PHILIPPINE BIDDING DOCUMENTS

Procurement of INFRASTRUCTURE PROJECTS

Government of the Republic of the Philippines

Third Edition October 2009

40-B

Section VI. Specifications

GENERAL SPECIFICATION
Project Title: Location: I. Construction of Student Center, Phase IV Student Center/Hometel, WVSU

SITE WORK A. MATERIALS QUALITY CONTROL All materials to be used in the project shall be subject to standard testing requirement. B. SAFETY PROVISION Safety measure and work practices shall be provided to the pedestrians as well as workers in the construction site. PVC nets and lumbers shall be used as safety provision for pedestrian. C. DISPOSAL OF SURPLUS MATERIALS Any salvage materials existing in the work site are properties of the Owner and shall be hauled to the designated location after completion of the work without entailing additional cost to the Owner.

II.

CONCRETE AND REINFORCED CONCRETE A. GENERAL 1. Unless otherwise specified herein, concrete works shall conform to the requirements of the ACI Building Code. Full cooperation shall be given on trades to install embedded items. Provisions shall be made for setting items not placed in the forms. Before concrete is placed, embedded items shall have been inspected and tested for concrete aggregates and other materials shall have been done. B. MATERIALS 1. Cement for concrete shall conform to the requirements of specifications for Portland Cement (ASTM C 150). 2. Water used in mixing concrete shall be clean and free from other injurious amounts of oils, acids, alkaline, organic materials or other substances that may be deleterious to concrete or steel. 3. Fine aggregates shall be beach or river sand conforming to ASTM C33, Specification for Concrete Aggregates. Sand particle shall be course, sharp, clean free from salt, dust, loam, dirt and all foreign matters. 4. Coarse aggregates shall be either natural gravel or crushed rock conforming to the Specifications for Concrete Aggregates (ASTM C33). The minimum size of aggregates shall be larger than one fifth (1/5) of the narrowest dimensions between sides of the forms within which the concrete is to be cast nor larger than three fourths (3/4) of the minimum clear spacing between reinforcing bars or between reinforcing bars and forms. C. PROPORTIONING AND MIXING 1. Proportioning and mixing of concrete shall conform to the requirements for Item 405 of the standard specification with the following proportions: Class A Cement : Sand : Gravel 1 : 2 : 3 Class B 1 : 2 : 4 Class C 1 : 2 : 5 2. Concrete mixture to be used for concrete column shall develop a strength of 3,000 psi in 28 days (20.68MPA). Structural Grade of Deformed Bars for column (Grade 40) 25mm 12mm 3. Mixing concrete shall be machine mixed. Mixing shall begin within 30 minutes after the cement has been added to the aggregates. D. FORMS 1. General Forms shall be used whatever necessary to confine the concrete and shape it to the required lines, or to insure the concrete of contamination with materials caving from adjacent, excavated surfaces. Forms shall have sufficient strength to withstand the pressure resulting from placement and vibration of the concrete, and shall be maintained rigidly in correct position. Forms shall be sufficiently tight to prevent loss or mortar from the concrete. Forms shall be water proof plywood and form lumber.

