page 59
Analog Outputs
Number of Channels Type Signal Type Supply Voltage Accuracy D/A Resolution Temperature Effect Calibration Setting Time Surge Protection Allocation 3 (maximum) Optically isolated, externally powered 4-20 mA current loop, externally powered Minimum <+10 Vdc (liftoff voltage) Maximum +40 Vdc, across terminals 0.1% F.S. error at 25C (75F) 2 bits 1% F.S. maximum error over operating temperature range Zero and Full-scale software calibration <1 second width 0.1% of F.S. for a 10% step change Optically isolated, polarity protected, and surge protected to 500 W for 1 msec. User-selectable
Status/Pulse Outputs
Number of Outputs Type Count Rate (Pulse Mode) Max On-State Current Max On-State Resistance Max Off-State Voltage Max Off-State Leakage Surge Protection Typical Usage Pulse Mode: 3 (maximum) Optically isolated 0 to 8 Hz, 50 % duty cycle maximum 100 mA (fused at TBD mA) 30 typical at 25C (75F) 50 maximum at 25C (75F) 40 Vdc 100 A over temperature Optically isolated, polarity protected, and surge protected to 500 W for 1 msec. Status Mode: Alarms Accumulating Count Output (volume, mass, energy, etc.)
Page 60
3: Expansion Boards Allocation User-selectable The available combinations of outputs on the ASO1 expansion board are as follows:
Analog Outputs 3 1 (Resource 04) 0 3 Status / Pulse Outputs 3 1 (Resource 01) 3 0
September 2008
Wiring Diagrams
The following figure shows the terminal numbers and the corresponding resource allocations for the ASO1 outputs. The example below assumes the expansion board is connected to Slot C.
2 x 28 Connector
2 x4 Connector
10
11
12 13
14 15
"Vtx"
C01
C02
C03
C04
C05
Page 61
250 Load I.S. Barrier +10-40 Vdc I.S. Barrier Hazardous Area Safe Area
+ Status Out
- Status Out
RL
I.S. Barrier I.S. Barrier
00000123
I.S. Barrier I.S. Barrier
+ Hazardous Area
+ External Counter
Hazardous Area
Safe Area
Safe Area
Page 62
3: Expansion Boards
September 2008
Analog Outputs + - + - + -
Analog Outputs + - + - + -
250 Load
Vtx
Status/Pulse Outputs + - + - + -
Vtx
Status/Pulse Outputs + - + - + -
Load Load Signal "Gnd" Main Board Signal "Gnd" Main Board
Page 63
Specifications
General
Operating Temperature Storage Temperature Relative Humidity Certification -40C to +60C (-40F to 140F) -55C to +85C (-67F to 185F) 0 to 95 % RH non-condensing Individual circuits CSA approved for Intrinsically Safe operation in Class 1, Division 1, Group C & D areas when used with appropriate barriers.
Serial Communications
Quantity Interface Available Signals One Switch selectable as RS-232C, RS-422, or RS-485 RS-232C: Rx, Tx, RTS, CTS, DCD, and DTR RS-485: RS-422: Baud Rates Parity Stop Bits Function Protection Signal+, SignalTx+, Tx-, Rx+, Rx-
110, 150, 300, 600, 1200, 2400, 4800, or 9600 baud, software selectable Even, odd, or none, software selectable 1 or 2, software selectable Printer, remote console, or gas chromatograph port Surges to 300 W @ 1 msec. plus DC overload to 40 V
Page 64
3: Expansion Boards
September 2008
Analog Outputs
Quantity Type Accuracy Temperature Effect Liftoff Voltage Maximum Voltage D/A Resolution Calibration Setting Time Function Four Optically isolated, externally powered 0.1 % of FS max. error @ 25C (75F) (after factory calibration) 1.0 % of FS maximum error over temperature < + 10.0 Vdc 40 Vdc 12 Bits Zero and Full-scale software calibration < 10 msec. to 0.1 % of full-scale for a 10 % step change User assignable (Flow rate, temperature, etc.)
Options
Industry Canada Switch Stuffing (Configuration Lock) - Once locked, the port assignment for this board cannot be changed accidentally Uninterrupted Vtx (to a low power relay) The remote console expansion board that plugs into the lower pins of expansion slot B can also be plugged into the CAO1 expansion board.
Installation
The expansion board mounts over the 1131 main board either on the left side resource B connectors, or on the right side resource C connectors. Place the CAO1 card so that the terminal strips are facing down toward you. Align the pins and sockets located on the expansion board and the main board; then push down firmly. Ensure that the sockets fully cover all the pins and are not offset by one pin location. Two captive screws fasten to the board securely to two standoffs on the main board.
Page 65
Wiring Diagrams
The following figure shows the terminal numbers and the corresponding resource allocations for the CAO1 outputs:
2x28 Connector
ID # ASSM #
Off 1 2
On
SW2
SW1
1 2 3 4 5 6 7 8 9
10 11 + -
12 13 + -
14 15 + -
16 17 + -
Analog Output
Analog Output
B01 C01
B02 C02
B03 C03
Page 66
3: Expansion Boards
September 2008
CAO1 Setup
Analog Outputs
The analog output ports are designed to manipulate an external power source of proper magnitude to achieve a 4 to 20 mA current. The correct wiring method for analog output ports on a CAO1 board is illustrated bellow:
Analog Out -
Return Barrier RL
+24V
Analog Out -
Page 67
Communications
The serial port can be configured to an RS-232C, RS-422, or RS-485 electrical configuration. This is done by setting the DIP switches. RS-232C: The DIP switch settings for RS-232C are as follows:
ON 1 2 OFF SW1 SW2 OFF ON
Page 68
3: Expansion Boards RS-422: The DIP switch settings for RS-422 are as follows:
ON OFF 1 2 OFF SW1 SW2 ON
September 2008
Please note that the RS-422 setting is not guaranteed to work properly unless the Non-Intrinsically Safe 24Volt power supply board is used with the Scanner 1131. This is due to the relatively high current required by the 422 line drivers for low impedance cable. RS-485: The DIP switch settings for RS-485 are as follows:
ON OFF 1 2 OFF SW1 SW2 ON
Page 69
Scanner 1131 Hardware Manual The terminal block wiring assignments are as follows:
Terminal 1 2 3 4 5 6 7 8 9 Signal Ground Data Positive (Sig+) Data Negative (Sig-) Do Not Connect Do Not Connect Do Not Connect Do Not Connect Ground Transmitter Supply Voltage (Vtx)
Please note that the RS-485 setting is not guaranteed to work properly unless the Non-Intrinsically Safe 24Volt power supply board is used with the Scanner 1131. This is due to the relatively high current required by the RS-485 line drivers for low impedance cables. Wiring Note: If this expansion board is located at one end of the two-wire RS-485 cable, then the switch settings, as shown, can be used. Should the CAO1 be located at a midpoint connection, then the 100 line termination resistor must be switched out. This is done by setting switch 2 on SW2 to the OFF position.
Scanner Settings
The Scanner 1131 hardware settings are the same as the two main board serial ports. Since the RS-422 and RS-485 settings do not offer terminals for Data Carrier Detect (DCD) and Clear to Send (CTS), make sure that the DCD/CTS hardware setting is set OFF.
Page 70
3: Expansion Boards
September 2008
Specifications
General
Operating Temperature Storage Temperature Relative Humidity Certifications -40C to +60C (-40F to +140F) -55C to +85C (-67F to +185F) 0 to 95% RH non-condensing Individual circuits CSA approved for intrinsically safe operation in Class 1, Division 1 Group D areas when used with appropriate barriers.
Serial Communications
Quantity Interface Available Signals One Switch selectable as RS-232C, RS-422, or RS-485 RS-232C: Rx, Tx, RTS, CTS, DCD, and DTR RS-422: RS-485: Baud Rates Parity Stop Bits Function Protection Tx+, Tx-, Rx+, and RxSignal+, Signal-
110, 150, 300, 600, 1200, 2400, 4800, or 9600 baud, software selectable Even, odd, or none, software selectable 1 or 2, software selectable Printer, remote console, or gas chromatograph port Surges to 500 W at 1 msec. plus DC overload to 40 V
Page 71
Function
Alarm or controller output (status output mode) Totalized count output Alarm or controller input (pulse output mode) (status input mode)
Protection
Terminal 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Options
Industry Canada Switch Stuffing (Configuration Lock). Once locked, the port assignment for this board can not be changed accidentally Uninterrupted Vtx (to a low power relay) The remote console expansion board that plugs into the lower pins of expansion slot B can also be plugged into the CD01 expansion board.
Page 72
3: Expansion Boards
September 2008
Installation
The CD01 expansion board mounts over the 1131 main board on either the left-hand side resource B connection, or on the right-hand side resource C connectors. Place the CD01 card so that the terminal strips are facing down toward you. Align the pins with the sockets and push down firmly. Ensure that the sockets fully cover all the pins and are not offset by one pin location. Two captive screws fasten the board securely to two standoffs on the main board.
Wiring Diagram
The following diagram shows the terminal numbers and the corresponding resource allocations for the CD01 inputs and outputs.
SW2 ON ON OFF
SW1 1 2
OFF
2x6 Connector
10 11
12 13
14 15
16 17
B01 C01
Page 73
CDO1 Setup
Communications (Terminals 1-9)
The communications serial port can be set to an RS-232C, RS-422, or RS485 electrical configuration. This is done by setting the DIP switches properly. Note: It is not recommended that the ScanCom protocol be used with this serial port. Use Modbus instead.
OFF SW2
OFF SW1
RS-422:
OFF SW2
OFF SW1
Page 74
September 2008
Please note that the RS-422 setting is not guaranteed to work properly unless the Non-Intrinsically Safe 24Volt power supply board is used with the Scanner 1131. This is due to the relatively high current required by the 422 line drivers for low impedance cables. RS-485: The DIP switch settings for RS-485 are as follows:
ON ON 1 2
OFF SW2
OFF SW1
If this expansion board is located at one end of the two wire RS-485 cable, then the switch settings can be used as shown. Should the CD01 be located at a midpoint connection, then the 100 line termination resistor must be switched out. This is done by setting switch 2 on SW1 to the OFF position.
Please note that the RS-485 setting is not guaranteed to work properly unless the Non-Intrinsically Safe 24Volt power supply is used with the Scanner 1131. This is due to the relatively high current required by the RS-485 line drivers for low impedance cables.
Page 75
Except for one difference, the digital I/O channels function indentically and have the same specifications as the status inputs/outputs on the main board. See pages 48, 49 and 123. The one difference is that the digital I/O channels are individually isolated from the communications terminal block (resources 1-9), as well as from each other, to allow them to be treated as separate intrinsically safe circuits. This allows all of the circuits to be connected to safe area equipment without running into energy limitations imposed by multiple barrier outputs. However, adequate physical segregation of the field wiring must be made so that the wiring faults will not be considered in the I.S. analysis.
10 SI/O+ 12 SI/O+ 14 SI/O+ 16 SI/O+ 11 SI/O13 SI/O15 SI/O17 SI/O-
+
RL
Output
+
RL
Input
+
RL
Input
Scanner Settings
The Scanner 1131 hardware settings are the same as the two main board serial ports. Since the RS-422 and RS-485 settings do not offer terminals for Data Carrier Detect (DCD) and Clear to Send (CTS), make sure that the DCD/CTS hardware setting is set to OFF.
Page 76
3: Expansion Boards
September 2008
Each channel is independently optically isolated, and is designed to be Intrinsically Safe for operation in Class I, Division 1, Group D areas when used with appropriate barriers. Each channel and the circuitry it uses are configured through two sets of DIP switches. SW1 through SW5 (see board layout diagram) are used to set the threshold voltage for each corresponding channel (SW1 is used for channel 1; SW2 is used for channel 2, etc.). SW6 through SW10 are used to set the mode for each channel (SW6 is used for channel 1; SW7 is used for channel 2, etc.). When optionally supplied with the phase discrimination / pulse comparator circuitry, channels 2 and 4 are individually configured to serve as pulse comparators for the sequence of pulses on channels 1 vs. 2 and 3 vs.4. Monitoring provides continuous comparison of number, frequency, phase, and sequence of the two trains of pulses. At the same time, interfering pulses are also detected and a low frequency cutoff feature eliminates false error detection during flow startup and shutdown. As a function of this same pulse comparator circuitry, channels 2 and 4 can provide phase discrimination to detect flow direction with turbine meters that have dual pickup coils. The digital discriminators can detect pulse trains that are electrically 90 out of phase. The DIO1 board can be installed in either (or both) expansion locations on the 1131 main board. As with all 1131 expansion cards, the system automatically recognizes its presence as well as the type of card and its manufacturing configuration. In addition, the remote terminal interface boards (RTI1 and RTI2) can be plugged in on top of a DIO1 card when installed in the left-hand location (Slot B) to allow parallel access to the console serial port. Note: Due to limitations imposed by the energy of multiple, Intrinsically Safe circuits in a single enclosure, certification may be limited to operation with one or two circuits only. This limitation is based on the total number of intrinsically safe circuits, which are connected to the Scanner 1131. (See the I.S. connection drawings found in Appendix A of this manual).
