K10072-73 Functional Description - FINAL1

ROBERT-BOSCH-STR.
3, D-65719 HOFHEIM (WALLAU)
K 10072/73 - E
FUNCTIONAL DESCRIPTION
STRASA VI/1+2
FINAL FUNCTIONAL DESCRIPTION
Primary torch cutting machine Type VBM-2id 1 STRAND SLAB AHMSA, MEXICO
TABLE OF CONTENT
DATE : 01.02.2011 NAME: M. KLERNER
FINAL : 11.04.2011 NAME: M. KLERNER
ROBERT-BOSCH-STR.3, D-65719 HOFHEIM (WALLAU)
K 10072/73 - E
FUNCTIONAL DESCRIPTION
STRASA VI/1+2
Chapter
Pages
MECHANICAL DRAWINGS
1-5
CONTROL DESK
1-5
OPERATOR PANEL
1 - 57
HMI (VAI)
1 - 10
TECHNICAL DESCRIPTION MACHINE
1 - 76
FUNCTIONAL PROCESS
1 - 24
INTERFACE DESCRIPTION
1 - 30
GeGa Lotz GmbH Robert-Bosch-Str.3, D-65719 Hofheim-Wallau
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MECHANICAL DRAWINGS
STRASA VI/1+2
MECHANICAL DRAWINGS
K 10072/73 - E Table of content
MECHANICAL DRAWINGS
STRASA VI/1+2
Drawing LAYOUT MEDIA DIAGRAM GAS AND OXYGEN MEDIA DIAGRAM WATER AND COMPRESSED AIR
Drawing No. K10072-010 K10072-030
Page 3 4
K10072-031
N O T E : The mechanical drawings included in this functional description

will not be frequently updated. The latest valid drawings are part of our mechanical manuals.
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MECHANICAL DRAWINGS
STRASA VI/1+2
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MECHANICAL DRAWINGS
STRASA VI/1+2
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MECHANICAL DRAWINGS
STRASA VI/1+2
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CONTROL DESK
STRASA VI/1+2
CONTROL DESK
CONTROL DESK LAYOUT DESCRIPTION OF DEVICES 2 3-5
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CONTROL DESK LAYOUT
CONTROL DESK
STRASA VI/1+2
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DESCRIPTION OF DEVICES
CONTROL DESK
STRASA VI/1+2
Push button: EMERGENCY STOP This push button is always available for sudden and emergency situations to shut off the control voltage and all activated valves and drives in order to prevent hazardous operation. By pressing this push button it will automatically be locked, therefore the torch cutting machine cannot be switched on as long as this push button is locked. The push button has simply to be rotated in order to release it. After release, the control voltage can be turned on by pressing the illuminated push button "MACHINE ON".
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CONTROL DESK
STRASA VI/1+2
Illuminated push button: MACHINE ON By actuating this illuminated push button the control voltage will turn on only when the emergency push button is released. The built-in lamp glows indicating that the control voltage is switched on.
Push button: MACHINE OFF By actuating this push button the control voltage will be switched off. All operating functions will be interrupted and all valves will shut off. The control voltage can also be switched off by pressing the push button "Emergency Stop".
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CONTROL DESK
STRASA VI/1+2
OPERATOR PANEL
Please refer to chapter "Operator Panel".
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OPERATOR PANEL
STRASA VI/1+2
FINAL FUNCTIONAL DESCRIPTION Primary torch cutting machine Type VBM-2id 1 STRAND SLAB AHMSA, MEXICO
OPERATOR PANEL
(Type: Graphic Touch Panel )
OPERATOR PANEL
STRASA VI/1+2
Chapter 1. General 2. Start Screen 3. Screen Manual mode 4. Screen Preselection 5. Screen Automatic mode 6. Screen Cutting parameter 7. Screen Machine parameter 8. Screen Maintenance Machine 9. Screen Maintenance torch 1 10. Screen Maintenance torch 2 11. Screen FU Diagnostic 12. Screen Fault messages 13. Screen - Interface outputs 14. Screen Interface inputs 15. Screen - System Parameter
Page 3-4 5 6 - 17 18 - 22 23 - 35 36 - 38 39 - 40 41 - 42 43 - 44 45 - 46 47 48 - 52 53 54 55 - 57
K 10072/73 - E 1. General
OPERATOR PANEL
STRASA VI/1+2
Touch screen The function of the Touch Screen is based on the active light matrix principle in the infrared range. The optical elements of the light matrix are located behind the IR transparent plastic frame in the front of the device. They are located in such a way that their radiation extends slightly out of the front plate. Each emitter is assigned a receiver that is located on the other side. A touch on the screen is detected by the simultaneous inter-ruption of one or several channels in the X or Y axis. Repeated touches and touches that cover an area greater than 20 mm x 20 mm are not evaluated by the touch controller. Continuously interrupted channels caused by severe contamination and dirt or by the failure of an optical element are detected by the touch controller and are no longer included in the evaluation.
Power up function test The PCS smart runs through a function test of the Touch Screen with every start-up. All the IR channels are evaluated and their signal levels compared with those of the initial values. The initial values are determined before the device is delivered and stored in a retentive memory. If one or several channel signals are below a minimum relative to the initial level, this will be indicated on the screen with an error message and the DEF/DIRTY LED will be lit. A reduced signal level of this kind is normally due to severe contamination of the IR transparent plastic frame which consequently has to be cleaned. The Touch Screen however remains fully functional. Only an increase in the contamination of the screen will lead to the continuous interruptions of one or several IR channels. IR channels that are continuously interrupted will be detected by the touch controller and are no longer included in the evaluation. In extreme cases this may mean that individual zones cannot be activated by touch.
K 10072/73 - E 1. General
OPERATOR PANEL
STRASA VI/1+2
ATTENTION
Do not touch the screen while the system is being started up and wait until your application has started. The Touch Screen carries out a function test during the start-up in which the signal levels of the IR channels are measured.
Cleaning and maintenance For operation ensure that the signal levels of the channels are not so severely reduced or interrupted due to excessive contamination through dirt. Clean the inside of the plastic frame of the device regularly with a damp soft cloth. Ensure that the surface is not scratched or scoured, especially when removing hard deposits and abrasive dusts. Do not expose the front of the device to solvents which may corrode and loosen the plastic frame (frame material: polymethylmethacrylate, PMMA).
Screen saver If no key on the Touch Panel is actuated for more than 1 hour, the background lighting will be reduced to an intensity of 40 %. (This increases the life time of the Touch Panel). In order to switch the background lighting to 100 % again just touch the screen of the Touch Panel at any position whatever. The switching over of the background lighting does not influence the functions of the Touch Panel.
K 10072/73 - E 2. Start - Screen
OPERATOR PANEL
STRASA VI/1+2
(1)
By actuating these touch keys the corresponding screen will be activated
By actuating this touch key the System Parameter Screen will be activated
(1) The selected operation mode is indicated by green colour.
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Screen Manual mode
(5)
(6)
(3) (1)
(4)
(2)
By actuating these touch keys the relevant screen will be selected. (1) (2) Display ACTUAL POSITION MACHINE After selecting this screen from the automatic mode the touch key "Manual starts blinking. By actuating the touch key "Manual the torch cutting machine is switched over to manual mode. The touch key "Manual stops blinking. Display ACTUAL PIECE LENGTH Display REMAINING CUTTING DISTANCE Display ACTUAL DATE Display ACTUAL TIME
(3) (4) (5) (6)
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OPERATOR PANEL
STRASA VI/1+2
Screen Manual mode
Indication of actual cutting speed torch 1 Increase of torch 1 cutting speed by 10 mm/min
Preset cutting speed torch 1 Decrease of torch 1 cutting speed by 50 mm/min
Touch key heating torch 1
Touch key cutting torch 1
Touch keys torch 1 backward / forward
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Screen Manual mode
Touch key Heating Torch 1 On / Off
Heating is switched off :
Heating is switched on :
By actuating the touch key Heating in manual operation the torch 1 heating flame will be switched on. The operational torch status is indicated by the corresponding graphic. By actuating the touch key Heating again the heating flame will be switched off. Furthermore, by actuating the touch key Cutting when "Heating" is on, heating will be switched off. The flame itself remains on, because the heating flame is a part of the cutting flame. In automatic mode it is possible to actuate the touch key "Heating" during torch travel to the edge. In this case the torch is stopped and the heating flame is switched on (Edge correction). Touch key Cutting Torch 1 On / Off
Cutting is switched off :
Cutting is switched on :
By actuating the touch key Cutting in manual operation the torch 1 cutting flame is switched on and the torch drive is travelled forward with the preset cutting speed. By actuating the touch key Cutting again the cutting flame is switched off and the torch drive is stopped. Furthermore, by actuating the touch key Heating when "Cutting" is on, cutting will be switched off. (The heating flame, which is a part of the cutting flame, remains on). In automatic mode it is possible to actuate the touch key "Heating" during cutting. In this case the torch drive is stopped, the cutting oxygen is switched off and the torch drive is travelled 10 mm contrary to cutting direction in order to guarantee a safe re-cutting. By actuating the touch key Cutting again cutting oxygen is switched on again and the torch drive travels to cutting speed via a ramp.
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OPERATOR PANEL
STRASA VI/1+2
Screen Manual mode
Touch keys Torch 1 Backward - Forward
Indication:
- The torch is not moving. - The torch is not in home position. - The torch is not in "forward off" position.
Touch key Torch 1 Backward Indication:
By actuating this touch key in manual operation torch 1 is travelling contrary to cutting direction. 2 speeds are available: - FAST = when neither the heating flame nor the cutting flame are on - SLOW = when the heating flame is on By actuating this touch key under cutting the torch will move backward for approx. 2 sec. with slow speed. The backward movement of torch 1 is indicated by the corresponding graphic. By actuating this touch key again the torch 1 backward travel is stopped. Furthermore the torch will be stopped at home position.
Indication:
Torch 1 is in home position. A further travelling in backward direction is not possible. The proximity switch "Torch 1 Backward off" is actuated.
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OPERATOR PANEL
STRASA VI/1+2
Screen Manual mode
Touch key Torch 1 Forward
Indication:
By actuating this touch key in manual operation torch 1 is travelling in cutting direction. 2 speeds are available: - FAST = when neither the heating flame nor the cutting flame are on - SLOW = when the heating flame is on When the cutting flame is on the touch key has no function, because forward with cutting speed will automatically be switched on. The forward travel of torch 1 is indicated by the corresponding graphic. By actuating this touch key again the torch 1 forward travel is stopped.
Indication:
Torch 1 is stopped in forward off position. A further travelling in forward direction is not possible. The proximity switch "Torch 1+2 Forward off" is actuated.
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Screen Manual mode
Preset cutting speed torch 2 Decrease of torch 2 cutting speed by 50 mm/min Touch key cutting torch 2 Touch key heating torch 2
Touch keys torch 2 forward / backward
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STRASA VI/1+2
Screen Manual mode
Touch key Heating Torch 2 On / Off
Heating is switched off :
Heating is switched on :
By actuating the touch key Heating in manual operation the torch 2 heating flame will be switched on. The operational torch status is indicated by the corresponding graphic. By actuating the touch key Heating again the heating flame will be switched off. Furthermore, by actuating the touch key Cutting when "Heating" is on, heating will be switched off. The flame itself remains on, because the heating flame is a part of the cutting flame. In automatic mode it is possible to actuate the touch key "Heating" during torch travel to the edge. In this case the torch is stopped and the heating flame is switched on (Edge correction). Touch key Cutting Torch 2 On / Off
Cutting is switched off :
Cutting is switched on :
By actuating the touch key Cutting in manual operation the torch 2 cutting flame is switched on and the torch drive is travelled forward with the preset cutting speed. By actuating the touch key Cutting again the cutting flame is switched off and the torch drive is stopped. Furthermore, by actuating the touch key Heating when "Cutting" is on, cutting will be switched off. (The heating flame, which is a part of the cutting flame, remains on). In automatic mode it is possible to actuate the touch key "Heating" during cutting. In this case the torch drive is stopped, the cutting oxygen is switched off and the torch drive is travelled 10 mm contrary to cutting direction in order to guarantee a safe re-cutting. By actuating the touch key Cutting again cutting oxygen is switched on again and the torch drive travels to cutting speed via a ramp.
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OPERATOR PANEL
STRASA VI/1+2
Screen Manual mode
Indication:
Touch key Torch 2 Backward Indication:
By actuating this touch key in manual operation torch 2 is travelling contrary to cutting direction. 2 speeds are available: - FAST = when neither the heating flame nor the cutting flame are on - SLOW = when the heating flame is on By actuating this touch key under cutting the torch will move backward for approx. 2 sec. with slow speed. The backward movement of torch 2 is indicated by the corresponding graphic. By actuating this touch key again the torch 2 backward travel is stopped. Furthermore the torch will be stopped at home position.
Indication:
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OPERATOR PANEL
STRASA VI/1+2
Screen Manual mode
Indication:
By actuating this touch key in manual operation torch 2 is travelling in cutting direction. 2 speeds are available: - FAST = when neither the heating flame nor the cutting flame are on - SLOW = when the heating flame is on When the cutting flame is on the touch key has no function, because forward with cutting speed will automatically be switched on. The forward travel of torch 2 is indicated by the corresponding graphic. By actuating this touch key again the torch 2 forward travel is stopped.
Indication:
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OPERATOR PANEL
STRASA VI/1+2
Screen Manual mode
Indication Machine Stop.
If slow speed is preselected and the touch key Machine Forward is actuated the machine will be travelled with slow speed in forward direction. The machine is stopped by actuating the touch key again. If fast speed is preselected and the touch key Machine Forward is actuated the machine will be travelled with fast speed in forward direction. The machine is stopped by actuating the touch key again. The proximity switch "Machine Forward Off" is actuated. A further travelling of the machine in backward direction is not possible.
If slow speed is preselected and the touch key Machine Backward is actuated the machine will be travelled with slow speed in backward direction. The machine is stopped by actuating the touch key again. If fast speed is preselected and the touch key Machine Backward is actuated the machine will be travelled with fast speed in backward direction. The machine is stopped by actuating the touch key again.
The proximity switch "Machine Backward Off" is actuated. A further travelling of the machine in backward direction is not possible
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STRASA VI/1+2
Screen Manual mode
The proximity switch "Machine Lifting Off" is actuated, the skid is in the upper end position. By actuating the touch key "Prelowering" the torch cutting machine is moving down to prelowering position via the lifting drive.
The graphic indicates that the torch cutting machine is moving from lifting position to prelowering position.
The graphic indicates that the torch cutting machine has reached the prelowering position
By actuating the touch key "Lowering" the torch cutting machine is lowered via the lifting drive, i.e. the machine sits on the slab. Lowering is possible only if the machine was prelowered before. The graphic indicates that the torch cutting machine is moving from prelowering position to lowering position.
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STRASA VI/1+2
Screen Manual mode
The graphic indicates that the torch cutting machine is in lowering position.
By actuating the touch key "Lifting" the torch cutting machine is moving up to lifting position The graphic indicates that the torch cutting machine is moving to lifting position.
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K 10072/73 - E 4. Screen - Preselection
OPERATOR PANEL
STRASA VI/1+2
By actuating the touch key "ESC the previous selected screen appears again
By actuating this touch key the "Start" screen appears
By actuating the touch key "Alarm list" the screen "Fault messages" appears
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OPERATOR PANEL
STRASA VI/1+2
ATTENTION: - The preselection shall mainly be made before a cutting cycle starts. - Changes, which are possible during an automatic cutting cycle, are shown like this : From (1) -> to (2). The cutting cycle will be finished according to the last selection. It is not possible to change into the opposite direction, like: (2) -> (1). (1) Preselection Torch 1 + 2
- Both torches are active. Case 1 : A cutting cycle has been started with both torches. (1) > (2) > (3)
(2) Preselection Torch 1

- Only torch 1 is active. - All cuts are possible, but need the double time. (2) > X = Manual operation is required.
(3) Preselection Torch 2

- Only torch 2 is active. - All cuts are possible, but need the double time. (3) > X = Manual operation is required.
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OPERATOR PANEL
STRASA VI/1+2
Granulation water is switched off. The corresponding graphic indicates the preselection of the granulation water.
Automatic operation for : Granulation water is switched on. The granulation water valve will be opened when cutting oxygen is switched on. When cutting oxygen is switched off the granulation water valve will be closed. Granulation water switching on and off is possible in all operation modes. The corresponding graphic indicates the preselection of the granulation water.
Selection of edge detection system E = Ball and chain system (Edge detector) is selected. This value will not be used when "E" is selected. This value will be used for prelowering as described under "W".
W = Slab width system is selected. This value will be used as follows : - Level 2 is selected. The value given via interface will be displayed. Manual data input is not possible. - Level 2 is not selected, The slab width must be entered by the operator. Data handling is similar as described for slab width.
Measuring roller up When the measuring roller is in working position it is possible to move it back to home position by actuating the function key Measuring Roller Up in manual mode. The corresponding graphic indicates the actual position of the measuring roller. Measuring roller up The measuring roller can be lifted in manual mode as well as in automatic mode by actuating the function key Measuring Roller Up. Furthermore the measuring roller can also be lifted by the interface signal Measuring roller up. The corresponding graphic indicates the actual position of the measuring roller.
DATE : 01.02.2011 NAME: M. KLERNER FINAL : 11.04.2011 NAME: M. KLERNER
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OPERATOR PANEL
STRASA VI/1+2
Screen Preselection
The length measuring is done by the operator via the touch keys "Prelowering" and "Lowering" (back-up function). The corresponding graphic indicates the preselection.
The length measuring is done by the measuring roller fully automatic. The steps "Prelowering" and "Lowering" of the machine are initiated via the length measuring. The corresponding graphic indicates the preselection.
Input of number of pieces and piece length in mm for cutting program 1. By actuating touch key "Program 1" the piece length program 1 is preselected. When program 1 is active the background colour of this key is green. Input of number of pieces and piece length in mm for cutting program 2. By actuating touch key "Program 2" the piece length program 2 is preselected. When program 2 is active the background colour of this key is green Indication in mm of the piece length from Level 2. By actuating touch key "Level 2" the piece length program from Level 2 is preselected. When Level 2 is active the back-ground colour of this key is green Indication of the actual number of pieces and piece length in mm. By actuating the touch key "Reset" the actual number of pieces and the actual piece length are reset to zero.
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OPERATOR PANEL
STRASA VI/1+2
Screen Preselection
By actuating this touch key the head crop program is preselected. When head crop program is active the background colour of this key is green.
By actuating this touch key the tail cut program is preselected. When tail cut program is active the background colour of this key is green.
The simulation cannot be started, as there is still no release for the simulation mode from Level 2.
The yellow border of the touch key "Simulation" shows that Level 2 has released simulation mode.
By actuating the touch key "Simulation" the simulation is started. A preselected simulation mode is indicated by the green touch key.
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STRASA VI/1+2
Screen - Automatic mode
(5)
(6)
(1)
(4)
(7)
(3)
(2)
By actuating these touch keys the relevant screen will be selected. (1) (2) Display ACTUAL POSITION MACHINE After selecting this screen from the automatic mode the touch key "Automatic starts blinking. By actuating the touch key "Automatic the torch cutting machine is switched over to automatic mode. The touch key "Automatic stops blinking. Display ACTUAL PIECE LENGTH Display REMAINING CUTTING DISTANCE Display ACTUAL DATE Display ACTUAL TIME Display ACTUAL CASTING SPEED
(3) (4) (5) (6) (7)
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OPERATOR PANEL
STRASA VI/1+2
LOCAL LEVEL 2 LMS OFFLINE
= Cutting preset from GeGa program = Cutting preset from Level 2 (higher-level computer) = Length measuring system is switched off
Indication of preselected piece number
Indication of preselected length Indication of actual length Indication of cut code: - NORMAL CUT - HEAD CUT - TAIL CUT
Indication of actual piece number
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OPERATOR PANEL
STRASA VI/1+2
Indication of actual cutting speed torch 1 Increase of torch 1 cutting speed by 10 mm/min Preset cutting speed torch 1 Decrease of torch 1 cutting speed by 50 mm/min
Touch key heating torch 1
Touch key cutting torch 1
Touch keys torch 1 backward / forward
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Screen Automatic mode
Touch key Heating Torch 1 On / Off Heating is switched off Heating is switched on
The operational torch status is indicated by the corresponding graphic. In addition it is possible to actuate the touch key Heating during torch travel to the edge. In this case the torch is stopped and the heating flame is switched on (Edge correction).
Touch key Cutting Torch 1 On / Off Cutting is switched off Cutting is switched on
The operational torch status is indicated by the corresponding graphic. In addition it is possible to actuate the touch key Heating during cutting. In this case the torch drive is stopped, the cutting oxygen is switched off and the torch drive is travelled 10 mm contrary to cutting direction in order to guarantee a safe re-cutting. By actuating the touch key Cutting again cutting oxygen is switched on again and the torch drive travels to cutting speed via a ramp.
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OPERATOR PANEL
STRASA VI/1+2
Indication:
Touch key Torch 1 Backward
Indication:
By actuating this touch key in automatic mode torch 1 can be travelled backward during heating process. (Speed = Slow) (Correction of edge during initial cutting). Torch 1 backward travel is indicated by the corres-ponding graphic. By actuating this touch key again torch 1 backward travel is stopped. By actuating this touch key in automatic mode during cutting, torch 1 will be travelled against the cutting direction for approx. 2 sec. (Speed = Slow) Torch 1 backward travel is indicated by the corres-ponding graphic.
Indication:
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OPERATOR PANEL
STRASA VI/1+2
Indication:
By actuating this touch key in automatic mode torch 1 can be travelled forward during heating process. (Speed = Slow). (Correction of edge during initial cutting). Torch 1 forward travel is indicated by the corresponding graphic. By actuating this touch key again torch 1 forward travel is stopped.
Indication:
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OPERATOR PANEL
STRASA VI/1+2
Preset cutting speed torch 2 Decrease of torch 2 cutting speed by 50 mm/min Touch key cutting torch 2 Touch key heating torch 2
Touch keys torch 2 forward / backward
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OPERATOR PANEL
STRASA VI/1+2
Touch key Heating Torch 2 On / Off Heating is switched off Heating is switched on
The operational torch status is indicated by the corresponding graphic. In addition it is possible to actuate the touch key Heating during torch travel to the edge. In this case the torch is stopped and the heating flame is switched on (Edge correction).
Touch key Cutting Torch 2 On / Off Cutting is switched off Cutting is switched on
The operational torch status is indicated by the corresponding graphic. In addition it is possible to actuate the touch key Heating during cutting. In this case the torch drive is stopped, the cutting oxygen is switched off and the torch drive is travelled 10 mm contrary to cutting direction in order to guarantee a safe re-cutting. By actuating the touch key Cutting again cutting oxygen is switched on again and the torch drive travels to cutting speed via a ramp.
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OPERATOR PANEL
STRASA VI/1+2
Indication:
Touch key Torch 2 Backward
Indication:
By actuating this touch key in automatic mode torch 2 can be travelled backward during heating process. (Speed = Slow) (Correction of edge during initial cutting). Torch 2 backward travel is indicated by the corresponding graphic. By actuating this touch key again torch 2 backward travel is stopped. By actuating this touch key in automatic mode during cutting, torch 2 will be travelled against the cutting direction for approx. 2 sec. (Speed = Slow) Torch 2 backward travel is indicated by the corres-ponding graphic.
Indication:
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OPERATOR PANEL
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Indication:
By actuating this touch key in automatic mode torch 2 can be travelled forward during heating process. (Speed = Slow). (Correction of edge during initial cutting). Torch 2 forward travel is indicated by the corresponding graphic. By actuating this touch key again torch 2 forward travel is stopped.
Indication:
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OPERATOR PANEL
STRASA VI/1+2
The proximity switch "Machine Lifting Off" is actuated, the skid is in the upper end position. Length measuring off By actuating the touch key "Prelowering" the torch cutting machine is moving down via the lifting drive to prelowering position. Length measuring on The touch key "Prelowering" has no function. The signal for prelowering comes from the length measuring system.
The graphic indicates that the torch cutting machine is moving from lifting position to prelowering position.
The graphic indicates that the torch cutting machine has reached the prelowering position
Length measuring off By actuating the touch key "Lowering" the torch cutting machine is lowered via the lifting drive, i.e. the machine sits on the slab. Lowering is possible only if the machine was prelowered before. Length measuring on The touch key "Lowering" has no function. The signal for lowering comes from the length measuring system. The graphic indicates that the torch cutting machine is moving from prelowering position to lowering position.
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OPERATOR PANEL
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The graphic indicates that the torch cutting machine is in lowering position.
Length measuring off The torch cutting machine is travelled back into lifting position by the signal "Cutting End". Length measuring on See Length measuring off. The graphic indicates that the torch cutting machine is moving to lifting position.
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By actuating the touch key "Roller Table Start" the roller table is started. The starting command is indicated for 5 seconds by the green background in the touch key.
By actuating the touch key "Cutting End" the cut will be finished or interrupted. The media are switched off, machine and torches will travel to the next cutting length or back to home position. As long as long as the machine is travelling back to home position the cutting end is indicated by the green background in the touch key.
This graphic indicates that the measuring roller is in home position.
This graphic indicates that the measuring roller is in working position.
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OPERATOR PANEL
STRASA VI/1+2
Screen - Cutting parameter
By actuating the touch key ESC the previous selected screen appears again
By actuating the touch key Menu" the Start Screen is selected
By actuating the touch key Alarm list" the screen Fault messages" is selected
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OPERATOR PANEL
STRASA VI/1+2
Screen Cutting parameter