40-B

2. Cleaning of Forms before placing the concrete, the contact surfaces of the formed hall be cleaned of encrustations of mortar, the grout or other foreign material. 3. Removal of Forms forms shall be removed in a manner which will prevent damage to the concrete. Forms shall not be removed without approval. Any repairs of surface imperfections shall be formed at once and airing shall be started as soon as the surface is sufficiently hard to permit it without further damage. E. PLACING REINFORCEMENT: 1. General steel reinforcement shall be provided as indicated, together with all necessary wire tires, chairs, spacer supported and other devices necessary to install and secure the reinforcement properly. All reinforcement, when placed, shall be free from loose, flaky rust and scale, oil grease, clay and other coating and foreign substances that would reduce or destroy its bond with concrete. Reinforcement shall be placed accurately and secured in place by use of metal or concrete supports, spacers and ties. Such supports shall be used in such manner that they will not be exposed or contribute in any way, to the discoloration or deterioration of the concrete. F. CONVEYING AND PLACING CONCRETE: 1. Conveying concrete shall be conveyed from mixer to forms as rapidly as applicable, by methods which will prevent segregation, or loss of ingredients. There will be no vertical drop greater than 1.5 meters except where suitable equipment is provided to prevent segregation and where specifically authorized. 2. Placing concrete shall be worked readily into the corners and angles of the forms and around all reinforcement and imbedded items without permitting the material to segregate, concrete shall be deposited as close as possible to its final position in the forms so that flow within the mass does not exceed two (2) meters and consequently segregation is reduced to a minimum near forms or embedded items, or else where as directed, the discharge shall be so controlled that the concrete may be effectively compacted into horizontal layers not exceeding 30 centimeters in depth within the maximum lateral movement specified. 3. Time interval between mixing and placing. Concrete shall be placed before initial set has occurred and before it has contained its water content for more than 45 minutes. No concrete mix shall be placed before 60 complete revolution of the machine mixer. 4. Consolidation of Concrete concrete shall be consolidated with the aid of mechanical vibrating equipment and supplemented by the hand spading and tamping. Vibrators shall not be inserted into lower cursed that have commenced initial set; and reinforcement embedded in concepts beginning to set or already set shall not be disturbed by vibrators. Consolidation around major embedded parts shall by hand spading and tamping and vibrators shall not be used. 5. Placing Concrete through reinforcement In placing concrete through reinforcement, care shall be taken that no segregation of the coarse aggregate occurs. On the bottom of beams and slabs, where the congestion of steel near the forms makes placing difficult, a layer of mortar of the same cement-sand ratios as used in concrete shall be first deposited to cover the surfaces. G. CURING 1. General All concrete shall be moist cured for a period not less than seven (7) consecutive days by an approved method or combination applicable to local conditions. 2. Moist Curing The surface of the concrete shall be kept continuously wet by covering with burlap plastic or other approved materials thoroughly saturated with water and keeping the covering spraying or intermittent hosing. H. FINISHING 1. Concrete surfaces shall not be plastered unless otherwise indicated. Exposed concrete surfaces shall be formed with plywood, and after removal of forms, the surfaces shall be smooth, true to line and shall present or finished appearance except for minor defects which can be easily repaired with patching with cement mortar, or can be grounded to a smooth surface to remove all joint marks of the form works. 2. Concrete Slabs on Fill. The concrete slabs on fill shall be laid on a prepared foundation consisting of sub grade and granular fill with thickness equal to the thickness of the overlaying slab except as indicated otherwise. III. STRUCTURAL METALS A. MATERIALS 1. Reinforcing Steel bars shall be of the yield grade in the structural drawings and in the job specifications sheet, and conforming to ASTM A615, Specifications for deformed billet steel bars for Concrete Reinforcement 2. All structural steel work shall conform to the applicable provisions of the following Codes and standards, except as modified by the requirements specified herein and/or the details on the drawings. Shop drawings are required for all structural steel and shall be submitted to the Project Engineer/Architect for approval. a. b. c. International Conference of Building Officials; Union Building Code, Volume I, Chapter 27, Steel and Iron. American Institute of Steel Construction; Manual of Steel Construction ;

40-B

d. e. f. g. h. i. 3.

Steel for Building American Welding Society; Code of Arc and Gas Welding in Building Construction, AWS Standard Code D.1.0 American Society for Testing and Materials Steel Structure Painting Codes and Standards of Local Regulatory Agencies having jurisdiction.

Certified test mill reports or certified reports of tests made by the fabrication or a testing laboratory in accordance with ASTM A615 and the governing specifications, shall constitute evidence of conformity with one of the above specifications. Additionally, the stating that the structural steel furnished meets the requirements of the grade.

B. WORKMANSHIP 1. Erection shall include the setting up of all structural and other steelworks as called for under the Contract for furnishing and delivery of the same; 2. All inspection as far as possible shall be made at the place of manufacture, and the Contractor shall cooperate with the inspector, permitting access for inspection to all places where work is being done; 3. Material or workmanship not conforming to the provisions of these specifications may be rejected at any time defects are found during the progress of work.