Specifications
General
Operating Temperature Storage Temperature Relative Humidity Certifications -40C to +60C (-40F to +140F) -55C to +85C (-67F to 185F) 0 to 95% RH non-condensing Individual circuits designed for CSA I.S. approval in Class I, Division 1, Groups C and D areas when used with appropriate barriers.
Page 77
* Not optically isolated. Pulse Input Frequency Measurement Accuracy 0 to 10 kHz 1 Count (totalization)
0.001 % of reading @ 25C (75F) (1 Hz-10Hz) (precision input option) 0.1 Hz 0.1 % of reading over temperature (standard input) Temperature Effect Pulse Input Update Rate Protection 0.01% of reading from -40C to +60C (-40F to +140F) (precision input) 5 seconds maximum for all channels Optically isolated, polarity protected & surge protected to 300 W for 1 msec.
Phase Discriminator
Quantity Function Phase Accuracy Operating Frequency 2 Maximum Compares phase relationship of inputs 1 vs. 2 and 3 vs. 4 15C (59F) 1 Hz to 10 kHz
Pulse Comparators
Quantity Function 2 Maximum Continuous comparison of two pulse trains for sequence and phase, as well as detection of simultaneous interfering pulses, with a latched alarm generated if an error is detected. Programmable low frequency cutoff prevents false alarms during flow startup or shutdown. 1 Hz to 10 kHz
Operating Frequency
Page 78
3: Expansion Boards
September 2008
Page 79
2 x 28 Connector
FPGA
SW6
1 2 On Off 3 4 5
SW7
1 2 3 4 5 6
SW8
1 2 3 4 5
SW9
1 2 3 4 5 6
SW10
1 2 3 4 5
On Off
1 2 3 4
SW1
SW2
1 2 3 4
SW3
1 2 3 4
SW4
1 2 3 4
SW5
1 2 3 4
2 x6 Connector
1 2 3 4 5 6 7 8 9 10 11 12
Pin +
Pin +
Pin +
Pin +
Vtx +
Pin +
Pin -
Pin -
Pin -
Vtx -
B/C 01
B/C 02
B/C 03
Pin -
B/C 04
B/C 05
Note: For contact or open collector inputs, voltage has to be applied as shown below: Resistance is calculated based on the voltage (Vtx, 10V or 24 V) and the threshold.
1 2 3 4
Vtx +
Pin +
Gnd
B/C 01 R
Pin -
R=
Page 80
Pin -
3: Expansion Boards
September 2008
Circuit Description
I/O Circuit Description
Each of the 5 channels provide an optically isolated input that can be configured to various modes and threshold voltage levels, depending on the type of the incoming pulses. This conditions the circuit to interface with external pulse preamplifiers, contact closures, and logic level signals. All 5 channels are identical, with the exception of channels 2 and 4 which have an additional mode switch to allow for the detection of positive and/or negative going pulses from many mass flow / density meters. Each channel has 2 separate blocks of DIP switches used for configuration which can be identified as follows (also refer to board layout diagram for placement on the circuit board page 80):
Channel 1 2 3 4 5 Threshold Level Switches SW1 (4 switch block) SW2 (4 switch block) SW3 (4 switch block) SW4 (4 switch block) SW5 (4 switch block) Mode of Operation Switches SW6 (5 switch block) SW7 (6 switch block) SW8 (5 switch block) SW9 (6 switch block) SW10 (5 switch block)
ON OFF
The OFF threshold selection is used when the channel is being used in non-isolated mode, as a digital output channel, or when the channel is not being used at all. Turning it off will conserve the 2 mA per channel required to power the optic isolator. Note: Threshold Switch 1 should ALWAYS be in the same position as Mode Switch 2.
Page 81
NOTES: Switches 2 and 5 will ALWAYS be in the same relative position and in the opposite position to Switches 3 and 4. (i.e. 2 and 5 ON with 3 and 4 OFF or 2 and 5 OFF with 3 and 4 ON) Switch 6 is ALWAYS in the OFF position except when used with densitometer applications.
Page 82
3: Expansion Boards
September 2008
5. From the Hardware page, assign Resource CO1 as a Pulse in LB/PD. Resource Co2 will automatically switch to a pulse-in when CO1 is assigned for phase discrimination. 6. Assign resources in the Forward flowrun (Qf (uncorrected rate) is assigned to resource CO1; the rest of the variables are assigned accordingly). 7. Assign resources in the Reverse flowrun (Qf (uncorrected rate) is assigned to resource CO1; the rest of the variables are assigned as in the Forward flowrun). Note: If KFactor is the same in BOTH directions, assign to CO1; if KFactor is different, then assign to CO2 resource.
Page 83
Phase Discrimination
When connected to a dual pick-up turbine meter, where the pick-ups are separated to provide an electrical 90 phase shift, the difference in the pulse trains on each channel allows the Scanner to determine the direction of flow. The application is configured by building two flowruns in the Scanner firmware- one set as FORWARD and the other as REVERSE. The pulse input on these two flowruns must be linked to the appropriate hardware resource on the DIO1 board (either channel 1 and 2 or channel 3 and 4). When the phase shift is positive or leading, the pulse stream will be directed towards the FORWARD flowrun; when it is negative or lagging it will be directed towards the REVERSE flowrun. Each of the flowruns will accumulate separately. Additionally, if there are any missing pulses from either pulse train, an error will be flagged (LB Alarm= ON). This is because the phase discrimination is a function of the pulse comparator or Level B Security circuit. This type of alarm might also be indicative of a bad pick-up coil, pre-amplifier, or wiring fault between the turbine meter and the Scanner.
Page 84
September 2008
(etc.)
The fact that Pulse Train 1 is leading Pulse Train 2 is interpreted by the Scanner as flow in the FORWARD direction. If Pulse Train 2 were leading Pulse Train 1, it would be REVERSE flow.
Page 85
Page 86
Page 87
Scanner 1131 Hardware Manual Selections that do not have associated characters (e.g. the Main Menu) are menu choices to alternate pages and do not accept the page down command. Selections showing the characters *" or : indicate the end of a path and do not accept the page down command.
Default Values
Values marked with an asterisk *are defaults. A default value is a substitute value that is temporarily being used in place of a live input, usually because of a transmitter failure or an out-of-range condition. Selecting the detail key (end key on PC terminals) allows the user to view the properties of that value.
Selecting
Selections with a right-arrow character > are items which are user-selected from a list. Pressing the select key ( key on a PC terminal) repeatedly scrolls through the options. The list scrolls in a circle. If the user misses the desired option, keep pressing select until it appears again. When the desired option appears, press the enter key. Units of measurement, wherever they appear, are always selectable.
"Details" Page
The detail key (end key on PC terminals) displays a detail page for the item highlighted by the cursor. A detail page contains help text and other information, depending on the nature of the item.
Function Keys
The following functions are accomplished in various ways using the Scanner keypads (columns 3 and 4) or a computer terminal (column 5). The second column shows the function as it is described in the page maps.
Page 88
September 2008
FUNCTION
STANDARD KEYPAD
line line
EXTENDED KEYPAD
line line
PC/AT
LINE DOWN LINE UP PAGE DOWN PAGE UP ESCAPE SELECT ENTER DETAIL DELETE YES NO
User-entered number
(not shown)
page
page
(not shown) (not shown) SEL ENT DET DEL Y N (num) (txt) t
detail
NUMBER KEYS
User-entered text
Time Delay
automatic
automatic
automatic
Display Units
Note that with firmware versions 4.2.0 and later, the detail and units keys can be used to set the display units.
Page 89
(Main) Login / Logout Summary Alarms ScanPLC Plate Change Gas Data Change Configuration
Do you want to change orifice plates? Yes - Y No - N Do you want to change gas composition? Yes - Y No - N
"d" Date 10-28 10-28 10-28 10-28 10-27 Clock System Config. Utilities Real Time Clock. Time: 10:48 ML Date: Oct. 28/1998 Day > Wednesday Time 11:22 11:20 10:59 10:59 10:45 Alarms 1:DPchk 1:Flwchk 1:DPchk 2:Flwchk 2:DPchk
DEL
Node :Nodename Ver=NGas M3.1.0F Date=98-10 (BB2) S/N=XXXXXXXXX Unit #=XXXXXXX Contract Hour: 08 Power Save> yes Vtx Settle: 100 ms Forced Dld= yes Low Bat: 11.5 V... Lb Dband: 0.25 V Cfg Lockout=off...
View Exceptions Change Battery Restart System Memory Status Test RAM Test NVRAM Test ROM Test LCD/Keypad
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Summary Pages
Whenever a flowrun is created, a Summary page is also created. The Summary page is a list of the most important parameters, calculation values, and live measurements from the flowrun. The contents of the summary page depend on which calculations were selected when the flowrun was created. The above example is based on a typical orifice flowrun. The summary page for a mass flowrun or a turbine (AGA-7) flowrun is different. The select key (right arrow key on a PC terminal, or units key on the local keypad) scrolls to the summary page on the next flowrun. Alternately, the operator can switch directly to a different flowrun by typing that flowruns one character flowrun ID number (1 through 8). Press the detail key on the first item to display the flowrun details Press the detail key with the cursor on any of the other items on this page to display a flowrun item details page
Alarms Page
This page displays all system and flowrun alarms. Hardware alarms appear when a hardware device goes out of range, and disappear when the device comes back into range. The symbol * denotes automatic alarms. Flowrun alarms can be configured to be either user-acknowledging (latching), or self-acknowledging. Flowrun alarms are latched by selecting the latching option in the flowrun alarm screen. The alarms page can contain a maximum of 30 alarms. Each alarm is logged with a date, time, description, and run number. The most recent alarms are displayed first. Older alarms are automatically acknowledged and removed from the list. The and keys can be used to scroll a screen at a time.
Alarm Acknowledgment
Latched alarms require acknowledgment to be removed from the alarms page. To acknowledge an alarm, move the cursor onto the alarm and press the del key. The user can also delete all the current alarms on the Alarms page by hitting the "d" key on the keyboard while using ScanPC. Simply hit the "d" key while in the Alarms page and answer yes to the "Acknowledge ALL current alarms?" prompt.
(Main)
Alarms
Acknowledge ALL current alarms? Y - Yes N - No Alarms 1:DPchk 1:Flwchk 1:DPchk 2:Flwchk 2:DPchk
"d"
DEL
Alarms are logged in the event log twice: once when they occur and again when they are acknowledged (either by the user or automatically).
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Alarm Types
The following examples can appear on the alarm page. LBchk DPchk VFchk EFchk MFchk RAM NVRM ROM Low battery check Differential pressure check Volume flow check Energy flow check Mass flow check RAM checksum error NVRAM checksum error ROM checksum error RAM memory fault. NVRAM memory fault. ROM memory fault. Battery Voltage drops below 11.5 Vdc
Alarm Status
If any active alarms are present when the terminal device is first connected, the following message appears (this message also appears on the local display when the Scanner is powered up):
Active alarms are also indicated on the local display by a special AL cursor that replaces the normal box cursor. Alarms that are still active cannot be deleted.
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September 2008
Note: If this routine is NOT completed, the flowrun could be left in an OFF state. It is therefore imperative to make sure that the flowruns are back on-line before disconnecting from the Scanner.
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Do you want to change orifice plates? Y - Yes N - No Y Do you want to change plates in All flowruns? N Y - Yes N - No Y Stopping flowruns All Flowruns 1:Run1 2:Run2 ...
This prompt appears Enter new dia. for 1:Run1 for each run. d: 15.016 cm PgDn-nxt Esc-can more runs Beta ratio out of range **ERROR** Out of Range. L: (num) units H: (num) units Plate change done, Bringing all flowruns on-line...done. Beta ratio OK
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September 2008
Y
Do you want to change gas data in ALL flowruns? Yes - Y No - N All flowruns 1:Run1 2:Run2 ...
Y
This number appears in the User Change Log Enter gas comp. reference num. runs:1 XXXXXXX
Sum OK
Y not in limits.
Component sum
N
Updating gas components for 1:Run1 ...done.
xCO2 : xC1 : xC2 : xC3 : xnC4 : xiC4 : xnC5 : xiC5 : xnC6 : xnC7 : xnC8 : xnC9 : xnC10: xHe: XO2 : xH2O : xCO : xH2 : XH2S : xAr
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Clock / Calendar
The Clock page displays the time and date according to the flow computers real time clock. This date and time are used by the computer to determine when reports and logs occur. The time can be displayed in AM/PM format or military 24-hour (ML) format.
