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ENGINEERING LTD
Pumps & Accessories for the air conditioning and refrigeration industry
www.aspenpumps.com
contents
PAGE 4 - 11 12 14 16 18 20 22 24 26 PRODUCT Peristaltic pumps Hi-flow tank pumps Hi-lift tank pumps Heavy Duty tank pumps Hot Water tank pumps Mini Orange pump Maxi Orange pump Mini Lime pump Maxi Lime pump Lime Systems Mini Aqua pump
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56
28 30 32 34 36 38
Retail Refrigeration pumps Macerator pumps Column pumps EcoBuddy reclaim unit & refrigerant hoses Controls Accessories & Fittings
40 - 43 44 - 47 48 - 53 54 55 56 58
Trunking Fixings Big Foot Support Systems Big Foot Walkway Walkway Paving Blocks Vibromats Condensing Blocks Isolators Condensing Unit Brackets Condensing Unit Drip Trays Condensing Unit Guards Refrigeration Condenser Housings
TECHNICAL SPECIFICATIONS
Senses 5C differential across the evaporating coil Only requires live/neutral supply and 2 sensors either side of the evaporating coil one air on and one air off Self-priming lifts 3 metres 12 metres discharge head Operates only on cooling 3 minute timer overrun Water flow rate: 6.25 ltrs per hr @ 12 metres head No siphoning back Manual test switch Pumps water, fibrously contaminated water and air Pump rating: 0.2A, 230V AC Alternative voltages available Connecting cable: 3 metres Fire retardant plastics Inlet / outlet size: 6mm Push-in plug Wall-mounted bracket
INSTALLATION NOTES
Connect the pump to the appropriate drip tray (using the vinyl tube supplied), then connect to the mains power supply. Situate the red sensor in the ambient air on side of the evaporating coil (NOT TOUCHING COIL). Position the blue sensor to the air off side of the evaporating coil. This will sense 5C differential and operate the pump. The pump is designed to sit level on its base and MUST at all times have adequate space around it for good ventilation. Ensure that there are no kinks or trapped parts in the piping, which must have a 6mm I/D and a 9mm O/D. Fix the pipes with cable ties to the pump inlet and outlet. PLEASE NOTE: where space is limited lay and fix suction vinyl tube along bottom of condense tray, as pump is self-priming. A variable connector is provided to make easy installation between the condensate tray outlet and vinyl tube.
PUSH-IN PLUG
SERVICE GUIDE
We recommend that you inspect the pump head regularly, and change the pump head tube every 12 months or more frequently if required.
ELECTRICAL CONNECTIONS
Brown Blue Green/ Yellow Live Neutral Earth
The Universal peristaltic pump operates with two temperature sensors. These allow the pump to detect and be triggered by a change in air temperature, making this pump suitable for many applications.
The Universal is designed to fit in ceiling voids and lift the condensate water from wall mounted machines where a gravity drain is too obtrusive. It can also be used on cassettes fitted with an internal
3 metres and will pump 6.25 litres of water per hour against a maximum head of 12 metres. The pump runs constantly while the air conditioning system is cooling when the cooling switches off a 3 minute timer ensures that the condensate tray is emptied before the pump switches off. The Universal pump is a peristaltic rotary type - which means that it is quiet in operation, very reliable and will run dry without fear of damage or embarrassing noise. Unlike other pumps using either mechanical or electrical conductivity sensors, the Universal does not suffer from corrosion or contamination problems.
5
PUMP DIMENSIONS
Product
UNIVERSAL
Height 142mm
Width 160mm
Depth 83mm
Weight 1.5kg
TECHNICAL SPECIFICATIONS
Operates on 150-230V cooling signal Self-priming lifts 3 metres 12 metres discharge head Water flow rate: 6.25 ltrs per hr @ 12 metres head 3 minute timer overrun No siphoning back No loud sound from dry running Pumps water, fibrously contaminated water and air Manual test switch Pump rating: 0.2A, 230V AC Alternative voltages available Fire retardant plastics Inlet / outlet size: 6mm Push-in plug Wall-mounted bracket
INSTALLATION NOTES
Connect the pump to the appropriate drip tray (using the vinyl tube supplied), then connect to the mains power supply, and control link to the air-conditioning units cooling signal. PLEASE NOTE: The signal wire must be connected to the cooling signal only. This ensures that when the system is on heating, the pump does not run. The pump is designed to sit level on its base and MUST at all times have adequate space around it for good ventilation. Ensure that there are no kinks or trapped parts in the piping, which must have a 6mm I/D and 9mm O/D. Fix the pipes with cable ties to the pump inlet and outlet. A variable connector is provided to make easy installation between the condensate tray outlet and vinyl tube.
All the peristaltics now come with a wall-mounted bracket which is designed to hold a replacement head tube for your servicing convenience.
SERVICE GUIDE
We recommend that you inspect the pump head regularly, and change the pump head tube every 12 months or more frequently if required.
The Standard peristaltic pump is triggered by the hard-wired cooling signal from the air conditioning unit.
The Standard is designed to fit in ceiling voids and lift the condensate water from wall mounted machines where a gravity drain is too obtrusive. It can also be used on cassettes fitted with an internal lift pump. The pump can be mounted remotely
The pump runs constantly while the air conditioning system is cooling when the cooling switches off a 3 minute timer ensures that the condensate tray is emptied before the pump switches off. Rollers in the pump act as check valves to stop the condensate draining back into the condensate tray. The Standard pump is a peristaltic rotary type - which means that it is quiet in operation, very reliable and will run dry without fear of damage or embarrassing noise. Unlike other pumps using either mechanical or electrical conductivity sensors, the Standard does not suffer from corrosion or contamination problems.
