METHOD STATEMENT

Doc. No. : ISSB-8168-MS-001

INFRA SEGI SDN BHD

Rev. No. : 01 Page 1 of 8

Date Issued : 28-01-12

CADANGAN PEMBANGUNAN 1 BLOCK PANGSAPURI 34 TINGKAT (250 UNIT) TERMASUK 9 UNIT PENTHOUSE, 1 TINGKAT KEMUDAHAN PENDUDUK (KOLAM RENANG, GYMNASIUM, DEWAN SERBAGUNA, SURAU, TADIKA, KEDAI RUNCIT & RESTORAN) DI ARAS 1 DAN 4 TINGKAT TEMPAT LETAK KERETA DI ARAS 2-5 BERSERTA 1 ARAS BESMEN DI ATAS LOT 114,115,116 & 117, SEKSYEN 58 JALAN LAW YEW SWEE, KUALA LUMPUR UNTUK TETUAN ORCHARD PARK SDN BHD

PLACING OF CONCRETE _____________________________________________________ _ APPROVAL

PREPARED BY
(CONTRACTOR) Signature :

REVIEWED BY
Signature :

APPROVED BY
Signature :

Name :

Mr. S.F. LIEW Project Manager

Name : Designation : Date :

Name : Designation : Date :

Designation : Date :

_____________________________________________________ _ REVISION RECORD

REV. 00 01 DATE ISSUED 12-02-2007 10-03-2007 REVISION DESCRIPTION Submission for Review and approval Submission for approval

Method Statement Placing Of Concrete

METHOD STATEMENT
Doc. No. : ISSB-8168-MS-001
INFRA SEGI SDN BHD

Rev. No. : 01 Page 2 of 8

Date Issued : 28-01-12

1.0 Purpose This procedure will outline the work related to concrete work in accordance with the contract specification 2.0 Reference Contract Specification Approved Construction Drawings Applicable Codes and Standards BS 4466, BS 5400 Part4, BS EN 499 and BS 5135

3.0 Person Responsible Project Manager Engineers Supervisor Surveyor

4.0 Scope This procedure covers the following work activities and shall be governed by the contract specification and related codes and standards Design Mix Monitoring of Batching Plant Plant, equipment at site and materials Monitoring on site, test and samples Formwork Reinforcement Pouring of concrete Curing Finishing

Method Statement Placing Of Concrete

METHOD STATEMENT
Doc. No. : ISSB-8168-MS-001
INFRA SEGI SDN BHD

Rev. No. : 01 Page 3 of 8

Date Issued : 28-01-12

5.0 Procedure 5.1 Design Mix The design mixs shall be of grade dictated by approved construction drawings and shall be taken from approved suppliers 5.2 Batching Plant The concrete will be supplied by an approved supplier. Aggregates / sand are tested on a daily basis by the concrete supplier own testing Laboratory and the cement content on a weekly basis by the supplier. Water is supplied by SYABAS. We shall inspect / test / audit the batching plant when necessary. 5.3 Monitoring on Site, Testing and Sampling 5.3.1 Monitoring on Site A monitoring station shall be set up where all incoming/outgoing concrete trucks shall pass. Delivery Order shall be checked for grade of concrete, time of batching, number and slump test which are then filed accordingly. Testing Schedule (a) One set of cubes shall be made for each 40m or less batched for each grade of concrete, or as required by the client / consultant (b) The testing of cubes will be as follows:a. 3 nos at 7 days b. 3 nos at 14 days c. 3 nos at 28 days Samples shall be taken from the point of discharge from the delivery vehicle. Concrete shall be transport from the batching plant to its placing point without any segregation or loss of any ingredients (c) All tests shall be witnessed by the Resident Engineer (RE) or Cow and the results are submitted immediately after the test.
Method Statement Placing Of Concrete

5.3.2

METHOD STATEMENT
Doc. No. : ISSB-8168-MS-001
INFRA SEGI SDN BHD

Rev. No. : 01 Page 4 of 8

Date Issued : 28-01-12

5.3.3

The temperature of fresh concrete shall be < 35C, any concrete with temperature >35C delivered on site shall be rejected.

