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Quick Start
1768-L43 CompactLogix Controller POINT I/O Modules PowerFlex 70 Drives PanelView Plus Terminals Kinetix 6000 Servo Drives
Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
IMPORTANT ATTENTION
Identifies information that is critical for successful application and understanding of the product. Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence
SHOCK HAZARD
Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.
BURN HAZARD
Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.
Allen-Bradley, CompactLogix, ControlLogix, FactoryTalk, Kinetix, Logix5000, PanelView Plus, PowerFlex, Rockwell Automation, RSLinx, RSLinx Classic, RSLinx Enterprise, RSLogix, RSLogix 5000, RSLogix 5000 with PhaseManager, RSView Machine Edition, RSView ME, RSView SE, RSView Studio, RSView Enterprise, and TechConnect are trademarks of Rockwell Automation. Trademarks not belonging to Rockwell Automation are property of their respective companies.
Where to Start
Follow the path that matches your hardware and network configuration.
Where to Start
1756-CP3
Ethernet Switch
2094 Kinetix 6000 Multi-axis Servo Drive System PowerFlex 70 Drive with 20-COMM-E Adapter
Where to Start
PowerFlex 70 Drive with 20-COMM-D Adapter Distributed POINT I/O with 1734-ADN Adapter DeviceNet SERCOS Serial
2706-NC13 1756-CP3 DeviceNet with KwikLink flat cable and micro connectors
1606-XL
POWER SUPPLY
AC 120V AC 240V
Input
Output
DC ok
Computer
AC 100-120/200-240V
N L
Isolate power before disconnecting
+
DC ok
Where to Start
PanelView Plus
L1 L2 L3 E
LINE
CLEAN
AC Line Filter
LOAD
L1 L2 L3 E
Through-the-door Disconnect
E-Stop
DIRTY CLEAN
PowerFlex 70
DIRTY
Pow r e
COM
2V 4
For additional panel layout assistance, the Kinetix Accelerator Toolkit CD in Appendix B provides CAD enclosure, component, and wiring diagrams, in DXF format, for most Rockwell Automation motion components. Refer to the System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001, for best practice techniques. For panel layout instructions specific to the Kinetix 6000 drives, refer to the Kinetix 6000 Installation Manual, publication 2094-IN001.
CLEAN
Table of Contents
Preface
About This Publication . . . . . . . . . . . . . . . . . . . . . . . . Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts List: Option 1, 1768-L43 System with EtherNet/IP . Parts List: Option 2, 1768-L43 System with DeviceNet . . Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. .. .. .. .. 13 14 14 15 17 19
Chapter 3 Prepare the Distributed POINT I/O Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Hardware
What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mount and Connect the Network Adapter . . . . . . . . . . . Mount the POINT I/O Modules . . . . . . . . . . . . . . . . . . . Mount and Wire the POINT I/O Power Supply. . . . . . . . Wire the Adapter and I/O Modules to the Power Supply Additional Resources. . . . . . . . . . . . . . . . . . . . . . . . . . .
7
. . . . . . .
. . . . . . .
. . . . . . .
55 56 57 59 60 61 61
Table of Contents
Table of Contents
Chapter 10 Add Distributed I/O Modules to the Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Project
What You Need . . . . . . . . . . . . . . . . . . . . . . Follow These Steps . . . . . . . . . . . . . . . . . . . . Add Distributed I/O Modules. . . . . . . . . . . . . Configure the DeviceNet Subnet . . . . . . . . . . Configure the 1734-ADN Properties . . . . . . . . Create a DeviceNet Scanlist . . . . . . . . . . . . . . Add Ladder Logic . . . . . . . . . . . . . . . . . . . . . Create DeviceNet Tags and Add Ladder Logic Download the Project . . . . . . . . . . . . . . . . . . Test the Distributed I/O Light . . . . . . . . . . . . Additional Resources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 118 119 122 125 128 130 132 137 138 138
Table of Contents
10
Table of Contents
Appendix A - Network Information Appendix B - Kinetix Accelerator Toolkit Appendix C - Motion Analyzer
11
Table of Contents
12
Preface
13
Preface
Audience
This quick start was created to assist experienced or new industrial control users not familiar with the CompactLogix controllers or Integrated Architecture products of Rockwell Automation.