(Main)
Configuration Clock
ENT
Real Time Clock. Time: 10:25 ML Date: Mar. 18/1999 Day > Thursday
ENT
Set Mode> AM
SEL/ ENT
AM ML PM
ENT
SEL/ ENT
Set Day:DD/YYYY
SEL/ENT
During a superboot, the system clock must be set before the Scanner can be used. This prevents the user from making configuration modifications following a superboot before the clock has been set. The message **Sorry** System must be set before use will be displayed and the screen will immediately switch to the clock screen. After setting the clock, operation continues normally.
System Configuration
Node Information
Node Information is accessed through the System Config. page.
(Main)
Configuration System Config.
Node: Nodename Ver = NGas N3.1.XV Date= 98-09 (BB2) S/N = XXXXXXXX Unit#=XXXXXXXX
The Node name can be changed from this page. The Node name is used to identify the flow computer in logs, reports, etc. This initial Node name should be changed to some other unique name. The software version (Ver), software Date, ROM serial number (S/N) and Flash boot block code version number (BB2) are also displayed here. This information should be recorded.
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Systems Settings
The selections in the System Settings page apply to the complete flow computer system.
(Main)
Configuration System Config. System Settings yes no Contract Hour: 08 Power Save> yes Vtx Settle: 100 ms Forced Dld= yes Low Bat: 6.1 V... LB Dband: 0.25 V Cfg Lockout= on... Status Output Node=XXXXXX Slot>? Res#>? Delete
Status Input Node=XXXXXX Slot>? Res#>? Delete Status Output Node=XXXXXX Slot>? Res#>? Delete Status Input Node=XXXXXX Slot>? Res#>? Delete
Contract Hour
This is the hour (0-23) at which the next gas day starts. This is used in all Daily Histories. To enable low power operation, simply change the setting of Power Save to yes. The settling time is used in power save mode to establish how long a transmitter takes to send a stable reading after it is turned ON. The default setting is 100 ms.
Power Save
Vtx Settle
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Scanner 1131 Hardware Manual Forced Dld Setting this to yes prevents user changes from taking place when the User Change Log is full and needs to be downloaded. The following message appears if user changes are attempted with a full User Change Log:
LB Dband
Cfg Lockout
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Utilities
The Utilities page provides maintenance and test functions for the flow computer. The contents of this page are not related to flowrun calculation; however, they are basic functions to view the operative functionality of the flow computer.
(Main)
Configuration Utilities Clear Exceptions.. Power on Starts =0 Watchdog Starts =0 Bad ATOD Conv. =0 Low Battery =0 ROM Checksum =0 RAM Checksum =0 NVRAM Checksum =0 EEPROM Checksum =0 HW Range Alarms =0 SW Crash Alarms =0 This operation will interrupt all flowrun calculations This operation will interrupt all flowrun calculations Type Free/Tot. RAM 16:2272/3383 NVR 16:693 /1758 NVR128:16 /243 Perform a nondestructive RAM test? Y - Yes N - No Perform a nondestructive NVRAM test? Y - Yes N - No Perform a ROM checksum test? Y - Yes N - No Performing LCD Screen Test... Clear all Exception counters? Y - Yes N - No
View Exceptions Change Battery Restart System Memory Status Test RAM Test NVRAM Test ROM Test LCD/Keypad
Do you wish to continue battery change? Y - Yes N - No Do you wish to restart the system? Y - Yes N - No
Set SW#1 ON Replace battery Set SW#1 OFF System will reset
Performing RAM test, hit any key to cancel Performing NVRAM test, hit any key to cancel Performing ROM test, hit any key to cancel Screen is filled with #, I, M, symbols
Testing RAM... Chip RAM1 (32K) ...\ Any Key - Cancel Testing NVRAM... Chip NVRAM (64K) ...\ Any Key - Cancel Testing ROM... Chip U23 (128K) ...\ Any Key - Cancel Keypad Test Hit some keys... PgUp - exit
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Scanner 1131 Hardware Manual View Exceptions Nine system exception counters are shown, each incremented whenever an exception occurs. The counters do not wrap around to zero, but read 255 when the counter is overrun or full. The user may clear all exception counters only if read/write access has been assigned to the page. This allows the user to change the battery and reset the system properly. This is a method of properly resetting a battery operated Scanner. It performs a warm start by causing a watchdog reset of the Scanner. This has the same effect as cycling the power OFF and then ON again (refer to page 35). Displays a summary of memory usage relative to the total memory of the flow computer These perform non-destructive tests on the RAM and NVRAM. It also does checksum checks on the ROM. These tests do not affect the configuration or other data. Use the esc key to cancel these tests. This performs a test of the LCD and keypad. The page down button of the local keypad initiates a routine which fills the local display with #, and the I, and then M symbols and finally a black display. After the display test, the user is prompted to Hit some Keys. While the key is depressed the Hexadecimal code for the key is displayed. Page down returns the user to the Utilities page.
Memory Status
Test LCD/Keypad
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5: Troubleshooting
This section defines a basic procedure for locating Scanner 1131 Hardware operating problems.
b.
3. Connect a digital voltmeter across the analog input terminals (e.g. 1-5 Vdc analog input and Gnd) or disconnect the input signal line and connect a digital current meter in sequence (4-20 mA). Input: The meter indication should correspond with process parameters measured by the transducer. For example, the pressure range 0-100 PSI, operating pressure is 50 PSI: current measured by meter should be 12 mA). Output: An Expansion board is required for analog outputs.
General Troubleshooting
Problem No Display Possible Cause Display goes blank when unused for 5 minutes. If terminal communication is functioning, then the problem is the keypad, display, or connections from the main board to the keypad and display. Communications settings between Scanner and terminal are not the same. Cable from enclosure door connector not properly connected to the main board. Corrective Action Depress any of the buttons on the standard keypad for 1 second. Check ribbon cable and connections to keypad and display and main board. Keypad and/or display need require replacement. Check communications settings on the terminal and the Scanner. Check terminal communication connector on main circuit board.
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Transmitter Voltage
Check Vtx on the main circuit board terminals. Refer to Step No. 1 of Analog Inputs and Outputs (page 101) for a description.
Replace the battery and/or check the battery voltage. To check the battery voltage, unplug the battery power cable from the main circuit board and check voltages. Approximate readings are shown below:
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The following diagram shows the approximate readings obtained when the power supply is plugged into the main board:
The battery should be charged at 15-17 Vdc 1 mA maximum. The battery should be charged during storage and before installing in the flow computer. Voltage should be over 13 Vdc half an hour (30 minutes) after the power is removed. Replace battery if voltages are low to zero. Recharge questionable battery and recheck the connector voltages. The supply voltage values are approximate (i.e., if the battery reads 12-14 Vdc - the battery is fine). The power supply board should have a reading between 12 and 35 Vdc. CN12 test points are shown in the table below. Caution: Circuit board can be damaged if pins are shorted Volts 5 18.7 12 0 10 7.9 5 Pin Reset # Vaa Vpg Vpp Vtx10 Vdd Vcc Gnd Pin Volts Int1 5 Vlcd+ 5 Vlcd- -7.5 Vlcdb 0.45 Vtc 2.4 Vee -7.5 Vbb 5 Gnd
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6: Principles of Operation
Central Processing Unit (CPU)
The Scanner 1131 uses a 32-bit, 16 MHz, Intel 386EX microprocessor that has a demultiplexed 16-bit data bus and 26-bit external address bus, two asynchronous serial ports, two interrupt controllers, and a two-channel 8237 compatible DMA controller. Floating point mathematics are accommodated through software emulation, or optionally by an Intel 387SX math coprocessor, allowing computations to be completed several times faster that software emulation. Clock control, as well as idle and power-down modes allow the CPU to minimize system power consumption.
Clocks
The CPU clock provides 16 MHz to run the microprocessor. automatically shutdown when the processor is inactive. In power-save mode, the CPU clock is
The Real Time clock is a combined clock and calendar with leap years. It provides all the timing functions to the flow computer, including the generation of the heartbeat interrupt which runs the real-time kernel. The Real Time clock provides the accurate time base for volume integration, estimation, history and data logging, and all other timing functions. The Real Time clock runs continuously. During power outages, it draws on the memory backup battery.
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Memory
There are three types of memory in the Scanner 1131: Flash program memory, Random Access Memory (RAM), and NonVolatile Random Access Memory (NVRAM). The program is stored in Flash memory, allowing firmware updates to be loaded into the flow computer via the serial port of any IBM compatible personal computer. The Scanner 1131 has 1024 Kbytes of FLASH memory for code storage. This is provided by two (Intel) 4megabit flash memories organized as 256K x 16 bits. The flash devices also provide an upgrade path to 8-megabit devices, allowing the code space to be doubled, or allowing the elimination of one. The Flash memory is sectored into a 16-Kbyte protected boot block, two 16Kbyte parameter blocks, a single 96-Kbyte main block, and three 128-Kbyte main blocks (the 8 megabit devices provide four additional 128-Kbyte main blocks). The protected boot block is used to store the systems startup code, control firmware loading, as well as the field programmable gate array base configuration, and is protected against accidental erasure by two pin jumper CN20. The jumper is installed to facilitate factory boot block programming, but is removed prior to shipping, eliminating the possibility that critical startup code will be damaged in the field. The procedure for loading new firmware is detailed in Flashing the Scanner (page 23). RAM is used as a temporary storage during normal program execution, and is volatile. Any data held in RAM is lost during a power failure. NVRAM is the systems long-term storage memory for large blocks of vital data (e.g., configuration data, logs, etc.) that are protected in case of a power failure. NVRAM power is backed up by an on-board lithium battery. If a loss of voltage is detected, the system immediately saves all necessary data in the NVRAM. When power is restored, the computer resumes its operation exactly where it stopped before the power failure occurred.
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6: Principles of Operation
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Power Management
The Scanner 1131 has a software-selectable power-saver mode that conserves power without compromising accuracy or performance. When the power-saver mode is on, the CPU is inactive. The Real Time clock provides a heartbeat interrupt signal that turns the CPU on every 1/32 of second. During this momentary on period, the CPU performs any pending tasks. If no tasks are pending, the CPU shuts itself off. The power-saver mode can also cycle input (end) devices and RTDs. When analog readings are required, power to the particular end device is turned on and allowed to stabilize. (Stabilization time is selectable. Refer to Section 3.5 - System Configuration.)
Analog Inputs
Each analog input circuit is designed to read voltages from zero to 5 Vdc. Input devices having 1-5 V outputs are connected to analog inputs scaled 0-100% by software. If 4-20 mA devices are used, optional precision load resistors can be installed at the factory. Each input signal is connected to an input port on the analog multiplexer (MUX) which routes each signal sequentially to the input port of the A/D converter. The sampling interval is software controlled (reference NGas/NFlo Section 3.3.1.1.1 - Timing Page). One of the MUX input ports is connected to a precision voltage reference and another port is connected to ground. This forms the basis for autocalibration. The CPU uses the readings from these ports to establish internal correction factors for the transmitter signals. Autocalibration corrects drift in the analog circuitry due to; component age, temperature-induced gain variations, cross-channel leakage in the MUX, assorted component leakages, and other errors. Further corrections, determined by loop calibration data, are applied to account for the end device characteristics including static offset, linearity, and hysteresis. Various checks ensure that the corrections are reasonable.
Transmitter Power
Vtx Analog In
(common)
+ +
GND
etc...
etc...
Precision reference Auto-cal fullscale Zero and Fullscale references converted periodically for use by auto-cal correction routines.
Auto-cal zero.
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RTD Inputs
RTD inputs use a precision current source to measure the resistance of the RTD. Lead length compensation of the 3-wire RTD is done by measuring the line resistance between terminals C1 and C2. The multiplexer, A/D converter and autocal are the same as the analog inputs.
Pulse Inputs
The Scanner 1131 optional pulse inputs are designed to interface with a wide variety of devices including variable-reluctance magnetic pickup coils, signals from turbine preamplifiers (both voltage and current output types), and simple contact closures. DIP switches select the type of signal for each pulse input. In all modes, the pulses are accumulated in a hardware register that is periodically read by the microprocessor. This pulse count is used directly in volume calculations. The frequency (used to determine flowrate) is calculated using the time interval between successive pulses.
High Level Signal Conditioning
Data Lines
Transformer Protection
Low Level Signal Conditioner and Gain Contact Signal Conditioning and Debounce
Accumulator
CPU
I/O expansion
B A
DPE1
DPE2
When the Scanner is configured with a DPE cell, the entire instrument is verified over the entire range of Temperature, Pressure and Differential Pressure to ensure that the linearity of the system meets published specifications. Local installation affects such as instrument positioning, tubing and site elevation require local
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6: Principles of Operation
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calibration of both the differential pressure and the static pressure in order to obtain custody transfer quality accuracy. It is recommended that the DP and SP be verified upon installation and calibrated if required. The DPE may also be calibrated at the factory. If this has been done, the only additional calibration procedure required for initial installation of a DPE cell is a local atmospheric zero calibration of the static pressure. However, a full static pressure calibration can be done by using a select number of calibration points.
Front Panel
Scanner 1131
line
page
page
line
detail
units
mode pause
line
line
The line up and line down keys move the cursor up and down on the screen. Pages can be longer than the four lines visible on the standard display. The line up and line down keys are used to scroll through the information.