C. WELDED CONNECTION All welded connection shall develop full strength of the members. Welding in the field or in the shop shall be done by operators who have been previously qualified by tests as prescribed in the American Welding Society Standard Qualification Procedure to perform the type of work required. Equipment shall be of the type that will produce satisfactory welds. The welding machine shall be of 200-400 ampere, 25-40 volt capacity. Field welding shall be done by direct current. D. PREPARATION OF MATERIALS Surfaces to be welded shall be free from loose scale, slag, rust, grease, paint, and other foreign materials except that mill scale which withstands vigorous wire brushing may remain. Joint surfaces shall be free from fins and tears. Preparation of edges by gas cutting shall, whenever possible, be done by a mechanically guided torch. 1. Field Measurements. The contractor shall include in his work all measurements in the field to verify or supplement dimensions shown on Drawings and shall take the responsibility for fitting the new steel to the existing structure or work where these shall be attached. 2. Painting of Metal Frames a. All metal frames shall be painted with Red Lead Epoxy Paint as Prime Coat b. All painting shall be done on dry surfaces, free from rust, scale and grease. Steel shall be flame-cleaned in the shop to remove all mill scale. Surface in contact shall be cleaned by effective means but not painted, except that contact surfaces of exposed exterior steel, shall be painted. All steel shall receive one coat of shop paint. (Surfaces that are to be field welded shall not receive a shop coat). Shop coat shall be Red Lead Epoxy Primer. c. Unless otherwise specified, steelwork that will be concealed by interior building finish need not be painted; steelwork to be encased in concrete shall not be painted. Unless specifically exempted, all other steelwork shall be given a shop coat of paint, applied thoroughly and evenly to a dry surface that have been cleaned by brush, spray, roller coating, or dipping at the election of the fabricator. The shop coat of paint is intended to protect the steel for only a short period of exposure, even if it is a primer for subsequent painting to be performed in the field by others. IV. MASONRY WORKS A. MATERIALS 1. Cement for general concrete work shall be Type I Portland Cement conforming to ASTM C150 Specification for Portland Cement . Other types of Portland Cement maybe used where their special properties may be needed for resistance to sulfate attack or for rapid strength development. 2. All other materials necessary for this work shall conform on the specifications under concrete works. 3. Mortar Mix Mortar from 3 to 5 minutes in such quantities as needed for immediate use. Retampering will not be permitted if mortar stiffens because of premature setting. Discard such materials as well as those which have not been used within one hour after mixing. Proportioning: Cement mortar shall be one (1) part Portland cement and two (2) parts sand by volume but not more than one (1) part Portland cement and three (3) parts sand by volume. 4. Blocks shall be laid in accordance with the manufacturers specifications and recommendations. Strength of blocks shall be specified in the drawings or in the specific job requirement sheet. Class B (1 : 2 :5) mixture shall be used for all concrete hollow blocks and shall be reinforced with 12mm deformed bars at 0.60 O.C. vertical and 10mm deformed bar horizontal for every third course horizontal.

40-B

Concrete hollow blocks shall be 700 psi minimum and weighs at least 30 lbs/block for 6 x 8 x16 and 25 lbs/block for 4 x 8 x16. B. GROUTING 1. Grout shall be sufficiently fluid to ensure complete filling of all sections of the masonry requiring grout. Grout shall not contain more than 7 gallons of water per sack of cement. In cases of honeycombs on structural members, used epoxy grout C. JOINTS 1. Unless otherwise specified on detailed plans, horizontal and vertical mortar joints shall be 3/8 or 10mm thick with full mortar coverage on the face shell and the web surrounding the cell to be filled. All joints shall be solidly filled Furrowing of the mortar will not be allowed. V. MISCELLANEOUS ARCHITECTURAL WORKS A. PLASTERING 1. When Plastering is called for on masonry walls and other concrete surfaces, plaster coats shall consist of the scratch and the finishing coats. Concrete blocks shall be soaked for hour before any plastered is applied. Surfaces shall be thoroughly plastered with mortar to leave the finished surface smooth and even. After application of the finish coat, the plastered wall shall be kept damp for a period of three days. Exterior plaster work for building surface shall be or 12mm thick and interior plaster shall 10mm thick. WATER PROOFING Clay type of water proofing shall be provided in concrete connection between slabs of adjacent building with minimum application of 15mmx50mm strip. After the slab top was set to levelness or uniformity of slope a liquid type of water proofing with cement ratio shall be applied as top coat of deck floor slab. Procedure, rate of application and ratio of proportion between liquid water proofing and cement shall be in accordance with the manufacturers specifications. FLOOR FINISHES 1. Slab Topping
Existing slab shall be set to levelness true and even, delamination of surface mortar from underlying concrete where cracks occurred shall also be removed. The structural floor shall be tested for

B.

C.