Required Software
The table provides a list of software required to complete the examples in this quick start. Some software is required regardless of the 1768 CompactLogix system you use and other software is dependent on the network and devices in the system.
Rockwell Automation Software RSLogix 5000 Lite Edition Programming Software(1) Includes: RSLogix 5000 software ControlFlash software BOOTP/DHCP utility (EtherNet/IP use only) RSLinx Lite (Classic) DeviceNet Tag Generator RSNetWorx for DeviceNet RSView Studio for Machine Edition Software Includes: Factory Talk Services RSLinx Enterprise RSLinx Lite (Classic)
(1)
Cat. No.
Version
Required for
9324-RLD250ENE
16
9357-DNETL3
7.0
DeviceNet network
9701-VWSTMENE
v4.00
14
Preface
EtherNet/IP Configuration 1 1 1 1 6 Non Rockwell Automation 1768-ENBT 1734-AENT 20-COMM-E CompactLogix EtherNet/IP Communication Module POINT I/O Ethernet Adapter PowerFlex 70 EtherNet/IP Adapter Ethernet Switch Ethernet CAT5 Straight-through cables
15
Preface
Kinetix 6000 Servo Drive System - 200/230V (The quantity, size, and cat. nos. for the Kinetix equipment will vary by application motion requirements.) 1 1 1 1 1 1 1 1 2 2 2 1
(1) (2) (3) (4)
1768-M04SE 2094-AL75S (4) 140U-H-RVM12R 2090-XXLF-X330B 2094-PRS2 2094-AC09-M02 2094-AM01 MPL-A310P-MK22AA 2090-XXNPMP-16S03 2090-UXNFBMP-S03 2090-SCEP0-9 2090-SCEP0-1
SERCOS interface module installs in 1768 CompactLogix controller and connects to Integrated Axis modules or Axis modules. Line Interface Module (LIM), 230V, 75 A Through-the-door Disconnect for LIM Line Filter, 3-phase, 30 A ac Power Rail, 2-slot, Slim Integrated Axis Module (IAM), 6 kW Converter and 19 A Inverter Output Axis Module (AM), 9 A Inverter Output MP-Series Low Inertia Motor, 0.73 kW Output with Absolute, Multi-turn Feedback Motor Power Cable: 3 m (9.8 ft) Motor Feedback Cable, 3 m (9.8 ft) SERCOS Fiber Optic Cable, 0.9 m (2.9 ft) SERCOS Fiber Optic Cable, 0.1 m (5.1 in.)
The 1769-OB16 is the only Compact I/O module used in this quick start. The other modules are added as examples only and are not required. Use POINT I/O modules at series C or later to complete examples in this quick start. The 1734-OB4E module is the only POINT I/O module used in this quick start. The other modules are added as examples only and are not required. The 2094-AL75S line interface module (LIM) is optional. Individual components can be purchased separately instead of the LIM.
16
Preface
DeviceNet Configuration 1 1 1 1 1 2 3 3 1 1769-SDN 1734-ADN 20-COMM-D 1606-XLDNET8 1485C-P1E75 1485A-T1E4 1485P-P1E4-R5 1485K-P1F5-C 1485T-P1E4-B1 Compact DeviceNet Scanner POINT I/O DeviceNet Adapter PowerFlex 70 DeviceNet Adapter DeviceNet Power Supply KwikLink Flat Cable, 75 m KwikLink Terminator/Resistor KwikLink Sealed Micro Connector KwikLink QD Cordset Micro Right-Angle Male KwikLink Power Tap Module
17
Preface
Kinetix 6000 Servo Drive System - 200/230V (The quantity, size, and cat. nos. for the Kinetix equipment will vary by application motion requirements.) 1 1 1 1 1 1 1 1 2 2 2 1
(1) (2) (3) (4)
1768-M04SE 2094-AL75S (4) 140U-H-RVM12R 2090-XXLF-X330B 2094-PRS2 2094-AC09-M02 2094-AM01 MPL-A310P-MK22AA 2090-XXNPMP-16S03 2090-UXNFBMP-S03 2090-SCEP0-9 2090-SCEP0-1
SERCOS interface module installs in 1768 CompactLogix controller and connects to Integrated Axis modules or Axis modules. Line Interface Module (LIM), 230V, 75 A Through-the-door Disconnect for LIM Line Filter, 3-phase, 30 A ac Power Rail, 2-slot, Slim Integrated Axis Module (IAM), 6 kW Converter and 19 A Inverter Output Axis Module (AM), 9 A Inverter Output MP-Series Low Inertia Motor, 0.73 kW Output with Absolute, Multi-turn Feedback Motor Power Cable: 3 m (9.8 ft) Motor Feedback Cable, 3 m (9.8 ft) SERCOS Fiber Optic Cable, 0.9 m (2.9 ft) SERCOS Fiber Optic Cable, 0.1 m (5.1 in.)
