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AF
HM603 HM604 HM606 HM608 HM611 HM612 HM615 HM616 HM618 HM620 HM621 HM623 HM624
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AF
Cat. No. AAAC/6201 AAAC/1120 Conductor Nom. Overall Dimensions mm Code Name Code Name Stranding Cond. Dia. A/F L HM702 HM703 HM704 HM705 HM706 HM707 HM708 HM709 HM710 HM711 HM712 HM713 Diamond Emerald Garnet Jade Jasper Opal Pearl Ruby Rutile Sapphire Spinel Topaz Chlorine Fluorine Helium Hydrogen Iodine Krypton Neon Nitrogen Oxygen Phosphorous Selenium Sulphur 7/2.50 7/3.00 7/3.75 7/4.50 7/4.75 19/3.25 19/3.75 37/3.00 19/4.75 37/3.75 61/3.25 61/3.75 7.50 9.00 11.25 13.50 14.25 16.25 18.75 21.00 23.75 26.25 29.25 33.75 14.0 14.0 18.0 22.0 22.0 28.5 30.0 34.5 40.0 40.0 44.5 47.5 240 280 320 360 360 400 440 480 560 560 640 780
Die 38-140AL 38-140AL 38-180AL 38-220AL 38-220AL 40-285AL 40-300AL 40-345AL 40-400AL 40-400AL 40-445AL 40-475AL
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3-3
L1 AF1 CA CA AF2
L2
*6 Knurl
ACSR Cat. No. HM507 HM512 HM516 HM521 HM525 HM530 HM532 HM535 HM536 HM538 Code Name Almond Apple Banana Cherry Grape Lemon Lime Mango Orange Olive Conductor Stranding 6/1/2.50 6/1/3.00 6/1/3.75 6/4.75+7/1.60 30/7/2.50 30/7/3.00 30/7/3.50 54/7/3.00 54/7/3.25 54/7/3.50
Nom. Overall Cond. A/F1 Dia. 7.50 9.00 11.25 14.30 17.50 21.00 24.50 27.00 29.25 31.50 14.0 14.0 18.0 22.0 28.5 34.5 40.0 40.0 44.5 47.5
Aluminium Die 38-140AL 38-140AL 38-180AL 38-220AL 40-285AL 40-345AL 40-400AL 40-400AL 40-445AL 40-475AL Dimensions L1 CA A/F2 Nom. 400 400 440 480 600 640 680 720 720 760 100 100 120 140 180 180 200 220 220 240
Steel Die L2 Nom. 160 160 160 160 200 240 240 240 240 240
6.8 38-68ST14 6.8 38-68ST14 9.5 38-95ST 9.5 38-95ST 16.0 38-160ST 17.0 40-170ST 19.0 40-190ST 17.0 40-170ST 19.0 40-190ST 19.0 40-190ST
3-4
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Cat. No. HN603 HN604 HN606 HN608 HN611 HN612 HN615 HN616 HN618 HN620 HN621 HN623 HN624
AAC Conductor Nom. Overall Dimensions mm Code Name Stranding Cond. Dia. A/F L Jupiter Leo Libra Mars Mercury Moon Neptune Pluto Saturn Taurus Triton Uranus Venus 7/2.25 7/2.50 7/3.00 7/3.75 7/4.50 7/4.75 19/3.25 19/3.75 37/3.00 19/4.75 37/3.75 61/3.25 61/3.75 6.75 7.50 9.00 11.25 13.50 14.25 16.25 18.75 21.00 23.75 26.25 29.25 33.75 11.0 14.0 14.0 18.0 22.0 22.0 28.5 28.5 34.5 40.0 40.0 44.5 47.5 160 180 180 220 240 260 260 260 280 280 300 320 380
Die 38-110AL 38-140AL 38-140AL 38-180AL 38-220AL 38-220AL 40-285AL 40-285AL 40-345AL 40-400AL 40-400AL 40-445AL 40-475AL
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3-5
L AF
3-6
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Manufactured to Australian Standard AS 1154 (with palms to AS 2395) Material: High electrical conductivity grade aluminium alloy with terminal palms produced by forging or welding process, enabling required palm types to meet Australian Standard &/or customer requirements, irrespective of the size of the barrel section. Enquiries and orders should specify the following: a. Conductor Code - as per table on page 3-9 b. Hole details - number of holes, diameter and spacing c. Bend details - palm angle and orientation d. Preferred standard palm orientations & configurations
Centre Palm
Offset Palm
300
450
HL624SC1U
Hexagonal Lug Conductor Code Palm Configuration Hole Configuration/Palm Size Palm Orientation Character 1) H 2) L 3) Conductor Code 4) Palm Orientation: The preferred code for use is the AAC over the AAAC or ACSR codes. If the lug is required for an ACSR or AAAC conductor and a suitable AAC design is unavailable, only then use the ACSR or AAAC code.