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ELECTRICAL CONNECTIONS
Brown Blue Green/ Yellow Black Live Neutral Earth Switched live from signal
PUMP DIMENSIONS
Product
STANDARD
Height 142mm
Width 160mm
Depth 83mm
Weight 1.5kg
as it is self-priming to a height of 3 metres and will pump 6.25 litres of water per hour against a maximum head of 12 metres.
TECHNICAL SPECIFICATIONS
Self-priming lifts 3 metres 12 metres discharge head Water flow rate: 6.25 ltrs per hr @ 12 metres head No siphoning back No loud sound from dry running Pumps water, contaminated water & air Pump rating: 0.2A, 230V AC Alternative voltages available Manual test switch Fire retardant plastics Inlet / outlet size: 6mm Push-in plug Wall-mounted bracket MK4 Operates on bead contact with water Run on operation approx 5 minutes Mechanical Operates on a float switch 2 reservoir options available Available with an alarm option
The pump is designed to sit level on its base and must at all times have adequate space around it for good ventilation. Ensure that there are no kinks or trapped parts in the piping, which must have a 6mm I/D and an 9mm O/D. Fix the pipes with cable ties to the pump inlet and outlet.
The MK4 peristaltic pump operates using water level sensors. This allows the pump to detect and be triggered by the level of water in the condensate tray.
The detector has two sensors within the head which warm up to 15C above ambient. When the lower sensor comes into contact with water, the heat conductivity from the sensor provides a temperature difference energising the pump. Once the level of the water has
The Mechanical peristaltic pump operates by using a remote reservoir with an internal float mechanism. It is available with or without a high level alarm output.
The pump is designed to be mounted remotely if required and has a 3 metre (9.8ft) lead to the float switch. Simply position the float switch in the condensate tray or fix to the drain-pipe connection (depending on chosen reservoir). Then connect the reservoir to the pump.
Both the MK4 and Mechanical share the same SERVICE GUIDE & ELECTRICAL CONNECTIONS as the Universal peristaltic pump (see page 4).
PUMP DIMENSIONS
Product
MK4 & MECHANICAL
Height 142mm
Width 160mm
Depth 83mm
Weight 1.7kg
dropped below the tip of the sensor, the pump will continue until the the sensor has completely dried out.
TECHNICAL SPECIFICATIONS
Operates on 150-230V cooling signal Self-priming lifts 3 metres 12 metres discharge head Water flow rate: 6.25 ltrs per hr @ 12 metres head 3 minute timer overrun No siphoning back No loud sound from dry running Pumps water, fibrously contaminated water and air Manual test switch Pump rating: 0.2A, 230V AC Alternative voltages available Fire retardant plastics Inlet / outlet size: 6mm Push-in plug Wall-mounted bracket Mains cable: 3 metres
NEW
COMPRESSOR SENSOR PERISTALTIC PUMP
INSTALLATION NOTES
Decide where the pump will be located and connect it to the appropriate drip tray (using 6mm I/D vinyl tube), then connect to a 240V mains power supply. Position the sensor vertically against the compressor, so it protrudes above the top of the compressor like an aerial. This is important as it is where the electromagnetic field is strongest. Use the cable tie supplied to fix the sensor securely to the compressor. A 10m sensor cable is supplied, which can be extended if required. The pump is designed to fit level on its base and MUST have adequate ventilation space around it at all times. Ensure that there are no kinks or trapped sections in the piping, which must have a 6mm I/D and 9mm O/D. Fix the pipes with cable ties to the pump inlet & outlet. A variable connector is provided to allow easy fixing between the condensate outlet tray and the vinyl tube.
SERVICE GUIDE
We recommend that you inspect the pump head regularly, and change the pump head tube every 12 months or more frequently if required.
Rollers in the pump act as check valves to stop the condensate draining back into the condensate tray. The pump can either be fitted in the
ELECTRICAL CONNECTIONS
Brown Blue Green/ Yellow Live Neutral Earth
ceiling void or installed within the condenser unit (or nearby), as long the pump and it's plug/socket are sheltered and fully protected from any water ingress. The pump can be mounted remotely in this way, as it is self-priming to a height of 5m and will pump 6.25L/h of water against a maximum head of 12m. The Compressor Sensor pump is a peristaltic rotary type - which means that it is quiet in operation, very reliable and will run dry without fear of damage or embarrassing noise.
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PUMP DIMENSIONS
Product
PUMP SENSOR
pump runs constantly while the compressor is operational. When the compressor switches off, a 3 minute timer ensures that the condensate tray is emptied before the pump switches off.
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TECHNICAL SPECIFICATIONS
Tank capacity: 1 litre or 2 litres 4.6 metres discharge head Water flow rate: 288 litres per hr max In-line valve to prevent siphoning back Pre-wired safety float switch Clear deck for quick and easy inspection Incorporated back-plate for vertical mounting Pump rating: 0.6A, 230V A.C. Alternative voltages available Auto-resetting thermal cut-out to shaded pole motor Connecting cable: 2 metres Safety switch 4.0A max Fire retardant plastics 2 inlet positions: 25mm Outlet size: 6mm
HI-FLOW PERFORMANCE
300
FLOW IN LITRES / HOUR
12
Aspens Hi-flow tank pumps are designed to collect condensate water from refrigeration and air-conditioning units. They operate automatically when the float rises and will discharge to a head of 4.6 metres.
switch. In the event of a pump failure this device will switch off the refrigeration unit and can simultaneously activate an optional audio and/or visual alarm. The deck of the pump is clear plastic for quick and easy internal inspection, and it comes with a 2 metre long cable with push in plug which makes installation and maintenance easier. In all cases a tank pump must be sited
1 & 2 litre
SERVICE GUIDE
Flush the pump thoroughly with anti-bacterial wash every 6 months to avoid sludge build-up in the pump housing.