The 1769-OB16 module is the only Compact I/O module used in this quick start. The other modules are added as examples only and are not required. Use POINT I/O modules at series C or later to complete examples in this quick start. The 1734-OB4E module is the only POINT I/O module used in this quick start. The other modules are added as examples only and are not required. The 2094-AL75S line interface module (LIM) is optional. Individual components can be purchased separately instead of the LIM.
18
Preface
Conventions
This manual uses the following conventions.
Convention Courier font Check or uncheck Click Double-click Expand Right-click Select > Meaning Type or enter text exactly as shown. Click to activate or deactivate a checkbox. Click the left mouse button once while the cursor is positioned on object or selection. Click the left mouse button twice in quick succession while the cursor is positioned on object or selection. Click the + to the left of a given item /folder to show its contents. Click the right mouse button once while the cursor is positioned on object or selection. Click to highlight a menu item or list choice. Example Type cmd. Check the Disable Keying checkbox. Click Browse. Double-click the application icon. Expand 1768 Bus under I/O Configuration. Right-click the 1768 Bus icon. Select New Module from the pull-down list.
Shows nested menu selections as menu name followed by menu Select File>Menu. selection.
19
Preface
20
Chapter
Chapter 1
Mount and Wire the Line Interface Module page 23 Assemble the 1768 CompactLogix System page 24 Make EtherNet/IP Network Connection page 27 Make DeviceNet Network Connections Wire the 1768-PA3 Power Supply page 31
1768 CompactLogix System
L1 L2 L3 E
LINE
LOAD
L1 L2 L3 E
CLEAN
DIRTY CLEAN
DIRTY
DIRTY
Ethernet Switch
Pow r e
COM
2V 4
CLEAN
DeviceNet Network
1769
22
CLEAN
page 28
Slot 1 Slot 2
Chapter 1
Verify that all incoming power is turned off before wiring power to the LIM module or any other devices in this chapter.
1. Lay out the position of the LIM module in the enclosure. 2. Attach the LIM module to the cabinet by using M6 (1/4 in.) bolts. 3. Tighten all mounting fasteners. 4. Mount the through-the-door disconnect switch for the LIM module. 5. Wire 230V 3-phase incoming power to the LIM module and 6. Bond the ground terminal to the panel.
MAIN VAC
CONTROL VAC
CTRL2
CTRL1
L3 L2 L1
L3 L2 L1
AUX2 AUX2
1 2 3 4 12 3 4 5 6
12
1 2 3 4
AUX1 AUX1 I/O_COM
24 VDC SUPPLY
1 2
3 4
23
Chapter 1
2. If you have an EtherNet/IP module: a. Locate the Ethernet (MAC) address on the side of module and record address in Appendix A. b.Pull locking tabs out. c. Align module to the left of controller on DIN rail and slide the mating connector into the 1768-L43 controller. d.Push locking tabs in.
d b
2
c
24
Chapter 1
3. Mount the SERCOS 1768-M04SE module. a. Pull locking tabs out. b.Align SERCOS module to the left of EtherNet/IP module or controller and slide into place. c. Push locking tabs in.
c b
4. Mount the power supply on the DIN rail. a. Pull locking tabs out. b.Align supply to the left of the SERCOS module and slide into place. c. Push locking tabs in. 5. If you have a 1769-SDN DeviceNet module, locate the series letter and firmware revision on the side of the module and record in Appendix A.