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page
page
The page down key selects the item indicated by the cursor and expands it into a full page. The page up key closes the current page and causes it to collapse back into a single line from the previous page.
detail
units
The detail key calls up the detail page of the selected line item. Each item has an associated detail page that contains help text and other information that is dependent on the nature of the item selected.
mode
pause
The mode key switches the display between menu mode and autoscroll mode. In autoscroll mode, the display steps through a user-defined list of items. Each item is held on the display for a user-configurable time (refer to the NGas/NFlo Display/Keypad section), and is then replaced by the next item. Pressing the pause key for one second freezes the display on the current item on the display. Pressing the pause key again resumes the autoscroll. The following is a sample of an autoscroll screen: Run 1 : Run 1 On Absolute Press -- No User Text -492.00000 PSI While in autoscroll mode, the following unit status screen is displayed once every loop through the userdefined list of items is completed: Node= UnitName Time= 09:00 ML Date= July 4,2000 Battery= 12.6 Volts
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The display will blank after five minutes of inactivity. To wake-up the display, press and hold any key for one second.
NFlo M4.2.0x firmware and higher: Display units are now selectable for flowrun values in the local display Summary screen, even without an extended keypad. To select the units without an extended keypad, scroll down to the item by hitting the UNITS key repeatedly; then press the DETAIL key to save your choice. Flowruns may now be turned on and off using the local display and standard keypad. To change a flowruns running mode without using an extended keypad, go to the Status item in the flowruns detail screen. Select the mode using the UNITS key and hit the DETAIL key to save your choice. Any changes will be logged in the user change log as the local user.
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Graphics Display
(Special Order only) The Graphics Display provides all the standard display functions, but also displays flow data graphically. The Graphics Display can be accessed through the Summary Menu entry. If the user presses the page down key on any item in the flowrun summary that has hourly history, the associated graph will be displayed. When the page down key is pressed on the flowrun display line, the combined graph is displayed. The keys on the keypad are used as follows when a graph is displayed: detail units mode pause line up line down page up page down A day/week/month display No function Autoscroll mode No function Advance displayed date one day/week/month Regress displayed date one day/week/month Return to Summary page No function within the graph but must be pressed to display the graph from the summary page.
The following is an example of a graphic display of data. Markers, in this example, along the horizontal axis delineate each day of data:
% 100 75 50 25 0
AGA3 comp
F D P T
April 02 13:00
April 10 12:00
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7: System Specifications
General Specifications
Environmental
Operating Temperature -40C to +60C (-40F to +140F) - operating computer -30C to +65C (-22F to +149F) - non-back-lit alphanumeric displays -10C to +50C (14F to +122F) - back-lit alphanumeric displays -10C to +55C (14F to +131F) - graphics displays Storage Temperature -40C to +85C (-40F to +185F) - non-back-lit alphanumeric displays -30C to +65C (-22F to +149F) - back-lit alphanumeric displays -30C to +65C (-22F to +149F) - graphics displays (12 hours storage at specified temperature) Relative Humidity Electrical Classification Enclosure Maximum 90% non-condensing (standard display) Maximum 95% non-condensing (graphics display) CSA certification - Intrinsically safe, Class I, Division 1, Groups C & D CSA certified - Enclosure 3R (Weatherproof) General Purpose
Physical
Enclosure Material Finish Size Mounting Components Fiberglass reinforced plastic (FRP) Gray 420 mm (16.5) H x 370 mm (14.6) W x 211 mm (8.3) D Wall mount or a 2 pipe mount (carbon or stainless steel bracket) Single main circuit board (CPU, memory, communications and I/O circuitry); local LCD display (or optional graphics display); local keypad (either standard or with optional extended function keypad); battery module w/solar panel or Non-Intrinsically Safe DC power supply module (12-35 Vdc). 19 Rack mount configuration. General purpose: 18 - 28 Vdc power supply module. Standard E1A dimensions 3V height. Enclosure/Electronics DPE Cell Battery (32Ah): Solar Panel: (5 Watt) (10 Watt) Net: Net: 3 kg (6.5 lbs.) 4 kg (8 lbs.) Net: Net: Net: 13 kg (29 lbs.) 5 kg (11 lbs.) each 11 kg (25 lbs.)
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Scanner 1131 Hardware Manual Bracket: (Universal) (Pipe Mt. End Cap) (Wall Mount) Shipping Terminals Net: Net: Net: Add 2.3 kg (5 lbs.) 1.5 kg (3.2 lbs.) 2.3 kg (5 lbs.) 4.5 kg (10 lbs.)
Computer
CPU Coprocessor FLASH RAM RAM/NVRAM Real Time Clock Intel 386EX, 32-bit embedded processor, 16 MHz Intel 387SX math coprocessor (optional) 1 Mb standard program memory Switch selectable up to 160 Kbytes depending on firmware, static CMOS scratchpad memory Up to 768 Kbytes (Total RAM + NVRAM), battery-backed static CMOS Battery backed real-time clock/calendar, 1 second resolution Accuracy: Stability: Monitors NVRAM Battery Watchdog Timer Hardware write protection on NVRAM Single cell lithium, powers clock and NVRAM Provides one year of unpowered backup Replaceable in safe area 1 minute per month @ 25C (+77F) 3 ppm/C from -10C to +60C (+15F to +140F) 5 ppm/C over full operating temperature
Communications
Quantity Port 1 4 Ports Accessible through a DB9 or round Fischer 8-pin connector or on the main board with small expansion boards (e.g. Remote Console Serial Port or Comm. Accessory Board). 1 Type: Signals: Typical Usage: RS-232C, Bi-directional Tx, Rx, DSR and Gnd Console device (IBM PC-compatible or handheld terminal), Gas Chromatograph (GC)
If the optional serial ports (3 and 4) are not installed, Port 1 is multiplexed and automatically switches between the console connector (with DSR input) and the shared port. The shared port will accommodate a 3-wire serial RS232 device. The shared terminals for Port 1 are #8 (Tx), #9 (Rx) and #10 (Gnd).
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7: System Specifications Port 2 (A02) Located on main board (terminal strip connections 1-7) Type: Signals: Typical Usage:
September 2008
RS-232C, (optional RS-422, or RS-485) Rx, Tx, RLSD (DCD), RTS, CTS, DTR, and Gnd Modem or other serial device (user-selectable), Network port Second console port, or GC
Port 3 (A03)
Located on main board (terminal strip connections 8-13) Type: Signals: Typical Usage: RS-232C RX, TX, RTS, CTS, RLSD and GND Modem or other serial device (user-selectable), Network port Second console port, or GC
Port 4 (A04)
Located on main board (terminal strip connections 14-19) Type: Signals: Typical Usage: RS-232C (optional RS-422, or RS-485) RX, TX, RTS, CTS, RLSD and GND Modem or other serial device (user-selectable), Network port Second console port, or GC
Selectable from 75, 110, 150, 300, 600, 1200, 2400, 4800, 9600, (14,400, 19,200 up to 38,400 - limited number of ports) Selectable from odd, even, none Selectable, 1 or 2 All inputs and outputs are protected against 40 V steady state overvoltage, plus 500 W surge for 1 msec.
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Expansion Board
(See chapter 3: Expansion Boards for further expansion board specifications) Remote Console Board (CN2 Terminals) Comm. Accessory Board (CN3 Terminal) Parallel console port enables the console communications port to be wired to another location. Typically, this is used with a Remote Calibration Unit (RCU). Provides the same serial communication terminals as the remote console port, and in addition provides: DTR Terminals: Provides +7 Vdc for the operation of a line-powered modem. Vtx Terminal: Provides uninterrupted power for accessories, unlike the standard Vtx terminal found on the Scanner main terminal strip, this Vtx terminal is not turned on/off in the power save mode. With I.S. power supply boards, this voltage can be adjustable (12-35 Vdc). With battery modules, 15 or 30 Ah, this voltage is maintained at 10 Vdc 1 V.
I/O Expansion
Number of Connectors 2 (Refer to chapter 3: Expansion Boards)
Display
Type Back-light Viewing Area LCD, 4 line x 20, alphanumeric (full ASCII character set) LCD, 128 x 240 pixel, 8 line x 28, graphics (full ASCII character set) Alphanumeric: Graphics: Alphanumeric: Graphics: Character format Character Size Operating Temperature Alphanumeric: Graphics: Alphanumeric: Graphics: 4 x 20: LED back-light 128 x 240: EL back-light 2 x 16 and 4 x 20: (2.758. x .8274) 128 x 240: (4.728 x 2.5216) 2 x 16 and 4 x 20: 128 x 240: 2.95 x 5.55 mm 3.50 x 7.50 mm 5 x 8 dots 7 x 12 dots 120 mm x 64 mm 70 mm x 21 mm
-30C to +65C (-22F to +149F) - non-back-lit alphanumeric displays -10C to +50C (14F to +122F) - back-lit alphanumeric displays -10C to +50C (14F to +122F) - graphics displays
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September 2008 -40C to +85C (-40F to +185F) - non-back-lit alphanumeric displays -30C to +65C (-22F to +149F) - back-lit alphanumeric displays -30C to +65C (-22F to +149F) - graphics displays (12 hours storage at specified temperature)
Local Keyboard
Keys 8 Keys: page up, page down, line up, line down, details, units, mode, and pause Keys allow viewing (but not altering) flow data. Keypad and display, located on the front of the enclosure (or on the door), are externally accessible.
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Battery Charger
Relative Humidity: 0-95% non-condensing Input and battery voltages are reported to the main board for monitoring.
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7: System Specifications
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The larger 20-watt solar panel is recommended in areas where weather conditions may diminish the panels power output. While this panel has an output of about 1.2 A, which exceeds the battery chargers current limit, the extra current output is useful in maintaining a full 750 mA current to the battery charger in adverse conditions (e.g. on cloudy days).
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Scanner 1131 Hardware Manual Environmental Operating Temperature: Storage Temperature: Relative Humidity: Supervisory Signals -40C to +60C -55C to +80C 0-95% non-condensing
Input and battery voltages are reported to the main board for monitoring.
Environmental
Supervisory Signals:
Input and battery voltages are reported to the main board for monitoring.
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Analog Outputs
Quantity Isolation Type Accuracy Temperature Effect Minimum Operating Voltage Maximum Voltage D/A Resolution Calibration Settling Time Function Two Optically isolated to 500 VAC, externally powered Switch selectable as wither 1 - 5 V or 4 - 20 mA 0.1% of FS max. Error at 25C (after factory calibration) 1% of FS max. Error over temperature 9.5 Vdc (4 - 20 mA), 12.5 Vdc (1 - 5 V) 40 Vdc 12 bits Zero and full scale software calibration < 100 msec. to 0.1% of full-scale for a 10% step change User assignable (flow rate, temperature, etc.)
RTD Inputs
Quantity Type Range (Default) (User-entered) Accuracy Temperature Effect Protection Allocation Optional Two (Standard) 100 2 or 3-Wire, 100 , platinum, 0.003850 or 0.003902 //C curves. Lead length compensation on 3-wire RTDs. -45C to +120C (-50F to +250F) up to +210C (410F), if lead compensation is less than 1 0.20C at 25C ambient including RTD linearization 0.0065C measurement error / C ambient change Steady state: 40 V over-voltage Surge: 500 W for 1 msec Temperature only RTD sensors in terminal housing or with armored wire 10, 20, 30 length, 10 probe with 1/2 NPT weather-resistant strain relief process connection.