ELECTRICAL CONNECTIONS
Brown Blue Green/ Yellow 2x Black Live Neutral Earth Safety switch
PUMP DIMENSIONS
Product
HI-FLOW 1 LITRE HI-FLOW 2 LITRE
The Hi-flow will pump a greater volume of water than the Hi-lift, but to a lesser head.
The Hi-flows incorporate two high quality switches, activated by a float system. One operates the centrifugal type pump and the other is used as a high level safety
under the source of the condensate. There is the choice of the Hi-flow centrifugal or the Hi-lift peristaltic, both with one or two litre tanks.
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TECHNICAL SPECIFICATIONS
Tank capacity: 1 litre or 2 litres 12 metres discharge head No siphoning back No loud sound from dry running Requires 230V supply only Water flow rate: 11 litres per hr @ 12 metres Clear deck for quick and easy inspection Fits into shallow ceiling void or unit Incorporated back-plate for vertical mounting Pump rating: 0.4A, 230V A.C. Alternative voltages available Pumps water, fibrously contaminated water and air 4 amps pre-wired safety switch Fire retardant plastics 2 inlet positions: 25mm Outlet size: 6mm
HI-LIFT PERFORMANCE
15
FLOW IN LITRES / HOUR
12 9 6 3 0 0 3 6 9 12 15
Aspens Hi-lift tank pumps are designed to collect condensate water from refrigeration and air-conditioning units. They operate automatically when the float rises to discharge to a head of 12 metres.
switch. In the event of a pump failure this device will switch off the refrigeration unit and can simultaneously activate an optional audio and/or visual alarm. The pump is a peristaltic rotary type, which means that it is quiet in operation, very reliable and will run dry without fear of damage or embarrassing noise. Unlike other pumps using either mechanical or electrical conductivity sensors, the Hi-lift does not suffer from corrosion or contamination problems. The deck of the pump is clear plastic for quick and easy internal inspection.
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1 & 2 litre
METRES HEAD
SERVICE GUIDE
Inspect the pump head regularly and change the pump head tube every 12 months or more frequently if required. Flush the pump thoroughly with anti-bacterial wash every 6 months to avoid sludge build-up in the pump. This only takes 3 minutes!
ELECTRICAL CONNECTIONS
Brown Blue Green/ Yellow 2x Black Live Neutral Earth Safety switch
PUMP DIMENSIONS
Product
HI-LIFT 1 LITRE HI-LIFT 2 LITRE
The Hi-lift will pump a smaller volume of water than the Hi-flow, but to a greater head.
The pumps incorporate two high quality switches, activated by a float system. One operates the centrifugal type pump and the other is used as a high level safety
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TECHNICAL SPECIFICATIONS
Tank capacity: 4 litres 6 &10 metre discharge head No siphoning back Non-return valve 4 amps pre-wired safety switch Plastic tank and pump unit fire retardant plastics 2 inlet positions: 40mm Outlet size: 10mm 10 metre Heavy Duty Power supply: 230V 0.49A Alternative voltages available Water flow rate: 1250 litres per hr 6 metre Heavy Duty Power supply: 230V 0.15A Alternative voltages available Water flow rate: 900 litres per hr
The Aspen Heavy Duty pumps are designed for the rapid removal of condensate. They are particularly useful in situations where multiple refrigeration units are installed, or where large refrigeration systems deposit considerable quantities of condensate at one time.
Two floats provide the operational control, one to operate the pump, and the other a safety float to be wired into the refrigeration unit control circuit.
METRES HEAD
6 & 10 metre
SERVICE GUIDE
Flush the pump thoroughly with anti-bacterial wash every 6 months to avoid sludge build-up in the pump housing.
ELECTRICAL CONNECTIONS
Brown Blue Green/ Yellow 2x Black Live Neutral Earth Safety switch
reliable performance. This is particularly important in environments where efficient cleanliness is of utmost importance.
The Heavy Duty tank pumps have a greater water flow rate than the Hi-flow tank pumps, for more heavy duty applications.
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TECHNICAL SPECIFICATIONS
Hot Water Heavy Duty 2 metres connecting cable Water flow rate: 1800 litres per hour Tank capacity: 5 litres Maximum discharge head: 15 metres Pump rating: 230V AC 1.1A Alternative voltages available Pre-wired safety switch 230V, 4A max Max. water temp: 100C 2x non-return check valves 2 inlet positions: 40mm Outlet size: 15mm Hot Water Economy 2 metres connecting cable Water flow rate: 900 litres per hour Tank capacity: 4 litres Maximum discharge head: 6 metres Pump rating: 230V 0.15A Alternative voltages available Pre-wired safety switch 230V, 4A max Max. water temp: 100C Fire retardant plastics No non-return valve supplied 2 inlet positions: 40mm Outlet size: 10mm
1600 1200
800 400 0 0 3
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15
METRES HEAD
SERVICE GUIDE
Flush the pump thoroughly with anti-bacterial wash every 6 months to avoid sludge build-up in the pump housing.
ELECTRICAL CONNECTIONS
Brown Blue Green/ Yellow 2x Black Live Neutral Earth Safety switch
The Hot Water Heavy Duty and Economy pumps are designed to collect hot water from humidifier drain down cycles and normal condensate water from any associated air conditioning or boiler systems.
PUMP DIMENSIONS
Product
HOT WATER HEAVY DUTY HOT WATER ECONOMY
pages 16-17).
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TECHNICAL SPECIFICATIONS
Mini Orange Power supply: 230V - 16W Maxi Orange Power supply: 230V-21W 1PH 50 Hz 3A volt-free alarm wires, N.O, N.C. contacts rated @ 5A inductive at 230V Hall effect semi conductor level sensors, with high level safety Fully potted Thermally protected CE marked Mini Orange Water flow rate: 14ltrs/hour at zero head Maximum recommended head: 8 metres 23dB(A) @ 1 metre head Maxi Orange Water flow rate: 37ltrs/hour at zero head Maximum recommended head: 20 metres 35dB(A) @ 1 metre head
Aspens range of mini pumps have been designed to make the installation of a pump possible, where the latest generation of wall mounted evaporators are becoming smaller and smaller.