25
Chapter 1
6. Mount the 1769-SDN and 1769 I/O modules to the right of the controller on DIN rail. In this quick start, the 1769-SDN module is directly to the right of the controller in slot 1. a. Pull locking tabs out. b.Slide module along tongue-and-groove slots on the side of the controller or modules. c. Push locking tabs in. d.Slide white locking tab to the left. A maximum of three modules can be between the 1769-SDN and the power supply. 7. Mount the 1769-ECR end cap terminator. a. Pull locking tab to the right. b.Slide end cap on rail. c. Pull locking tab to the left.
b c d
b c a
26
Chapter 1
Front View
3. Connect a CAT5 Ethernet cable between the Ethernet port on the bottom of 1768-ENBT module and the Ethernet switch.
Computer
8
POINT I/O
27
Chapter 1
1606-X
POWE R SUP
AC 120 AC 240 V V
PLY
AC 100
Input N L
-120/2 00-240 V
DC ok
Outp
+
DC ok
28
Chapter 1
2. Assemble the DeviceNet network cable system using the KwikLink flat cable, terminators, and sealed micro connectors for each device. See instructions included with devices. 3. Wire a KwikLink QD Micro Cordset to the 1769-SDN connector.
Connect Red White Bare Blue Black To V+ CAN High Shield CAN Low V-
4. Connect the QD Micro Cordset to a KwikLink sealed microconnector on the network. 5. Connect the DeviceNet KwikLink power tap to the power supply Output connector.
Connect Red White Shield Blue Black To + Not Used Not Used Not Used
1606-X
POWER
AC 120V AC 240V
SUPPLY
AC 10
Input N L
0-120/ 200-24 0V
DC ok
r befor e discon necting
Isolat e powe
Outpu
+
DC ok
29
Chapter 1
WARNING
Verify that all incoming power is turned off before wiring power.
7. Wire the DeviceNet power supply to the 230V ac Aux Power Output connector on the line interface module. 8. Place the switch in the position that matches your supply voltage. 9. Do not turn on incoming power.
L (line) N (neutral)
1606-X
POWER
AC 120V AC 240V
SUPPLY
AC 10
Input N L
0-120/ 200-24 0V
DC ok
r befor e disco nnectin g
Isolat e powe
Outpu t
+
DC ok
CONTROL VAC
CTRL2 CTRL1
AUX2 AUX2
1 2 3 4 12 3 4 5 6
12
3 4
AUX1
AUX1 AUX1
I/O_COM
24 VDC SUPPLY
1 2
3 4
30
Chapter 1
CONTROL VAC
CTRL2 CTRL1
AUX2 AUX2
1 2 3 4 12 3 4 5 6
12
3 4
AUX1
AUX1 AUX1
I/O_COM
24 VDC SUPPLY
1 2
3 4
31
Chapter 1
Additional Resources
Resource CompactLogix Controller Installation Instructions, publication 1768-IN004 CompactLogix EtherNet/IP Communication Module Installation Instructions, publication 1768-IN002 Compact I/O DeviceNet Scanner Module Installation Instructions, publication 1769-IN060 Compact Logix SERCOS Interface Module Installation Instructions, publication 1768-IN005 1768 CompactLogix Power Supply, publication 1768-IN001 KwikLink General Purpose DeviceNet Media Installation Instructions, publication 1485-IN001 1768 CompactLogix Selection Guide, publication 1768-SG001 1769 CompactLogix Selection Guide, publication 1769-SG001 Description Provides details on how to install controller firmware, configure the serial and EtherNet/IP driver, and troubleshoot system power and controller operation. Provides details on how to install, configure and troubleshoot the module.
Provides information on available fiber optic cables, and details on how to install, configure and troubleshoot the module. Provides details on power considerations, master control relay, safety circuits, grounding, power dissipation, input power requirements, and how to interpret the status indicators. Provides details on how to install a DeviceNet network cable system.
Provides details on selecting 1768 CompactLogix system components. Provides details on selecting 1769 CompactLogix system components.
32
Chapter
33
Chapter 2
page 36
34
Chapter 2
Serial 1756-CP3
35
Chapter 2
36
Chapter 2
5. Expand the Standard Drives Group. a. Under PowerFlex Drives, or other drives you want to use, select This feature will be installed on local hard drive. b.Click Next.