levelness or uniformity of slope by flooding it with water. Areas with water ponds shall be gilled, leveled and retested before the mortar is applied. Where floor drain is provided, the floor shall be slopped properly to the drains. The slab shall be cleaned and free of dust and dirt prior to application of liquid adhesive for effective bonding between concrete slab and floor finish mortar. Liquid adhesive shall be applied following manufacturers to area where portland cement mortar of not more than 40mm thick shall be placed . A skin coat of portland cement shall be applied to leave the finished surface smooth and even. VI. ROOFING AND TINSMITHING WORKS A. GENERAL Except as specified otherwise herein, all materials shall be installed in accordance with the manufacturers printed erection instructions. Care shall be exercised in storing, handling and installing to prevent any damage to roofing and siding sheets. The sheets shall be of the length indicated or the greatest length to suit the purlins spacing. End laps of roofing shall be located over purlins, and end laps in siding shall be located over girts. Extreme care shall be exercised in drilling pilot hole for fastening to keep drills perpendicularly centered in valleys or crowns as applicable. After drilling, all metal filings and burrs shall be removed from holes prior to installing fasteners and washers. Sheets deformed or otherwise damaged by over-torque fastenings, shall be removed and new sheets applied shall be installed. Size and spacing of fasteners used in erection shall be as recommended by manufacturer subject to the approval of the Engineer. All metal shavings shall be swept from roofs on completion to prevent rusting and discoloration. B. MATERIALS All pre-painted sheeting materials to be used shall be 0.50mm thick. Roofing type shall be ordinary corrugation and gutter shall be Spanish type. JOINT SEALING MATERIALS Joint sealing materials shall be provided to seal all joints in and around sealing strips at ridges, eaves and valleys, bolt holes before inserting fasteners, for all flashing and elsewhere as necessary to provide watertight construction. FASTENING AND END LAPS Pre-painted roofing sheets shall be fastened to the purlins by means of mounting brackets or self-tapping screws, hexagonal head with neoprene washer per manufacturers recommendation and approved by the Engineer. End lap shall be provide at a minimum of 250mm or otherwise as per standard lapping dimension specified by the manufacturer. SHEET METAL FLASHING Sheet metal flashing shall be secured to roofing with cadmium plated or zinc-coated sheet metal screws in accordance with the manufacturers recommendation and subject to the approval the Engineer. Flashing shall be approved as indicated and where necessary to make the work watertight. Flashing shall not be bent at sharp angles, but shall be worked to as large a radius as possible. Exposed edges of counter-flashings shall be folded 12mm. End-laps in counter flashing shall not be less than 75mm and shall be made watertight with plastic cement.

C.

D.

E.

40-B

F.

ROOF ACCESSORIES 1. Drain or Overflow Pipe shall be adequately provided to all concrete roof gutters or any other concrete work that catches drains or collects rain water. Roof drain shall be a product of a reputable manufacturer acceptable to the Engineer. 2. Weep holes shall be provided by the Contractor to allow free flow of water to drain from one level to lower level or to outer drains as shown in the drawings or as directed by the Engineer. 3. Downspout shall be zinc coated Galvanized Iron (G.I.) for downspout flushed connected in concrete wall/columns. PVC downspout shall not be less than 75mm in diameter, S-1000. Downspout shall be fastened to the wall at top, bottom, and at intermediate point not to exceed 1.50 m on center with leather strap and fastener of metal compatible with downspout. 4. Gutter. Where shown in the drawings, gutter shall be zinc coated Galvanized Iron, Support gutter on adjustable hangers spaced not more than 75cm. on center or as directed by the Engineer.

VII.

PLUMBING WORKS A. GENERAL This work is consist of performing essential works in furnishing and installing Piping materials and other accessories necessary to complete the plumbing system for roof drain as specified in the drawing. B. MATERIALS Standard Products. Materials and equipment furnished under this specification shall be standard products of manufacturer regularly engaged in the production of such materials or equipment and shall be manufacturers latest standard design that complies with the specification requirements. PVC downspout shall not be less than 75mm in diameter, S-1000. Downspout shall be fastened to the wall at top, bottom, and at intermediate point not to exceed 1.50 m on center with leather strap and fastener of metal compatible with downspout. All PVC pipes shall be joined by the manufacturers recommended adhesive or as approved by the Engineer. VIII. PAYMENT AND MEASUREMENT 1. Payment shall be made at the Contract unit price or lump sum price of the various pay items in the Bid Schedule, which payment shall constitute full compensation for furnishings all materials, labor, equipment, tools, and other construction contingencies including profit, fees, and other expenses comprising the total and complete cost of all the work involved in each work item as shown in the plans, and as specified in this technical specification and the special provisions and as directed by the Engineer. When the contract does not include a contract pay item for associated or ancillary work requires to complete the work specified in the Bid Schedule, the cost shall be considered as included in the price paid for the listed bid item. 2. Measurement for Payment of work covered by the various sections of the Technical Specifications shall be based on the net quantity required for the work based on the drawings unless otherwise directed by the Engineer. Allowance for any bulking, shrinkage, consolidation or loss of material shall be deemed to have been taken into account in the Contractors unit prices. Only actual quantities of work performed shall be measured and paid for. In the cases of lump sum bid items, the value of the actual work performed shall be calculated by the Engineer and shall be the basis for progress payments.

40-B