Page 122
7: System Specifications
September 2008
MOSFET, open drain 300 W for 1 msec Max. 100 mA on-state current Max. 0.5 on-state resistance Max. 40 Vdc off-state voltage
Page 123
Pulse Inputs
Number of Channels Signal Type Typical Usage Allocation Specifications:
Signal Type Maximum Low Level Signal 1.6 mA 7.3 mA 1.0 V Minimum High Level Signal 2.4 mA 12.1 mA 1.5 V Frequency Range Input Impedance Power Supplied by 1131 Vtx Vtx Vtx Vtx
2 maximum Switch selectable Volume, mass, and energy accumulation (from frequency pulse output device). User-selectable
2-wire Preamp Low Threshold (page 44) 2-Wire Preamp High Threshold (page 44) 3-Wire Preamp Low Threshold (page 45) 3-Wire Preamp High Threshold (page 45)
7.5 V 0-10 kHz Minimum Signal Levels 20 mV p-p @ 20 Hz 20 mV p-p @ 100 Hz 200 mV p-p @ 1000 Hz 400 mV p-p @ 2000 Hz 1000 mV p-p @ 5000 Hz 3 mA 200 k On-state Current 75 A 0-5 kHz 0-10 Hz Frequency Run 0-5 kHz
Proximity Sensor (page 46) Contact Closure (page 47) Open Collector (page 47)
1 mA 2 k Off-state Leakage 50 A
Page 124
7: System Specifications
September 2008
DPE Cell
Quantity Function Materials of Construction 1 or 2 1140 style Provides differential pressure and static pressure measurements from a single unit. Pressure Housings: Capsule Body: Diaphragms: Wetted O-Rings: Bolts and Nuts: Fill Fluid: Operational Specifications Differential Pressure Measurement Ranges 150 W.C. (0-5 PSID) 300 W.C. (0-11 PSID) 700 W.C. (0-25 PSID) 1400 W.C. (0-50 PSID) Gauge Pressure: (6.9-34.47 kPa) (6.9-75.84 kPa) (6.9-172.37 kPa) (6.9-344.73 kPa) 316 Stainless Steel/Carbon Steel 316 Stainless Steel/Carbon Steel 316 Stainless Steel/Carbon Steel Viton Carbon Steel Silicone Oil
0-500 PSI (6.9-3447.39 kPa)) 0-1000 PSI (6.9-6894.78 kPa) 0-2500 PSI (6.9-17236.95 kPa)
Accuracy: Input Power: Zero Output: Span Output: Temperature Limits: Static Pressure Limits: Overpressure Limits: Temperature Effect: Process Connections: Performance Specs:
0.1% of full-scale 8-15 Vdc (1.3 mA maximum) 0 mV 1 mV 60 mV 1 mV -33C to +80C (-25 to 175 F) 0.5 PSIA to 2500 PSIG 2500 PSIG Zero: Span: 1/4 FNPT 2 1/8 Centers Static Pressure Effect: Zero: Span: Over range Effect: Mounting Position Effect: Zero Shift: 2 W.C. 0.25 % / 2500 PSI 0.25 % / 2500 PSI 0.2 % / 2500 PSI 0.5 % / 38C / 100F 0.5 % / 38C / 100F
Page 125
Order Code
SCANNER 1131 EFM/RTU 1131 Code Example: 1131 FM 11 00 01 16 P4 00 00 RM 1 ENCLOSURE STYLE None (1130 replacement kit) Field Mount (Type 3R Cast Aluminum) - Special Order Rack Mount (Div 2, non-incendive) OEM (Div II Non Incendive) Field Mount - (Nema 4 Fibreglass Reinforced Plastic) 2 POWER SUPPLY (Charge control unless specified otherwise) Div 1, Intrinsically Safe c/w 32 Ahr battery Div 2, non-incendive, c/w 32 Ahr battery and DCE output Div 2, non-incendive, c/w separate battery and DCE output 24 Vdc, Isolated, Div 2 non-incendive (no charge control) NOTE: 2a. All charge controlled power supplies are non-isolated 2b .Options 11 and 12 are available only with the Field enclosures (Code FM or FP) 2c . Please specify battery (ies) and enclosure for option 13 as a separate item. 3 SOLAR PANEL Watts None 10 18 30 50 75 85 Bracket None Adj. Adj. Adj. Vertical Vertical Vertical Cable None 10' 10' 10' None None None Approval None Div 1 Div 1 Div 2 Div 2 Div 2 Div 2 00 10 18 30 50 75 85 11 12 13 24 00 FM RM OM FP IM 01 00 00 01
NOTE: 3a. All brackets are for 2" pipe 4 DISPLAY AND KEYPAD (4 line x 20 character LCD) Standard Display, Standard keypad Backlit Display, Standard Keypad Standard Display, Extended Keypad Backlit Display, Extended Keypad 5 INPUT OPTIONS (MAIN BOARD) Analog Inputs DPE / RTD Inputs [6] 1-5V Single-Ended [6] 1-5V or 4-20 mA Single or Differential [12] 1-5V Single Ended 1/1 2/2 2/2 2/2 Freq. In / Analog out 1/1 2/2 2/2 2/2 Serial 232/485 1/1 2/2 2/2 2/2 Copro. / Memory N / 512 N/768 Y/768 Y/768 00 16 17 26 01 02 11 12
NOTE: 5a. Main board also includes six digital (status) inputs/outputs 5b. The single ended input configurations (6 or 12) are convertible to 4-20mA inputs with the addition of an auxiliary board (see accessories below)
6 PROGRAM
Page 126
7: System Specifications
SCANNER 1131 EFM/RTU 1131 Code Example: 1131 FM 11 00 01 16 P4 00 00 RM ScanCom NGas 2 ('85 AGA Gas Calcs) NGas 3 ('92 AGA Gas Calcs) NGas 4 ('92 AGA Gas Calcs IGas (ISO Gas Calcs) OPSat (Gas/Oil- Well Testing) NFlo 3 (Gas/Liquids- Hourly Data) NFlo 4 (Gas/Liquids- Hourly Data) 18 38 note a 58 78 88 note a Modbus 19 39 33 59 79 89 83 BSAP L3 PLC P4
September 2008
IM 01 00 00 01
6a. Please use applicable Modbus program code, since all "4" series firmware versions are provided with both ScanCom and Modbus communication protocols. 6b. For other available programs please consult document 1100-1002B 6c. IEC61131 programming module only available with NFlo 4 firmware, ScanCom / Modbus Protocol 7 EXPANSION BOARD 1 None Remote Console Serial Port (ONLY in 1st slot or stacked on another expansion board). Comm's Accessory Board (ONLY in 1st slot or stacked on another expansion board). 00 01 02
Comm Port 1 0 1 1 0 1
Digital I/O 0 4 4 0 4 4
Comm Port 0 0 1 1 0 0 1 1
Analog Output 2 4 2 4 2 4 2 4
Densitometer Input 2 5 60 61 62 65 66 69
Page 127
Analog Outs 0 1 3 3
Status/Pulse Outs 3 1 0 3 03 11 30 33
8 EXPANSION BOARD 2 Use the same order codes as previous field 7 (EXPANSION BOARD 1) above. 9 TRANSDUCER 1 None DPE Mounted Integral to Scanner DPE Remote Mounted to Scanner Pressure transducer integrally mounted to Scanner 10 TRANSDUCER 2 None DPE Mounted Integral to Scanner (requires pipe mount bracket) DPE Remote Mounted to Scanner Pressure transducer integrally mounted to Scanner 11 RTD SENSORS (Armoured 3 wire 100 Ohm Platinum) None [1] 10 foot [1] 20 foot [1] 30 foot [2] 10 foot [2] 20 foot [2] 30 foot (do you want to put in XX for other, please specify?) 12 DIGITAL COMMUNICATION EQUIPMENT (DCE) DCE Options are only compatible with enclosure (field 1) FP None Special (not listed below but specified as a separate line item) Order codes in this table are used to specify a "DCE Ready" Scanner only Scanner to Comm Device (RS-232) (1st Digit Code) DB25 Connector DB9 Connector Flying Leads DCE DEVICE MDS 4710B Airlink CDPD Motorola Cell Pacific Crest Free Wave Barton, World Modem NOTE 12a. Includes pre-wired DCE communication cable, lightening surge protector, and internal coax service loop 12b. Please see list of standard options for antenna and external co-ax and specify as a separate option. MD AL MO PC FW WM 5 9 L Comm Device to Antenna (2nd Digit Code) N Type TNC Type SMA Mini-UHF N T S U 00 SP 00 11 12 13 21 22 23 00 IM RM PT 00 IM RM PT
Page 128
7: System Specifications
SCANNER 1131 EFM/RTU 1131 Code Example: 1131 FM 11 00 01 16 P4 00 00 RM 13 MOUNTING HARDWARE 2" Pipe Mount Universal (CS) for Enclosure FM (Cast Aluminum Field Mount) 2" Pipe Mount Universal (SS) for Enclosure FM (Cast Aluminum Field Mount) Wall Mount Bracket for Enclosure FM (Cast Aluminum Field Mount) Sliding Rail Kit for 19" Rack Mount Enclosure 2" Pipe Mount -CS- FRP Enclosure 2" Pipe Mount -SS - FRP Enclosure Wall Mount - FRP Enclosure 14 APPROVALS None, Ordinary Location CSA Ordinary Location CSA Intrinsically Safe, Class I, Div 1, Groups C & D CSA Class 1, Div 2, Groups C & D Measurement Canada Approved (AG-0440) / CSA Ordinary Location Measurement Canada Approved(AG-0440) / CSA Div 1 Intrinsically Safe Measurement Canada Approved (AG-0440) / CSA Div 2 Non-incendive NOTE: 14a. Order codes 02 and 12 are not available with Enclosure RM or OM STANDARD INSTALLED OPTIONS [PLEASE SPECIFY AS A SEPARATE LINE ITEM] Description 4-20 mA to 1-5V conversion accessory board (12 analog inputs and enclosure type 00 or FM) 4-20 mA to 1-5V conversion accessory board (12 analog inputs and enclosure type RM, OM or FR) 4-20 mA to 1-5V conversion accessory board (6 analog inputs and enclosure type 00 or FM) 4-20 mA to 1-5V conversion accessory board (6 analog inputs and enclosure type RM, OM or FR)
September 2008
IM 01 00 00 01 02 04 10 21 23 25 00 01 02 06 11 12 16 01
Page 129
Page 130
Motherboard Chasis Ground Terminal Remote Console/ Power Supply depluggable terminals
Sliders
Rack Mount
15 3/8 (391)
Label Screws
Barton Instrument s
C al gary, A l berta , C anada Fl ow Computer C ode S eri al N o. P rogram E ncl osur e S uppl y 12 - 35 dc -- --0.35 V Hz A mps Max
12 1/4 (311)
Power Supply Board
Outline Dimensions
1.484 (38)
4-1/8 (105)
4 3/4 (122)
0.579 (15)
1 7/16 (37)
Side View
19 (483)
Note: All dimensions are shown in inches (millimeters). Tolerance 1/32 (1 mm), unless otherwise stated.
Front View
7: System Specifications
September 2008
Latch (lockable)
Scanner 1131C
7 4 1 0
8 5 2 .
9 6 3 +/-
f1 sel yes
en ter
f 2 exp no
5 3/8 (135)
Local commmunication port c/w weatherproof plug
1.65 (42)
3 3/4 (95)
Notes: 1. All dimensions in inches. (Soft metric conversion) Tolerances: 1/8" (3.2mm) 2. Available mounting options: 2" U-bolt mount and wall mount
Page 131
Scanner 1131C
line
page
page
line
detail
units
mode
pause
7 4 1 0
8 5 2 .
9 6 3 +/-
f1 sel yes
enter
f 2 exp no
5 5/16 (135)
1/2 in
(50.8)
1 1/8 in (114.3) 15/16 in
(54)
Page 132
7: System Specifications
September 2008
Page 133
11-1/4 [285.25]
3-59/64 [99.7]
5/8 [15.8]
7-3/32 [180]
Barton
2-11/32 [59.4]
3/8" NPT Power Supply Port 2 Inch Pipe [2-3/8 O.D.] For Mtg
14-9/64 [359.2] 18-9/64 [460.7]
17-35/64 [446]
DATA
TRANSFER
2x U-bolts
3-53/64 [97.2] 6-3/32 [154.7] 8-9/32 [210.2]
Console Port
WALL MOUNTING
2 X 3/4" (26.9) Conduit Opening [One Each Side] [Provided With A Removeable Weatherproof Plug, Farside]
DPE Transducer
PIPE MOUNTING
3/4" (26.9) Conduit Opening Provided With A Removeable Weatherproof Plug 7/16-20 UNF bolts (4 places) 1/4" NPT process connections (2 places)
13 [330.0] Drill for 3/8" [9.5] Bolts 4 places
6-7/16 [164]
8-3/4 [222]
1.13 [28.8] 1-9/16 [39.7] 2-1/8 [54.0] 2-1/8 [54.0] 4-3/4 [120.6]
BOTTOM VIEW
Note: DPE cells are optional. All the dimensions are in inches (soft SI conversion).