9 6 3 0
0 3
15 10 5 0
MINI ORANGE
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15
10
20
30
40
50
SYSTEM LOCATION
FALSE CEILING EVAPORATOR COIL EXAMPLE POSITIONS 1 ABOVE CEILING 2 INSIDE CONDUIT 3 BEHIND EVAPORATOR
The Aspen Mini & Maxi Orange pumps are designed to be installed: above the false ceiling where possible behind wall mounted evaporators in plastic conduit
By connecting the drain hose to the
Width 107mm 122mm Depth 39mm 44mm Weight 0.25kg 0.45kg
Within the Orange kit there are two reservoirs to choose from, which must sit flat and horizontal. One allows you to connect directly to the drain hose of the evaporator and the second reservoir can be placed directly into a condensate tray.
PUMP DIMENSIONS
Product
MINI ORANGE MAXI ORANGE
reservoir and placing the pump drive unit within the evaporator, condensate water can be pumped away to a suitable drain.
MAXI ORANGE
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TECHNICAL SPECIFICATIONS
Mini Lime Power supply: 230V - 16W Maxi Lime Power supply: 230V - 16W 1PH 50 Hz 3A volt-free alarm wires, N.O, N.C. contacts rated @ 5A inductive at 230V Hall effect semi conductor level sensors, with high level safety Fully potted Thermally protected CE marked Mini Lime Water flow rate: 14ltrs/hour at zero head Maximum recommended head: 8 metres 23dB(A) @ 1 metre head Maxi Lime Water flow rate: 22.5ltrs/hour at zero head Maximum recommended head:15 metres 35dB(A) @ 1 metre head
MINI LIME
9 6 3 0
0 3
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15
The Lime system makes installation easy by providing a pump complete with the conduit trunking, in which the pump and all pipework are hidden. This system allows easy access for maintenance and ensures that the reservoir is level at all times.
are completely unique, in both their design and installation advantages. The pumps are clipped directly onto
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METRES HEAD
15 10 5 0
0 5
the reservoir so there is minimal suction lift. By connecting the drain hose to the reservoir of the pump unit, condensate water can be pumped
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15
20
25
Completely reversible Quick and easy to install Simple 1. Select Mini or Maxi Lime 2. Choose from the 5 trunking ranges available
(see next page)
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PUMP DIMENSIONS
Product
MINI LIME MAXI LIME
designed elbow that holds them horizontally to ensure reliable operation. The pump and elbow are reversible therefore they can be installed easily on either side of an evaporator unit.
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Systems available for Mini Lime Slimline system (includes conduit sleeve) BBJ system Inoac/Inaba system Artiplastick system SuperDuct system
Systems available for Maxi Lime BBJ system Inoac/Inaba system Artiplastick system SuperDuct system Please note that the Maxi Lime is supplied with BBJ trunking (D.70) as standard.
LIME SYSTEMS
80mm 50 mm
60 mm
79mm
Once you have selected the required pump, the next step is choosing the desired system. There are 5 types of
70mm 65 mm 82mm 61 mm
For both simple and more complex installations the BBJ and Inoac system packs are ideal. They can be integrated within the ranges of BBJ (pages 40/41), Inoac (page 42/43) and Inaba trunking. This allows for maximum installation flexibility when required. Finally there are the Artiplastick and SuperDuct systems which can be integrated within the Artiplastick and SuperDuct ranges of trunking accessories respectively.
NEW
The Lime pump included in the SuperDuct system comes complete with a SuperDuct rubber casing (as shown in the picture above).
The systems all comprise of all the components required: pump, elbow, 800mm conduit & ceiling plate.
For simple installations the Slimline system is perfect (Slimline is a non
74mm
62 mm
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TECHNICAL SPECIFICATIONS
Power supply: 230V AC < 16W 1PH 50/60 Hz 3A volt-free alarm wires, N.O, N.C. contacts rated @ 5A inductive at 230V Hall effect semi conductor level sensors, with high level safety Water flow rate: 14 litres/hour at zero head Maximum recommended head: 8 metres 21dB(A) @ 1 metre head Fully potted Thermally protected CE marked
NEW
NO SUCTION LIFT
15 12
METRES HEAD
MINI AQUA
9 6 3 0
0 3
9 6 3 0
12
15
12
15
the Aspens family of mini pumps, and has been designed to give the installation flexibility needed, where the latest
EXAMPLE POSITIONS 1 INSIDE EVAPORATOR 2 INSIDE CONDUIT
generation of A/C units are becoming even smaller. The Mini Aqua is designed to be installed: within wall mounted evaporators in plastic conduit By connecting the drain hose to the
Using the proven functionality of our other mini pumps, the Mini Aqua is also incredibly slim in size. Measuring only 28mm in height and 28mm in depth, it is probably the smallest condensate pump in the world!
DIMENSIONS
Product
MINI AQUA
Height 28mm
Width 165mm
Depth 28mm
Weight 0.18kg
reservoir and placing the pump drive unit within the evaporator or conduit, condensate water can be pumped to a height of 8 metres.