S = Standard set - M = Machine specific set Input of the minimum time which the torch needs to heat up the strand edge. S = 2 sec. M=
Percentage of preselected cutting speed Example: The preselected cutting speed is 300 mm/min., the initial cutting speed is 30 %. Therefore an initial cutting speed of 90 mm/min. results. S = 30 % M= The initial cutting distance is the distance which the torch travels with reduced cutting speed in order to guarantee a safe initial cutting. S = 30 mm M= The speed change over from initial cutting speed to cutting speed is done via a ramp. The ramp time determines the time which the torch uses for accelerating from initial cutting speed to cutting speed. S = 7 sec. M= Percentage of preselected cutting speed Example: The preselected cutting speed is 300 mm/min., the out cutting speed is 70 %. Therefore an out cutting speed of 210 mm/min. results. S = 70 % M= This value determines the position before the theoretical cutting end, where the torch is switched over from the preset cutting speed to the reduced out cutting speed. S = 40 mm M= Input of the cutting kerf width. S = 8 mm M=
This is the distance between the two torches, if they are such close together, as it is mechanically possible and if the proximity switch Torch Meet is actuated. S = 110 mm M=
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Screen Cutting parameter
Example: the preselected Head crop cut stop position is determined with 100 mm, i.e. the cut will be stopped 100 mm before the slab is cut through. S = 100 mm M= The input of this value determines the distance when the transport roller table has to start, before the theoretical cutting end is reached. S = 10 mm M= Example: the preselected Tail cut stop position is determined with 200 mm, i.e. the cut will be stopped 200 mm before the slab is cut through. S = 200 mm M= This is the safety addition to the theoretical cutting end, which is calculated by the PLC. S = 10 mm M=
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Screen - Machine parameter
By actuating the touch key Menu" the Start Screen is selected
For changing any machine parameters the password (7080) must be entered
By actuating the touch key ESC the previous selected screen appears again
By actuating the touch key Alarm list" the screen Fault messages" is selected
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STRASA VI/1+2
Screen - Machine parameter
Input of maximum piece length for local cut data Input of minimum piece length for local cut data Input of the maximum head crop length Input of the head crop length to be cut Input of the distance measuring roller to torch line Input of the distance prelowering lowering Input of the head crop recutting position Input of the stationary tail cut position Input of the machine forward slow position Input of the distance between torch 1 at home position and the strand centre line Input of the distance between torch 2 at home position and the strand centre line Input of the distance between main torch and shifting roll 8 Input of the shifting table stroke Input of the shifting roller diameter and offset
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Screen - Maintenance Machine
The machine can be travelled by means of the touch keys of machine drive and lifting drive. The status of the proximity switches and solenoid valves is indicated by a red point in the corresponding graphic. The display panel of the Maintenance Screen is only active if the machine is in manual operation mode.
By actuating this touch key the Start Screen is selected By actuating this touch key the screen Maintenance Torch 1 is selected By actuating this touch key the previous selected screen appears again
By actuating this touch key the screen Filter Station is selected By actuating this touch key the screen "Fault messages" is selected By actuating this touch key the screen Maintenance Torch 2 is selected
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Screen - Maintenance Machine

Indication actual machine position
The machine travels forward with fast speed as long as this touch key is actuated. When this key is let off the machine stops. The machine travels forward with slow speed as long as this touch key is actuated. When this key is let off the machine stops.
The machine travels backward with fast speed as long as this touch key is actuated. When this key is let off the machine stops. The machine travels backward with slow speed as long as this touch key is actuated. When this key is let off the machine stops.
As long as this touch key is actuated the torch cutting machine is travelled into the direction of the upper end position. When this key is let off the lifting drive will be stopped. As long as this touch key is actuated the torch cutting machine is travelled into the direction of the lower end position. When this key is let off the lifting drive will be stopped.
By using this switch the measuring roller can be moved up and down. 0 = Down I = Up
By actuating this touch key the granulation water valves will be opened. By actuating this touch key again the valves will be closed.
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Screen - Maintenance Torch 1
On this screen torch 1 heating and cutting flame can be switched on and off (as already described in Manual Mode). The travelling of torch 1 drive is described on the following pages. The status of the proximity switches and solenoid valves is indicated by a red point in the corresponding graphic. The display panel of the Maintenance Screen is only active if the machine is in manual operation mode.
By actuating this touch key the Start Screen is selected By actuating this touch key the screen Maintenance Machine is selected By actuating this touch key the previous selected screen appears again
By actuating this touch key the screen Filter Station" is selected By actuating this touch key the screen "Fault messages" is selected By actuating this touch key the screen Maintenance Torch 2 is selected
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Screen - Maintenance Torch 1
Indication actual torch 1 position
Torch 1 travels backward (against cutting direction) with fast speed as long as this touch key is actuated. When this key is let off the torch 1 drive stops. Torch 1 travels backward (against cutting direction) with slow speed as long as this touch key is actuated. When this key is let off torch 1 drive stops.
Torch 1 travels forward (in cutting direction) with fast speed as long as this touch key is actuated. When this key is let off the torch 1 drive stops. Torch 1 travels forward (in cutting direction) with slow speed as long as this touch key is actuated. When this key is let off torch 1 drive stops.
1)
This graphic shows that the power for the edge detector is not switched on. By actuating the touch key the edge detector is supplied with power and graphic 2 appears. This graphic shows that the power for the edge detector is switched on. By actuating the touch key the power will be switched off and graphic 1 appears.
2)
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OPERATOR PANEL
STRASA VI/1+2
10. Screen - Maintenance Torch 2

On this screen torch 2 heating and cutting flame can be switched on and off (as already described in Manual Mode). The travelling of torch 2 drive is described on the following pages. The status of the proximity switches and solenoid valves is indicated by a red point in the corresponding graphic. The display panel of the Maintenance Screen is only active if the machine is in manual operation mode.
By actuating this touch key the screen Filter Station" is selected By actuating this touch key the screen "Fault messages" is selected By actuating this touch key the screen Maintenance Torch 1 is selected
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OPERATOR PANEL
STRASA VI/1+2
10. Screen - Maintenance Torch 2

Indication actual torch 2 position
Torch 2 travels backward (against cutting direction) with fast speed as long as this touch key is actuated. When this key is let off the torch 2 drive stops. Torch 2 travels backward (against cutting direction) with slow speed as long as this touch key is actuated. When this key is let off torch 2 drive stops.
Torch 2 travels forward (in cutting direction) with fast speed as long as this touch key is actuated. When this key is let off the torch 2 drive stops. Torch 2 travels forward (in cutting direction) with slow speed as long as this touch key is actuated. When this key is let off torch 2 drive stops.
1)
This graphic shows that the power for the edge detector is not switched on. By actuating the touch key the edge detector is supplied with power and graphic 2 appears. This graphic shows that the power for the edge detector is switched on. By actuating the touch key the power will be switched off and graphic 1 appears.
2)
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STRASA VI/1+2
11. Screen - FCU Diagnostic
On this screen several commands and status displays of the frequency control units are indicated.
By actuating this touch key the screen Maintenance Torch 2 is selected By actuating this touch key the screen "Fault messages" is selected By actuating this touch key the screen Maintenance Torch 1 is selected
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STRASA VI/1+2
12. Screen - Fault messages
On this screen all fault messages, such as defect proximity switches, are indicated.
By actuating this touch key the Start Screen is selected
By actuating this touch key the previous selected screen appears again
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STRASA VI/1+2
By actuating this touch key the previous entry in the fault window is selected. If the selection is in the top line of the window, the list is shifted for one line upwards.
By actuating this touch key the next entry in the fault window is selected. If the selection is in the lower line of the window, the list is shifted for one line downwards.
By actuating this touch key the selection in the fault window jumps upwards for one page (window height). The selection is now in the top line of the fault window.
By actuating this touch key the selection in the fault window jumps downwards for one page (window height). The selection is now in the lower line of the fault window respectively on the last entry of the fault window (if the fault window is not full).
To acknowledge fault lines the corresponding fault line has to be selected before. When the fault line is selected the fault will be acknowledged by actuating the touch key "Acknowledge". A fault can be acknowledged only if the fault already eliminated. By actuating this touch key the fault window is switched over to history display. In this display all fault activities are recorded.
By actuating this touch key all entries of the history will be deleted.
This touch key is visible only if one of the three frequency inverters (machine drive, torch drive 1, torch drive 2) has a fault.
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OPERATOR PANEL
STRASA VI/1+2

The following fault messages are indicated :
INDEX 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 FAULT MESSAGE EMERGENCY STOP -F43 43L+ 24V DC OUTPUTS E-CABINET SPARE -F45 45L+ 24V DC SPARE -F46 46L+ 24V DC INTERFACE -F51 51L+ 24V DC MACHINE SOLENOID VALVES/BRAKES -F52 52L+ 24V DC TORCH 1 SOLENOID VALVES -F53 53L+ 24V DC TORCH 2 SOLENOID VALVES -F54 54L+ 24V DC MACHINE SENSORS -F55 55L+ 24V DC INCREMENTAL ENCODER -F56 56L+ 24V DC SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE -Q81 MOTOR CIRCUIT BREAKER MACHINE DRIVE 1+2 -S93 MAINTENANCE SWITCH MACHINE DRIVE 1 -S95 MAINTENANCE SWITCH MACHINE DRIVE 2 -Q101 MOTOR CIRCUIT BREAKER FCU TORCH 1 -Q111 MOTOR CIRCUIT BREAKER FCU TORCH 2 -Q131 MOTOR CIRCUIT BREAKER LIFTING DRIVE -S123 MAINTENANCE SWITCH TORCH 1 -S125 MAINTENANCE SWITCH TORCH 2 SPARE SPARE SPARE SPARE
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INDEX 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67
FAULT MESSAGE -M93 MACHINE DRIVE 1 THERMO SWITCH -M95 MACHINE DRIVE 2 THERMO SWITCH -M123 TORCH DRIVE 1 THERMO SWITCH -M125 TORCH DRIVE 2 THERMO SWITCH -U81 FREQUENCY CONTROL INVERTER MACHINE DRIVE (L2DP) -U101 FREQUENCY CONTROL INVERTER TORCH DRIVE 1 (L2DP) -U111 FREQUENCY CONTROL INVERTER TORCH DRIVE 2 (L2DP) -U81 FREQUENCY CONTROL INVERTER MACHINE DRIVE WARNING -U101 FREQUENCY CONTROL INVERTER TORCH DRIVE 1 WARNING -U111 FREQUENCY CONTROL INVERTER TORCH DRIVE 2 WARNING -U81 FREQUENCY CONTROL INVERTER COMMUNICATION ERROR -U101 FREQUENCY CONTROL INVERTER COMMUNICATION ERROR -U111 FREQUENCY CONTROL INVERTER COMMUNICATION ERROR -B421 INCREMENTAL ENCODER POSITION TORCH 1 -B423 INCREMENTAL ENCODER POSITION TORCH 2 -B431 INCREMENTAL ENCODER MEASURING ROLLER -B433 INCREMENTAL ENCODER MACHINE POSITION -S282 PROX.-SWITCH MACHINE BACKWARD OFF -S284 PROX.-SWITCH MACHINE BACKWARD SLOW -S286 PROX.-SWITCH MACHINE FORWARD OFF -S292 PORX.-SWITCH MACHINE LIFTING OFF SPARE -S294 PROX.-SWITCH PRELOWERING OFF -S296 PROX.-SWITCH MACHINE CHAIN END -S302 PROX.-SWITCH TORCH 1 BACKWARD OFF -S304 PROX.-SWITCH TORCH 1+2 FORWARD OFF -S312 PROX.-SWITCH TORCH 2 BACKWARD OFF -S332 PROX.-SWITCH MEASURING ROLLER HOME POSITION -S334 PROX.-SWITCH MEASURING ROLLER UPPER POSITION SPARE SPARE SPARE -S321 FLOW SWITCH COOLING WATER TORCH 1+2 -S322 FLOW SWITCH COOLING WATER MACHINE
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STRASA VI/1+2

INDEX 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 FAULT MESSAGE -S332 FLOW SWITCH COOLING WATER MEASURING ROLLER SPARE SPARE -S325 OXYGEN FILTER DIRTY -S326 GAS FILTER DIRTY SPARE SPARE SPARE SPARE SPARE SPARE SETPOINT COUNTER FROM LEVEL 2 WATCHDOG FROM LEVEL 1 WATCHDOG FROM FROM LEVEL 2 PIECE LENGTH FROM LEVEL 2 HEAD CROP LENGTH LEVEL 2 SPARE SLAB WIDTH FROM LEVEL 2 SLAB THICKNESS FROM LEVEL 2 SHIFTING TABLE CUTTING INTERRUPTION NO POSITION FROM SHIFTING TABLE TORCH APPROACH TABLE NOT IN AUTOMATIC MODE TORCH CUT TABLE NOT IN AUTOMATIC MODE SPARE SPARE SPARE SPARE SPARE SPARE
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STRASA VI/1+2
13. Screen - Interface Outputs
On this screen the status of all interface signals, which are transferred from the torch cutting machine to the strand PLC, are indicated.
By actuating this touch key the Start Screen is selected.
By actuating this touch key the screen Interface Inputs is selected.
By actuating thsi touch key the previous selected screen appears again
By actuating this touch key the screen "Fault messages" is selected.
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OPERATOR PANEL
STRASA VI/1+2
14. Screen - Interface Inputs

