Dead-Flat Assembly Table

Drawing By: Jim Richey Plan By: Marc Spagnuolo

Video Tutorials Online at: www.FineWoodworking.com/TheWoodWhisperer

Replaceable Hardboard Top, 1/8 in. thick by 47-1/4 in. wide by 70-3/4 in. long

Top and Bottom Skins, 1/2 in. thick by 47-1/4 in. wide by 70-3/4 in. long

Torsion Box Grid, 1/2 in. thick by 3 in. wide (inner grid); 3/4 in. thick by 3 in. wide (frame)

Hardwood Trim, 3/4 in. thick by 4-1/8 in. wide

Rabbets, 3/4 in. wide by 1/4 in. deep Euro-Style Cup Hinges, centered 3-1/2 in. from top

Dadoes, 3/4 in. wide by 1/4 in. deep

Stretchers, 3/4 in. thick by 3 in. wide by 62-1/4 in. long

Shelf Dadoes, 3/4 in. wide by 1/4 in. deep

Doors, 3/4 in. thick by 20-1/2 in. wide by 24-7/8 in. tall Drawer Fronts, 1-3/4 in. wider than drawer opening. Variable height

Toe Kick, 3/4 in. thick by 3 in. wide by 62-1/4 in. long Top and Bottom Shelves, Full-Extension Drawer Slides 3/4 in. thick by 20-1/4 in. wide by 38 in. long

Vertical Partitions, 3/4 in. thick by 38 in. wide by 28 in. tall Notch for Toe Kick, 3 in. wide by 3 in. tall

Drawers, width is 1 in. less than drawer box opening. Variable height

72-1/4 in. Long Grid Pieces, 1/2 in. thick by 3 in. wide by 46 in. long Grid Spacing, 7-1/4 in.

49 in. Short Grid Pieces, 1/2 in. thick by 3 in. wide by 7-1/4 in in. long; Cut last row to fit

19-3/4 in. 32-5/8 in. 28-1/2 in.

3 in. 62-14 in. Fronts and Backs, 3/4 in. thick by 18-1/2 in. long. Graduated widths: 3-3/4 in., 4-3/4 in., 6-1/4 in., 7-3/4 in. 1/8 in. 32 in. 38 in.

Rabbets, 3/4 in. wide by 1/4 in. deep

Hardboard Top 7-1/4 in.

Chamfer

4 in.

3 in.

4-1/8 in.

Applied Faces, 3/4 in. thick by 20-1/2 in. long. Graduated widths: 4 in., 5 in. 6-1/2 in., 8 in.

Bottom Panels, 1/2 in. thick; float in 1/4 in. deep dado, positioned 1/2 in. from bottom

Sides, 3/4 in. thick by 17-1/2 in. long. Graduated widths: 3-3/4 in., 4-3/4 in., 6-1/4 in., 7-3/4 in.

Torsion Box Frame, 3/4 in. thick MDF Top and Bottom Skins, 1/2 in. thick MDF Hardwood Trim