ACTUAL SIZE
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TECHNICAL SPECIFICATIONS
Tank capacity: 11 litres Water flow rate: 225 litres per hr max Recommended head: 35 metres max Thermally protected 230V motor High level safety switch Strainer to catch debris 50mm inlet hole to lid 10mm outlet hose connection Side inlet option available Standard (SRRP) Stainless steel Hard-wired Water temp: 0C to 75C 3 floats & relay Economy (ERRP) Plastic - injection moulded Lightweight Push-in plug Handles to enable easy carrying Water temp: 0C to 40C Single float hall effect switch
TYPICAL PERFORMANCE
4
FLOW IN LITRES / MIN
3 2 1 0 0 10 20
METRES HEAD
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SERVICE GUIDE
IMPORTANT: Flush the pump through with anti-bacterial wash and clean both filters every 6 months or more often if required, to avoid sludge build-up. Replacement anti-bacterial Stayclean strips are recommended and are available from Aspen Pumps.
ELECTRICAL CONNECTIONS
Brown Blue Green/ Yellow 2x Black Live Neutral Earth Safety switch
A simple yet very effective solution for the removal of water from supermarket retail refrigeration units.
The Retail Refrigeration pumps are low in height which means they can be easily installed underneath a refrigeration unit, where direct drainage is not available and water needs to be pumped up above the ceiling and away to a suitable drain. The
Cleaning and maintenance of the pumps is simple, as they can be removed easily from underneath any unit.
RD DA AN ST
EC O N O M Y
RE TA IL
RE FR IG ER AT IO N
PU M P
N IO AT ER IG FR RE IL TA RE
PUMP DIMENSIONS
Product
STANDARD ERRP
P M PU
high capacity of the pumps also permits the draining of several units together. The pumps are operated by floats which activate sensors as the water level rises in the tank.
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TECHNICAL SPECIFICATIONS
Tank capacity: 4 litre or 12 litres Self-priming 8.5 metres discharge head Water flow rate: 780 litres per hr max Pump rating: 0.38A 230V AC Connecting cable: 2 metres Pre-wired safety switch 4.0A max Macerator 12 litre 2 inlet positions in deck: 40mm & 55mm Additional 3/4 inlet connector in tank Outlet size: 10mm Macerator 4 litre 2 inlet positions in deck: 40mm & 55mm Outlet size: 10mm
MACERATOR PUMP
MACERATOR PERFORMANCE
10 8
METRES HEAD
The Macerator pump is designed to collect condensation and defrost water from food hall cabinets. It has an internal filter blade to stop the pump from clogging with food debris between maintenance visits and will discharge the water to a head of 8.5 metres. The internal pre-wired safety float is a low current switch to stop the drain down cycle in the event of pump
SERVICE GUIDE
Flush the pump thoroughly with anti-bacterial wash every 6 months to avoid sludge build-up in the pump housing.
ELECTRICAL CONNECTIONS
Brown Blue Green/ Yellow 2x Black Live Neutral Earth Safety switch
The Macerator pump comes in two different tank sizes: The 4 litre, made from plastic and the 12 litre, made in stainless steel.
4 & 12 litre
PUMP DIMENSIONS
Product
MACERATOR 4 LITRE MACERATOR 12 LITRE
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TECHNICAL SPECIFICATIONS
Temperature: -20C to +90C Motor options: 230V-1Ph-50Hz thermally protected 110V-1Ph-60Hz Other motors available on request Shaft: 316 Stainless steel Sealed upper and lower bearings Motor IP54 rated (excluding Miniature column pump) All pumps supplied with agitator
NEW
COLUMN PUMPS
21 18 15 12
METRES HEAD
3S TAG E
ELECTRICAL CONNECTIONS
Brown Blue Green/ Yellow Live Neutral Earth
HEAD PSI
15 10 5 0 0 2 4
2S TAG E
9 6
1 STA GE
MIN I
3 0 6 8 10 12 14 16 18 20
FLOW (LITRES PER MINUTE)
185
The four Aspen Column Pumps are designed primarily for beverage chillers, to continuously pump chilled water around a python system to provide the optimum cooling rate for soft drinks and cold beverages.
Once the mounting plate is fixed to the water tank, any of the four interchangeable pumps can be fitted by simply twisting the pump so it locks securely into the bayonet detail on the plate.
The pumps are just as quick to release from the plate, without the need to remove the outlet tube. With minimal installation costs and low maintenance, these pumps are ideal for both direct installers and the replacement market.
1 STAGE
2 STAGE
173
192
3 STAGE
228
228
32
4 STAGE
TECHNICAL SPECIFICATIONS
Available with or without purge facility Liquid recovery rate: up to 80kgs/hr Vapour recovery rate: up to 30kgs/hr 230V & 110V models available 500W compressor Oil-less compressor Large condenser and high air flow Suitable for all types of refrigerant, both liquid and vapour The EcoBuddy is suitable for refrigerants: R-12, R-134a, R-22, R-401A/B/C, R-402A/B, R-404A, R-407A/B/C/D, R-408A, R-410A, R-500, R-502, R-507 & R-509 Shoulder strap (easy carry) Auxiliary socket Includes light and tool drawer Rugged, moulded case
The lightweight EcoBuddy offers a highly efficient and easy to use solution for reclaiming refrigerant gases, which has not only become an environmental necessity, but a legal requirement.
The EcoBuddy has many features which make it unique in comparison to other reclaim units. The adjustable shoulder
The plug socket on the side of the EcoBuddy can be used to power a vacuum pump, electric drill, battery charger or even your radio! A tool tray is incorporated at the front of the EcoBuddy for small fittings and tools. This releases at the push of a button and latches securely when pushed shut. With its own switch, the light is invaluable in roof spaces, or on roofs when nights draw in to help you finish the job.
DIMENSIONS
Product
ECOBUDDY
wherever you want, leaving your hands free. Integrated into this strap is a shorter carry strap for easy manoeuvring. The EcoBuddy is lightweight at under 13kg.