On this screen the status of all interface signals, which are transferred from the strand PLC to the torch cutting machine, are indicated.
By actuating this touch key the Start Screen is selected.
By actuating this touch key the screen Interface Outputs is selected.
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15. Screen - System Parameter
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STRASA VI/1+2
By actuating this touch key an increment / decrement keyboard (Inc./Dec) appears in order to in order to adjust the seconds of the integrated clock. By actuating this touch key an increment / decrement keyboard (Inc./Dec) appears in order to adjust the minutes of the integrated clock. By actuating this touch key an increment / decrement keyboard (Inc./Dec) appears in order to adjust the hours of the integrated clock. By actuating this touch key an increment / decrement keyboard (Inc./Dec) appears in order to adjust the year of the integrated clock. By actuating this touch key an increment / decrement keyboard (Inc./Dec) appears in order to adjust the month of the integrated clock. By actuating this touch key an increment / decrement keyboard (Inc./Dec) appears in order to adjust the day of the integrated clock.
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OPERATOR PANEL
STRASA VI/1+2
By actuating this touch key the background lighting is switched off. ground lighting is switched off.The lighting is switched on again by . touching the screen at any position.
By actuating this touch key the brightness of the display is set to maximum. The current for the background lighting is set to 100 %. By actuating this touch key the brightness of the display will be reduced. The current for the background lighting is reduced by 80 %. Thereby the life time of the background lighting will be considerably increased. By actuating this touch key the brightness of the display will be reduced. The current for the background lighting is reduced by 60 %.Thereby the life time of the background lighting will be considerably increased. By actuating this touch key the brightness of the display will be reduced. The current for the background lighting is reduced by 40 %.Thereby the life time of the background lighting will be considerably increased.
By actuating the corresponding key the Touch Panel language will be preselected:
SPANISH language is preselected ENGLISH language is preselected
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HMI
STRASA VI/1+2
HMI (Customer)
General: Only data and status of the torch cutting machine are indicated on the customer HMI. A control of the torch cutting machine via the customer HMI is not provided.
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HMI
STRASA VI/1+2
Example of another plant (Nanjing slab caster) : A detailed drawing is on the following page.
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HMI
STRASA VI/1+2
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HMI
STRASA VI/1+2
The following address list is thought for the preparation of the customer HMI and corresponds to the GeGa "Interface description" page 19-30. Basically there are functions of four "GeGa Touch Panel" screens for the indication of the actual status of the torch cutting machine (please refer to the functional description "Graphic Touch Panel", page 5 Start Screen, page 6 Screen Manual Mode, page 18 Screen Preselection and page 24 Screen Automatic Mode). Pos. 01 SPARE
Pos. 02 SPARE
Pos. 03 SIMULATION - DBX 00.2 Status 0 = Background colour grey - DBX 00.2 Status 1 = Background colour green Pos. 04 MANUAL - DBX 00.3 Status 0 = Background colour grey - DBX 00.3 Status 1 = Background colour green Pos. 05 AUTOMATIC - DBX 00.4 Status 0 = Background colour grey - DBX 00.4 Status 1 = Background colour green Pos. 06 ROLLER TABLE START - DBX 00.6 Status 0 = Background colour grey - DBX 00.6 Status 1 = Background colour green Pos. 07 CUTTING END - DBX 00.7 Status 0 = Background colour grey - DBX 00.7 Status 1 = Background colour green Pos. 08 TORCH 1 HEATING FLAME ON - DBX 01.0 Status 0 = Background colour grey - DBX 01.0 Status 1 = Background colour green Pos. 09 TORCH 1 CUTTING FLAME ON - DBX 01.1 Status 0 = Background colour grey - DBX 01.1 Status 1 = Background colour green
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Pos. 10 TORCH 1 BACKWARD - DBX 01.2 Status 0 = Background colour grey - DBX 01.2 Status 1 = Background colour green - DBX 01.3 Status 1 = Background colour red Pos. 11 TORCH 1 Forward - DBX 01.4 Status 0 = Background colour grey - DBX 01.4 Status 1 = Background colour green - DBX 01.5 Status 1 = Background colour red Pos. 12 TORCH 2 HEATING FLAME ON - DBX 02.0 Status 0 = Background colour grey - DBX 02.0 Status 1 = Background colour green Pos. 13 TORCH 2 CUTTING FLAME ON - DBX 02.1 Status 0 = Background colour grey - DBX 02.1 Status 1 = Background colour green Pos. 14 TORCH 2 BACKWARD - DBX 02.2 Status 0 = Background colour grey - DBX 02.2 Status 1 = Background colour green - DBX 02.3 Status 1 = Background colour red Pos. 15 TORCH 2 Forward - DBX 02.4 Status 0 = Background colour grey - DBX 02.4 Status 1 = Background colour green - DBX 02.5 Status 1 = Background colour red Pos. 16 MACHINE FAST SPEED - DBX 03.0 Status 0 = Background colour grey - DBX 03.0 Status 1 = Background colour green Pos. 17 MACHINE BACKWARD - DBX 03.1 Status 0 = Background colour grey - DBX 03.1 Status 1 = Background colour green - DBX 03.2 Status 1 = Background colour red Pos. 18 MACHINE FORWARD - DBX 03.3 Status 0 = Background colour grey - DBX 03.3 Status 1 = Background colour green - DBX 03.4 Status 1 = Background colour red
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Pos. 19 TCM LIFTING POSITION - DBX 03.5 Status 0 = Background colour grey - DBX 03.5 Status 1 = Background colour green Pos. 20 TCM PRELOWERING POSITION - DBX 03.7 Status 0 = Background colour grey - DBX 03.7 Status 1 = Background colour green Pos. 21 TCM LOWERING POSITION - DBX 04.1 Status 0 = Background colour grey - DBX 04.1 Status 1 = Background colour green Pos. 22 SPARE
Pos. 23 SPARE
Pos. 24 TORCH 1 SELECTED - DBX 04.5 Status 0 = Background colour grey - DBX 04.5 Status 1 = Background colour green Pos. 25 TORCH 2 SELECTED - DBX 04.6 Status 0 = Background colour grey - DBX 04.6 Status 1 = Background colour green Pos. 26 GRANULATION WATER - DBX 04.7 Status 0 = Background colour red - DBX 04.7 Status 1 = Background colour green Pos. 27 EDGE FEELER ON - DBX 05.0 Status 0 = Background colour grey - DBX 05.0 Status 1 = Background colour green Pos. 28 LMS (LENGTH MEASURING SYSTEM) ONLINE - DBX 05.2 Status 0 = Background colour red - DBX 05.2 Status 1 = Background colour green
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Pos. 29 MR (MEASURING ROLLER) UP - DBX 05.1 Status 0 = Background colour grey - DBX 05.1 Status 1 = Background colour green Pos. 30 PROGRAM 1 - DBX 05.4 Status 0 = Background colour grey - DBX 05.4 Status 1 = Background colour green Pos. 31 PROGRAM 2 - DBX 05.5 Status 0 = Background colour grey - DBX 05.5 Status 1 = Background colour green Pos. 32 LEVEL 2 - DBX 05.6 Status 0 = Background colour grey - DBX 05.6 Status 1 = Background colour green Pos. 33 SPARE
Pos. 34 NORMAL CUT - DBX 07.4 Status 0 = Background colour grey - DBX 07.4 Status 1 = Background colour green Pos. 35 HEAD CROP CUT - DBX 06.0 Status 0 = Background colour grey - DBX 06.0 Status 1 = Background colour green - blinker - DBX 06.1 Status 1 = Background colour green Pos. 36 SPARE
Pos. 37 SPARE
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Pos. 38 TAIL CUT - DBX 07.0 Status 0 = Background colour grey - DBX 07.1 Status 1 = Background colour green - blinker - DBX 07.1 Status 1 = Background colour green
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STRASA VI/1+2
Pos. 101 TORCH 1 V act. (ACTUAL CUTTING SPEED) - DBW 20 (0-999) Pos. 102 TORCH 1 V setp. (PRESELECTED CUTTING SPEED) - DBW 22 (0-999) Pos. 103 TORCH 1 POSITION - DBW 24 (0-9999) Pos. 104 TORCH 2 V act. (ACTUAL CUTTING SPEED) - DBW 26 (0-999) Pos. 105 TORCH 2 V setp. (PRESELECTED CUTTING SPEED) - DBW 28 (0-999) Pos. 106 TORCH 2 POSITION - DBW 30 (0-9999) Pos. 107 MACHINE POSITION - DBW 32 (0-9999) Pos. 108 REST CUTTING DISTANCE - DBW 34 (-20-9999) Pos. 109 PIECE SETOINT PROGRAM 1 - DBW 44 (0-999) Pos. 110 CUT LENGTH SETPOINT PROGRAM 1 - DBW 46 (0-99999) Pos. 111 PIECE SETOINT PROGRAM 2 - DBW 48 (0-9999) Pos. 112 CUT LENGTH SETPOINT PROGRAM 2 - DBW 50 (0-99999)
Pos. 113 CUT LENGTH SETPOINT LEVEL 2 - DBW 56 (0-99999) Pos. 114 PRESELECTED PIECE - DBW 36 (0-999)
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Pos. 115 PRESELECTED LENGTH - DBW 40 (0-99999) Pos. 116 ACTUAL PIECE - DBW 38 (0-999) Pos. 117 ACTUAL LENGTH - DBW 42 (0-99999) Pos. 118 PRODUCT WIDTH - DBW 58 (0-9999) Pos. 119 SLAB THICKNESS - DBW 60 (0-999)
HMI
STRASA VI/1+2
For the fault messages please refer to chapter Interface Description page 29 - 33.
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FINAL FUNCTIONAL DESCRIPTION Primary torch cutting machine Type VBM-2id 1 STRAND SLAB AHMSA, MEXICO
STRASA VI/1+2
Chapter 1 2 3 4 5 6 7 8 9 10 12 13
Description MACHINE TRAVEL DRIVE MACHINE LIFTING DRIVE TORCH DRIVES TORCH 1 MEDIA TORCH 2 MEDIA MACHINE MEDIA TORCH TRACKING EDGE DETECTION MEASURING ROLLER LENGTH MEASURING SHIFTING TABLE CONTROL CUTTING CYCLES
Page 3-9 10 - 12 13 - 18 19 - 20 21 - 22 23 - 30 31 - 41 42 - 49 50 - 55 56 57 - 59 60 - 76
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1. 1.1) M 93 M 95
STRASA VI/1+2
MACHINE TRAVEL DRIVE TECHNICAL DATA Quantity: Type: Revolutions: Output: Voltage: Current: Protection kind: Gear ratio: Wheel diameter: 2 drives SK 12080AZD-90 S/6 BRE20 SR HL RD TW 1100 rpm, 60 Hz 0,86 kW 265 / 460 V 4,0 / 2,3 A IP 54 31,92 250 mm
1.2) Y 162 Y 163
ACCESSORIES Magnetic brake Magnetic brake 24 V DC 24 V DC
1.3) S 282 S 284 S 286 S 93 S 95 B 433
CONTROL DEVICES Ind. proximity switch Ind. proximity switch Ind. proximity switch Thermo switch Thermo switch Incremental encoder MACHINE BACKWARD OFF MACHINE BACKWARD SLOW MACHINE FORWARD OFF MACHINE DRIVE 1 MACHINE DRIVE 2 MACHINE POSITION
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1. 1.4) 1.4.1)
STRASA VI/1+2
MACHINE TRAVEL DRIVE DESCRIPTION OF ACCESSORIES MACHINE DRIVE MAGNETIC BRAKE (Y 162, Y 163) The brakes are always open when the motor is running. Additionally, they are open when the machine is sitting on slab.
Definitions: Brake open Brake closed = = brake energized brake de-energized
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1. 1.5) 1.5.1)
STRASA VI/1+2
MACHINE TRAVEL DRIVE DESCRIPTION OF CONTROL DEVICES Proximity switch: MACHINE BACKWARD OFF (S 282) This switch limits the return travel of the machine in all operation modes. When it is actuated, it gives the signal Machine home position. Furthermore, it is used for the synchronization of the encoder "Machine position".
1.5.2)
Proximity switch: MACHINE BACKWARD SLOW (S 284) The travel speed is switched over from "fast" to "slow" shortly before reaching the rear end position by means of this proximity switch. This is effected in all operation modes.
1.5.3)
Proximity switch: MACHINE FORWARD OFF (S 286) This switch limits the forward travel of the machine in all operation modes. If the machine reaches this position while sitting on slab, the machine lifts up to its upper end position in all modes. Additionally, in semi-automatic and in automatic mode a cutting cycle will be interrupted and the machine returns to home position.
1.5.4)
Thermo switch: MACHINE DRIVE 1 (S 93) This thermo switch supervises the temperature of machine drive 1 and will be activated at approx. 150o C. At the same time an alarm on the Operator Panel display will be generated. The drive itself will not be stopped.
1.5.5)
Thermo switch: MACHINE DRIVE 2 (S 95) This thermo switch supervises the temperature of machine drive 2 and will be activated at approx. 150o C. At the same time an alarm on the Operator Panel display will be generated. The drive itself will not be stopped.
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1. 1.5) 1.5.6)
STRASA VI/1+2
MACHINE TRAVEL DRIVE DESCRIPTION OF CONTROL DEVICES Incremental encoder: MACHINE POSITION (B 433) Technical data: Type: Supply voltage: No. of steps: Channels: Circumference of measuring wheel:
Hengstler RI 58 TD / 0250 ED.37KX 10 - 30 V 250 steps/rev. A+B channels, shifted by 90 500 mm
The evaluation of the encoder is effected by means of a counter module in the PLC. This counter is called "Machine Tracking". The counter module counts the raising and the falling edges of the A + B channels.
A B
Count Up
Count Down
This means, the counter counts 1000 pulses per revolution of the measuring wheel. Based on the circumference of 500 mm the following results: 1 pulse = 0,5 mm The synchronization of the counter module will be made by a signal of the proximity switch MACHINE BACKWARD OFF(Machine home position). The counter module in the PLC calculates the actual machine position referred to the home position. The shifted pulse channels enable increasing or decreasing of the calculated position according to the direction of actual machine movement. The counter is also used for the determination of piece lengths when the measuring roller is selected as length measuring system. This is described in chapter "LENGTH MEASURING". Furthermore, the counter is used for the following functions: - to determine roller position - to determine the machine position for speed change from fast to slow in forward direction - to move the shifting table
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1. 1.6) 1.6.1)
STRASA VI/1+2
MACHINE TRAVEL DRIVE CONTROL MACHINE DRIVE (U 81) The asynchronous drive is controlled by one frequency inverter. The frequency inverter is controlled via the Profibus.
Name FAST FORWARD
Frequency 53,16 Hz
Speeds 24,0 m/min 24,0 m/min 4,0 m/min 4,0 m/min
FAST BACKWARD
53,16 Hz
SLOW FORWARD
8,86 Hz
SLOW BACKWARD
8,86 Hz
FORWARD DURING A SIMULATION SEQUENCE
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1. 1.6) 1.6.2) Parameter P0003 P0100 P0205 P0300 P0304 P0305 P0307 P0308 P0309 P0310 P0311 P0335 P0350 P0640 P0700 P0719 P0731 P0918 P1000 P1080 P1082 P1101 P1120 P1121 P1135 P1215 P1237 P1240
STRASA VI/1+2
MACHINE TRAVEL DRIVE CONTROL PARAMETER SETTINGS Function User access level Europe / North America Inverter application Select motor type Rated motor voltage Rated motor current Rated motor power Rated motor cosPhi Rated motor efficiency Rated motor frequency Rated motor speed Motor cooling Stator resistance Motor overload factor Selection of command source Selection of cmd. and frequency setpoint BI: Function of digital output 1 CB address Selection of frequency setpoint Min. frequency Max. frequency Skip frequency bandwidth Ramp-up time Ramp-down time OFF3 ramp-down time Holding brake enable Brake resistor Configuration of Vdc controller Range 0-4 0-2 0-1 1-2 10 2000 V 0.01 10000.00 A 0.01 2000.00 0.00 1.00 0.0 99.9 12.00 650.00 Hz 0 40000 1/min 0-3 0.00001-2000.0 Ohm 10.0 400.0 % 0-6 0 - 66 0.0 - 4000.0 0 65535 0 - 77 0.00 650.00 Hz 0.00 650.00 Hz 0 10 Hz 0.00 650.00 sec 0.00 650.00 sec 0.00 650.00 sec. 0-1 05 03 Default setting 1 0 0 1 230 3.25 0.75 0.00 0.00 50.00 0 0 4 150.0 2 0 52.3 3 2 0.00 50.00 2 10.00 10.00 5.00 0 0 1 Start up setting 3 0 0 1 460 4.60 1.72 0.73 75.4 60.00 1100 0 18.3 150.0 6 66 52.2 5 6 0.00 53.16 0 3.00 1.50 1.50 1 1 0 Level 1 1 3 2 1 1 1 2 2 1 1 2 2 3 1 3 2 2 1 1 1 3 1 1 1 2 2 3
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1. 1.6) 1.6.2)
STRASA VI/1+2
MACHINE TRAVEL DRIVE CONTROL PARAMETER SETTINGS Range 0 23 0.0 250.0 % 1.00 650.00 Hz 10 2000 V 0.10 10000.00 A 0 65535 ms 0 65535 0.0 4000.0 Default setting 0 50.0 50.0 1000 0.10 20 0 52.0 Start up setting 0 50.0 53.16 1000 4.20 1000 0 52.0 Level 2 2 2 3 3 3 3 3
Para- Function meter P1300 Control mode P1310 Continuous boost P2000 Reference frequency P2001 Reference voltage P2002 Reference current P2040 CB telegram off time P2041 CB parameter P2051 PZD to CB
All other parameters correspond to the default settings. For changing the parameters please refer to the manual, which is part of the chapter "Catalogue and data sheets" of our electrical documentation.
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2.
STRASA VI/1+2
MACHINE LIFTING DRIVE
ATTENTION : The safety bolt at the lifting drive must be removed before start up of the machines. If the safety bolt is not removed and the lifting drive is started, the drive will be stopped after 2 seconds and will then be locked. In this case a re-starting of the lifting drive is possible only if the proximity switch "Machine Lifting Off" is not actuated any more. 2.1) M 131 TECHNICAL DATA Sliding rotor-motor Type: Revolutions: Output: Voltage: Current: Protection kind: Gear ratio: Wheel diameter: Speed:
Demag KBA 100 B 4 1720 rpm, 60 Hz 3,0 kW 265 / 460 V 12,1 / 7,0 A IP 55 718,43 303,99 mm 2,286 m/min
2.2)
ACCESSORIES ./.
2.3) S 292 S 294 S 296
CONTROL DEVICES Proximity switch Proximity switch Proximity switch MACHINE LIFTING OFF MACHINE PRELOWERING OFF / LOWERING OFF FOR END CUT MACHINE CHAIN END
2.4)
DESCRIPTION OF ACCESSORIES ./.
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2. 2.5) 2.5.1)
STRASA VI/1+2
MACHINE LIFTING DRIVE DESCRIPTION OF CONTROL DEVICES Proximity switch: MACHINE LIFTING OFF (S 292) This proximity switch limits the lifting drive moving direction up in all operation modes.
2.5.2)
Proximity switch: MACHINE PRELOWERING (S 294) This switch is used for: 1. Prelowering procedure for any cut 2. Lowering procedure for tail cut.
1. Prelowering procedure The signal of the switch activates a timer. The length of the timer is depending on the strand thickness (in Level 1 mode the strand thickness is preselected by the operator, in Level 2 mode the strand thickness from the higher level computer is used). The timer stops the drive when the skid is 5 - 10 mm above the slab.
2. Lowering procedure for tail cut During tail cuts there is usually no strand underneath the skid. Therefore the machine down movement must be stopped as described under item 1. "Prelowering procedure". In tail cut mode the skid is only travelled until the the prelowering position, i.e. always over slab level. General: With the signal "Lowering" another fixed timer (independent on the format) is started for approx. 3 seconds. That means the drive is started for approx. 3 seconds, the skid travels from prelowering position (approx. 5-10 mm above the slab) into lowering position. After the timer run-down the machine sits on the slab.
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2. 2.5) 2.5.3)
STRASA VI/1+2
MACHINE LIFTING DRIVE DESCRIPTION OF CONTROL DEVICES Proximity switch: MACHINE CHAIN END (S 296) This switch limits the lifting drive for the travel direction down in all operation modes. When a slab is underneath the machine the signal "Machine Clamped" will be generated.
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3. 3.1) M 123 M 125
STRASA VI/1+2
TORCH DRIVES TECHNICAL DATA Quantity: Type: Revolutions: Output: Voltage: Current: Protection kind: Speed: Gear ratio: Wheel diameter: 2 drives DAPE-375.06800.00 (synchronous drive) 1000 rpm, 50 Hz 0,17 kW 230 / 400 V 0,8 A IP 54 0,05 - 10,00 m/min 24,01 75,00 mm
3.2) B 421 B 423
ACCESSORIES Incremental encoder TORCH 1 POSITION Incremental encoder TORCH 2 POSITION
3.3) S 302 S 304 S 312 M 123 M 125 B 143 B 146
CONTROL DEVICES Ind. Proximity switch TORCH 1 BACKWARD OFF Ind. Proximity switch TORCH 1 + 2 FORWARD OFF Ind. Proximity switch TORCH 2 BACKWARD OFF Thermo switch TORCH 1 DRIVE Thermo switch TORCH 2 DRIVE Edge detector TORCH 1 Edge detector TORCH 2
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3. 3.4) 3.4.1)
STRASA VI/1+2
TORCH DRIVES DESCRIPTION OF ACCESSORIES Incremental encoder: TORCH 1 POSITION (B 421) Technical data: Type: Supply voltage: No. of steps: Channels: Circumference of measuring wheel:
Hengstler RI 58 TD / 0250 ED.37KX 10 - 30 V 250 steps/rev. A + B channels, shifted by 90 235,62 mm (d0 = 75 mm)
The encoder is mounted on the shaft of the toothed wheel. The evaluation of the encoder is effected by means of a counter module in the PLC. This counter is called "Torch 1 Tracking". The counter module counts the raising and the falling edges of the A + B channels.
A B
Count Up
Count Down
This means, the counter counts 1000 pulses per revolution of the measuring wheel. Based on the circumference of 235,62 mm the following results: 1 pulse = 0,23562 mm The synchronization of the counter module will be made by a signal of the proximity switch TORCH 1 BACKWARD OFF (Torch 1 home position). The counter module in the PLC calculates the actual machine position referred to the home position. The shifted pulse channels enable increasing or decreasing of the calculated position according to the direction of actual machine movement. The counter is also used for several functions, like : - positioning of the torch on the slab edge - initial cutting distance - remaining cut distance after torch meet - etc. 3.4.2) Incremental encoder: TORCH 2 POSITION (B 423) Please refer to item 3.4.1).
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3. 3.5) 3.5.1)
STRASA VI/1+2