S
3 4 6 9
(Only used in conjunction with the below C or O palm configuration) (Only used in conjunction with the below E or F palm configuration)
5) Palm Configuration: E F
(Only centre squashed. Only used in conjunction with the above angled lugs) (Only used in conjunction with above S palm orientation for straight lugs)
C O
6/7) Hole code:
1 1U 2 2U 3 3U 4 4U 5 5U 6 6U 7 7U 8 8U 9 9U X XU
1 x 14mm hole palm 323mm wide x 35mm min long x 6mm min thick undrilled palm per type 1 above. 1 x 14mm hole palm 403mm wide x 45mm min long x 6mm min thick undrilled palm per type 2 above. 2 x 14mm hole 50mm crs palm 403mm wide x 105mm min long x 12mm min thick undrilled palm per type 3 above. 2 x 14mm hole 50mm crs palm 505mm wide x 105mm min long x 12mm min thick undrilled palm per type 4 above. 4 x 14mm hole 50mm crs palm 1005mm wide x 105mm min long x 12mm min thick undrilled palm per type 5 above. 2 x 14mm hole 50mm crs palm 461mm wide x 105mm min long x 12mm min thick undrilled palm per type 6 above. 2 x 18mm hole 60mm crs palm 661mm wide x 135mm min long x 20mm min thick undrilled palm per type 7 above. 4 x 18mm hole 60mm crs palm 1305mm wide x 135mm min long x 20mm min thick undrilled palm per type 8 above. 2 x 18mm hole 60mm crs palm 561mm wide x 135mm min long x 20mm min thick undrilled palm per type 9 above. Non standard palm or hole configuration undrilled palm per type X above.
8) Variations: 3-8
If variations on the standard compression lugs are required, please contact Dulmison. www.dulmison.com.au
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3-9
Cond. AAC & AAAC Conductor ACSR Conductor Conductor Dimensions mm Code Conductors Stranding Conductors Stranding Dia. mm A/F CA Std Bolt Jupiter 603 Amethyst 7/2.25 6.75 11.0 60 2 x M10 Boron Leo 604 Diamond 7/2.50 Almond 6/1/2.50 7.50 14.0 60 2 x M10 Chlorine Libra 605 Emerald 7/3.00 Apple 9.00 6/1/3.00 14.0 70 2 x M10 Fluorine Mars 608 Garnet 7/3.75 Banana 6/1/3.75 11.25 18.0 80 2 x M10 Helium Mercury 611 Jade 7/4.50 13.50 22.0 80 2 x M12 Hydrogen Moon 612 Jasper 7/4.75 Cherry 6/4.75+7/1.60 14.30 22.0 80 2 x M12 Iodine Neptune 615 Opal 19/3.25 16.25 28.5 80 2 x M12 Krypton 525 Grape 30/7/2.50 17.50 28.5 85 2 x M12 Pluto 28.5 616 Pearl 19/3.75 18.75 30.0 90 2 x M12 Neon 30.0 Saturn 618 Ruby 37/3.00 Lemon 30/7/3.00 21.00 34.5 90 2 x M12 Nitrogen Taurus 620 Rutile 19/4.75 23.75 40.0 100 2 x M12 Oxygen 532 Lime 30/7/3.50 24.50 40.0 100 2 x M12 Triton 621 Sapphire 37/3.75 26.25 40.0 100 4 x M12 Phosphorus 535 Mango 54/7/3.00 27.00 40.0 100 4 x M12 Uranus 623 Spinel 61/3.25 Orange 54/7/3.25 29.30 44.5 110 4 x M12 Selenium 538 Olive 54/7/3.50 31.50 47.5 110 4 x M12 Venus 624 Topaz 61/3.75 Paw Paw 54/3.75+19/2.25 33.80 47.5 120 4 x M12 Sulphur
38-140AL
38-140AL
38-180AL
38-220AL
38-220AL
B F
C
A
All lugs are partly filled with oxide inhibitor and sealed with a plastic plug. Conductor Size mm2 Stud Size Dimensions mm A B 22 26 30 36 46 C 5 8 10 11 12 F 32 32 32 30 41 H 10.5 14 15 18 25 Hex Die Cat. No. 38-90AL 38-132AL 38-173AL 40-172AL 38-220AL 40-220AL 38-284AL 40-283AL No. Of Crimps 1 1 1 1 1 1 1 1 2 1
Cat. No.
10 H15114 25 65 10 H15119 35 10 H15124 50 73 10 H15129 70 10 H15134 95 80 10 H15138 120 10 H15142 150 90 12 H15147 185 12 H15153 240 115 12 H15159 300 NOTE: Blank palms are also available.
D A B C
3-10
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C A
Die cast in high electrical conductivity grade aluminium. Barrel partly filled with oxide inhibitor and sealed with a plastic plug. Conductor Size Stud mm2 Size 95 120 150 240 300 M10 M10 M10 M10 M10 Dimensions mm A 122 122 118 159 159 B 32 32 37 38 38 C 9 9 10 11 11 F 43 43 33 69 69 H 14 14 15 16 16 J 31 32 32 32 32 Hex Die Cat. No. 38-173AL 38-173AL 38-220AL 38-284AL 40-283AL
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3-11
The Dulmison 4 core sector lug is for use on stranded and solid sector cables, and compacted round conductors. The lug design offers many advantages, especially when working in confined spaces such as URD turrets, pits or compact switchgear.
Dulmison 4 core sector lugs allow 90 sector shaped cable to be inserted in any of the four possible orientations. The assembly then requires a twist of no more than 45 for proper alignment. With conventional sector lugs, a twist of up to 180 may be required and this is often difficult to achieve in a confined space. The lug features a unique square shape inside the barrel to accommodate solid sector shapes, and eliminates the need for pre-rounding of stranded sectors.
The lugs are compressed onto the cables using standard hexagonal dies ensuring that the barrel of the lug and the cable sector are properly formed together. Comprehensive tests have been performed to ensure that optimum electrical contact and mechanical properties have been achieved.
Before compression A
After compression
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3-13
Contact Name:..................................... Jumper Terminals (Clearly circle or mark as appropriate) Phone No:............................................ Palm Style Fax/email:............................................
Offset (O)
0o 30o 45o 60o 90o Edge (E) No. of Holes A B Flat (F)
X Y
Y=
Z=