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TECHNICAL SPECIFICATIONS
Fan Speed Controller Available for cooling only Optional heat pump model Condenser temperature coil sensor Max 3 amp output Minimum speed setpoint 30 to 60C Volts: 230V Hertz: 50-60 Hz Heat pump model: reversing valve input 24 to 240V A.C. opto isolated Hi-Level Water Sensor Volts: 230V Hertz: 50-60 Hz Two sensor operating systems available: condensate sensor or float sensor 3 Phase Failure + Phase Protection Detector Input supply 300 to 480V A.C. phase to phase Supply frequency 48-63 Hz Temp range -20 to 60C Relay output 8A 250V A.C. resistive 3A 250V A.C. inductive 8A 24V D.C.
CONTROLS
ELECTRICAL SPECIFICATION
2 & 4 amp models available I230V 50Hz fused Maximum ambient temperature: 40C IP33 rated
DIMENSIONS
Product Height 83mm Width 154mm Depth 52mm
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SILICON GREASE
100g
PART NOs. CLEAR 1/4: 1270 BRAIDED 1/4: 1235 CLEAR 3/8: 1060 BRAIDED 3/8: 1977
VINYL TUBE
1/4 x 30m clear or braided 3/8 x 30m clear or braided
CONDENSATE TRAPS For air handling units with 3/4 female outlets
MODEL EZT-113B
3/4 economy condensate trap
PART NO. FP2462
NEW
MODEL EZT-150
waterless 3/4 condensate trap
PART NO. FP2463
MODEL EZT-210
3/4 condensate trap with overflow switch
PART NO. FP2464
MODEL EZT-226
3/4 slip fit closecoupled condensate overflow switch
PART NO. FP2465
STRAIGHT CONNECTORS
1/4 & 3/8
REDUCING CONNECTORS
1/4 to 3/8
INLINE FILTER
1/4-1/4 & 3/8-3/8
NEW
The sections of PVC pipe contain O rings which form a secure waterproof seal between fixings when pushed together, with-out the need for gluing. The drain pipe is available in 3 sizes: 20mm, 25mm and 32mm o/d and comes in 3 metre straight lengths.
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STRAIGHT DUCT
A B A B
REDUCER JOINT
A
CONNECTION PIECE
A B
C
C
Qty boxed 6 6
A 110 145
C 70.4 105.4
Qty boxed 20 20
A 105.4
C 70.4
Qty boxed 20
A 75.4 110.4
C 70.4 105.4
Qty boxed 20 20
WALL SLEEVE
A 95 110
C 70.4 105.4
Qty boxed 20 20
A 95 110
C 70.4 105.4
Qty boxed 20 20
A 115 150
C 70.4 105.4
Qty boxed 20 20
A 350
D 63
Qty boxed 20
WALL ROSETTE
A
DUCT END
B
T-JOINT
A B
C
C
C
C
A 115.4 150.4
C 70.4 105.4
Qty boxed 20 20
A 120 120
size (mm) B 45 50
C 70.4 105.4
Qty boxed 20 20
A 200
C 105.4
Qty boxed 20
A 92.58 92.58
C 70.4 105.4
Qty boxed 20 20
FLAT ROSETTE
A
FLEXIBLE JOINT
DUCT CAP
C
C
ALSO AVAILABLE: DS.70 & DS.105 DUCT STOP ADP.93 DRAIN PIPE CET. CLIPS
B A
CCY. CONNECTORS
Qty boxed 20 20
A 115.4 150.4
C 70.4 105.4
Qty boxed 20 20
A 500 500
C 65 100
Qty boxed 20 20
A 70 105
size (mm) B 65 75
C 2 2
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STRAIGHT DUCT
OUTLET COVER
SOCKET
A 57.5 74 99 138
size (mm) B 58 62 68 78
Qty boxed 5 5 5 5
B 65 69 75 85
E 81 83 96 105
Qty boxed 5 5 5 5
A 65.5 86
size (mm) B 65 69
C 117.5 122.5
Qty boxed 5 5
size (mm) B 65 69 75 85
C 80 80 80 80
Qty boxed 5 5 5 5
ELBOW (VERTICAL)
WALL CAP
ELBOW (HORIZONTAL)
size (mm) B 65 69 75 85
Qty boxed 5 5 5 5
D 40 40 40
Qty boxed 5 5 5
size (mm) B 65 69 75 85
Qty boxed 5 5 5 5
size (mm) B 65 69 75 85
Qty boxed 5 5 5 5
END SOCKET
45 ELBOW (VERTICAL)
T-JOINT
A 53 53 53
B 30 30 30
E 65 69 75
Qty boxed 5 5 5
A 65.5 82 107
size (mm) B 65 69 75
C 67 72 83
Qty boxed 5 5 5
A 80 107 146
B 70 75 85
E 25 35 35
Qty boxed 1 1 1
A 65.5 82 107
size (mm) B 65 69 75
C 68 74 84
Qty boxed 5 5 5
CORNER CAP
FLEXIBLE JOINT
SADDLE BAND
A 67 84 109
B 65 70 76
Qty boxed 5 5 5
size (mm) B C 60 64 70 80 60 60 75 80
Qty boxed 5 5 5 5
Qty boxed 10
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BBJ Hangers are used to support pipe work hanging from ceilings. They hold both liquid and gas lines.
They fit on both M8 and M10 size studding, saving time when supporting pipe work or condensate lines. They are adjusted by simply twisting them up or down the rod. They need to be installed every 6ft, and using Hangers means that you no longer need to hang cable trays.
BBJ INSULCLAMPS
of pipe clips, supporting individual pipes in a thermo-rubber cushion between 2 metal parts. Used in the air-conditioning and refrigeration industry, Insulclamps are ideal for bigger commercial installations. The clamps are made of metal and are therefore safe in the event of a fire if they are fitted in ceiling voids. The Insulclamps can be used both internally and externally.
BBJ Insulclamps provide a simple yet excellently engineered solution to the problem of effective pipe support.