TORCH DRIVES DESCRIPTION OF THE CONTROL DEVICES Proximity switch: TORCH 1 BACKWARD OFF (S 302) This proximity switch limits the return travel of torch 1 in all operation modes. When it is actuated it gives the signal Torch 1 in home position. Furthermore it is used for the synchronization of the encoder "Torch 1 Position" (B 421).
3.5.2)
Proximity switch: TORCH 1 + 2 FORWARD OFF (S 304) This proximity switch limits the forward travel of the torches in all operation modes. In automatic mode it gives the signal Torch meet and thereby introduces the further functional courses.
3.5.3)
Proximity switch: TORCH 2 BACKWARD OFF (S 312) This proximity switch limits the return travel of torch 2 in all operation modes. When it is actuated it gives the signal Torch 2 in home position. Furthermore it is used for the synchronization of the encoder "Torch 2 Position" (B 423).
3.5.4)
Thermo switch: TORCH 1 DRIVE (M 123) This thermo switch supervises the temperature of torch drive 1 and will be activated at approx. 150o C. At the same time an alarm on the Operator Panel display will be generated. The drive itself will not be stopped.
3.5.5)
Thermo switch: TORCH 2 DRIVE (M 125) This thermo switch supervises the temperature of torch drive 2 and will be activated at approx. 150o C. At the same time an alarm on the Operator Panel display will be generated. The drive itself will not be stopped.
3.5.6) 3.5.7)
Edge detector: TORCH 1 (B 143) Edge detector: TORCH 2 (B 146) Please refer to chapter 8) EDGE DETECTION.
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3. 3.6) 3.6.1) 3.6.2)
STRASA VI/1+2
TORCH DRIVES CONTROL TORCH DRIVE 1 (U 101) TORCH DRIVE 2 (U 111)
The synchronous drives are controlled by frequency inverters. The frequency inverters are controlled via the Profibus.
Name FAST FORWARD
Frequency 50,95 Hz
Speeds 10,0 m/min 10,0 m/min 2,0 m/min 2,0 m/min 600 mm/min
FAST BACKWARD
50,95 Hz
SLOW FORWARD
10,19 Hz
SLOW BACKWARD
10,19 Hz
CUTTING (600 mm/min.)
3,05 Hz
CUTTING (50 mm/min.)
0,25 Hz
50 mm/min
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3. 3.6) 3.6.3)
STRASA VI/1+2
TORCH DRIVES CONTROL PARAMETER SETTINGS Torch drive 1 and Torch drive 2 Range 0-4 0-2 0-1 1-2 10 2000 V 0.01 10000.00 A 0.01 2000.00 0.00 1.00 0.0 99.9 12.00 650.00 Hz 0 40000 1/min 0-3 0.00001-2000.0 Ohm 10.0 400.0 % 0-6 0 - 66 0 65535 0 - 77 0.00 650.00 Hz 0.00 650.00 Hz 0 10 Hz 0.00 650.00 sec 0.00 650.00 sec 0.00 650.00 sec. 05 03 Default setting 1 0 0 1 230 3.25 0.75 0.00 0.00 50.00 0 0 4 150.0 2 0 3 2 0.00 50.00 2 10.00 10.00 5.00 0 1 Start up setting 3 2 0 2 400 0.80 0.17 0.00 0.00 50.00 1000 0 70 150.0 6 66 6/7 6 0.00 50.95 0 2.50 0.50 0.50 1 0 Level 1 1 3 2 1 1 1 2 2 1 1 2 2 3 1 3 2 1 1 1 3 1 1 1 2 3
Para- Function meter P0003 User access level P0100 Europe / North America P0205 Inverter application P0300 Select motor type P0304 Rated motor voltage P0305 Rated motor current P0307 Rated motor power P0308 Rated motor cosPhi P0309 Rated motor efficiency P0310 Rated motor frequency P0311 Rated motor speed P0335 Motor cooling P0350 Stator resistance P0640 Motor overload factor P0700 Selection of command source P0719 Selection of cmd. and frequency setpoint P0918 CB address P1000 Selection of frequency setpoint P1080 Min. frequency P1082 Max. frequency P1101 Skip frequency bandwidth P1120 Ramp-up time P1121 Ramp-down time P1135 OFF3 ramp-down time P1237 Brake resistor P1240 Configuration of Vdc controller
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3. 3.6) 3.6.3)
STRASA VI/1+2
TORCH DRIVES CONTROL PARAMETER SETTINGS Torch drive 1 and Torch drive 2
Para- Function meter P1300 Control mode P1310 Continuous boost P1312 Starting boost P2000 Reference frequency P2001 Reference voltage P2002 Reference current P2040 CB telegram off time P2041 CB parameter P2051 PZD to CB
Range 0 23 0.0 250.0 % 0.0 250.0 % 1.00 650.00 Hz 10 2000 V 0.10 10000.00 A 0 65535 ms 0 65535 0:0 4000:0
Default setting 0 50.0 0 50.0 1000 0.10 20 0 52:0
Start up setting 0 30.0 10 50.95 1000 1.60 1000 0 52:0
Level 2 2 2 2 3 3 3 3 3
All other parameters correspond to the default settings. For changing the parameters please refer to the manual, which is part of the chapter "Catalogue and data sheets" of our electrical documentation.
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4. 4.1) 3 off Y 171 Y 172 Y 173
STRASA VI/1+2
TORCH 1 MEDIA TECHNICAL DATA Solenoid valves, 24 V DC Solenoid valve HEATING OXYGEN OPEN Solenoid valve HEATING GAS OPEN Solenoid valve CUTTING OXYGEN OPEN (Power 10 W) (Power 10 W) (Power 39 W)
4.2) S 325 S 326
ACCESSORIES Differential Pressure Switch OXYGEN Differential Pressure Switch GAS
4.3)
CONTROL DEVICES None.
4.4)
4.5)
DESCRIPTION OF CONTROL DEVICES A filter station has been provided in order to avoid that the torch cutting machine will be operated with contaminated oxygen (settling particles) or gas. The filter are monitored to contamination by means of a differential pressure switch. If the differential pressure increases to more than 0,3 bar the filter must be cleaned or exchanged during the next maintenance shift. A corresponding fault message will be indicated on the Operator Panel.
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4. 4.6) 4.6.1)
STRASA VI/1+2
TORCH 1 MEDIA CONTROL General The following rules have to be observed in all operation modes: The torch can be operated (heating, cutting) only, if the pilot flame is already on. This must be checked by the operator. Switching sequence : Heating: ON = Solenoid valve HEATING OXYGEN OPEN Solenoid valve HEATING GAS OPEN Solenoid valve HEATING OXYGEN OPEN Solenoid valve HEATING GAS OPEN Together at the same time Together at the same time
OFF =
Cutting: ON = Solenoid valve HEATING OXYGEN OPEN Solenoid valve HEATING GAS OPEN Solenoid valve CUTTING OXYGEN OPEN Together at the same time 2 sec. delayed
OFF =
Solenoid valve CUTTING OXYGEN OPEN Solenoid valve HEATING OXYGEN OPEN Solenoid valve HEATING GAS OPEN
Immediately 2 sec. delayed together at the same time
Back to heating: Solenoid valve HEATING OXYGEN OPEN Solenoid valve HEATING GAS OPEN Solenoid valve CUTTING OXYGEN OPEN
Remain on Immediately off
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5. 5.1) 3 off Y 181 Y 182 Y 183
STRASA VI/1+2
TORCH 2 MEDIA TECHNICAL DATA Solenoid valves, 24 V DC Solenoid valve HEATING OXYGEN OPEN Solenoid valve HEATING GAS OPEN Solenoid valve CUTTING OXYGEN OPEN (Power 10 W) (Power 10 W) (Power 39 W)
5.2)
ACCESSORIES None.
5.3) S 325 S 326
CONTROL DEVICES Differential Pressure Switch OXYGEN Differential Pressure Switch GAS
5.4)
5.5)
DESCRIPTION OF CONTROL DEVICES A filter station has been provided in order to avoid that the torch cutting machine will be operated with contaminated oxygen (settling particles) or gas. The filter are monitored to contamination by means of a differential pressure switch. If the differential pressure increases to more than 0,3 bar the filter must be cleaned or exchanged during the next maintenance shift. A corresponding fault message will be indicated on the Touch Panel.
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5. 5.6) 5.6.1)
STRASA VI/1+2
TORCH 2 MEDIA CONTROL General The following rules have to be observed in all operation modes: The torch can be operated (heating, cutting) only, if the pilot flame is already on. This must be checked by the operator. Switching sequence : Heating: ON = Solenoid valve HEATING OXYGEN OPEN Solenoid valve HEATING GAS OPEN Solenoid valve HEATING OXYGEN OPEN Solenoid valve HEATING GAS OPEN Together at the same time Together at the same time
OFF =
Cutting: ON = Solenoid valve HEATING OXYGEN OPEN Solenoid valve HEATING GAS OPEN Solenoid valve CUTTING OXYGEN OPEN Together at the same time 2 sec. delayed
OFF =
Solenoid valve CUTTING OXYGEN OPEN Solenoid valve HEATING OXYGEN OPEN Solenoid valve HEATING GAS OPEN
Immediately 2 sec. delayed together at the same time
Back to heating: Solenoid valve HEATING OXYGEN OPEN Solenoid valve HEATING GAS OPEN Solenoid valve CUTTING OXYGEN OPEN
Remain on Immediately off
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6. 6.1) 6.1.1) Y 164
STRASA VI/1+2
MACHINE MEDIA GRANULATION WATER TECHNICAL DATA Solenoid valve, 24 V DC, 68 W
6.1.2)
ACCESSORIES None.
6.1.3)
CONTROL DEVICES None.
6.1.4)
6.1.5)
DESCRIPTION OF CONTROL DEVICES ./.
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6. 6.1) 6.1.6)
STRASA VI/1+2
MACHINE MEDIA GRANULATION WATER CONTROL Different control modes are possible. They can be selected by the Operator Panel, 4. screen Preselection. These modes are independent on the operation mode which is selected for the machine. Automatic Usually the valves will operate in automatic mode. This means, the valves will be switched ON (opened) and OFF (closed) as follows : ON = When the cutting oxygen valve of one of the torches is on OFF = When the cutting oxygen valves of all torches are off
Permanent off The valves are permanently switched off.
Additionally the valves can be switched on and off on the Operator Panel, 8. screen Maintenance Machine.
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6. 6.2) 6.2.1)
STRASA VI/1+2
MACHINE MEDIA TORCH 1 + 2 COOLING WATER TECHNICAL DATA ./.
6.2.2)
ACCESSORIES None.
6.2.3) S 321
CONTROL DEVICES Flow switch COOLING WATER 24 V DC 2 PNP Outputs
6.2.4)
6.2.5)
DESCRIPTION OF CONTROL DEVICES The cooling water flow through the torches is monitored by a flow switch. The amount of the water flow can be read by the LED's on the backside of the switch. Buttons for the switch point setting are also on the backside. The "Cooling water low" alarm signal will be set in accordance with the table on the next page. The columns 1" shall be used for torch 1+2. (A detailed manual is part of the electrical documentation, chapter "Catalogue and data sheets").
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6. 6.2) 6.2.5)
STRASA VI/1+2
MACHINE MEDIA TORCH 1 + 2 COOLING WATER DESCRIPTION OF CONTROL DEVICES
SA3000 Flow switch measurements depending on the pipe diameter 1" - Pipe 1,5" - Pipe 2" - Pipe cm/sec. l/min. cm/sec. l/min cm/sec. l/min. LED1 0,0 3,00 0,0 1,0 0 15 0 12 0 15 0 - 20 LED2 3,0 11,0 1,0 4,0 15 - 30 12 25 15 - 30 20 - 39 LED3 11,0 22,0 4,0 7,0 30 - 45 25 37 30 - 45 39 - 59 LED4 22,0 31,5 7,0 10,0 45 60 37 - 50 45 60 59 - 78 LED5 31,5 44,0 10,0 14,0 60 75 50 62 60 75 78 - 97 LED6 44,0 54,0 14,0 18,0 75 90 62 75 75 90 97 - 117 LED7 54,0 71,0 18,0 23,0 90 105 75 87 90 105 117 - 137 LED8 71,0 91,0 23,0 30,0 105 120 87 100 105 120 137 - 156 LED9 91,0 103,0 30,0 33,0 120 135 100 112 120 135 156 - 175 LED10 103,0 33,0 135 150 112 125 135 150 175 - 195 LED10 > 150 > 125 > 150 > 195 blinks
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6. 6.2) 6.2.6)
STRASA VI/1+2
MACHINE MEDIA TORCH 1 + 2 COOLING WATER Adjustments (Example) Pipe diameter: Nominal flow: Alarm setting: 1" approx. 1080 l /h* (18 l/min) (LED 6) approx. 600 l /h* (10 l/min) (LED 4)
Indication of operation: LED 1-4 (green)= current flow rate above 600 l/h (10 l/min)
* = The real values have to be determined during the commissioning.
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6. 6.3) 6.3.1)
STRASA VI/1+2
MACHINE MEDIA MACHINE COOLING WATER TECHNICAL DATA ./.
6.3.2)
ACCESSORIES None.
6.3.3) S 322
CONTROL DEVICES Flow switch MACHINE COOLING WATER 24 V DC 2 PNP Outputs
6.3.4)
6.3.5)
DESCRIPTION OF CONTROL DEVICES The cooling water flow through the water plates of the machine is monitored by a flow switch. The amount of the water flow can be read by the LED's on the backside of the switch. Buttons for the switch point setting are also on the backside. The "Cooling water low" alarm signal will be set in accordance with the table on the next page. The columns 2" shall be used for the machine. (A detailed manual is part of the electrical documentation, chapter "Catalogue and data sheets").
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6. 6.3) 6.3.5)
STRASA VI/1+2
MACHINE MEDIA MACHINE COOLING WATER DESCRIPTION OF CONTROL DEVICES
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6. 6.3) 6.3.6)
STRASA VI/1+2
MACHINE MEDIA MACHINE COOLING WATER Adjustments (Example) Pipe diameter: Nominal flow: Alarm setting: 2" approx. 9000 l /h* (150 l/min) (LED 8) approx. 5800 l /h* ( 97 l/min) (LED 6)
Indication of operation: LED 1-6 (green) = current flow rate above 5800 l/h (97 l/min)
* = The real values have to be determined during the commissioning.
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7. 7.1)
STRASA VI/1+2
TORCH TRACKING TECHNICAL DATA ./.
7.2)
ACCESSORIES Edge detector TORCH 1 Edge detector TORCH 2 Operator Panel
H 444
7.3) B 421 B 423 S 302 S 312 S 304
CONTROL DEVICES Incremental encoder Incremental encoder Ind. proximity switch Ind. proximity switch Ind. proximity switch TORCH POSITION 1 TORCH POSITION 2 TORCH 1 BACKWARD OFF TORCH 2 BACKWARD OFF TORCH 1 + 2 FORWARD OFF
7.4)
DESCRIPTION OF ACCESSORIES a) Edge detection Please find a detailed description in chapter 8. EDGE DETECTION. Operator Panel Please find a detailed description in chapter OPERATOR PANEL.
b)
7.5)
DESCRIPTION OF CONTROL DEVICES Please find a detailed description in chapter 3. TORCH DRIVES.
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7. 7.6) 7.6.1)
STRASA VI/1+2
TORCH TRACKING CONTROL GENERAL The torch tracking system is used for the following : - to optimize the cutting cycle time - to guarantee a safe initial cutting and cutting out - to send output signals, such as roller table start or cutting end, to other PLCs at the right time Torch tracking is necessary for all automatic cutting cycles. Mainly a cutting cycle consists of the following steps : 1. Positioning of the torches at the strand edge 2. Switching on of the torch heating flame 3. Switching on of the torch cutting flame 4. Initial cutting of the strand with slow speed (initial cutting speed) 5. Acceleration via a ramp to the preselected cutting speed 6. Cutting with preselected cutting speed 7. Cutting out with reduced cutting speed 8. Transmission of the signal "Roller table start" to the PLC 9. End of cutting process, cutting flame off, heating flame off 10. Backward travel of torches and machine into home positions
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7. 7.6) 7.6.2)
STRASA VI/1+2
TORCH TRACKING CONTROL PARAMETER The following parameter are set in mm via the Operator Panel (screen Cutting parameter) installed in the control desk and are also indicated there. 1. For initial cutting: "INITIAL CUTTING DISTANCE" To guarantee a safe initial cutting the torch is travelled approx. 40 - 60 mm (initial cutting distance) with reduced cutting speed (approx. 30 % of the adjusted cutting speed). For cutting out : Position "TORCH MEET" This is the distance between the two torches, if they are as close together as it is mechanically possible and if the proximity switch "Torch 1+2 Forward Off" is actuated. (Approx. 130 mm) Position "CUTTING END" This is a safety addition to the theoretical cutting end, which will be calculated by the PLC. (Approx. 30 mm) Position "ROLLER TABLE START" The input of this value determines the position where the conveying roller table has to start, before the cutting end is reached. (Approx. 10 mm) Position "CUTTING OUT" This value determines the position before the theoretical cutting end is reached, where the torch speed is switched over from the preselected cutting speed into the reduced cutting out speed. (Approx. 30 mm)
2.
3.
4.
5.
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7. 7.6) 7.6.2)
STRASA VI/1+2
TORCH TRACKING CONTROL PARAMETER 6. Position "STOP during HEAD CROP CUT and TAIL CUT" The cut will be interrupted if a head or a tail cut is preselected. The corresponding torch remains in this position until the cutting line is above the crop carriage (not for tail cut). (Approx. 90 mm). In this moment the cut will be continued, so that the head piece can fall down into the crop carriage. Please refer to the FUNCTIONAL PROCESS, chapter HEAD CROP CUT and chapter TAIL CUT.
Special features: In the steps 3 - 6 the values to be entered are referred to the theoretical cutting end, e.g.: The torch distance to the cutting end is the sum of the theoretical cutting end + of the parameter "Cutting end". The torch distance to the position "Cutting out" is theoretical cutting end position "Cutting out".
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7. 7.6) 7.6.3)
STRASA VI/1+2
TORCH TRACKING CONTROL CALCULATIONS IN THE CUTTING CYCLE In each automatic or semi-automatic cycle the PLC calculates the positions of the parameters described under item 7.6.2 and which have been entered via the Operator Panel. These position are calculated twice. 1. When the cutting flame is switched on after heating. The PLC calculates the positions for both torches. When there is a torch meet before reaching the a.m. positions (normal cycle with two torches).
2.
During preheating the torch position can be manually corrected. When switching over from heating to cutting two other parameters are used in order to calculate the cutting distance: Slab width Distance slab edge to the torches
In this case the calculation formula is as follows:
THEORETICAL CUTTING END = DISTANCE SLAB EDGE TO TORCH 1 (2) + SLAB WIDTH
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7. 7.6) 7.6.3)
STRASA VI/1+2
TORCH TRACKING CONTROL CALCULATIONS IN THE CUTTING CYCLE (cont.) Switching over heating - cutting, if torch 1 or both torches are active
THEORETICAL CUTTING END
TORCH 1
1 2 3 4
TORCH 2
HOME POSITION
DISTANCE TORCH 1 HOME POSITION - STRAND MIDDLE
HOME POSITION
SLAB
DISTANCE TO THE SLAB EDGE DISTANCE TO THE SLAB EDGE
HEATING POSITION TORCH 1
STRAND MIDDLE
1 2 3 4
ABSOLUTE CUTTING END ROLLER TABLE START CUTTING OUT START STOP FOR HEAD AND TAIL CUT
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7. 7.6) 7.6.3)
STRASA VI/1+2
TORCH TRACKING CONTROL CALCULATIONS IN THE CUTTING CYCLE (cont.) Switching over heating - cutting, if torch 2 or both torches are active
TORCH 1
1 2 3 4
TORCH 2
HOME POSITION
HOME POSITION
SLAB
STRAND MIDDLE
1 2 3 4
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7. 7.6) 7.6.3)
STRASA VI/1+2
TORCH TRACKING CONTROL CALCULATIONS IN THE CUTTING CYCLE (cont.) During torch meet the first calculation will be ignored. A new calculation is done with another parameter "TORCH MEET DISTANCE" :
THEORETICAL CUTTING END = DISTANCE OF THE TWO TORCHES DURING TORCH MEET
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7. 7.6) 7.6.3)
STRASA VI/1+2
TORCH TRACKING CONTROL CALCULATIONS IN THE CUTTING CYCLE (cont.) New calculation during torch meet, if both torches are active :
TORCH 1
1 2 3 4
TORCH 2
HOME POSITION
HOME POSITION
SLAB
STRAND MIDDLE
1 2 3 4
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7. 7.6) 7.6.3)
STRASA VI/1+2
TORCH TRACKING CONTROL CALCULATIONS IN THE CUTTING CYCLE (cont.)
By means of the theoretical cutting end the PLC can calculate all other important positions in the cutting cycle. EXAMPLE : - Distance slab edge to the torch heating position: - Slab width - Cutting end - Torch meet 15 mm 2000 mm 10 mm 120 mm
Then the PLC calculates the position for the theoretical cutting end as follows: EXAMPLE: - Edges detected - Torch 1 position = 355 mm - Torch 2 position = 355 mm
At the moment when the cutting flame is switched on the PLC calculates the theoretical cutting end positions as follows: For torch 1 : Theoretical cut end pos 2370 For torch 2 : Theoretical cut end pos 2370 = Actual pos. = 300 + Dist. torch 1 to slab edge + 15 + Slab width + 2000 = = Actual pos. 355 + + Dist. torch 1 to slab edge 15 + + Slab width 2000
With these calculations both torches are working like in "Only 1 torch" mode. The advantage is: If one torch fails during cutting it can be deselected (on the Preselection screen of the Operator Panel). The deselected torch then travels back to home position and the other torch can fullfil the cut without any further operator action.
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7. 7.6) 7.6.3)
STRASA VI/1+2
TORCH TRACKING CONTROL CALCULATIONS IN THE CUTTING CYCLE (cont.)
When the torches meet during cutting a new calculation for torch 1 will be made. At torch meet torch 2 finishes the cut and travels back to home position. For torch 1 the calculation of the theoretical cutting end will be made as follows: EXAMPLE: - Torch Meet - Torch 1 position : 1310 mm - Torch 2 position : not relevant for the calculation = = Actual position T1 1310 + + "Torch meet" 120
Theoretical cut end pos 1430
Based on this value the calculations for the residual cutting cycle will be made. EXAMPLE: - Parameter Roller table start - Parameter Cutting end = = = = = 10 mm = 10 mm + + Parameter Roller table start 10 Parameter Cutting end 10
Roller table start 1420 Cutting end 1440
Theoretical cut end pos 1430 Theoretical cut end pos 1430
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8.
STRASA VI/1+2
EDGE DETECTION
There are 2 systems available. The system selection can be made on the Operator Panel, 4. screen Preselection. System 1 : BALL / CHAIN SYSTEM The mechanical ball/chain edge detectors, which are installed on each torch, are in use.
System 2 : SLAB WIDTH SYSTEM Based on the slab width the TCM PLC will calculate the theoretical edge position of the strand. There are 2 possibilities to insert the slab width: - Via the Operator Panel, screen Preselection - Via interface from the Strand PLC, when Level 1/2 is selected.
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8. 8.1)
STRASA VI/1+2
EDGE DETECTION BY BALL / CHAIN SYSTEM