6. Click Install to begin the installation. This may take several minutes. 7. Click Finish when the install completes.
37
Chapter 2
38
Chapter 2
3. Select RS-232 DF1 devices and click Add New to add the driver.
39
Chapter 2
5. Select the Comm Port to which you connected the 1756-CP3 cable. 6. For Device, select Logix5550/ CompactLogix. 7. Click Auto-Configure. 8. Click OK. The serial driver is added to the Configured Drivers list. 9. Verify that the Status of the driver is Running and click Close.
10. Click the RSWho icon to view driver. For DeviceNet systems, skip to page 44, Install the RSLogix 5000 Software.
40
Chapter 2
3. On the General tab, select Properties. 4. Select Internet Protocol (TCP/IP) and click Properties.
5. Select Use the following IP address. Enter the IP address and Subnet mask as shown or enter your address. For information on selecting IP Addresses, see page 90. 6. Record the IP address and subnet mask in Appendix A. 7. Click OK.
41
Chapter 2
8. Close all network windows. 9. Select Run from the Start menu. 10. Type cmd and click OK.
11. Type ipconfig and press Enter. 12. Verify that the IP address and Subnet Mask match what you entered. If these numbers do not match what you entered, contact your network administrator. 13. Close the cmd.exe window.
42
Chapter 2
5. Click OK to Browse Local Subnet. The EtherNet/IP driver is added to the Configured Drivers list.
6. Verify that the Status of the driver is Running and click Close.
43
Chapter 2
44
Chapter 2
6. Accept the default install location and click Next. 7. Select the FactoryTalk Activation Client and click Next.
45
Chapter 2
9. Check the Optional Tools and Files checkbox and click Next.
10. Check RSLogix 5000 Tools and Files checkbox and click Next.
46
Chapter 2
11. Click Complete to install all firmware kits as shown and click Next.
12. Click Install to begin the installation. The screen shows the progress of the installation.
47
Chapter 2
13. Click Next to set up the Microsoft .NET Framework. a. Accept the license agreement and click Install. b.Click Finish when the installation is complete. 14. Insert the RSLogix 5000 Start Page Media CD, verify correct path, and click OK.
15. Re-insert the RSLogix 5000 CD, verify path for installing RSLogix 5000 Online Books, and click OK.
48
Chapter 2
16. Click Next to begin the PID Calculation Program install. a. Agree to the licence and click Next. b.Click Next to accept the default install destination directory. c. Click Next to back up replaced files. d.Click Next to accept the default backup directory. e. Click Next to begin the PID installation. f. Click Finish when the installation is done. You will now see the status of the RSLogix 5000 tool component installations. 17. Select FactoryTalk Activation and click Finish.
49
Chapter 2
18. If your computer is not connected to the Internet, click Cancel. Refer to page 5 of the Activate Rockwell Software Products, publication FTACTIVATEINS, supplied with your RSLogix 5000 package. Otherwise, click Next to start the Rockwell Software Activation Wizard and follow the instructions.
19. When the activation and installation completes, restart your computer.
50
Chapter 2
1. Turn on incoming power to the CompactLogix power supply. 2. Launch the ControlFlash software.
3. Click Next when the Welcome screen appears. 4. Select the controller catalog number and click Next.
51
Chapter 2
6. Move the keyswitch on controller to Program. 7. If the Current Revision matches the firmware revision you want, click Cancel, then skip to the next section. Otherwise, select the revision level to which you want to update the controller and click Next. If you are not sure what revision to use, select the latest. 8. Click Finish, then click Yes to start the firmware update. When the controller is updated, the status box displays Update complete. 9. Close ControlFlash by clicking Cancel, then Yes.
52
Chapter 2
Additional Resources
Resource CompactLogix Controller Installation Instructions 1768-IN004 Description Provides other methods for loading firmware in the controller.