Bagged in 10s Quick and easy pipe installation Avoids the need for cable trays 8 microns colour passivation coating Use in areas that are fire sensitive
DIMENSIONS
Approximate pipe sizes (allowing for insulation) BBJ 2
LIQUID GAS
BBJ 4 5/8
BBJ HANGERS
3/8 5/8
1 1/8
NEW
BBJ Plastic Hangers are the ideal solution to support pipe work hanging from ceilings.
This dual stud size clamping system will fit securely to both M8 and M10 studding.
INSULCLAMP SPECIFICATIONS
Bagged in 10s A complete range of 14 sizes to fit 1/4 to 4 1/8 O/D pipes Insulates against heat loss and reduces vibration Semi-rigid inserts offer good heat resistance Plastic inserts designed to withstand temperatures from 25C to +125C Quick to install with integral lock nuts All metal parts are zinc plated and colour passivated to resist corrosion Fits into shallow ceiling void or unit Fix to 40 x 40mm and 40 x 20mm channel Aluminium channel supplied in either 1 or 3 metre lengths
Three sizes are available, all offering a wide range of adjustment to fit different insulated pipe diameters.
DIMENSIONS
Approximate pipe sizes (allowing for insulation) BBJ P2 3/8 5/8 BBJ P3 1/2 7/8 BBJ P4 5/8
1 1/8
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BBJ Quick Positioning Clips are a simple pipe clip made from a UV resistant plastic. They are fitted into standard unistrut channels by just a single twist.
The QPCs are ideal for smaller installations and can be used both externally and internally. They are tidy and give a professional finish to any installation. The thickness of the pipe clip is equal to the wall thickness of the insulation.
BBJ Grip Locks are particularly good for installers who, when installing the first pipe, can hold it within the Grip Lock whilst installing the second pipe.
Grip Locks are simple metal pipe clips that hold both liquid and gas lines. Designed to be fitted directly to the wall or solid ceiling, they can hold insulated pipes without a break in the insulation.
LIQUID GAS
DIMENSIONS
Approximate pipe sizes (allowing for insulation) Size 1 1/4 1/2 Size 2 3/8 5/8 Size 3 1/2 7/8 Size 4 5/8
QPC SPECIFICATIONS
Bagged in 10s External diameter matches diameter of pipes with 9mm insulation Material withstands temperatures from 30C to +135C Excellent resistance to oil
1 1/8
A complete range of 9 sizes to fit 1/4 to 15/8 O/D pipes Easy installation to 40mm x 20mm channel
BBJ Quick Positioning Hangers reduce the number of stud clips needed to be kept in stock.
This dual stud size clamping system will fit securely to both M8 and M10 studding. Five sizes are available to fit a wide range of different pipe diameters.
NEW
BBJ Pipe Ties are great for multiple pipework routes. These simple ties can be fixed easily and directly to a wall or channel.
There are 3 sizes of Pipe Tie bases and 5
QPHs can support refrigeration pipework, insulated pipes and condensate lines.
DIMENSIONS
No. 1
COPPER PIPE INSULATED COPPER PIPE PLASTIC CONDENSATE
TIE DIMENSIONS
Product T250 Length 250mm 300mm 350mm 400mm 450mm
1/4 - 3/8
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BIG FOOT
F O R T O TA L S U P P O R T
There are 3 basic modular frameworks available for supporting 2, 4 or 6 small condenser units.
For flexibility, all leg assemblies and crossbars on the modular frameworks slide up and down to the required location. For special requirements these frameworks may be double-stacked.
SYSTEMS
The Big Foot Support System is a simple and universal framework which can be used to support anything on a flat roof. It is designed to spread the weight of plant on delicate roof surfaces and enables maintenance of the roof without the costly removal of equipment.
Ideal for Condenser units of all sizes, Split or VRV air conditioning systems & Ventilation units Complete on-site flexibility Simple and quick to assemble and adjust Framework intersections are tightened into position to provide a rigid and sturdy structure Easy maintenance of roof surface without removing or decommissioning units Offers a neat and tidy support solution Cost effective Doesn't penetrate the waterproof membrane, thus eliminating any difficult detailing and reducing the risk of leaks Each leg can be removed individually to allow access to the membrane below during re-roofing or refurbishment Saves specification time Flatpack system for easy transport Hot dipped galvanized metalwork
The modular frameworks come with 305mm2 feet which are provided with anti-vibration mats to fit underneath. (For extra load spreading larger 450mm2 feet are available on request*). Standard box section: 40x40mm (Heavy duty 50x50mm box section available for some components). In most situations a basic modular framework is an adequate solution. Alternatively, with a plan of your roof and dimensions / weights of your units, we can specify a complete Big Foot system, tailored to meet your needs.
IMPORTANT: The purchaser or installer of these products must satisfy themselves that the roof structure is of sufficient strength to take the combined weight of the Big Foot System and units.
6 UNIT SYSTEM FRAMEWORK
2 Unit framework: 1m x 1.3m 4 Unit framework: 2m x 1.3m 6 Unit framework: 3m x 1.3m (Without feet) Total leg height: 375mm (575mm: stepped roof option) Height adjustment: 245mm - 350mm: floor to framework (245mm - 550mm: stepped roof option) Maximum load conditions: 120Kg per 305mm2 Foot 220Kg per 450mm2 Foot*
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The Multi Foot Support System is designed for multi-purpose ductwork and pipework support.
The Multi Foot is an extremely versatile and cost effective product that is available in two sizes with optional AV mats. SMALL: 400 x 180 x 95mm LARGE: 600 x 220 x 95mm They can be used to support small and large pipework systems, cable trays, ductwork or any combination of these.
THE FOOT IS DESIGNED TO ACCOMMODATE: 41 x 41mm unistrut 40mm wide channel (horizontally) 12mm threaded rod (vertically) KIT DOES NOT INCLUDE UNISTRUT, CHANNEL OR THREADED ROD
As part of the expanding Big Foot range, the H Frame is a quick and economical solution for supporting pipework and ductwork.