220 V
K247
11
14
12
A1
11
21
Y1
B141
A2
12 14
PLC INPUT
22 24
B143 ED SLAB
220 V
Short description : K247 (K248) = Contactor B141 (B144) = Amplifier relay B143 (B146) = Ball/chain edge detector The power supply for the amplifier relay B141 will be switched on by the contactor K247, when the torch starts travelling to the slab. During travelling the ball/chain edge detector B143 hits the slab. This is detected by the amplifier relay (measuring circuit is Y2-Y1). With the signal of B141 the torch will be stopped and K247 will be switched off.
Y2
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8. 8.1) STEP 1:
STRASA VI/1+2
EDGE DETECTION BY BALL / CHAIN SYSTEM CYCLE START, TRAVELLING TO THE EDGE
TORCH 1
TORCH 2
HOME POSITION
HOME POSITION
ED
SLAB
ED
STRAND MIDDLE
Start: Action:
- Machine is prelowered - Fast torch forward travel out of home position - Relay K247 (K248) on - Ball / Chain edge detector touches the slab edge - Signal by the edge detector relay B141 (B144)
End:
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8. 8.1) STEP 2:
STRASA VI/1+2
EDGE DETECTION BY BALL / CHAIN SYSTEM SLAB EDGE IS DETECTED, SLOW FORWARD TRAVEL
TORCH 1
TORCH 2
HOME POSITION
HOME POSITION
SLAB
DISTANCE TO THE HEATING POSITION DISTANCE TO THE HEATING POSITION
STRAND MIDDLE
Start: Action: End:
- Signal of the edge detector relay B141 (B144) - The torch travel speed changes to slow speed - The torches reach the heating position - Signal by the counter "Torch Tracking" (torch 2)
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8. 8.1) STEP 3:
STRASA VI/1+2
EDGE DETECTION BY BALL / CHAIN SYSTEM REACHING THE SLAB LENGTH, PREHEATING THE EDGE
TORCH 1
TORCH 2
HOME POSITION
HOME POSITION
SLAB
STRAND MIDDLE
Start:
- End of step 2, the torches are in heating position - The length measuring reaches the preset value for the slab length - The torch cutting machine lowers - The heating flame is switched on - Heating time is run down - Cutting starts
Action:
End:
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8. 8.2)
STRASA VI/1+2
EDGE DETECTION BY SLAB WIDTH SYSTEM
Torch 1
Slab center
Torch 2
A1
A2
TE1
SLAB
W = Width
TE2
A = A1 + A2 TE1 = (A - W) / 2 TE2 = (A - W) / 2 Torch 1 edge position Torch 2 edge position
The edge is calculated by the actual slab width as shown above. The torch travels to this calculated edge position. After stopping at the edge, the heating flame is ignited and the operator can now see whether the calculated edge is equal to the actual edge. If a correction is necessary, it must be done by the touch keys "Torch forward - backward". The correction value is stored with cutting start. For the next cut the torches travel to the calculated slab edge under consideration of the correction value.
47
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8. 8.2) STEP 1:
STRASA VI/1+2
EDGE DETECTION BY SLAB WIDTH SYSTEM CYCLE START, TRAVELLING TO THE EDGE
TORCH 1
TORCH 2
HOME POSITION
HOME POSITION
ED
SLAB
ED
STRAND MIDDLE
Start: Action: End:
- Machine is prelowered - Fast torch forward travel out of home position - Torch will be stopped at the heating position by the torch tracking system
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8. 8.2) STEP 2:
STRASA VI/1+2
EDGE DETECTION BY STRAND WIDTH SYSTEM PREHEATING THE EDGE
TORCH 1
TORCH 2
HOME POSITION
HOME POSITION
SLAB
STRAND MIDDLE
Start:
- End of step 1, the torches are in heating position - The length measuring reaches the preset value for the slab length - The torch cutting machine lowers - The heating flame is switched on - Heating time is run down - Cutting starts - The heating position can be corrected by using the touch keys "Torch forward - backward"
Action:
End:
Option:
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9. 9.1) Y 161
STRASA VI/1+2
MEASURING ROLLER TECHNICAL DATA Solenoid valve: 24V DC, 12 W MEASURING ROLLER UP
9.2)
ACCESSORIES Bellow cylinder: MEASURING ROLLER
9.3) S 332 S 334 S 335 B 431
CONTROL DEVICES Ind. proximity switch: Ind. proximity switch: Flow switch: Incremental encoder: MEASURING ROLLER LOWER POSITION MEASURING ROLLER UPPER POSITION MEASURING ROLLER COOLING WATER MEASURING ROLLER
9.4)
DESCRIPTION OF ACCESSORIES See item 9.7.
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9. 9.5) 9.5.1)
STRASA VI/1+2
MEASURING ROLLER DESCRIPTION OF CONTROL DEVICES Inductive proximity switch: M. ROLLER HOME POSITION (S 332) The proximity switch Measuring roller home position gives the signal Measuring roller down.
9.5.2)
Inductive proximity switch: M. ROLLER UPPER POSITION (S 334) The proximity switch Measuring roller upper position limits the upward movement of the measuring roller. If this switch is actuated, the measuring roller moves down. (Position over roller table level).
9.5.3)
Flow switch: MEASURING ROLLER COOLING WATER (S 335) The cooling water flow through the wheel of the measuring roller is monitored by a flow switch. The amount of the water flow can be read by the LED's on the backside of the switch. Buttons for the switch point setting are also on the backside. The "Cooling water low" alarm signal will be set in accordance with the table on the next page. The columns 1.5" shall be used for the measuring roller (A detailed manual is part of the electrical documentation, chapter "Catalogue and data sheets").
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9. 9.5) 9.5.3)
STRASA VI/1+2
MEASURING ROLLER DESCRIPTION OF CONTROL DEVICES Flow switch: MEASURING ROLLER COOLING WATER (S 335)
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9. 9.5) 9.5.3)
STRASA VI/1+2
MEASURING ROLLER DESCRIPTION OF CONTROL DEVICES Flow switch: MEASURING ROLLER COOLING WATER (S 335) Adjustments (Example) Pipe diameter: Nominal flow: Alarm setting: 1.5" approx. 3000 l /h* (50 l/min) (LED 5) approx. 2000 l /h* (33 l/min) (LED 3)
Indication of operation: LED 1-4 (green) = current flow rate above (37 - 50 l/min)
* = The real values have to be determined during the commissioning
9.5.4)
Incremental encoder: MEASURING ROLLER (B 431) Technical data: Type: Supply voltage: No. of steps: Channels: Circumference of measuring wheel:
Hengstler RI 58 TD / 0250 ED.37KX 10 - 30 V 250 steps/rev. A + B channels, shifted by 90 1000 mm
The evaluation of the encoder is effected by means of a counter module in the PLC. The counter module counts the raising and the falling edges of the A + B channels.
A B
Count Up
Count Down
This means, the counter counts 1000 pulses per revolution of the measuring wheel. Based on the circumference of 1000 mm the following results: 1 pulse = 1,0 mm.
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9. 9.5) 9.5.5)
STRASA VI/1+2
MEASURING ROLLER DESCRIPTION OF CONTROL DEVICES Incremental encoder: MEASURING ROLLER FOR STRAND PLC (B 406) Technical data: Type: Hengstler RI 58 TD / 0250 ED.37KX Supply voltage: 10 - 30 V No. of steps: 250 steps/rev. Channels: A + B channels, shifted by 90 Circumference of measuring wheel: 1000 mm
A B
Count Up
Count Down
The encoder is one-sided connected in the measuring roller terminal box (-X42). The encoder has to be supplied with 24 V from the Strand PLC. The impulses (A + B) can be connected to a counter card of the strand PLC. The encoder can be used for several functions, such as total length and rest length from the strand PLC. The encoder does not have any connection to the PLC of the torch cutting machine.
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9. 9.6)
STRASA VI/1+2
MEASURING ROLLER MEDIA DIAGRAM FOR MEASURING ROLLER
-S3 3 5 FLOW SWITCH ME ASU R IN G ROLLER C OOLIN G W ATER
-B 4 31 EN C ODER M EAS UR ING R OLLER
COU NTE R WEIGHT
ME AS UR ING ROLLE R
COOLIN G WA TER
R ET. FORW.
MEA SU RIN G WH EEL
C OMPR ESS ED A IR
BE LLOW C YLIND ER -Y 1 61 MEA SU R IN G ROLLER UP
9.7)
CONTROL
The measuring roller is a part of the length measuring device. When the strand head reaches the measuring roller, the PLC receives a signal from the caster tracking system Measuring roller up. With this signal the solenoid valve will be switched on (solenoid valve opened currentless). Thereby the cylinder pressure is neutralized and the measuring roller by the counter-weight travels upwards to the strand. The measuring roller will be pressed against the lower side of the strand. After this the built-in encoder continuously generates impulses as long as the measuring roller is pressed against the slab. The counter card counts the impulses and the PLC is able to calculate the measured length. After the strand end passes the measuring roller, it is pressed down to home position by the cylinder.
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10.
STRASA VI/1+2
LENGTH MEASURING
The measuring roller and the machine position encoder are used for measuring of piece lengths. The measured piece length is indicated on the Operator Panel and is determined as follows: When the strand head is 300 mm behind the measuring wheel center line the roller is pressed against the strand by means of a signal from caster tracking system. The strand movement causes the turning of the measuring wheel. The machine position is detected by the machine position encoder. The impulses generated thereby are counted by the counter modules in the PLC. The PLC program calculates the actual piece length from the impulses. This calculated piece length is compared with the preset value cut length. When the strand reaches a length which is approx. 0,5 m less than the preset length, the machine is prelowered. The length, where prelowering is initiated, is stored as parameter in the Operator Panel and can be changed, if necessary. When the actual piece length and the preset length are equal, the machine is lowered on the strand.
NOTE: The measured piece length is used to trigger prelowering and lowering but only when the machine is operated in AUTOMATIC mode.
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11. 11.1)
STRASA VI/1+2
SHIFTING TABLE CONTROL TECHNICAL DATA ./.
11.2)
ACCESSORIES None.
11.3) B 404
CONTROL DEVICES Incremental encoder MACHINE POSITION Interface signals : TCM SHIFTING TABLE - Shifting table forward - Shifting table backward - Shifting table in unknown position SHIFTING TABLE TCM - Shifting table in forward position - Shifting table in backward position
11.4)
11.5)
DESCRIPTION OF CONTROL DEVICES - Refer to chapter 1. Machine travel drive - Refer to the FUNCTIONAL PROCESS, Section "Shifting table"
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11. 11.6)
STRASA VI/1+2
SHIFTING TABLE CONTROL MECHANICAL ARRANGEMENT
TCM
MPE
6
MR
10
11
12
13
1800
1800
1800
1800
Control parameters: B = Stroke of shifting table C = Distance Roll Roll D = Roll diameter + offset = 450 + 100 = 580 mm = 1800 mm = 550 mm
The above measurements are theoretical values. Final settings have to be made during the commissioning. These are parameters on the Operator Panel screen - Machine parameters -. Based on the above measurement the TCM PLC will calculate the setpoints for : - Shifting forward - Shifting backward - Torch above a roll
58
11.
TCM FORWARD
T T T
K 10072/73 - E
SHIFTING TABLE OKAY
SHIFTING TABLE CONTROL
SHIFTING TABLE IN FORWARD POSITION
ROLL 1 ROLL 2
SHIFTING TABLE IN BACKWARD POSITION
ROLL 1 ROLL 2
50
50
50
50
50
50
SHIFTING FORWARD SIGNAL SHIFTING BACKWARD SIGNAL SHIFTING FORWARD SIGNAL
SHIFTING BACKWARD SIGNAL
SHIFTING TABLE FAILURE (DOES NOT MOVE) CUTTING INTERLOCK
SHIFTING TABLE IN FORWARD POSITION
SHIFTING TABLE IN BACKWARD POSITION
CUTTING INTERLOCK
CUTTING INTERLOCK
NO CUTTING INTERLOCK
NO CUTTING INTERLOCK OPERATOR'S ACTION IS REQUIRED
STRASA VI/1+2
59
SHIFTING TABLE IN UNKNOWN POSITION
OPERATOR'S ACTION IS REQUIRED
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12. 12.1)
STRASA VI/1+2
CUTTING CYCLES GENERAL The following description describes the steps which are executed at each cut. These steps also apply for special cuts (head crop cut and tail crop cut). Therefore in the descriptions of special cuts only the differences to normal cut are detailed. It is assumed that full automatic operation of the machine is desired. Therefore the machine should be controlled from the Control Desk. In this case the machine PLC will receive the slab length setpoints and the kind of cut via Ethernet interface or via the Operator Panel by using program 1 or program 2 and the machine will operate fully automatic. If Automatic is selected, the machine will execute the cut automatically according to the preset slab length. If Semi-Automatic is selected, the machine must be prelowered and lowered by the operator, because the slab length setpoints are not evaluated in this operation mode. If Manual is selected, the whole cutting cycle must be executed manually by using the touch keys on the Graphic Panel.
The machine is equipped with a pair of main torches. Special cuts, such as head and tail cuts, are usually made as described with 2 torches (one pair), but it is also possible to make these cuts with 1 torch only.
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12. 12.2) 12.2.1)
STRASA VI/1+2
CUTTING CYCLES NORMAL CUT With two torches (1 pair) Machine prelowering: - If the machine is operated in Automatic operation mode, prelowering is initiated automatically. This is described in chapter LENGTH MEASURING. If the machine is operated in semi-automatic operation mode, prelowering is initiated by pressing the touch key Prelowering on the Operator Panel. With prelowering position the torches travel fast forward to the edge position. On the edge the heating flames turn on.
Machine lowering: If the machine is operated in Automatic operation mode, lowering is initiated automatically. This is described in the chapter LENGTH MEASURING. If the machine is operated in semi-automatic operation mode, lowering is initiated by pressing the touch key Lowering on the Operator Panel. The cutting flames turn on. The torches start to move forward with initial cutting speed. This speed is approx. 30 % of the normal cutting speed. The torches travel approx. 50 mm with initial cutting speed. This is the initial cutting distance. Such a procedure is necessary to cut the slab edge through. After passing the initial cutting distance the torches accelerate to normal cutting speed.
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12. 12.2) 12.2.1)
STRASA VI/1+2
CUTTING CYCLES NORMAL CUT With two torches (1 pair) Both torches cut with normal cutting speed until torch meet. After torch meet the heating and the cutting flame of torch 2 are turned off and torch 2 travels with fast speed back to home position or to edge position. Torch 1 proceeds to cut with normal cutting speed. Torch 1 cuts with normal cutting speed for approx. 70 mm. Then the cutting speed is decreased to approx. 70 % of the normal cutting speed. This is cut out speed. With this decreased speed torch 1 cuts approx. 50 mm. Torch 1 returns to home position. At the same time the heating and the cutting flame turn off. The machine lifts up and travels to home position. Depending on the preset cut length for the next slab there are two possibilities:
1. The new preset cut length is shorter than the machine distance to home position. The machine will stop to move when receiving the signal Prelowering and a new cutting cycle will be started when receiving the signal Lowering. 2. The new preset cut length is longer than the machine distance to home position. The machine reaches home position and will wait there for the signals Prelowering and Lowering.
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12. 12.2) 12.2.1)
STRASA VI/1+2
CUTTING CYCLES NORMAL CUT With two torches (1 pair)
SLAB
10 5 14
FORWARD
1 3
12 11
BACKWARD
13
1 2 3 4 5 6 7 8
Torch 1 home position Torch 1 forward for edge feeling Torch 1 initial cutting start Torch 1 normal cutting start with a ramp Torch meet Torch 1 cut out speed Torch 1 cutting finished Torch 1 fast backward to home position
Torch 2 home position
10 Torch 2 forward for edge feeling 11 Torch 2 initial cutting start 12 Torch 2 normal cutting start with a ramp
13 Torch 2 fast backward to home position
14 Roller table start position
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12. 12.2) 12.2.2)
STRASA VI/1+2
CUTTING CYCLES NORMAL CUT With one torch If one torch is out of order a cutting cycle can be executed with one torch only. The cut with one torch must be selected by the operator. He must select torch 1 or torch 2. It must be considered that a cutting cycle executed with only one torch takes a longer time than a cycle with both torches. Special cuts (head crop cut and tail crop cut) can also be executed in this manner. For that the machine must know the width of the slab. (Via Ethernet interface or by operator input via the Operator Panel). Prelowering, lowering, edge detection and initial cutting are executed in the same manner as cutting with two torches. When the torch comes approx. 50 mm close to the opposite edge of the slab (this position is calculated by the torch encoder) cutting will be preceded with cut out speed. The movement of the shifting table and roller start are controlled in the same manner as cutting with two torches.
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12. 12.2) 12.2.2)
STRASA VI/1+2
CUTTING CYCLES NORMAL CUT With torch 1
SLAB
FORWARD
5 6 7
1 3
BACKWARD
1 Torch 1 home position 2 Torch 1 forward for edge feeling 3 Torch 1 initial cutting start 4 Torch 1 normal cutting start with a ramp 5 Torch 1 cut out speed 6 Torch 1 roller table start signal 7 Torch 1 cutting finished 8 Torch 1 fast backward to home position
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12. 12.2) 12.2.2)
STRASA VI/1+2
CUTTING CYCLES NORMAL CUT With torch 2
SLAB
6 7
4 3
1 Torch 2 home position 2 Torch 2 forward for edge feeling 3 Torch 2 initial cutting start 4 Torch 2 normal cutting start with a ramp 5 Torch 2 cut out speed 6 Torch 2 roller table start signal 7 Torch 2 cutting finished 8 Torch 2 fast backward to home position
66
BACKWARD
FORWARD
1
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12. 12.3) 12.3.1)
STRASA VI/1+2
CUTTING CYCLES HEAD CROP CUT With two torches (1 pair) The machine is in home position. The hot strand head approaches the measuring roller. When the hot strand head is above the center line of the measuring roller, the GeGa PLC receives the signal Measuring roller up from the strand PLC. With this signal the measuring roller is pressed against the strand. After a short time the strand PLC sends a second signal "Start measuring". With this signal the measuring roller starts measuring. 500 mm before reaching the preset crop length the torch cutting machine will prelower. The brakes of both machine drives remain closed. Both torches are travelled to the strand edge. When reaching the strand edge the heating flames of both torches are switched on. When reaching the preset crop length the machine will lower and the magnetic brakes of both travelling drives are opened, the machine is now dragged by the strand (synchronous travel). The cutting oxygen at both torches is switched on and both torch drives are started with initial cutting speed. Cutting the strand with initial cutting speed. Cutting the strand with cutting speed. Reaching the proximity switch Torch meet. Torch drive 2 is stopped, cutting oxygen and heating gas of torch 2 are switched off. Torch 2 travels back to home position or to edge position. Torch 1 continues cutting with cutting speed.
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12. 12.3) 12.3.1)
STRASA VI/1+2
CUTTING CYCLES HEAD CROP CUT With two torches (1 pair) Torch 2 reaches the home position. Torch 1 reaches the stopping position for head crop cutting. The cut is stopped, that means cutting oxygen is switched off and the torch drive is stopped. The machine is still dragged by the strand. When the machines reaches the "head cut restart" position the cutting interruption for torch 1 is deactivated, that means cutting oxygen at torch 1 is switched on again and the torch drive speed is increased to cut out speed via a ramp. Torch 1 reaches the position cutting end. Torch drive 1 is stopped, heating and cutting flame are switched off. The head crop is cut through. The machine is travelled into the upper end position. Torch 1 is travelled into home position or to edge position. The machine is travelled backward to home position with fast speed (24 m/min.). The following strand is pushing the head piece in front of it. Before the machine reaches its home position it receives the signal Prelowering from the length measuring. The machine drive is stopped. The torch cutting machine will prelower. The brakes of both machine drives remain closed. The two torches are travelled to the strand edge. When reaching the strand edge the heating flames of the two torches are switched on (normal cut).
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12. 12.3) 12.3.1)
STRASA VI/1+2
CUTTING CYCLES HEAD CROP CUT With two torches (1 pair) When reaching the preset piece length the machine is lowered and the magnetic brakes of the two travel drives are opened. The machine is now dragged by the strand (synchronous travel). The cutting oxygen at the two torches is switched on and the two torch drives are started with initial cutting speed. Cutting the strand with cutting speed. After roller 9 the cut head piece is thrown into the scrap bucket. The head piece is in the scrap bucket. The further functional process is as described in chapter normal cut.
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12. 12.3) 12.3.1)
STRASA VI/1+2
CUTTING CYCLES HEAD CROP CUT With two torches (1 pair)
SLAB
10 5
FORWARD
1 3
12 11
BACKWARD
13
1 2 3 4 5 6 7 8
Torch 1 home position Torch 1 forward for edge feeling Torch 1 initial cutting start Torch 1 normal cutting start with a ramp Torch meet Torch 1 stopping position for head crop Torch 1 cutting finished Torch 1 fast backward to home position
10 Torch 2 forward for edge feeling 11 Torch 2 initial cutting start 12 Torch 2 normal cutting start with a ramp
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12. 12.3) 12.3.2)
STRASA VI/1+2
CUTTING CYCLES HEAD CROP CUT With torch 1
SLAB
FORWARD
5 7
1 3
BACKWARD
1 Torch 1 home position 2 Torch 1 forward for edge feeling 3 Torch 1 initial cutting start 4 Torch 1 normal cutting start with a ramp 5 Torch 1 stopping position for head crop
7 Torch 1 cutting finished 8 Torch 1 fast backward to home position
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12. 12.3) 12.3.2)
STRASA VI/1+2
CUTTING CYCLES HEAD CROP CUT With torch 2
SLAB
5 7 4 3
1 Torch 2 home position 2 Torch 2 forward for edge feeling 3 Torch 2 initial cutting start 4 Torch 2 normal cutting start with a ramp 5 Torch 2 stopping position for head crop
7 Torch 2 cutting finished 8 Torch 2 fast backward to home position
72
BACKWARD
FORWARD
1
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12. 12.4) 12.4.1)
STRASA VI/1+2
CUTTING CYCLES TAIL CROP CUT General The tail crop cut is a partial cut only. A complete cut is not possible, because the tail piece would fall down into the sinter channel underneath the shifting table. Cutting above the crop car is not possible because of the mechanical design. The handling of the last slab with the tail piece at the end requires special sequences of the torch cutting machine and of the roller table in this area. The sequences are described in the chapter FUNCTIONAL PROCESS. The cutting cycle itself is shown on the following pages.
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12. 12.4) 12.4.2)
STRASA VI/1+2
CUTTING CYCLES TAIL CROP CUT Tail crop cut with 2 torches (1 pair)
SLAB
10
FORWARD
1 3
12 11
BACKWARD
13
1 2 3 4 5 6 7 8
Torch 1 home position Torch 1 forward for edge feeling Torch 1 initial cutting start Torch 1 cutting finished
10 Torch 2 forward for edge feeling 11 Torch 2 initial cutting start 12 Torch 2 cutting finished
Torch 1 fast backward to home position
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12. 12.4) 12.4.3)
STRASA VI/1+2
CUTTING CYCLES TAIL CROP CUT Tail crop cut with torch 1
SLAB
FORWARD
1 3
BACKWARD
1 Torch 1 home position 2 Torch 1 forward for edge feeling 3 Torch 1 initial cutting start 4 Torch 1 cutting 5 6 7 8 Torch 1 fast backward to home position
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12. 12.4) 12.4.3)
STRASA VI/1+2
CUTTING CYCLES TAIL CROP CUT Tail crop cut with torch 2
SLAB
4 3
1 Torch 2 home position 2 Torch 2 forward for edge feeling 3 Torch 2 initial cutting start 4 Torch 2 cutting 5 6 7 8 Torch 2 fast backward to home position
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FUNCTIONAL PROCESS
STRASA VI/1+2
FUNCTIONAL PROCESS
K 10072/73 - E TABLE OF CONTENT
FUNCTIONAL PROCESS
STRASA VI/1+2
Chapter OVERVIEW
Page 3
HEAD CROP CUT
4-5
NORMAL CUT
6-9
STRAND HAS LEFT PINCH ROLLER (incl. TAIL CUT PROCEDURE)
10 - 18
SHIFTING TABLE
19 - 23
SIMULATION PROGRAM
24
DATE : 01.02.2011
MINIMUM SLAB LENGTH = 5000 mm
HEAD CUT RESTART POSITION
TCM HOME POSITION
TCM
MPE
T T
FINAL : 11.04.2011
5 6
MR
1800 2925 ???? 5400 1800 1800 1800 1800
NAME: M. KLERNER
7
8 9 10 11
P/R
12
CUTTING STROKE END
NAME: M. KLERNER
MAXIMUM SLAB LENGTH = 11500 mm
K 10072/73 - E
ROLLER DIAMETER =
450 mm
SHIFTING TABLE STROKE =
580 mm
13
8000 TOTAL TRAVELLING DISTANCE
FUNCTIONAL PROCESS
LEGEND :
TCM = TORCH CUTTING MACHINE
MPE = MACHINE POSITION ENCODER
= TORCH
MR
= MEASURING ROLLER
P/R
= PINCH ROLL
= SHIFTING TABLE IN FORWARD POSITION