Page 134
DC
To keypa d & Display
Po
rS we
p ly up
Ba
tte
o yP
r we
Su
pp
ly
ke ac Br
is &D or Do y pla
Bo
s ard
E DP
Page 135
Bracket
k ac Br
et
Item
Description
Part Number
Per Unit
BRACKET
1 Mounting Bracket Universal, CS Universal, SS Wall, CS Wall, SS Bracket, End Cap Adapter Bolt, Sq. hd., 3/8 Screw, Flat hd. 5/16-18 Washer, Split lock Bolt, Hex Hd, 5/16 U-Bolts, CS, w/nuts 1 9A-1130-1102C 9A-1130-1101C 9A-1130-1104C 9A-1130-1103C 9A-1130-1088B 9A-0310-0013J 9A-0240-1012J 9A-0003-0083K 9A-0210-1026J 9A-0440-0001J
2 3 4 5 6 7
1 6 2 4 4 2
Page 136
Appendix A: Drawings
Item 8 9 10 Description SS, w/nuts Washer, Neoprene Bolt, Hex cap hd, 7/16-20x3/4, SST Washer, Split lock, 7/16, SST Part Number 9A-S788-0045T 9A-0003-1136K 9A-0210-1027J 9A-0003-1143K
September 2008
Per Unit 2 2 2
DPE
E DP
Item
Description
Part Number
Per Unit
DPE
Kit, Mtg, DPE to Scanner, Includes items 9 13 11 12 13 14 15 Nut, Seal, Capsule stem, Al O-ring, .137, Viton O-ring, 2-125, Viton Label, Warning DPE, (refer to model # field CODES 12 & 13) Range wc psi Flg/Dia Material Service 150 300 CS/SS Standard 150 500 CS/SS Standard 150 1000 CS/SS Standard 150 1500 CS/SS Standard 150 2500 CS/SS Standard 300 300 CS/SS Standard 300 500 CS/SS Standard 300 1000 CS/SS Standard 300 1500 CS/SS Standard 300 2500 CS/SS Standard 500 1500 CS/SS Standard 150 300 SS/SS Standard 9A-1130-1137B 9A-1130-1004C 9A-0001-1171J 9A-0001-1165J 9A-1130-9139G 1 1 1 1 1 1
9A-PC11-0401A 9A-PC11-0402A 9A-PC11-0403A 9A-PC11-0404A 9A-PC11-0405A 9A-PC11-0411A 9A-PC11-0412A 9A-PC11-0413A 9A-PC11-0414A 9A-PC11-0415A 9A-PC11-0494A 9A-PC11-0421A
Page 137
SS/SS SS/SS SS/SS SS/SS SS/SS SS/SS SS/SS SS/SS SS/SS SS/SS SS/SS SS/SS SS/SS SS/SS SS/SS SS/SS SS/SS SS/SS SS/SS SS/SS
Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard NACE NACE NACE NACE NACE NACE NACE NACE NACE NACE
Page 138
Appendix A: Drawings
September 2008
Case
To k e y
Page 139
Item
Description
Part Number
Per Unit
CASE
16 17 Case, Painted Label, I.D., CSA CSA, IS, Zone 1 CSA, IS, Zone 2 Pin, Hinge Pin, Cotter Washer, Ext. tooth, #8 Washer, Int. tooth, #8 Screw, 8-32x3/8 self tap Nut, Flange, 5/15-18 Hole seal, or Hole seal, 1 Hole seal, 1 , if required Washer, Split, #10, SST Ribbon Cable Lead, Ground Lockwasher, NPT Strain Relief Connector, NPT Strain Relief Connector, NPT RTD Probe/Armoured Assembly, 5 foot length 10 foot length 20 foot length 30 foot length Specify length 9A-1130-1187C 9A-1130-1049GA 9A-1131-1004G 9A-1130-1112C 9A-0003-1046T 9A-0003-0050K 9A-0003-0066K 9A-0938-0006J 9A-0500-1107J 9A-0192-1029T 9A-0192-1030T 9A-0192-1031T 9A-0003-0032K 9A-1130-9130B 9A-1130-1073B 9A-0003-9007K 9A-0091-9001T 9A-0091-9000T 9A-1100-9002C-05 9A-1100-9002C-10 9A-1100-9002C-20 9A-1100-9002C-30 9A-1100-9002C-XX 1 1
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
2 2 1 1 1 2 1 1 1/seal 1 1 1 1 1 1
Page 140
Appendix A: Drawings
September 2008
we Po C
u rS
ly pp
tt Ba
er
ly pp Su r we Po y
Item
Description
Part Number
Per Unit
35
Page 141
DC POWER SUPPLY For 24 Vdc power input, replace items 33-45 with the following: 46 47 48 49 50 51 52 53 54 Plate, Mounting Power Supply Screw, Self tapping, Ph hd, 8-32x3/8, ZP Screw, Pan Ph hd, 6-32x1/4, SS Washer, External tooth - #8, SS Screw, Bd Ph hd, 8-32x3/8, SS Stand-off, MxF, 6-32x1/2, Al Washer, Lock, Internal, #6, SST Nut, 6-32, SST Charge Control Board, ISOL 24 Vdc input 9A-1130-1169C 9A-1140-1013J 9A-0119-1013J 9A-0003-9004K 9A-0119-9001J 9A-0152-1111T 9A-0003-0070K 9A-0500-0021J 9A-1131-0304C 1 4 4 4 4 4 4 4 1
Page 142
Appendix A: Drawings
September 2008
Boards
a Bo
rd s
Item
Description
Part Number
Per Unit
BOARDS
55 56 57 58 59 60 61 Door Assembly, Battery compartment Stand-off, MxF, 6-32x1/2, Al Stand-off, MxF, 6-32x1/4, Al Stand-off, FxF, 6-32x1/4, Nylon Washer, Lock, Internal, #6, SST Screw, Pan, Ph hd, 6-32x1/4, SST Main Board (refer to model # field CODE 5) CODES OPTIONS 00 IO 00, 1RS232 1 SW, no C/XM 16 IO 16, 2RS232 2 SW, no C/XM 17 IO 16, 2RS232 2 SW, C/XM 26 IO 26, 2RS232 2 SW, C/XM OLD CODES (refer to model # field in old CODES 5, 6 & 7) 02 01 01 IO 02, 3RS232 1SW, No C/LM 14 02 02 IO 14, 2RS232 2 SW, No C/HM 14 02 12 IO 14, 2RS232 2 SW, C/HM 14 02 17 IO 14, 2RS232 2 SW, C/XM 16 01 02 IO 16, 3RS232 1SW, No C/HM 16 02 01 IO 16, 2RS232 2 SW, No C/LM 16 02 12 IO 16, 2RS232 2 SW, C/HM 24 02 02 IO 24, 2RS232 2 SW, No C/HM 24 02 12 IO 24, 2RS232 2 SW, C/HM 9A-1130-1138B 9A-0152-1111T 9A-0152-1136T 9A-0152-1134T 9A-0003-0070K 9A-0119-1013J 1 6 6 6 10 16 1
9A-1131-0100000239 9A-1131-0116020739 9A-1131-0116021739 9A-1131-0126021739 9A-1131-0102010139 9A-1131-0114020239 9A-1131-0114021239 9A-1131-0114021739 9A-1131-0116010239 9A-1131-0116020139 9A-1131-0116021239 9A-1131-0124020239 9A-1131-0124021239
Page 143
65 66
9A-0155-1018T 9A-0155-1019T
9A-1130-9138C40 9A-1130-9138C41 9A-1130-9138C42 9A-1130-9138C43 9A-1130-9138C44 9A-1130-9138C45 9A-1130-9108C02 9A-1130-9108C04 9A-1130-9108C12 9A-1130-9108C14 9A-1130-9108C22 9A-1130-9108C24 9A-1130-9108C32 9A-1130-9108C34 9A-1130-9109C20 9A-1130-9109C50 9A-1130-9109C21 9A-1130-9109C51 9A-1130-9109C24 9A-1130-9109C54 9A-0071-1030T 9A-0071-1029T 9A-0071-1031T 9A-0071-1028T 9A-0111-1032T
Page 144
Appendix A: Drawings
September 2008
or Do
is &D
y pla
Item
Description
Part Number
Per Unit
70 71
4 1
72 73 74 75
5 1 4 4 4
Page 145
Page 146
53
2 54 6 55 3 4 13 5 8 15 14 16
up ply wer s to po
21 20 19 18 17
Appendix A: Drawings
12 7 9
44
10 43
22
42 45 11
41
46 38 37 36 35 40 39
ay to Di spl
to K
23
32
33
34
26
25
24
51
52 48 47 49
to
ad ey p rt Po al eri S
a Bo n al) io ns o n pa pt i E x (O
rd
27
50
28
29
31 30
September 2008
Page 147
to po
pp ly wer su
Item
Description
Part Number
Per Unit
CASE
1 2 3 4 5 6 7 8 9 10 11 Cover Plate Decal, Wiring Diagram Decal, Power Supply / RTI1 Screw, Phillips Head, 8-32x3/8, SS Washer, Flat #8 Support Pan, 1131 Rack Mount Screw, included with item #32 Nut & Washer, included with item #22 Stand-off, MxF, 6-32x1, Aluminum Screw, Ph Pan Head, 10-32x1/4, SS Stand-off, MxF, 6-32x1/2, Aluminum 9A-1130-9118C 9A-1130-9100G-21 9A-1130-9120G 9A-0119-9001J 9A-0003-0039K 9A-1130-9117C 1 1 1 4 4 1
6 3 4
Page 148
Appendix A: Drawings
Item 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Description Stand-off, MxF, 6-32x1/4, Aluminum Stand-off, FxF, 6-32x1/4, Nylon Stand-off, MxF, 6-32x1, Aluminum Screw, Slot head, 8-32x3/4, Plated Nut, Hex, 8-32, Plated Washer, Internal tooth, #8, SS Cable, 22 AWG, 2 Conductor, 1 foot Terminal Block Screw, Fillister Head, Slotted, 6-32x1/4, SS Terminal Plug Slider, Pair, c/w mounting hardware Plug, Button, 3/4, Steel nickel plated Screw, included with item #22 Washer, Internal tooth, #6, SS Screw, Ph Pan Head, 6-32x1/4, SS Dataplate, Scanner 1131 Nut, included with item #30 Gasket, included with item #30 Connector Assembly, Fischer, Serial port Dust Cap, Spring loaded Handle, Plastic, c/w mounting screws Panel, Front, Rack mount KEYPAD & DISPLAY 34 35 36 37 38 39 Keypad, Standard Stand-off, M 8-32 x F 2-56x1/4, Aluminum Lens, Lexan Washer, #2, Teflon Screw, Slot Round Head, 2-56x1/4, SS Display, Standard, 4 x 20
September 2008
Part Number 9A-0152-1136T 9A-0152-1134T 9A-0152-9003T 9A-0119-9002J 9A-0500-1033J 9A-0003-9004K 9A-1110-0121T 9A-0038-9001T 9A-0114-1020J 9A-0028-9002T 9A-1130-9121T 9A-1315-0194T 9A-0003-0070K 9A-0119-1013J 9A-1130-1172G Per Unit 2 4 4 1 2 2 1 1 2 1 1 1 16 16 1
1 1 2 1
1 4 1 4 4 1
Page 149
Boards
51
53 52
ar Bo ) ion nal ns io pa pt Ex (O
54
55
44
43
42 41 45
46
40
to Dis pl
ay
48 47 49
50
Item
Description
Part Number
Per Unit
BOARDS
40 41 42 43 Battery, lithium, 3.6V Washer, Internal tooth, #6, SS Nut, Hex, 6-32, SS Main Board (refer to model # field CODES 5, 6 & 7) CODES OPTIONS 00 IO 00, 1RS232 1 SW, no C/XM 9A-0130-9018T 9A-0003-0070K 9A-0500-0021J 1 6 6 1
9A-1131-0100000239
Page 150
Appendix A: Drawings
Item Description 16 IO 16, 2RS232 2 SW, no C/XM 17 IO 16, 2RS232 2 SW, C/XM 26 IO 26, 2RS232 2 SW, C/XM Terminal Plug, 14 pin for pins 20 61 Terminal Plug, 9 pin for pins 11 19 Terminal Plug, 10 pin for pins 1 10 Ribbon Cable Assembly, 1131R Nut, Hex, 6-32, SS Washer, Internal tooth, #6, SS Power supply board, 24V Isolated Expansion Board Code 01 Remote console serial port Code 02 Communications accessory Note that the above boards must be in Slot #1. CDO1 40 1 Comm. Port only 41 4 Digital I/O only 42 1 Comm. Port, 4 Digital I/O 43 1 Comm. Port, CCA switch 44 4 Digital I/O, CCA switch 45 1 Comm. Port, 4 Digital I/O, CCA switch CAO1 50 2 Analog Out only 51 4 Analog Out only 53 1 Comm. Port, 2 Analog Out 54 1 Comm. Port, 4 Analog Out 55 2 Analog Out, CCA switch 56 4 Analog Out, CCA switch 58 1 Comm. Port, 2 Analog Out, CCA switch 59 1 Comm. Port, 4 Analog Out, CCA switch DIO1 60 2 Frequency Inputs 61 5 Frequency Inputs 62 2 Frequency Inputs, Phase Discrim. 63 5 Frequency Inputs, Phase Discrim. 66 2 Densitometer Inputs 69 5 Densitometer Inputs ASO1 03 3 Status/Pulse Output 11 1 Analog Output, 1 Status/Pulse Output 30 3 Analog Output 33 3 Analog Output, 3 Status/Pulse Output Stand-off, F x F 6-32x3/4, Aluminum Nut, Hex, 6-32, SS Washer, Internal tooth, #6, SS Board, Analog Input Resistor, 12, 1131R
September 2008
Part Number 9A-1131-0116020739 9A-1131-0116021739 9A-1131-0126021739 9A-1131-1024T 9A-1131-1022T 9A-1131-1023T 9A-1130-9026B 9A-0500-0021J 9A-0003-0070K 9A-0168-1020T 9A-0155-1018T 9A-0155-1019T Per Unit
44 45 46 47 48 49 50 51
3 1 1 1 4 4 1 As reqd.