Using an insert, the foot adapts to accommodate 41 x 41mm offthe-shelf unistrut. You provide your own unistrut, keeping the duct and pipe installations low cost and totally flexible by fabricating the frameworks on-site.
KIT INCLUDES: 2 x feet 2 x AV mats 2 x unistrut inserts 2 x L-Brackets 4 x M10 bolts 4 x square channel nuts KIT DOES NOT INCLUDE UNISTRUT
BIG FOOT
F O R T O TA L S U P P O R T
The H Frames are supplied with either 305mm2 feet (H: 75mm), or for larger scale installations (where a greater load spread is required) 450mm2 feet (H: 100mm).
50 51
SYSTEMS
NEW
BIG FOOT
WALKWAY
F O R T O TA L S U P P O R T
MODULAR - CREATE YOUR OWN OR WE CAN DESIGN ONE FOR YOU! 8 INDIVIDUAL SECTION DESIGNS CURRENTLY AVAILABLE QUICK & SIMPLE ASSEMBLY EASY TO REMOVE A SECTION FOR ACCESS DESIGNED TO SPREAD WEIGHT ON DELICATE ROOF SURFACES FLAT PACKED FOR EASY TRANSPORT NON-SLIP FIBREGLASS GRATING AVAILABLE IN YELLOW OR GREY GALVANISED METALWORK
Based on the same good principles as the Big Foot support system, the Big Foot Walkway is ideal for establishing clear, safe pathways around installations on a flat roof.
It offers a secure route for service engineers to gain access to plant and for managing the flow of other personnel. Once on-site, the Walkway is very simple and quick to assemble and when tightened into position provides a rigid and sturdy structure. The metalwork is galvanised to withstand the year-round
elements on a roof, and the gritted top to the Walkway grating provides a permanent non-slip surface in any weather. The Walkway frameworks comprise of straight sections in 1.5m, 1m & 0.5m lengths, plus 45, 90 & T-junctions (as shown below). At BBJ Engineering we will be happy to specify a Walkway designed specially to meet your needs. All you need to do is provide accurate drawings of the flat roof and its existing installations and we will supply you with a planned layout and quote.
AA (1.5m)
90
45 T-JUNCTION
PQ (1.5m)
PQ (1m)
OO (1m)
OO (0.5m)
1018mm
1388mm
103mm
168mm
1065mm
NON-SLIP FIBREGLASS
53
2 sizes available:
70mm
80mm
95mm
BBJ Isolators
IP 65 electrical isolators for outside use
600 x 150 x 30mm Inserted metal plate
BBJ Vibromats
The Vibromats are constructed from milled, sieved and graded Styrene Butadiene Rubber. Embedded in two of the Vibromats are metal plates
4 types available
Product
3 pole 25A 3 pole 40A 4 pole 25A 4 pole 40A
inserted to a depth of 15mm. This allows you to screw a condenser unit down onto the Vibromat.
500 x 500 x 45mm Ideal for walkways and to protect roof surfaces
The mats are ideal for flat roofs and delicate surfaces.
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TYPE 1 Bracket
4 sizes available: 60, 90, 140 or 250kg maximum load 3 mounting positions: low, central & top
(Type 1 250kg - single mounting position only)
TYPE 2 Bracket
3 sizes available: 60, 90, 140kg maximum load Self-adjusting
BBJ offer a range of easy to install Condensing Unit Brackets that benefit from a high quality finish. They offer a professional appearance and highly economic solution for installations.
These sturdy and secure Brackets all offer horizontal flexibility. They are designed for
Height 800mm 1100mm Width 400mm 400mm Depth 50mm 50mm
All steelwork undergoes a 5-part phosphating pre-treatment prior to a 60 micron powder coat finish in ivory. The Type 1 Brackets (60, 90 or 140kg) are designed to give the choice of 3 positions, enabling the installation of equipment in difficult areas. The self-adjusting Type 2 Brackets are designed for quick installation and easy levelling on uneven wall surfaces.
easy installation and are boxed complete with all necessary fixings.
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57
TYPE 2 BRACKET
1 2 3
Back frame is provided pre-assembled and should be fixed to the wall through the frame in four places. Push horizontal bars on to fixed back frame.
2
Attach pre-assembled front frame and panel by pushing onto the horizontal bars.
3
4 1
4 5
Self drilling fixings for side and top panels secure the complete frame.
Self-adjusting feet are provided to level the front of the unit or to lift the unit off the ground to allow services at ground level.
EXTERNAL DIMENSIONS
Product
SMALL MEDIUM
A range of 3 aesthetically pleasing, unobtrusive BBJ Condensing Unit Guards to deter vandalism and prevent damage to valuable equipment.
The Unit Guard framework is a painted
EXTERNAL DIMENSIONS
Product
SMALL MEDIUM LARGE
aluminium structure and the panels are steelwork, which pass through a 5-part phosphating pretreatment prior to a 60 micron powder coat finish in ivory. The Guards are simple and easy to install, and all panels are removable to allow maintenance of the unit. A back panel is available for free-standing units and extra bottom panels are also available for Guards fixed at high level on walls.
Product
SMALL MEDIUM LARGE
PACKING WEIGHTS
Product
SMALL MEDIUM
PACKING WEIGHTS
Product
SMALL MEDIUM LARGE
Weight 19kg 28.5kg 34kg (Units can be supplied in other colours subject to requirements)
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Aspen Pumps / BBJ Apex Way Hailsham East Sussex BN27 3WA T: +44 (0)1323 848842 F: +44 (0)1323 848846 sales@aspenpumps.com www.aspenpumps.com
Made in Great Britain This brochure was produced from sustainable stock
ASPEN-05/2006