0 1 2 3 4 5 6 7 8 9 10000
= SHIFTING TABLE IN BACKWARD POSITION
SCALE:
= FIXED ROLL
STRASA VI/1+2
10072-03 (01.02.2011)
TCM
MPE
HEAD CROP CUT

STRAND HEAD IS PASSING MEASURING ROLLER - MEASURING ROLLER UP SIGNAL BY THE STRAND THE STRAND HEAD IS 300 mm BEHIND THE CENTER LINE OF THE MEASURING ROLLER. (STRAND TRACKING = ??,??? m) TRACKING SYSTEM.
DATE : 01.02.2011
NAME: M. KLERNER
P/R
K 10072/73 - E
P/R
5
10
6
TCM: - MEASURING ROLLER UP
MR
7
8 9 11
12 13
TCM
MPE
FINAL : 11.04.2011
LENGTH MEASURING START - MEASURING START SIGNAL BY THE STRAND UP SIGNAL) TCM: (200 mm AFTER MEASURING ROLLER
NAME: M. KLERNER
7
8 9 10 11 MR
P/R
TRACKING SYSTEM.
P/R
12 13
- LENGTH MEASURING SYSTEM STARTS MEASURING
TCM
MPE
THE HEAD REACHES THE MAIN TORCHES
P/R
P/R
TCM: - PRELOWERING - TORCHES TO THE EDGE
FUNCTIONAL PROCESS
5
10 MR
7
8 9
11
12
13
P/R
MPE
TCM
CUTTING START - ACTUAL HEAD LENGTH = PRESET HEAD LENGTH TCM: - LOWERING - CUTTING CYCLE START
P/R
5
MR
7
8
10
11
12
13
STRASA VI/1+2
10072-04 (01.02.2011)
HEAD CROP CUT

TCM
MPE
AFTER TORCH MEET
DATE : 01.02.2011
NAME: M. KLERNER
P/R
P/R
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TCM:
5
10
6
- TORCH 2 BACK TO HOME POSITION
MR
7
8 9 11
12 13
- CUTTING CYCLE STOP
FINAL : 11.04.2011
TCM
MPE
NAME: M. KLERNER
AT HEAD RECUT POSITION (IF NOT IN THIS POSITION) TCM: - CUTTING CYCLE RESTART
P/R
SHIFTING TABLE TO BACKWARD POSITION
P/R
5
10 MR
7
8 9 11
12 13
- TORCH 1 FINISHES THE CUT
TCM
MPE
P/R
END OF HEAD CROP CUT TCM: - LIFTING - BACKWARD - TORCH BACK TO HOME POSITION
FUNCTIONAL PROCESS
P/R
5
10 MR
7
8 9
11
12
13
BACKWARD FOR THE NEXT CUT
TCM
MPE
NOTE : THE TABLE MUST REMAIN IN THE BACKWARD POSITION UNTIL THE CROP PIECE IS ON THE CROP CAR. TCM: BACKWARD TRAVEL WILL BE STOPPED - AT HOME POSITION
P/R
P/R
5
MR
7
8
10
11
12
13
- BY THE LENGTH MEASURING SYSTEM DEPENDING ON THE PRESET CUT LENGTH
STRASA VI/1+2
10072-05 (01.02.2011)
TCM
MPE
NORMAL CUT
BACKWARD TRAVEL FOR THE NEXT CUT - NEXT CUTTING LENGTH = FOR EXAMPLE : 11500 mm
DATE : 01.02.2011
NAME: M. KLERNER
P/R
P/R
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TCM:
5
10 MR
7
8 9 11
12 13
- BACKWARD
FINAL : 11.04.2011
TCM
MPE
BACKWARD STOP BY LENGTH MEASURING SYSTEM - 500 mm BEFORE THE NEXT CUT LENGTH TCM: - PRELOWERING
NAME: M. KLERNER
7
8 9 10 11 MR
P/R
P/R
12 13
- TORCHES TO THE EDGE
P/R
MPE
TCM
CUTTING START - ACTUAL CUT LENGTH = PRESET CUT LENGTH
P/R
FUNCTIONAL PROCESS
TCM:
5
10 MR
7
8 9
11
12
13
- LOWERING - CUTTING CYCLE START
P/R
MPE
TCM
ROLLER TABLE START - THE ROLLER TABLE MOVES THE SLAB DOWNSTREAM
P/R
TCM:
5
MR
7
8
10
11
12
13
- ROLLER TABLE START SIGNAL "ROLL 9 + UP"
STRASA VI/1+2
10072-06 (01.02.2011)
TCM
MPE
NORMAL CUT
END OF CUTTING
DATE : 01.02.2011
NAME: M. KLERNER
P/R
P/R
K 10072/73 - E
TCM: - LIFTING
5
10
6
- BACKWARD - TORCH BACK TO HOME POSITION
MR
7
8 9 11
12 13
TCM
MPE
FINAL : 11.04.2011
BACKWARD FOR THE NEXT CUT TCM: - AT HOME POSITION
NAME: M. KLERNER
7
8 9 10 11 MR
P/R
- THE NEXT CUT CAN BE A NORMAL CUT.
P/R
BACKWARD TRAVEL WILL BE STOPPED - BY THE LENGTH MEASURING SYSTEM
12 13
TCM
MPE
BACKWARD TRAVEL FOR THE NEXT CUT - NEXT CUTTING LENGTH : FOR EXMAPLE : 5000 mm
P/R
P/R
FUNCTIONAL PROCESS
TCM: - BACKWARD
5
10 MR
7
8 9
11
12
13
TCM
MPE
BACKWARD STOP AT HOME POSITION
P/R
P/R
TCM: - WAITING FOR THE NEXT CUT
5
MR
7
8
10
11
12
13
STRASA VI/1+2
10072-07 (01.02.2011)
NORMAL CUT
TCM
WAITING FOR THE NEXT CUT - 500 mm BEFORE THE NEXT CUT LENGTH
MPE
DATE : 01.02.2011
NAME: M. KLERNER
P/R
P/R
K 10072/73 - E
TCM: - PRELOWERING
5
10
6
- TORCHES TO THE EDGE
MR
7
8 9 11
12 13
FINAL : 11.04.2011
CUTTING START
NAME: M. KLERNER
TCM
MPE
P/R
- ACTUAL CUT LENGTH = PRESET CUT LENGTH
P/R
TCM: - LOWERING - CUTTING CYCLE START
5
10 MR
7
8 9 11
12 13
P/R
MPE
TCM
ROLLER TABLE START - THE ROLLER TABLE MOVES THE SLAB DOWNSTREAM
FUNCTIONAL PROCESS
P/R
TCM:
5
10 MR
7
8 9
11
12
13
- ROLLER TABLE START SIGNAL "ROLL 10 + UP"
TCM
MPE
END OF CUTTING
P/R
P/R
TCM: - LIFTING - BACKWARD
5
MR
7
8
10
11
12
13
- TORCH BACK TO HOME POSITION
STRASA VI/1+2
10072-08 (01.02.2011)
TCM
MPE
NORMAL CUT
BACKWARD FOR THE NEXT CUT - THE NEXT CUT WILL BE A NORMAL CUT
DATE : 01.02.2011
NAME: M. KLERNER
P/R
P/R
K 10072/73 - E
TCM: BACKWARD TRAVEL WILL BE STOPPED
5
10 MR
7
8 9 11
12 13
- AT HOME POSITION - BY THE LENGTH MEASURING SYSTEM
FINAL : 11.04.2011
NAME: M. KLERNER
FUNCTIONAL PROCESS
STRASA VI/1+2
10072-09 (01.02.2011)
1. CASE : TCM IS UNDER CUTTING : NORMAL CUT
STRAND HAS LEFT PINCH ROLLER
P/R
MPE
DATE : 01.02.2011
TCM
STRAND MOVEMENT STOP. THE TCM WILL CONTROL THE ROLLER TABLE UNTIL THE TAIL CUT HAS BEEN FINISHED.
NAME: M. KLERNER
P/R
K 10072/73 - E
5
10 MR
7
8 9 11
12 13
DEPENDING ON THE STATUS OF THE TCM AT THIS MOMENT SEVERAL CASES ARE POSSIBLE.
TCM
2.CASE : TCM IS TRAVELLING BACKWARD
MPE
FINAL : 11.04.2011
7
8 9 10 11 MR
NAME: M. KLERNER
12 13
3.CASE :
P/R
P/R
TCM
MPE
TCM IS WAITING AND PRELOWERED IN HOME POSITION
P/R
FUNCTIONAL PROCESS
P/R
5
10 MR
7
8 9
11
12
13
TCM
MPE
4.CASE : TCM IS WAITING IN HOME POSITION : 4.1 STATIONARY CUT 4.2 TAIL CUT
P/R P/R
5
MR
7
8
10
11
12
13
STRASA VI/1+2
10
10072-10 (01.02.2011)

TCM
MPE
CASE 1 : UNDER NORMAL CUTTING
DATE : 01.02.2011
NAME: M. KLERNER
P/R
P/R
K 10072/73 - E
5
10 MR
FINAL : 11.04.2011
7
8 11 9
12 13
NAME: M. KLERNER
TCM
MPE
END OF CUTTING ATTENTION: ROLLER TABLE START SIGNAL WILL BE SENT AFTER END OF CUT SIGNAL.
P/R
P/R
5
10 MR
7
8 9 11
12 13
TCM: - ROLLER TABLE START SIGNAL "ROLL 10 + UP"
TCM
MPE
P/R
FUNCTIONAL PROCESS
P/R
TCM:
5
10 MR
7
8 9
11
12
13
- LIFTING - BACKWARD - TORCH BACK TO HOME POSITION BACKWARD FOR THE NEXT CUT THE NEXT CUT CAN BE A NORMAL CUT OR A TAIL CUT, DEPENDING ON THE REMAINING STRAND LENGTH.
TCM
MPE
P/R
P/R
5
MR
7
8
10
11
12
13
TCM: BACKWARD TRAVEL WILL BE STOPPED AT HOME POSITION.
STRASA VI/1+2
11
10072-11 (01.02.2011)
TCM
MPE

CASE 2 : TCM IS TRAVELLING BACKWARD
DATE : 01.02.2011
NAME: M. KLERNER
P/R
P/R
K 10072/73 - E
5
10 MR
7
8 9 11
12 13
TCM
MPE
BACKWARD FOR THE NEXT CUT THE NEXT CUT CAN BE A NORMAL CUT OR A TAIL CUT, DEPENDING ON THE REMAINING STRAND LENGTH.
FINAL : 11.04.2011
TCM:
NAME: M. KLERNER
7
8 9 10 11 MR
P/R
P/R
12 13
BACKWARD TRAVEL WILL BE STOPPED AT HOME POSITION.
FUNCTIONAL PROCESS
THE NEXT STEPS ARE DESCRIBED UNDER CASE 4.
STRASA VI/1+2
12
10072-12 (01.02.2011)

TCM
MPE
CASE 3 : TCM IS WAITING AND PRELOWERED IN HOME POSITION THE NEXT CUT CAN BE A NORMAL CUT OR A TAIL CUT, DEPENDING ON THE REMAINING STRAND LENGTH.
DATE : 01.02.2011
P/R
NAME: M. KLERNER
P/R
K 10072/73 - E
5
10
6
TCM: - PRELOWERED
MR
7
8 9 11
12 13
- TORCHES ARE ON THE EDGES
TCM
MPE
FINAL : 11.04.2011
TCM: - LIFTING - TORCHES BACK TO HOME POSITION
NAME: M. KLERNER
7
9 10 11 MR 8
P/R
P/R
FUNCTIONAL PROCESS
12 13
THE NEXT STEPS ARE DESCRIBED UNDER ITEM 4.
STRASA VI/1+2
13
10072-13 (01.02.2011)
TCM
MPE

CASE 4.1 : TCM IS WAITING IN HOME POSITION STATIONARY CUT
DATE : 01.02.2011
P/R
NAME: M. KLERNER
P/R
K 10072/73 - E
NEXT SLAB LENGTH : FOR EXAMPLE 11500 mm
5
10 MR
7
8 9 11
12 13
TCM
REMAINING STRAND FOR THE NEXT CUT TCM:
P/R
MPE
FINAL : 11.04.2011
FORWARD ROLLER TABLE FORWARD SIGNAL
NAME: M. KLERNER
7
8 9 10 11 MR
P/R
(TORCH APPROACH AND TORCH SHIFTING TABLE) UNTIL THE POSITION WHERE THE SLAB HAS TO BE CUT IS IN THE MIDDLE BETWEEN
12 13
ROLL 8 + 9.
TCM FORWARD TO THE CUTTING LENGTH
P/R
MPE
TCM
P/R
TCM: - FORWARD UNTIL THE MEASURED LENGTH OF THE SLAB IS 11500 mm. - LOWERING
11
FUNCTIONAL PROCESS
5
10 MR
7
8 9
12
13
- CUTTING START
TCM
MPE
END OF CUTTING
P/R P/R
TCM: - ROLLER TABLE START SIGNAL "ROLL 9 + UP" - LIFTING - BACKWARD TO HOME POSITION
5
MR
7
8
10
11
12
13
STRASA VI/1+2
14
THE NEXT CUT CAN BE A TAIL CUT ONLY.
10072-19 (01.02.2011)
TCM
MPE

CASE 4.2 : TCM IS WAITING IN HOME POSITION TAIL CUT
DATE : 01.02.2011
NAME: M. KLERNER
P/R
TAIL LAST SLAB

TCM IS WAITING IN HOME POSITION.
K 10072/73 - E
BECAUSE OF THE REMAINING STRAND LENGTH THE NEXT CUT MUST BE A TAIL CUT.
5
10
6
FOR EXAMPLE :
MR
7
8 9 11
12 13
5000 mm
THE LENGTH OF THE LAST SLAB SHALL BE :
TCM
MPE
REMAINING STRAND FOR THE TAIL CUT TCM:
FINAL : 11.04.2011
FORWARD
NAME: M. KLERNER
LAST SLAB
COMMAND (4 m/min) COMMAND (4 m/min)
P/R
TAIL
- TORCH APPROACH TABLE SLOW FORWARD - TORCH CUT TABLE SLOW FORWARD
5
10 MR
7
8 9 11
12 13
UNTIL THE END OF THE TAIL IS 1500 mm IN FRONT OF THE MEASURING ROLL.
TCM LOWERING
P/R
MPE
TCM
FUNCTIONAL PROCESS
TAIL LAST SLAB
5
10 MR
7
8 9
11
12
13
REMAINING STRAND WITH TCM FORWARD
P/R
TCM
MPE
TCM: TORCH CUT TABLE SLOW FORWARD
TAIL
LAST SLAB
COMMAND (4 m/min) UNTIL THE POSITION WHERE THE TAIL CAN BE CUT, FOR EXAMPLE BETWEEN ROLL 8 + 9.
STRASA VI/1+2
15
MR
7
8
10
11
12
13
10072-15 (01.02.2011)
TCM
MPE
TAIL CUT
TCM LIFTING
DATE : 01.02.2011
TAIL LAST SLAB
NAME: M. KLERNER
P/R
K 10072/73 - E
5
10 MR
7
8 9 11
12 13
TCM
MPE
FINAL : 11.04.2011
TCM: TAIL HAS TO BE CUT.
NAME: M. KLERNER
7
8 9 10 11 MR
P/R
BACKWARD TO THE POSITION WHERE THE
12 13
TCM LOWERING AND CUTTING START
P/R
MPE
FUNCTIONAL PROCESS
TCM
5
10 MR
7
8 9
11
12
13
TCM
MPE
END OF AUTOMATIC TAIL CUT - THE CUT CODE "TAIL CUT" AND THE LENGTH OF THE LAST SLAB WILL BE SENT TO THE STRAND PLC. - THE CUT WILL BE STOPPED AFTER TAIL CUT STOP POSITION
P/R
5
MR
7
8
10
11
12
13
TAIL LAST SLAB
STRASA VI/1+2
16
10072-16 (01.02.2011)
K 10072/73 - E
FUNCTIONAL PROCESS
STRASA VI/1+2
MANUAL OPERATION
THE LAST SLAB (+ TAIL) WILL BE MOVED
TAIL CUT
FORWARD.
TCM
MPE
7 5 6
MR
10
11
12
13
17
10072-17 (01.02.2011)
P/R
SHIFTING TABLE - HEAD CROP CUT TCM