9A-1130-9138C40 9A-1130-9138C41 9A-1130-9138C42 9A-1130-9138C43 9A-1130-9138C44 9A-1130-9138C45 9A-1130-9108C02 9A-1130-9108C04 9A-1130-9108C12 9A-1130-9108C14 9A-1130-9108C22 9A-1130-9108C24 9A-1130-9108C32 9A-1130-9108C34 9A-1130-9109C20 9A-1130-9109C50 9A-1130-9109C21 9A-1130-9109C51 9A-1130-9109C24 9A-1130-9109C54 9A-0071-1030T 9A-0071-1029T 9A-0071-1031T 9A-0071-1028T 9A-0152-9005T 9A-0500-0021J 9A-0003-0070K 9A-1131-1005B-02
52 53 54 55
2 2 2 1
Page 151
Page 152
Appendix A: Drawings
September 2008
APPENDIX A: Drawings
Drawing 1131-11002: Scanner 1131 Wiring Diagrams (Div. 1 (Zone 1)) Drawing 1131-11022: Scanner 1131 Wiring Diagrams (Div. 2 (Zone 2))
Locations Div. 1
Drawings Drawing 1: Drawing 3: Drawing 4: Drawing 5: Drawing 6: Drawing 7: Drawing 8: Drawing 9: Installation Power Supply Communications (RS232C) Serial Ports Status Inputs Status/Pulse Outputs Pulse/RTD Inputs Six Analog Inputs Twelve Analog Inputs Drawing 2: Barrier Ratings
Page 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 173 173 174 175
Drawing 10: Analog Outputs Drawing 11: MVX Inputs Div. 2 (Zone 2) Drawing 12: Installation Drawing 13: Power Supply Drawing 14: Communications (RS232) Serial Ports Drawing 15: Status Inputs Drawing 16: Status/Pulse Outputs Drawing 17: Pulse/RTD Inputs Drawing 18: Six Analog Inputs Drawing 19: Twelve Analog Inputs Drawing 20: Analog Outputs Drawing 21: MVX Inputs Drawing 22: Scanner 1131/I.S. MVX (Div. 1) Installation
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HAZARDOUS AREA
CSA certified barriers: (see Note 4) (see Note 4) Solar Panel Charge Control Module 12Vdc battery
Enclosure Multiple Conductors
SAFE AREA
+ Battery Charging - Supply
Data Transfer
CSA certified barriers: (see Note 4) (see Note 4) (see Note 4) (see Note 4) (see Note 4) I.S. Ground
CSA Certified Termiflex model HT/1121 Barton model HT-88A Handheld Terminal
Notes:
Status Input Status/pulse Transmitters Pulse outputs RTD see Inputs see see sheet Probes sheet 8 sheets 5&6 see 7 sheet 7
1. Drawings on the following pages apply to Class I, Division 1 , Groups C & D installations unless otherwise noted. All notes and wiring procedures must be complied with for the system to be intrinsically safe.
2. I.S. Barriers are not required when the Scanner 1131 Flow Computer, in it's entirety, is installed in Class I, Division 2, Groups A, B, C and D Hazardous Locations. For additional Class I, Division 2, Groups A, B, C and D installations, see 1131-11022.
3. The Solar Panel or battery charging cable is normally routed through the entry on the top right side of the 1131 enclosure. All other wiring is routed through the bottom, left, or lower right side of the 1131 enclosure. Suitable fittings should be used to maintain CSA enclosure 3R.
5. Terminals labelled Common may be wired through a separate barrier channel, the I.S. ground return or through the return of a diode return barrier.
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September 2008
Barrier Ratings Volts (max.) +28.5 Vdc +28.5 Vdc +22 Vdc +16 Vdc +12 Vdc 12 Vac 12 Vac Ohms (min.) 200 300 200 100 800 100 1000 4 6 8 6 3 2 5 8 8 2 3 5 8 9 A B
Barrier Ratings Volts (max.) +28.5 Vdc +28.5 Vdc +22 Vdc +16 Vdc +12 Vdc 12 Vac 12 Vac
Notes:
1. Each Scanner 1131 installation must comply to one of the configurations shown. (Alternate barrier combinations are listed in document 1131-11032) Partial installations of a particular configuration can be considered intrinsically safe. 2. Single barriers may be substituted for multiple barriers of the same rating voltage rating provided the net resistances are in compliance this the above table. Example: Two 28.5 V/150 ohm barriers can substitute four 28.5 V/300 ohm barriers 3. Diode Return Barriers may be substituted for single barriers. 4. Any barriers meeting the ratings shown on this page may be substituted for the recommended barriers shown on pages 3 through 11.
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Safe Area
CSA certified barriers:
Max 28.5 Vdc, Min 300 Max 28.5 Vdc, Min 300
+ -
I.S. Ground
Solar Panel
Battery
Notes: 1. See Sheet 1 and 2 for general notes. 2. See Sheet 2 for limits on quantities and ratings of barriers. 3. Solar Panels: 10 watt 0097-1018T BP Solarex MSX-10 0097-9006T-10 Seimens SM-10 or any solar panel or combination of solar panels not exceeding the following parameters: Voc(open circuit voltage), Isc(short circuit current) for Class I, Division 1, Group C&D Hazardous Locations: 22V, 0.78A or 20V,1.06A for Class I, Division 1, Group D Hazardous Locations: 21V, 1.22A or 19V,1.66A
4. Batteries: 32 Ah 0130-9013T, Sonnenshein 0130-9005-T (A212/32G) 0130-9014T, Dynasty U1-31 Panasonic LCL12V33P or LC-LA1233P(a) (LCL-12V33AP) Powersonic PS-12330 Concord GPC1234 5. Power supply module: order code 11 1131-0301C (3655802) charge control module
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Appendix A: Drawings
COMMUNICATIONS - RS232 Serial ports Hazardous Area Safe Area
CSA certified barriers:
A04
Gnd DCD 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
September 2008
Max 12 Vac, Min 1000 Max 12 Vac, Min 1000 Max 12 Vac, Min 1000 Max 12 Vac, Min 1000 Max 12 Vac, Min 1000 Max 12 Vac, Min 1000 Max 12 Vac, Min 1000 Max 12 Vac, Min 1000 Max 12 Vac, Min 1000 Max 12 Vac, Min 1000 Max 12 Vac, Min 1000 Max 12 Vac, Min 1000 Max 12 Vac, Min 1000 Max 12 Vac, Min 1000 Max 12 Vac, Min 1000 I.S. Ground
A03
Gnd/RTS Rx Tx
Gas Chromatograph
A02
Modem or Radio
B01 or C01
9 8 7 6 5 4 3 2 1
Serial device wiring as shown can be connected to any or all serial port resources shown
1. See Sheet 1 and 2 for general notes. Notes: 2. See Sheet 2 for limits on quantities and ratings of barriers. DRAWN SCALE ISSUED
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Safe Area
Dry contact or Open collector
A12
A11
I.S. Ground
A10 A09
A08 A07
SIO2 SIO1
B05 or C05 B04 or C04 B03 or C03 B02 or C02 B01 or C01
St in- 12 St in+ 11
St in- 10 9 8 7 6 5 4 3 2 1
15 14 15 14 13 12 11 10 9
Max +12 Vdc, Min 1000 Max +12 Vdc, Min 1000 Max +12 Vdc, Min 1000 Max +12 Vdc, Min 1000 Max +12 Vdc, Min 1000 I.S. Ground
Status input wiring as shown can be connected to any or all digital input/output resources shown.
1. See Sheet 1 and 2 for general notes. Notes: DRAWN SCALE ISSUED 2. See Sheet 2 for limits on quantities and ratings of barriers.
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Appendix A: Drawings
Hazardous Area STATUS/PULSE OUTPUTS
CSA certified barriers:
Gnd 33 32 31 30 29 28 27 26 25
September 2008
Safe Area
A12
A11
A10 A09
A08 A07
SIO2 SIO1
B03 Stoutor C03 Stout+ B02 Stoutor C02 Stout+ B01 Stoutor C01 Stout+
Vtx
9 8 7 6 5 4 3
load Max +12 Vdc, Min 1000 Max +12 Vdc, Min 1000 Max +12 Vdc, Min 1000 Max +12 Vdc, Min 1000 Max +12 Vdc, Min 1000 load
B05 Stoutor C05 Stout+ B04 Stoutor C04 Stout+ B03 Stoutor C03 Stout+ B02 Stoutor C02 Stout+ B01 Stoutor C01 Stout+
Vtx Vtx
12 11
10 9 8 7 6 5 4 3 2 1
B05 Stoutor C05 Stout+ B04 Stoutor C04 Stout+ B03 Stoutor C03 Stout+ B02 Stoutor C02 Stout+
Vtx
15 14 15 14 13 12 11 10 9
Status/pulse output wiring as shown can be connected to any or all digital input/output resources shown
1. See Sheet 1 and 2 for general notes. Notes: 2. See Sheet 2 for limits on quantities and ratings of barriers. DRAWN SCALE ISSUED
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Certified I.S. Pulse Generators: - Pickup Coil Part Numbers Barton FQ11-1122B, FQ11-1123B, FQ11-1124B, FQ11-1131B or FQ11-1132B, 2112-0001AA-01, 2112-0001AA-02, 0137-1001T or 0137-1002T, Haliburton Type 155, Clif Mock PN 50192500125 with connector Barton PN 0818-1050BA-XX. - CSA certified Equimeter Mark II series turbometer - CSA certified Pepperl & Fuchs Type SJ, CJ, NJ, or RJ series inductive proximity sensors. Any Equipment
I.S.Pulse Generator
A06
Gnd PinPin+
24 23 22 21 20 19
A05
PinPin+ Gnd
Max +28.5 Vdc, Min 300 Max +28.5 Vdc, Min 300
B05 or C05 B04 or C04 B03 or C03 B02 or C02 B01 or C01
I.S. Ground
PinPin+ PinPin+ PinPin+ PinPin+ PinPin+ Vtx Vtx 12 11
10 9 8 7 6 5 4 3 2 1
15 14 15 14 13 12 11 10 9
Pulse input device wiring as shown can be connected to any or all pulse input resources shown.
RTD INPUTS
Main Terminal Strip
A27 RTD1R
RTD1L GND 56 57 58 59 60 61
A28 RTD2R
RTD2L GND
jumper
CSA certified RTD probe vendors: see Barton documents1130-11818 or 1100-1002C or Barton Model 20 - RTD Terminal block housing
1. See Sheet 1 and 2 for general notes. Notes: 2. See Sheet 2 for limits on quantities and ratings of barriers. DRAWN SCALE ISSUED
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Appendix A: Drawings
Hazardous Area ANALOG INPUTS Safe Area
September 2008
AnIn6-
55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40
A25 AnIn6+
AnIn5-
Certified I.S. Transmitters: Gulton-Statham 36PG or 36PA Rosemount 1151,1151LP,444LM 3051 SOR 536, 536CR, 534MT Druck PDCR 143 Barton FCX-A and FCX-C (4-20mA) Barton FCX-AII and FCX-AIIe (4-20mA)
A23 AnIn5+
Vtx4-6 AnIn4-
Dashed line is required for 1-5 Volt inputs only CSA certified barriers:
A21 AnIn4+
Vtx4-6 AnIn3-
A19 AnIn3+
AnIn2-
A17 AnIn2+
Vtx1-3 AnIn1-
differential mode
A15 AnIn1+
Vtx1-3
Gnd
Analog input device wiring as shown can be connected to any or all analog input resources shown.
1. See Sheet 1 and 2 for general notes. Notes: 2. See Sheet 2 for limits on quantities and ratings of barriers. DRAWN SCALE ISSUED
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Gnd
55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40
Certified I.S. Transmitters: Gulton-Statham 36PG or 36PA Rosemount 1151,1151LP,444LM 3051 SOR 536, 536CR, 534MT Druck PDCR 143 Barton FCX-A and FCX-C (4-20mA) Barton FCX-AII and FCX-AIIe (4-20mA)
A22 A21
Max +28.5 Vdc, Min 300 Max +28.5 Vdc, Min 300
I.S. 4-20mA Transmitter +
out +
I.S. Ground
A16 A15
Gnd
Analog input device wiring as shown can be connected to any or all analog input resources shown.
1. See Sheet 1 and 2 for general notes. Notes: 2. See Sheet 2 for limits on quantities and ratings of barriers. DRAWN SCALE ISSUED
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September 2008
Safe Area
Max +28.5 Vdc, Min 300 Max +28.5 Vdc, Min 300
1-5V
A13
AoutVoutAout+
Vtx
Gnd
15 14 13 12 11 10
load
passive loads
CA01 Expansion Board Terminal Strip
B05 or C05 B04 or C04 B03 or C03 B02 or C02
AoutAout+ AoutAout+ AoutAout+ AoutAout+ 17 16 15 14 13 12 11 10
Max +28.5 Vdc, Min 300 Max +28.5 Vdc, Min 300
Passive loads may be any device having no internal capacitance or inductance. Analog output device wiring as shown can be connected to any or all analog output resources shown.