5.4 Formwork 5.4.1 Products Formwork materials shall be acceptable to the Consultant Forms ties shall be factory fabricated, adjustable length, removable or snap off metal form ties Form coatings shall be commercial formulation form coating compound Execution Forms construction shall comply with BS 5975 or ACI 347 Falsework shall be erected to give sufficient support and bracing and so that any necessary adjustment can be made Removal Forms shall be removed in accordance with BS 8110 and ACI 318 or as specified in the contract Shoring shall be left in place until such time as the concrete member shall support its own weight and any live load that may be placed upon it

5.4.2

5.4.2

5.5 Reinforcement 5.5.1 Delivery of Reinforcement

The Supervisor shall receive and verify the materials and type according to the purchase order. Mill Certificate to be reviewed by the RE or QA/QC for chemical analysis, tensile and bend test as performed by the manufacture and approved by the client / consultant. The supervisor shall ensure that the reinforcement stored/sheltered correctly to avoid any adverse effects from elements 5.5.2 Delivery Dockets

Method Statement Placing Of Concrete

METHOD STATEMENT
Doc. No. : ISSB-8168-MS-001
INFRA SEGI SDN BHD

Rev. No. : 01 Page 5 of 8

Date Issued : 28-01-12

All delivery orders shall be filed with the relevant mill certificates. For each delivery the followings information shall be gathered Delivery date Heat Number Transportation vehicle number Number of bundles Total weight Delivery order number Type of reinforcement 5.6 Concrete Pouring 5.6.1 5.6.2 5.6.3 At least 12 hours notice shall be given prior to placing of concrete for inspection of formwork and reinforcement 24 hours notice shall be given to the consultant if the placing of concrete is done at night The interior of forms shall be cleaned thoroughly from trash, stone pieces and wood pieces, The surface and reinforcement shall be sprayed with clean water prior to pouring of concrete (if necessary) While placing of concrete objects such as anchor bolts, Plastic spacer, reinforcement bars and other fixtures shall not be displaced Vibrators or other suitable tools shall be used to secure good consolidation. Vibrators shall be inserted vertically and withdraw at many points from 450mm to 750mm apart for short period usually from 5 to 15 second in preference to insertion at wider intervals for longer periods. External vibrators shall operate at a minimum frequency of 9000 cycles Placing of concrete in column or wall with formwork more than 3 meters in height but not more than 4 meters shall used concrete of Pump mix for 1 meter in height followed by normal mix for the balance to avoid segregation. Placing of concrete is to be in layers not more than 450mm per layer

5.6.4 5.6.5

5.6.6

5.6.7

Method Statement Placing Of Concrete

METHOD STATEMENT
Doc. No. : ISSB-8168-MS-001
INFRA SEGI SDN BHD

Rev. No. : 01 Page 6 of 8

Date Issued : 28-01-12

5.6.8 5.6.9

Concrete shall be deposited as quickly as practicable in its final position to avoid segregation due to re-handling of flowing Concrete that has partially hardened or been contaminated with foreign materials shall not be deposited into the structure

5.6.10 The time between adding water and discharge concrete into final position shall not exceed two hour for normal concrete 5.6.11 Placing of concrete for slab shall be poured in alternate panels to minimize shrinkage 5.7 Construction Joints 5.7.1 Construction joints shall be permitted only where indicated on approved for constructions drawings or proposed by the contractor with approval from consultant The surface for all construction joints shall be horizontal and vertical. Irregular construction joints shall not be permitted When water tight construction is required a water-stop from approved manufacture supplier shall be set in position and fixed securely so that the water-stop will not move or be damaged during pouring of concrete If the concrete is cast against a surface which has hardened, the surface shall be roughened until the aggregate over the whole surface is exposed, cleaned, thoroughly wetted with cement slurry

5.7.2 5.7.3

5.7.4

5.8 Curing 5.8.1 Concrete finally placed shall be kept in moist condition for 7 days when using Ordinary Portland Cement, high early strength concrete shall be kept in moist condition for 3 days Moist condition shall be maintained in any method stated below: All exposed concrete surfaces shall be wetted with flushing or sprinkling water continuous

5.8.2

Method Statement Placing Of Concrete

METHOD STATEMENT
Doc. No. : ISSB-8168-MS-001
INFRA SEGI SDN BHD

Rev. No. : 01 Page 7 of 8

Date Issued : 28-01-12

Spraying approved curing compound onto the entire exposed concrete surface. The method of spray and quantity of compound to be sprayed shall be in accordance with the manufactures recommendations and approved by RE

5.9 Finishing 5.9.1 5.9.2 All horizontal surface, unless otherwise specified, shall be given a wooden float finish Holes left by the withdrawal of tie rods shall be filled solidly with an approved non-shrink grout and finished to match the surrounding surface All exposed concrete shall be free of bulges, honeycomb, fins and other similar surface defects All concrete dropping shall be cleaned and removal if the slab finishes are completed surface

5.9.3 5.9.4

6.0 Safety Requirement Proper and adequate provisions of temporary signage and barricades at diversions and temporary haul road as necessary Site personnel must be in proper safety working attire e.g. Safety helmets and safety boots must be worn at all times. Safety belt to be worn at high level work Working platform shall be erected for works at high levels Proper and adequate lighting will be provided when working at night.

Method Statement Placing Of Concrete

METHOD STATEMENT
Doc. No. : ISSB-8168-MS-001
INFRA SEGI SDN BHD

Rev. No. : 01 Page 8 of 8

Date Issued : 28-01-12

Method Statement Placing Of Concrete