TCM: - CUTTING START
MPE
DATE : 01.02.2011
NAME: M. KLERNER
P/R
P/R
K 10072/73 - E
SHIFTING TABLE:
5
10 MR
7
8 9 11
12 13
- IN BACKWARD POSITION
FINAL : 11.04.2011
TCM:
NAME: M. KLERNER
TCM
MPE
P/R
- WHEN THE TORCH REACHES ROLL 9 SHIFTING TABLE FORWARD SIGNAL IS SENT. CUTTING WILL NOT BE STOPPED. SHIFTING TABLE: - IN BACKWARD POSITION - IN FORWARD POSITION
P/R
5
10 MR
7
8 9 11
12 13
P/R
MPE
TCM
TCM: - WHEN THE TORCH REACHES ROLL 9 AGAIN SHIFTING TABLE BACKWARD SIGNAL IS SENT. - CUTTING WILL BE STOPPED UNTIL THE SHIFTING TABLE IS IN BACKWARD POSITION. SHIFTING TABLE:
FUNCTIONAL PROCESS
P/R
5
10 MR
7
8 9
11
12
13
- IN BACKWARD POSITION - IN FORWARD POSITION
TCM:
P/R
MPE
TCM
- CUTTING START WHEN THE IN BACKWARD POSITION.
SHIFTING TABLE IS
P/R
SHIFTING TABLE: - IN BACKWARD POSITION
5
MR
7
8
10
11
12
13
- IN FORWARD POSITION
STRASA VI/1+2
18
10072-18 (01.02.2011)

TCM: - WHEN THE TORCH REACHES ROLL 10 SHIFTING TABLE FORWARD SIGNAL IS SENT. CUTTING WILL NOT BE STOPPED. SHIFTING TABLE:
MPE
DATE : 01.02.2011
NAME: M. KLERNER
P/R
P/R
K 10072/73 - E
5
10
6
MR
7
8 9 11
12 13
FINAL : 11.04.2011
TCM:
NAME: M. KLERNER
TCM
MPE
P/R
- WHEN THE TORCH REACHES ROLL10 AGAIN SHIFTING TABLE BACKWARD SIGNAL IS SENT. - CUTTING WILL BE STOPPED UNTIL THE SHIFTING TABLE IS IN BACKWARD POSITION. SHIFTING TABLE: - IN BACKWARD POSIITON
P/R
5
10 MR
7
8 9 11
12 13
TCM:
P/R
MPE
TCM
- CUTTING START WHEN THE IN BACKWARD POSITION.
SHIFTING TABLE IS
P/R
FUNCTIONAL PROCESS
5
10 MR
7
8 9
11
12
13
TCM:
P/R
TCM
MPE
- AT TORCH MEET THE CUTTING CYCLE WILL BE STOPPED. - TORCH 2 RETURNS TO HOME POSITION.
P/R
SHIFTING TABLE:
5
MR
7
8
10
11
12
13
STRASA VI/1+2
19
10072-19 (01.02.2011)

TCM: - AT THE HEAD CUT RESTART POSITION SHIFTING TABLE FORWARD SIGNAL - CUTTING CYCLE RESTART SHIFTING TABLE:
MPE
DATE : 01.02.2011
NAME: M. KLERNER
P/R
P/R
K 10072/73 - E
5
10
6
MR
7
8 9 11
12 13
TCM: - TORCH 1 FINISHES THE CUT
FINAL : 11.04.2011
TCM
MPE
NAME: M. KLERNER
P/R
P/R
5
10 MR
7
8 9 11
12 13
TCM: - CUTTING END
P/R
MPE
TCM
P/R
FUNCTIONAL PROCESS
5
10 MR
7
8 9
11
12
13
TCM
MPE
TCM: - BACKWARD FOR THE NEXT CUT
P/R
P/R
5
MR
7
8
10
11
12
13
STRASA VI/1+2
20
10072-20 (01.02.2011)
SHIFTING TABLE - HEAD CUT TCM

MPE
DATE : 01.02.2011
TCM : - IF THE SHIFTING TABLE IS NOT IN BACKWARD POSITION WHEN THE TCM REACHES THE HEAD CUT RESTART POSITION , THE SHIFTING TABLE FORKWARD SIGNAL
MR
NAME: M. KLERNER
P/R
P/R
K 10072/73 - E
5
10
7
8 9 11
12 13
IS SENT BEFORE CUTTING START.
FINAL : 11.04.2011
SHIFTING TABLE:
NAME: M. KLERNER
TCM
MPE
P/R
P/R
5
10 MR
FUNCTIONAL PROCESS
7
8 9 11
12 13
STRASA VI/1+2
21
10072-21 (01.02.2011)
SHIFTING TABLE - SPECIAL CASES TCM

MPE
DATE : 01.02.2011
SHIFTING TABLE FAILURE FOR EXAMPLE: THE SHIFTING TABLE IS IN BACKWARD POSITION AND DOES NOT MOVE TO THE FORWARD POSI-
NAME: M. KLERNER
P/R
P/R
K 10072/73 - E
5
10 MR
7
8 9 11
12 13
TION WHEN THE SHIFTING TABLE FORWARD SIGNAL WAS SENT (OR VICE VERSA).
IN THIS CASE THE TCM WILL NOT CUT AS LONG AS THE TORCHES ARE ABOVE A ROLL.
FINAL : 11.04.2011
TCM
MPE
NAME: M. KLERNER
TABLE FEEDBACK SIGNAL :
P/R
THE DETAILED SEQUENCE IS AS FOLLOWS : AFTER SENDING THE SHIFTING TABLE FORWARD SIGNAL THE TCM IS WAITING FOR THE SHIFTING
P/R
5
10 MR
7
8 9 11
12 13
SHIFTING TABLE IN FORWARD POSITION IF THE TCM DOES NOT RECEIVE THIS SIGNAL WITHIN A TIME PERIOD OF .... SEC. THE TCM WILL SEND AN ALARM SIGNAL :
P/R
MPE
TCM
TORCH ABOVE A ROLL ADDITIONALLY THE TCM WILL STOP CUTTING AS LONG AS THE TORCHES ARE ABOVE A ROLL.
FUNCTIONAL PROCESS
P/R
5
10 MR
7
8 9
11
12
13
P/R
MPE
TCM
P/R
5
MR
7
8
10
11
12
13
STRASA VI/1+2
22
10072-22 (01.02.2011)
SHIFTING TABLE - SPECIAL CASES TCM

MPE
DATE : 01.02.2011
SHIFTING TABLE FAILURE FOR EXAMPLE: THE SHIFTING TABLE IS IN AN UNKNOWN POSITION.
NAME: M. KLERNER
P/R
P/R
K 10072/73 - E
5
10
6
SHIFTING TABLE - IN BACKWARD POSITION
MR
7
9 11
12 13
- IN FORWARD POSITION OR - IN BACKWARD POSITION - IN FORWARD POSITION
FINAL : 11.04.2011
TCM
MPE
NAME: M. KLERNER
SIGNAL:
P/R
IN THIS CASE THE TCM WILL SEND AN ALARM
P/R
SHIFTING TABLE IN UNKNOWN POSITION
5
10 MR
7
8 9 11
12 13
IN CASE OF UNKNOWN POSITIONS THE TCM WILL
NOT
STOP CUTTING WHEN THE TORCHES ARE ABOVE A ROLL. IT IS THE OPERATOR'S OBLIGATION TO PREVENT THE ROLLS FROM DAMAGE BY THE TORCHES.
P/R
MPE
TCM
FOR THAT THE TORCHES CAN TEMPORARILY BE SWITCHED OVER TO "HEATING" AS LONG AS THEY ARE ABOVE A ROLL. INDEPENDANT FROM THIS THE TCM WILL SEND
FUNCTIONAL PROCESS
P/R
5
10 MR
7
8 9
11
12
13
THE SIGNALS: SHIFTING TABLE BACKWARD SHIFTING TABLE FORWARD EACH TIME WHEN THE TORCHES DO REACH THE
P/R
MPE
TCM
THEORETICAL ROLL POSITION.
P/R
5
MR
7
8
10
11
12
13
STRASA VI/1+2
23
10072-23 (01.02.2011)
K 10072/73 - E
SIMULATION PROGRAM
FUNCTIONAL PROCESS
STRASA VI/1+2
The software contains a simulation program for testing the torch cutting machine. For starting the simulation the following steps have to initiated : 1. The operator selects simulation mode on the TCM touch panel. This is only allowed if the Strand PLC reports the Simulation. The simulation mode automatically resets if the Strand PLC resets the simulation flag. 2. The measuring roller is lifted with the signal Measuring roller up from the strand tracking system. 3. With the signal Measuring start the strand length is calculated according to the casting speed which is transferred from the strand tracking system. 4. According to the cutting length setpoints (Level 2 or local) the machines are prelowered and lowered. In computer mode the strand width, which is received in the cutting setpoint, is used, otherwise a fixed value (which is stored on the TCM PLC) is used. 5. With the signal Lowering generated from the length measuring (preset cutting length is reached) the machine is travelled according to the casting speed. In order to guarantee a travelling of the torch cutting machine with casting speed, the casting speed in simulation mode must be higher than 1,2 m/min. 6. The further procedure corresponds to the functional process on the following pages and depends on the cutting kind selection (head crop cut, normal cut). All signals of the simulated air cuts are transferred to Level 1 according to the Interface description.
24
K 10072/73 - E
STRASA VI/1+2
FINAL INTERFACE DESCRIPTION Primary torch cutting machine Type VBM-2id 1 STRAND SLAB AHMSA, MEXICO
STRASA VI/1+2
Chapter
Description
Page
DISCRETE I/O SIGNALS PTCM PLC STRAND PLC
DISCRETE I/O SIGNALS STRAND PLC PTCM PLC
Industrial Ethernet BUS Communication Parameter PTCM PLC STRAND PLC
DATA EXCHANGE PTCM PLC STRAND PLC
6 - 12
DATA EXCHANGE STRAND PLC PTCM PLC
13 17
Industrial Ethernet BUS Communication Parameter PTCM PLC HMI STATION
18
DATA EXCHANGE PTCM PLC HMI STATION
19 - 30
K 10072/73 - E
STRASA VI/1+2
1.
DISCRETE I/O SIGNALS PTCM PLC STRAND PLC
O 41.0 / K 251 O 41.1 / K 252 O 41.2 / K 253 O 41.3 / K 254 O 41.4 / K 255 O 41.5 / K 256 O 41.6 / K 257 O 41.7 / K 258
Spare Spare Spare Spare Spare Spare Spare Spare
K 10072/73 - E
2.
STRASA VI/1+2
DISCRETE I/O SIGNALS STRAND PLC PTCM PLC
I 84.0 I 84.1 I 84.2 I 84.3 I 84.4 I 84.5 I 84.6 I 84.7
Spare Spare Spare Spare Spare Spare Spare Spare
K 10072/73 - E
3.
STRASA VI/1+2
Industrial Ethernet - Bus Communication Parameter (PTCM PLC STRAND PLC) STRAND PLC PTCM PLC CPU 315-2DP 6ES7 315 - 2AG10 - OABO 0 2 CP 343 1 (Lean) 6GK7 343 1CX00 - OXEO 0 4 Send/Receive DB060.DBX00.0 Byte 50 DB060.DBX50.0 Byte 50
CPU Type Order No Rack No. Slot No. CP Type Order No Rack No. Slot No. Operating mode Send Data Block Receive Data Block Ethernet addresses : PTCM PLC Type Local ID Partner ID Active structure Mac address IP address Subnet mask STRAND PLC Type Local ID Partner ID Active structure Mac address IP address Subnet mask
? ?? ? ? ? CP ? ?? ? ? Send/Receive DB???.DBX??.? Byte 70 DB???.DBX??.? Byte 50
? ? ? No ? Not Used ? ? ? ? ? ? Yes ? Not Used ? ? ?
K 10072/73 - E
STRASA VI/1+2
4.
DATA EXCHANGE FROM PTCM PLC

Type BOOL Name & Description
STRAND PLC
Address DBX 0.0
COMMUNICATION WATCHDOG (Cont. Signal) Watchdog monitoring the communication from the PTCM PLC to the Strand PLC. The PTCM PLC continuously sets this signal to 1. The Strand PLC resets this bit. If "0" stays on for more than 2 seconds, a communication error signal shall be generated. PTCM READY FOR CAST (Cont. Signal) This signal is set to 1 as long as all preconditions for successful operation of the TCM are okay. Preconditions: - Machine is in AUTOMATIC mode. - No alarm active SIMULATION MODE (Cont. Signal) This signal is set to 1 as long as the torch cutting machine is in simulation mode. The simulation mode can be switched on only if the Casting Machine (Cast mode selected & Simulation Mode Flag Set) is also in simulation mode. (Signal "Simulation" DBX 50.7 must be "1"). The signal will be reset: - by the operator via the Touch Panel (screen "preselection") - when the Casting Machine is not in simulation mode. Spare Spare Spare PRODUCT LENGTH SET-POINT LOCKED (Cont. Signal) This signal is set to 1 as long as the TCM uses the set-point and indicates that the set-point cannot be changed any longer. To be set as late as possible in order to allow updates (length optimization) as long as possible. Reset when the event Cutting In Progress is set to allow updates of the cutting set point for the next slab. Note: the optimized product length must be min. 500mm longer than the actual measured length. Spare
DBX 0.1
BOOL
DBX 0.2
BOOL
DBX 0.3 DBX 0.4 DBX 0.5 DBX 0.6
BOOL BOOL BOOL BOOL
DBX 0.7
BOOL
K 10072/73 - E
4.
STRAND PLC
STRASA VI/1+2

Address DBX 1.0
MEASURING ROLL IN USE (Cont. Signal) This signal is set to 1 as long as the measuring roller is lifted. PTCM AT HOME POSITION (Cont. Signal) This signal is set to 1 as long as the machine is in home position. (Proximity switch Machine Backward Off) PTCM UPPER POSITION (Cont. Signal) This signal is set to 1 as long as the machine is in upper position. PTCM PRELOWERING POSITION (Cont. Signal) This signal is set to 1 as long as the machine is in prelowering position (but not clamped). PTCM LOWERING POSITION (Cont. Signal) This signal is set to 1 as long as the machine is sitting on the slab. TORCH MEET (Cont. Signal) This signal is set to 1 when the proximity switch "Torch Meet" is actuated (approx. 130 mm before cutting end). The signal is reset with cutting end. PTCM CUTTING IN PROGRESS (Cont. Signal) This signal is set to 1 in semi-auto and in automatic mode when the precutting of a slab is finished. The signal will be reset with "cutting end" or "cut abort". Note: If a partial cut is requested at a certain position within the slab -> The flag is set when partial cut starts and the flag is reset when the cutting of the slab is finished.
DBX 1.1
BOOL
DBX 1.2
BOOL
DBX 1.3
BOOL
DBX 1.4
BOOL
DBX 1.5
BOOL
DBX 1.6
BOOL
DBX 1.7
BOOL
PTCM CUT ABORT (Pulse Signal) This signal is set to 1 for 5 sec. when a cut was aborted before the cut was completed. Possible events: - The TCM reaches the "forward travel stroke end" position while cutting - The operator actuates the touch key "cutting end" while cutting Note: The signal "Start roller table for slab removing" will not be generated if the cut is aborted.
7
K 10072/73 - E
4.
STRAND PLC
STRASA VI/1+2

Address DBX 2.0
USE ROLL 08 AND UP FOR SLAB REMOVING (Pulse Signal) This signal is set to 1 for 5 sec. when roll 08 and up is started for slab removing. USE ROLL 09 AND UP FOR SLAB REMOVING (Pulse Signal) This signal is set to 1 for 5 sec. when roll 09 and up is started for slab removing. USE ROLL 10 AND UP FOR SLAB REMOVING (Pulse Signal) This signal is set to 1 for 5 sec. when roll 10 and up is started for slab removing. USE ROLL 11 AND UP FOR SLAB REMOVING (Pulse Signal) This signal is set to 1 for 5 sec. when roll 11 and up is started for slab removing. USE ROLL 12 AND UP FOR SLAB REMOVING (Pulse Signal) This signal is set to 1 for 5 sec. when roll 12 and up is started for slab removing. USE ROLL 13 AND UP FOR SLAB REMOVING (Pulse Signal) This signal is set to 1 for 5 sec. when roll 13 and up is started for slab removing. Spare START ROLLER TABLE FOR SLAB REMOVING (Pulse Signal) This signal is set to 1 for 5 sec. when the roller table is started for slab removing. The TCM generates a signal when a slab, which is under cutting, should be moved away. Based on the machine (torch) position the TCM PLC decides which rolls should be used. The timing of the signals is different, depending on the caster status: a) as long as the strand is moved by the pinch rollers, just before cutting is finished. b) When the remaining strand has left the pinch rollers, just after cutting is finished. The signals will not be generated at the end of a head cut.
DBX 2.1
BOOL
DBX 2.2
BOOL
DBX 2.3
BOOL
DBX 2.4
BOOL
DBX 2.5
BOOL
DBX 2.6 DBX 2.7
BOOL BOOL
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4.
STRAND PLC
STRASA VI/1+2

Address DBX 3.0
SHIFTING TABLE FORWARD (Pulse Signal) This signal is set to 1 for 5 sec. when the table shall be shifted forward (in casting direction). SHIFTING TABLE BACKWARD (Pulse Signal) This signal is set to 1 for 5 sec. when the table shall be shifted backward (against casting direction). TORCH APPROACH TABLE SLOW FORWARD (Cont. signal) When the remaining strand is behind the light barrier X the TCM will control the torch approach table for the last cuts. This signal is set to "1" as long as the torch approach table shall be moved forward with slow speed. (4 m/min) TORCH CUT TABLE SLOW FORWARD (Cont. signal) When the remaining strand is behind the light barrier X the TCM will control the torch cut table for the last cuts. This signal is set to "1" as long as the torch approach table shall be moved forward with slow speed. (4 m/min) TORCH APPROACH / TORCH CUT TABLE FAST SPEED (Cont. signal) When the remaining strand is behind the light barrier X the TCM will control the roller table for the last cuts. If the strand cannot be conveyed with slow speed (TORCH APPROACH TABLE SLOW FORWARD / TORCH CUT TABLE SLOW FORWARD) it is possible to increase the speed for a short time with the signal TORCH APPROACH / TORCH CUT TABLE FAST SPEED (30 m/min). (Kick for starting the slab). Spare Spare Spare
DBX 3.1
BOOL
DBX 3.2
BOOL
DBX3.3
BOOL
DBX3.4
BOOL
DBX3.5 DBX3.6 DBX 3.7
BOOL BOOL BOOL
K 10072/73 - E
4.
STRAND PLC
STRASA VI/1+2

Type INT Name & Description
Address DBW 4
PTCM - OPERATION MODE This code reports the operation mode selected on the PTCM 0 = Manual 1 = Semi-Auto 2 = Automatic - Local length setpoint 3 = Automatic - Level 2 length setpoint Spare Spare PTCM STRAND HEAD POSITION Dimension: m Distance from the strand head to the center of the measuring roller. Will be measured in all operation modes as well as during cutting. The value is 0 if the strand head has not yet reached the length measuring roller. Reports a valid value from Length measuring roll on" until the last cut is done. Note: The cut length is subtracted when Cutting In Progress is reset.
DBW 6 DBW 8 DBD 10
INT INT REAL
10
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4.
STRAND PLC
STRASA VI/1+2

Type REAL Name & Description
Address DBD 14
PTCM TORCH POSITION Dimension: m Distance between the actual torch and the center of the measuring roller. To be updated in all operation modes as well as during cutting. PTCM ACTUAL PRODUCT LENGTH Dimension: m Warm length of a slab under cutting. Will be updated before the event "Cutting in progress" is set. Reset to "0" 5sec after PTCM Cutting in Progress (DBX 1.6) is reset.. In addition the "Cut Code" will be updated at the same time. Depending on the cut code the following lengths are written in the registers: Head crop cut: Length of the head piece Normal cut: Length of the slab which is under cutting Tail cut: Length of the last slab Spare Spare Spare CUTT LOSS (CUT KERF) Dimension: m Cyclically transmitted.
DBD18
REAL
DBD22 DBD26 DBD 30 DBD 34
REAL REAL REAL REAL
11
K 10072/73 - E
4.
STRAND PLC
STRASA VI/1+2

Type REAL Name & Description
Address DBD 38
STRAND LENGTH PAST TORCH POSITION Dimension: m Strand length behind the main torch line (=actual slab length). Includes the slab currently under cutting (update when the cut is completed).The value is cyclically updated to cover the strand movement. Note: The value may starts with a value < 0 when the length measuring roller starts if the strand head has not yet passed the main torch line.
DBD 42 DBD 46
REAL REAL
Spare Spare
12
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5.
PTCM PLC
STRASA VI/1+2
DATA EXCHANGE FROM STRAND PLC