1. See Sheet 1 and 2 for general notes. Notes: 2. See Sheet 2 for limits on quantities and ratings of barriers. DRAWN SCALE ISSUED
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Safe Area
Vtx
MVX Transmitter
+PWR GND A(-) B(+) TERM RTD-A RTD-B RTD-B
MVX Transmitter
+PWR GND A(-) B(+) TERM RTD-A RTD-B RTD-B
Gnd
A04
Gnd DCD
19 18 17 16 15 14 13 12 11 10 9 8
A03
Gnd/RTS Rx Tx
A02
7 6 5 4 3 2 1
B01 or C01
9 8 7 6 5 4 3 2 1
1. See Sheet 1 and 2 for general notes. 2. See Sheet 2 for limits on quantities and ratings of barriers. 3. RS485 Serial Ports may be connected to MVX transmitters as shown when the Scanner 1131 Flow Computer and MVX transmitters are installed in Class I, Division 1, Groups C&D Notes: Hazardous Locations. DRAWN SCALE ISSUED
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HAZARDOUS AREA
+ Battery - Charging Supply Solar Panel Charge Control Module 12Vdc battery
Enclosure Multiple Conductors
Appendix A: Drawings
SAFE AREA
Data Transfer
Main Circuit Board terminal strip optional expansion boards Analog I/O, Digital I/O and RS232 Communications
Status Input Status/pulse Pulse Transmitters outputs RTD Inputs see see see sheet Probes sheet 8 sheets 5&6 see 7 sheet 7
CSA Certified Termiflex model HT/1121 Barton model HT-88A Handheld Terminal
DPE Cell Barton model PC11 (integral or remote)
Notes:
1. Drawings on the following pages apply to Class I, Division 2, Groups A, B, C & D installations unless otherwise noted.
2. The Scanner or any other other component shown in the Hazardous Area is also certified for installation in the Safe Area.
3. For weatherproof enclosures, the Solar Panel or battery charging cable is normally routed through the entry on the top right side of the 1131 enclosure. All other wiring is routed through the bottom, left, or lower right side of the 1131 enclosure. Suitable fittings should be used to maintain CSA enclosure 3R (aluminum) or 4X (FRP).
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Safe Area
+ + -
28 Vdc max
Solar Panel
Notes: 1. See Sheet 1 for general notes. 2. Solar Panel manufacturers can be Solarex, Seimens, BPSolar, BPSolarex, Kyocera or Uni-Solar with a maximum rating (combined) of 200 Watts. 3. 1131 Batteries can be any Sealed Lead Acid, Sealed Absorbed Technology or Valve Regulated Lead Acid with a maximum rating (combined) of 12Vdc and 300Ah 4. Power supply modules: order code 11 1131-0301C (3655802) charge control module order code 12 1131-0302C (3655803) charge control module order code 24 1131-0304C (3655604) 24Vdc supply, isolated
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Appendix A: Drawings
COMMUNICATIONS - RS232 Serial ports Hazardous Area Safe Area
A04
Gnd DCD 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
September 2008
A03
Gnd/RT S Rx Tx
A02
Serial device wiring as shown can be connected to any or all serial port resources shown
B01 or C01
9 8 7 6 5 4 3 2 1
*Certified Modem or Radio: The radio or modem must be CSA certified for Class I, Division 2, Groups ABC&D Hazardous Locations or one of the following:
-Barton Serial World Modem -Microwave Data Systems (MDS) Models 2310 and 9310 Data Tranceivers -Novatel NRM 6812 (CDPD modem) -Motorola CTM2400 Cellular Modem Model S5692A -Motorola S5689A cellular tranceiver with S1936D interface -Line Driver, RS232 to RS485, B&B Model 485TBLED -Pacific Crest RFM96S and RFM96W radio modems -Panasonic KX-G7100 and KX-G7101 Orbcomm Satellite Data Communicators with or without ControlSat Field Sentry Model CS-2000 (Manufactured by Arcom) -R.E.Smith Model IRSFC24FB RS485 converter / repeater -Intersat PAC Model 1999-07 Processor Assisted Connector -Freewave Technologies DGRO9RFS Data Transceiver
Notes: 1. See Sheet 1 for general notes. DRAWN SCALE ISSUED GC Dec 4, 2002 N.T.S. EO #357
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Safe Area
Dry contact or Open collector
A12
A11
A10 A09
A08 A07
SIO2 SIO1
B05 or C05 B04 or C04 B03 or C03 B02 or C02 B01 or C01
St in- 12 St in+ 11
St in- 10 9 8 7 6 5 4 3 2 1
15 14 15 14 13 12 11 10 9
Status input wiring as shown can be connected to any or all digital input/output resources shown.
1. See Sheet 1 for general notes. Notes: DRAWN SCALE ISSUED 2. Status Inputs from Open Collectors may be used where dry contacts are shown. GC Dec 4, 2002 N.T.S. EO #357
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Appendix A: Drawings
Hazardous Area STATUS/PULSE OUTPUTS
Gnd 33 32 31 30 29 28 27 26 25
September 2008
Safe Area
A12
A11
load
Division2 Equipment
load
A10 A09
A08 A07
SIO2 SIO1
B03 Stoutor C03 Stout+ B02 Stoutor C02 Stout+ B01 Stoutor C01 Stout+
Vtx
9 8 7 6 5 4 3
load load
load
B05 Stoutor C05 Stout+ B04 Stoutor C04 Stout+ B03 Stoutor C03 Stout+ B02 Stoutor C02 Stout+ B01 Stoutor C01 Stout+
Vtx Vtx
12 11
10 9 8 7 6 5 4 3 2 1
B05 Stoutor C05 Stout+ B04 Stoutor C04 Stout+ B03 Stoutor C03 Stout+ B02 Stoutor C02 Stout+
Vtx
15 14 15 14 13 12 11 10 9
Division2 Equipment
Division 2 Equipment: Any equipment CSA certified for installation in Class I, Division 2, Groups A,B,C& D Hazardous Locations. or Safe Areas.
Status/pulse output wiring as shown can be connected to any or all digital input/output resources shown
Notes: 1. See Sheet 1 for general notes. DRAWN SCALE ISSUED GC Dec 4, 2002 N.T.S. EO #357
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Safe Area
A06
Gnd PinPin+
24 23 22 21 20 19
Dry contact
A05
PinPin+ Gnd
Any Equipment
B05 or C05 B04 or C04 B03 or C03 B02 or C02 B01 or C01
12 11
10 9 8 7 6 5 4 3 2 1
15 14 15 14 13 12 11 10 9
Division 2 Pulse Generators can be any CSA certified Class I, Division 2, Groups A, B, C & D Equipment or the following: - Open Collectors - Pickup Coil Part Numbers Barton FQ11-1122B, FQ11-1123B, FQ11-1124B, FQ11-1131B or FQ11-1132B, 2112-0001AA-01, 2112-0001AA-02, 0137-1001T or 0137-1002T, Haliburton Type 155, Clif Mock PN 50192500125 with connector Barton PN 0818-1050B, 0818-1050BA-XX or 0818-1020BA-XX - CSA certified Equimeter Mark II series turbometer - CSA certified Pepperl & Fuchs Type SJ, CJ, NJ, or RJ series inductive proximity sensors. Pulse input device wiring as shown can be connected to any or all pulse input resources shown.
RTD INPUTS
Main Terminal Strip
A27 RTD1R
RTD1L GND 56 57 58 59 60 61
A28 RTD2R
RTD2L GND
jumper
CSA certified RTD probe vendors: see Barton documents1130-11818 or 1100-1002C or Barton Model 20 - RTD Terminal block housing
Notes: 1. See Sheet 1 for general notes. DRAWN SCALE ISSUED GC Dec 4, 2002 N.T.S. EO #357
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Appendix A: Drawings
Hazardous Area ANALOG INPUTS Safe Area
September 2008
AnIn6-
55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40
A25 AnIn6+
Dashed lines are required for 1-5 Volt inputs only Division 2 out Transmitter + -
AnIn5-
Division 2 Transmitter: Any CSA certified Class I, Division 2, Groups ABC&D Transmitter may be used or select from the following: Gulton-Statham 36PG or 36PA Rosemount 1151,1151LP, 444LM, 3051 SOR 536, 536CR, 534MT Druck PDCR 143 Barton FCX-A, FCX-C (4-20mA) Barton FCX-AII, FCX-AIIe (4-20mA)
A23 AnIn5+
Vtx4-6 AnIn4-
A21 AnIn4+
Vtx4-6 AnIn3-
A19 AnIn3+
AnIn2-
A17 AnIn2+
Vtx1-3 AnIn1-
differential mode
A15 AnIn1+
Vtx1-3
Gnd
Analog input device wiring as shown can be connected to any or all analog input resources shown.
Notes: 1. See Sheet 1 for general notes. DRAWN SCALE ISSUED USED ON APPROVED GC Dec 4, 2002 N.T.S. EO #357
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Safe Area
Division 2 Transmitter: Any CSA certified Class I, Division 2, Groups ABC&D Transmitter may be used or select from the following: Gulton-Statham 36PG or 36PA Rosemount 1151,1151LP, 444LM, 3051 SOR 536, 536CR, 534MT Druck PDCR 143 Barton FCX-A, FCX-C (4-20mA) Barton FCX-AII, FCX-AIIe (4-20mA)
55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40
*
Division 2 out Transmitter + -
A22 A21
A16 A15
250 ohm*
Gnd
* 250 ohm resistor is required between AnIn and Gnd for 4-20mA signals on main boards with 12 analog inputs. Analog input device wiring as shown can be connected to any or all analog input resources shown.
Notes: 1. See Sheet 1 for general notes. DRAWN SCALE ISSUED GC Dec 4, 2002 N.T.S. EO #357
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Appendix A: Drawings
Drawing 19: Twelve Analog Inputs (Div. 2 or Zone 2)
September 2008
Safe Area
A14
AoutVout Aout+
39 38 37 36 35 34
Division 2 Equipment
A13
AoutVoutAout+
Division 2 Equipment
Vtx
Gnd
15 14 13 12 11 10
Division2 Equipment may be any device CSA certified for Class I, Division 2, Groups ABC&D Hazardous Locations or any device having no internal capacitance or inductance.
Vtx
17 16 15 14 13 12 11 10
load load
Analog output device wiring as shown can be connected to any or all analog output resources shown.
Notes: 1. See Sheet 1 for general notes. DRAWN SCALE ISSUED GC Dec 4, 2002 N.T.S. EO #357
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MVX INPUTS
Hazardous Area
Safe Area
Vtx
MVX Transmitter
+PWR GND A(-) B(+) TERM RTD-A RTD-B RTD-B
MVX Transmitter
+PWR GND A(-) B(+) TERM RTD-A RTD-B RTD-B
Gnd
A04
Gnd DCD
19 18 17 16 15 14 13 12 11 10 9 8
A03
Gnd/RTS Rx Tx
A02
7 6 5 4 3 2 1
B01 or C01
9 8 7 6 5 4 3 2 1
MVX Notes: 1) Do NOT use the switch selectable 100 ohm RS-485 termination resistor that the Scanner 1131 can provide. Place a the termination jumper on the MVX terminals as shown *, and only for the last device in the chain. 2) For Battery Powered Scanner 1131 applications, the Transmitter Power Supply (Vtx) is a software controlled (on/off duration) 9 to 11 Vdc supply limited to 15 mA maximum. For applications using the 24Vdc supply,Vtx is an 8 to 28 Vdc supply limited to 240 mA maximum. External power may also be used 3) A maximum of ten MVX Transmitters can be connected to any or all serial port resources shown.
Notes: 1. See Sheet 1 for general notes. DRAWN SCALE ISSUED GC Dec 4, 2002 N.T.S. EO #357
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Appendix A: Drawings
Division 1 Hazardous Area
MVX Transmitter
GND
+PWR GND A(-) B(+) TERM RTD-A RTD-B RTD-B
September 2008
Division 2 Hazardous Area Safe Area
MVX Barrier
MVX Transmitter
GND
A04
Gnd DCD4
19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
I.S. Ground
A03
Gnd DCD3
B01 or C01
9 8 7 6 5 4 3 2 1
MVX Notes: 1) Do NOT use the switch selectable 100 ohm RS-485 termination resistor that the Scanner 1131 can provide. Place a the termination jumper on the MVX terminals as shown *, and only for the last device in the chain. 2) External power must be used for the MVX barrier. 3) A maximum of ten MVX Transmitters can be connected to any or all serial port resources shown.
A02
1. See Sheet 1 for general notes. 2. RS485 Serial Ports may be connected to MVX transmitters as shown when the MVX Notes: transmitters are installed in Class I, Division 1, Groups C&D Hazardous Locations. DRAWN SCALE ISSUED GC Dec 4, 2002 N.T.S. EO #357
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