Address DBX 50.0
COMMUNICATION WATCHDOG (Cont. Signal) Watchdog monitoring the communication from Level 1 to the PTCM PLC. The Strand PLC continuously sets this signal to 1. The PTCM PLC resets this bit. If "0" stays on for more than 2 seconds, a communication error signal shall be generated. STRAND CASTING (Cont. Signal) This signal is set to 1 at strand start after mould filling. This signal is reset to 0 at Mould empty and clear machine mode (tail out mode) selected. MEASURING ROLLER UP (Pulse Signal) Dimension: mm This signal is set to 1 for 5 sec. when the measuring roller shall lift. The signal is set when the strand tracking value (length) reached ????? mm, i.e. the strand head is approx. 300 mm behind the center line of the measuring roller when the signal "Measuring roller up" is set. START MEASURING (Pulse Signal) Dimension: mm This signal is set to 1 for 5 sec. when measuring with the measuring roller shall start. The signal is set when the strand tracking value (length) reached ????? mm (200 mm after the signal "Measuring roller up" is set). Simultaneously with this signal Computer mode is preselected. STRAND OUT OF CONTAINMENT (Pulse Signal) This signal is set to 1 for 5 sec. when the strand is out of containment (when the pinch roll opens). SLAB TAIL BEHIND LIGHT BARRIER X (Pulse Signal) This signal is set to 1 for 5 sec. when the strand tail is behind (in casting direction) the light barrier X (only used for tail cut procedure). TORCH APPROACH. / CUT TABLE STOPPED (Cont. Signal) This signal is set to 1 as long as the torch approach table and the torch cut table is still standing (only used for last slab / tail procedure). SIMULATION (Cont. Signal) This signal is set to 1 as long as the strand is running in simulation mode.
DBX 50.1
BOOL
DBX 50.2
BOOL
DBX 50.3
BOOL
DBX 50.4
BOOL
DBX 50.5
BOOL
DBX 50.6
BOOL
DBX 50.7
BOOL
13
K 10072/73 - E
5.
PTCM PLC
STRASA VI/1+2

Type BOOL BOOL BOOL BOOL Name & Description Spare Spare Spare
Address DBX 51.0 DBX 51.1 DBX 51.2 DBX 51.3
SHIFTING TABLE IN BACKWARD POSITION (Cont. Signal) This signal is set to 1 as long as the shifting table is in backward position. SHIFTING TABLE IN FORWARD POSITION (Cont. Signal) This signal is set to 1 as long as the shifting table is in forward position. TORCH APPROACH TABLE IN AUTOMATIC MODE (Cont. Signal) This signal is set to 1 as long as the Torch Approach table is in automatic mode. TORCH CUT TABLE IN AUTOMATIC MODE (Cont. Signal) This signal is set to 1 as long as the Torch Cut table is in automatic mode. SYNCHRONIZE DATE AND TIME This signal is set to 1 for 5 sec. when the date and time of the PTCM PLC shall be synchronized with the date and time of the Strand PLC.
DBX 51.4
BOOL
DBX 51.5
BOOL
DBX 51.6
BOOL
DBX 51.7
BOOL
14
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5.
PTCM PLC
STRASA VI/1+2

Type INT Name & Description
Address DBW 52
LEVEL 2 WATCHDOG Watchdog monitoring that the Level 2 Computer is working properly and valid set-points can be expected from the Level 2. The watchdog is implemented as a counter running from 0 1 9999 1 9999 (initial value = 0). The counter value is monitored by means of a time out (30 [sec]). VALID: If the counter changes within the time out period and the value is >0. INVALID: After time out in case of no update. Immediately if the counter value is <=0. In this case it is not required to wait for a timeout. Spare SETP NEW CUTTING SETPOINT AVAILABLE Counter value indicating that a new cutting set-point is available. Range of counter value: 0-9999 OPERATION MODE CASTING MACHINE 1 = MAINTENANCE MODE 2 = ROLL GAP CHECK MODE 3 = D/B BOTTOM FEEDING MODE 4 = D/B TOP FEEDING MODE 5 = D/B JOGGING MODE 6 = PREPARE TO CAST MODE 7 = CAST MODE 8 = CLEAR MACHINE MODE Information only. No functionality connected to the information. Spare Spare
DBW 54 DBW 56
INT INT
DBW 58
INT
DBW 60 DBW 62
INT INT
15
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5.
PTCM PLC
STRASA VI/1+2

Type INT INT INT INT INT INT INT INT Name & Description ACTUAL YEAR ACTUAL MONTH ACTUAL DAY ACTUAL HOUR ACTUAL MINUTE ACTUAL SECOND Spare
Address DBW 64 DBW 66 DBW 68 DBW 70 DBW 72 DBW 74 DBW 76 DBW 78
FROM STRAND PLC FROM STRAND PLC FROM STRAND PLC FROM STRAND PLC FROM STRAND PLC FROM STRAND PLC
SETP LAST PRODUCT Indicates that this is the setpoint for the last slab. 0 = No 1 = Last Slab SETP PRODUCT LENGTH (WARM) Dimension: m All slab lengths which are preset by Level 2 are processed from the TCM in Level 2 mode. The length is the net slab length and does not include any cut loss. In Level 2 mode the TCM PLC will not check for minimum or maximum piece length, crop length or tail length. SETP PRODUCT WIDTH (WARM) Dimension: m The slab width at the cutting position from the L2 strand tracking. The information is only used as backup if the edge detection on the cutting machine does not work.
DBD 80
REAL
DBD 84
REAL
16
K 10072/73 - E
5.
PTCM PLC
STRASA VI/1+2

REAL STRAND THICKNESS Dimension: m
DBD 88
DBD 92
REAL
CASTING SPEED Dimension: m/min The casting speed will be used only in case of simulation to move the TCM synchronous to casting speed when the machine is clamped and to generate the pulses for the simulation of the length measuring roller. Spare
DBD 96
REAL
17
K 10072/73 - E
6.
STRASA VI/1+2
Industrial Ethernet - Bus Communication Parameter (PTCM PLC HMI SERVER)
HMI STATION CPU Communication module Send Data Block HMI Station: HMI STATION Type Local connection end point Partner connection end point Protocol Mac address IP address Subnet mask ? ? ? ?
PTCM PLC CPU 315-2DP 6ES7 315 - 2AG10 - OABO CP 343 - 1 6GK7 343 - 1CX00 - OXEO DB 70.DBX00.0 Byte 80
? ? ? ? Not used ? ? ?
18
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7.
HMI STATION
STRASA VI/1+2
DATA EXCHANGE PTCM PLC
The following signals are transferred to the HMI Station for the function indication of the Primary torch cutting machine on the HMI. These signals are not described, as their functions can be derived from the description of the Touch Panel.
Address
DBX 00.0 DBX 00.1 DBX 00.2 DBX 00.3 DBX 00.4 DBX 00.5 DBX 00.6 DBX 00.7
Type
BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL
Name & Description

SPARE SPARE INDICATION SIMULATION IS ONLINE (Cont. Signal) MANUAL SELECTED (Cont. Signal) AUTOMATIC SELECTED (Cont. Signal) SPARE ROLLER TABLE START (Pulse Signal) CUTTING END (Pulse Signal)
TORCH 1 HEATING FLAME ON (Cont. Signal) TORCH 1 CUTTING FLAME ON (Cont. Signal) TORCH 1 BACKWARD (Cont. Signal) TORCH 1 IN BACKWARD OFF POSITION (Cont. Signal) TORCH 1 FORWARD (Cont. Signal) TORCH 1 IN FORWARD OFF POSITION (Cont. Signal) SPARE SPARE
19
K 10072/73 - E
7.
HMI STATION
STRASA VI/1+2
Address
Type
Name & Description

TORCH 2 HEATING FLAME ON (Cont. Signal) TORCH 2 CUTTING FLAME ON (Cont. Signal) TORCH 2 BACKWARD (Cont. Signal) TORCH 2 BACKWARD OFF POSITION (Cont. Signal) TORCH 2 FORWARD (Cont. Signal) TORCH 2 IN FORWARD OFF POSITION (Cont. Signal) SPARE SPARE
MACHINE FAST SPEED (Cont. Signal) MACHINE BACKWARD (Cont. Signal) MACHINE IN BACKWARD OFF POSITION (Cont. Signal) MACHINE FORWARD (Cont. Signal) MACHINE IN FORWARD OFF POSITION (Cont. Signal) MACHINE IN LIFTING POSITION (Cont. Signal) SPARE MACHINE IN PRELOWERING POSITION (Cont. Signal)
20
K 10072/73 - E
7.
HMI STATION
STRASA VI/1+2
Address
Type
Name & Description

SPARE MACHINE IN LOWERING POSITION (Cont. Signal) SPARE SPARE SPARE TORCH 1 SELECTED (Cont. Signal) TORCH 2 SELECTED (Cont. Signal) GRANULATION WATER ON (Cont. Signal)
EDGE DETECTOR ON (Cont. Signal) ROLLER IN UPPER POSITION (Cont. Signal) LENGTH MEASURING SYSTEM ONLINE (Cont. Signal) SPARE PROGRAM 1 SELECTED (Cont. Signal) PROGRAM 2 SELECTED (Cont. Signal) LEVEL 2 SELECTED (Cont. Signal) LEVEL 2 ONLINE (Cont. Signal)
21
K 10072/73 - E
7.
HMI STATION
STRASA VI/1+2
Address
Type
Name & Description

HEAD CROP CUT PRESELECTED (Cont. Signal) HEAD CROP CUT IN WORK (Cont. Signal) SPARE SPARE SPARE SPARE SPARE SPARE
TAIL CUT PRESELECTED (Cont. Signal) TAIL CUT IN WORK (Cont. Signal) SPARE SPARE SPARE SPARE SPARE SPARE
22
K 10072/73 - E
7.
HMI STATIONS
Fault Messages
STRASA VI/1+2
Address DBX 08.0 DBX 08.1 DBX 08.2 DBX 08.3 DBX 08.4 DBX 08.5 DBX 08.6 DBX 08.7
Type BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL
Name & Description E M E R G E N C Y O F F (Cont. Signal)

-F43 43L+ 24V DC OUTPUTS E-CABINET (Cont. Signal)
SPARE
-F45 45L+ 24V DC SPARE (Cont. Signal) -F46 46L+ 24V DC INTERFACE -F51 51L+ 24V DC MACHINE SOLENOID VALVES/BRAKES (Cont. Signal) -F52 52L+ 24V DC TORCH 1 SOLENOID VALVES (Cont. Signal) -F53 53L+ 24V DC TORCH 2 SOLENOID VALVES (Cont. Signal)
-F54 54L+ 24V DC MACHINE SENSORS (Cont. Signal) -F55 55L+ 24V DC INCREMENTAL ENCODER (Cont. Signal) -F56 56L+ 24V DC SPARE (Cont. Signal)
SPARE SPARE SPARE SPARE SPARE
23
K 10072/73 - E
7.
HMI STATIONS
Fault Messages
STRASA VI/1+2
Name & Description SPARE SPARE SPARE SPARE SPARE

-Q81 MOTOR CIRCUIT BREAKER MACHINE DRIVE 1+2 (Cont. Signal) -S93 MAINTENANCE SWITCH MACHINE DRIVE 1 (Cont. Signal) -S95 MAINTENANCE SWITCH MACHINE DRIVE 2 (Cont. Signal)
-Q101 MOTOR CIRCUIT BREAKER FCU TORCH 1 (Cont. Signal) -Q111 MOTOR CIRCUIT BREAKER FCU TORCH 2 (Cont. Signal) -Q131 MOTOR CIRCUIT BREAKER LIFTING DRIVE (Cont. Signal) -S123 MAINTENANCE SWITCH TORCH 1 (Cont. Signal) -S125 MAINTENANCE SWITCH TORCH 2 (Cont. Signal)
SPARE SPARE SPARE
24
K 10072/73 - E
7.
HMI STATIONS
Fault Messages
STRASA VI/1+2
DATA EXCHANGE FROM PCM PLC
Name & Description SPARE

-M93 MACHINE DRIVE 1 THERMO SWITCH (Cont. Signal) -M95 MACHINE DRIVE 2 THERMO SWITCH (Cont. Signal) -M123 TORCH DRIVE 1 THERMO SWITCH (Cont. Signal) -M125 TORCH DRIVE 2 THERMO SWITCH (Cont. Signal) -U81 FREQUENCY CONTROL INVERTER MACHINE DRIVE (L2DP) (Cont.
Signal)
-U101 FREQUENCY CONTROL INVERTER TORCH DRIVE 1 (L2DP) (Cont.
Signal)
-U111 FREQUENCY CONTROL INVERTER TORCH DRIVE 2 (L2DP) (L2DP)
(Cont. Signal)
-U81 FREQUENCY CONTROL INVERTER MACHINE DRIVE WARNING (Cont.
Signal)
-U101 FREQUENCY CONTROL INVERTER TORCH DRIVE 1 WARNING
(Cont. Signal)
-U111 FREQUENCY CONTROL INVERTER TORCH DRIVE 2 WARNING
(Cont. Signal)
-U81 FREQUENCY CONTROL INVERTER COMMUNICATION ERROR (Cont.
Signal)
Signal)
Signal)
-B421 INCREMENTAL ENCODER POSITION TORCH 1 (Cont. Signal) -B423 INCREMENTAL ENCODER POSITION TORCH 2 (Cont. Signal)
25
K 10072/73 - E
7.
HMI STATIONS
Fault Messages
STRASA VI/1+2
Name & Description

-B431 INCREMENTAL ENCODER MEASURING ROLLER (Cont. Signal) -B433 INCREMENTAL ENCODER MACHINE POSITION (Cont. Signal) -S282 PROX.-SWITCH MACHINE BACKWARD OFF (Cont. Signal) -S284 PROX.-SWITCH MACHINE BACKWARD SLOW (Cont. Signal) -S286 PROX.-SWITCH MACHINE FORWARD OFF (Cont. Signal) -S292 PROX.-SWITCH MACHINE LIFTING OFF SPARE -S294 PROX.-SWITCH PRELOWERING OFF (Cont. Signal)
-S296 PROX.-SWITCH MACHINE CHAIN END (Cont. Signal) -S302 PROX.-SWITCH TORCH 1 BACKWARD OFF (Cont. Signal) -S304 PROX.-SWITCH TORCH 1+2 FORWARD OFF (Cont. Signal) -S312 PROX.-SWITCH TORCH 2 BACKWARD OFF (Cont. Signal) -S332 PROX.-SWITCH MEASURING ROLLER HOME POSITION (Cont.
Signal)
-S334 PROX.-SWITCH MEASURING ROLLER UPPER POSITION (Cont.
Signal)
SPARE SPARE
26
K 10072/73 - E
7.
HMI STATIONS
Fault Messages
STRASA VI/1+2
Name & Description

SPARE -S321 FLOW SWITCH COOLING WATER TORCH 1+2 (Cont. Signal) -S322 FLOW SWITCH COOLING WATER MACHINE (Cont. Signal) -S332 FLOW SWITCH COOLING WATER MEASURING ROLLER (Cont.
Signal)
SPARE SPARE -S325 OXYGEN FILTER DIRTY (Cont. Signal) -S326 GAS FILTER DIRTY (Cont. Signal)
SPARE SPARE SPARE SPARE
SPARE SPARE
SETPOINT COUNTER FROM LEVEL 2 (Cont. Signal) WATCHDOG FROM LEVEL 1 (Cont. Signal)
27
K 10072/73 - E
STRASA VI/1+2
7.
HMI STATIONS
Fault Messages
Name & Description

WATCHDOG FROM FROM LEVEL 2 (Cont. Signal) PIECE LENGTH FROM LEVEL 2 (Cont. Signal) HEAD CROP LENGTH LEVEL 2 (Cont. Signal) SPARE SLAB WIDTH FROM LEVEL 2 (Cont. Signal) SLAB THICKNESS FROM LEVEL 2 (Cont. Signal) SHIFTING TABLE CUTTING INTERRUPTION (Cont. Signal) NO POSITION FROM SHIFTING TABLE (Cont. Signal)
TORCH APPROACH TABLE NOT IN AUTOATIC MODE (Cont. Signal) TORCH CUT TABLE NOT IN AUTOMATIC MODE (Cont. Signal) SPARE SPARE SPARE SPARE SPARE SPARE
28
K 10072/73 - E
7.
HMI STATIONS
STRASA VI/1+2
DATA EXCHANGE FROM PCM PLC
Address DBW 20 DBW 22 DBW 24 DBW 26 DBW 28 DBW 30 DBW 32 DBW 34 DBW 36 DBW 38 DBW 40 DBW 42 DBW 44 DBW 46 DBW 48 DBW 50 DBW 52 DBW 54 DBW 56 DBW 58 DBW 60
Type INT INT INT INT INT INT INT INT INT INT INT INT INT INT INT INT INT INT INT INT INT
Name & Description TORCH 1 ACTUAL CUTTING SPEED TORCH 1 PRESELECTED CUTTING SPEED TORCH 1 ACTUAL POSITION TORCH 2 ACTUAL CUTTING SPEED TORCH 2 PRESELECTED CUTTING SPEED TORCH 2 ACTUAL POSITION ACTUAL MACHINE POSITION REST CUTTING DISTANCE PRESELECTED PIECE NUMBER ACTUAL PIECE NUMBER PRESELECTED PIECE LENGTH ACTUAL PIECE LENGTH PIECE NO. PROGRAMM 1 PIECE LENGTH PROGRAM 1 PIECE NO. PROGRAM 2 PIECE LENGTH PROGRAM 2 SPARE SPARE PIECE LENGTH LEVEL 2 SLAB WIDTH SLAB THICKNESS
29
K 10072/73 - E
7.
HMI STATIONS
STRASA VI/1+2

Type INT INT INT INT INT INT INT INT INT Name & Description Spare Spare Spare Spare Spare Spare Spare Spare WATCHDOG COUNTER
Address DBW 62 DBW 64 DBW 66 DBW 68 DBW 70 DBW 72 DBW 74 DBW 76 DBW 78
30

K10072-73 Functional Description - FINAL1

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ROBERT-BOSCH-STR.

3, D-65719 HOFHEIM (WALLAU)

FINAL FUNCTIONAL DESCRIPTION

DATE : 01.02.2011 NAME: M. KLERNER

FINAL : 11.04.2011 NAME: M. KLERNER

ROBERT-BOSCH-STR.3, D-65719 HOFHEIM (WALLAU)

TECHNICAL DESCRIPTION MACHINE

DATE : 01.02.2011 NAME: M. KLERNER

FINAL : 11.04.2011 NAME: M. KLERNER

GeGa Lotz GmbH Robert-Bosch-Str.3, D-65719 Hofheim-Wallau

FINAL FUNCTIONAL DESCRIPTION

DATE : 01.02.2011 NAME: M. KLERNER

FINAL : 11.04.2011 NAME: M. KLERNER

GeGa Lotz GmbH Robert-Bosch-Str.3, D-65719 Hofheim-Wallau

K 10072/73 - E Table of content

Drawing No. K10072-010 K10072-030

N O T E : The mechanical drawings included in this functional description

DATE : 01.02.2011 NAME: M. KLERNER

FINAL : 11.04.2011 NAME: M. KLERNER

GeGa Lotz GmbH Robert-Bosch-Str.3, D-65719 Hofheim-Wallau

DATE : 01.02.2011 NAME: M. KLERNER

FINAL : 11.04.2011 NAME: M. KLERNER

GeGa Lotz GmbH Robert-Bosch-Str.3, D-65719 Hofheim-Wallau

DATE : 01.02.2011 NAME: M. KLERNER

FINAL : 11.04.2011 NAME: M. KLERNER

GeGa Lotz GmbH Robert-Bosch-Str.3, D-65719 Hofheim-Wallau

DATE : 01.02.2011 NAME: M. KLERNER

FINAL : 11.04.2011 NAME: M. KLERNER

GeGa Lotz GmbH Robert-Bosch-Str.3, D-65719 Hofheim-Wallau

FINAL FUNCTIONAL DESCRIPTION

DATE : 01.02.2011 NAME: M. KLERNER

FINAL : 11.04.2011 NAME: M. KLERNER

GeGa Lotz GmbH Robert-Bosch-Str.3, D-65719 Hofheim-Wallau

DATE : 01.02.2011 NAME: M. KLERNER

FINAL : 11.04.2011 NAME: M. KLERNER

GeGa Lotz GmbH Robert-Bosch-Str.3, D-65719 Hofheim-Wallau

DATE : 01.02.2011 NAME: M. KLERNER

FINAL : 11.04.2011 NAME: M. KLERNER

GeGa Lotz GmbH Robert-Bosch-Str.3, D-65719 Hofheim-Wallau

DATE : 01.02.2011 NAME: M. KLERNER

FINAL : 11.04.2011 NAME: M. KLERNER

GeGa Lotz GmbH Robert-Bosch-Str.3, D-65719 Hofheim-Wallau

Please refer to chapter "Operator Panel".

DATE : 01.02.2011 NAME: M. KLERNER

FINAL : 11.04.2011 NAME: M. KLERNER

GeGa Lotz GmbH Robert-Bosch-Str.3, D-65719 Hofheim-Wallau

DATE : 01.02.2011 NAME: M. KLERNER

FINAL : 11.04.2011 NAME: M. KLERNER

GeGa Lotz GmbH Robert-Bosch-Str.3, D-65719 Hofheim-Wallau

K 10072/73 - E Table of content

DATE : 01.02.2011 NAME: M. KLERNER

FINAL : 11.04.2011 NAME: M. KLERNER

GeGa Lotz GmbH Robert-Bosch-Str.3, D-65719 Hofheim-Wallau

DATE : 01.02.2011 NAME: M. KLERNER

FINAL : 11.04.2011 NAME: M. KLERNER

GeGa Lotz GmbH Robert-Bosch-Str.3, D-65719 Hofheim-Wallau

DATE : 01.02.2011 NAME: M. KLERNER

FINAL : 11.04.2011 NAME: M. KLERNER

GeGa Lotz GmbH Robert-Bosch-Str.3, D-65719 Hofheim-Wallau

K 10072/73 - E 2. Start - Screen

By actuating these touch keys the corresponding screen will be activated

(1) The selected operation mode is indicated by green colour.