53
Chapter 2
54
Chapter
55
Chapter 3
DeviceNet
Mount and Connect the Network Adapter page 58 Mount the POINT I/O Modules page 59 Mount and Wire the POINT I/O Power Supply page 60
DIRTY
L1 L2 L3 E
LINE
LOAD
L1 L2 L3 E
DIRTY CLEAN
DIRTY
COM
2V 4
CLEAN
56
CLEAN
CLEAN
Chapter 3
Eth
er n
et
Ad dr
es s
57
Chapter 3
17 34 S Po yste Fi we m Po eld r w er
AD N
5. Connect the QD Micro Cordset to a KwikLink sealed micro connector on the DeviceNet network.
58
Chapter 3
IMPORTANT
The 1734-IT21 must be mounted in the 1734-TBCJC wiring base. All other modules can be mounted in either the 1734-TB or 1734-TBS wiring bases.
2. Press the module into the wiring base. 3. Snap the handle up. 4. Complete steps 1-3 with all POINT I/O modules. 5. Slide the first module and wiring base assembly along the side of the adapter and press it onto DIN rail. 6. Repeat with all of the I/O assemblies.
M St od at u us le
N Sta tw O t o D u rk E: s
N e
2 3
1. Using a small, flathead screwdriver, rotate the keyswitch on the wiring base to 1. This quick start uses the 1734-OB4E output module.
Wiring Base
8 1
4 5
Module
Handle
Tongue-and-groove slots
59
Chapter 3
Verify that all incoming power is turned off before wiring power.
1. Hook the upper-lip of the power module onto the DIN rail.
Upper-lip of DIN rail latch
3. Wire the POINT I/O power supply to the 230V ac Aux Power Output connector on the line interface module.
Power
GR L2/N L1
COM
24V
CTRL2 CTRL1
12
1 2 3 4
1 2
L3 L2 L1
AUX2 AUX2
L2
L1
I/O_COM
12 3 4 5 6
3 4 1 2
AUX1 AUX1
24 VDC SUPPLY
3 4
60
Chapter 3
Module Status
Module Status
M oudle S t au s t N ew ok r t S t au s t
N OE: D
Network Status
NODE:
0 2
2 4 VC D S o r ce u uput t
1734-ACNR
7
1734 O BE
A
Pow r e
COM 24V
COM
2V 4
Additional Resources
Resource POINT I/O EtherNet/IP Adapter Installation Instructions, publication 1734-IN590 POINT I/O DeviceNet Adapter Installation Instructions, publication 1734-IN026 POINT I/O Wiring Base Assembly Installation Instructions, publication 1734-IN511 POINT I/O Cold Junction Compensation Wiring Base Assembly Installation Instructions, publication 1734-IN583 POINT I/O Protected Output Module Installation Provides details on how to install, wire, communicate with, and troubleshoot the Instructions, publication 1734-IN056 protected output module. FLEX I/O DC Power Supply Module Installation Instructions, publication 1794-IN069 Point I/O Selection Guide, publication 1734-SG001 Provides details on how to mount and wire the power supply. Provides details on selecting 1734 POINT I/O components. Description Provides details on how to mount and connect the network adapter, set the network address, wire the adapter and I/O modules to the power supply, and interpret the status indicators. Provides details on how to install and remove the wiring base, and terminal block.
61
Chapter 3
62
Chapter
63
Chapter 4
DeviceNet
DIRTY
Mount and Wire the PowerFlex 70 Drive page 65 Configure the Communication Adapter page 67
L1 L2 L3 E
LINE
LOAD
L1 L2 L3 E
DIRTY CLEAN
DIRTY
Pow r e
COM
2V 4
CLEAN
64
CLEAN
CLEAN
Chapter 4
Verify that all incoming power is turned off before wiring power.
1. Mount the PowerFlex 70 drive to the control enclosure subpanel using the four mounting slots provided. For mounting instructions, refer to the PowerFlex 70 User Manual, publication 20A-UM001. 2. Loosen the screw and remove the cover.
65
Chapter 4
3. Remove a knockout from the bottom plate on the drive for routing the power line conductors. 4. Wire the PowerFlex 70 240V ac, 3-phase line power terminals to the 240V ac, 3-phase Load connector on the line interface module. Fuse according to PowerFlex power rating. 5. Wire the PE Chassis ground terminal on the PowerFlex 70 to earth ground. 6. Connect the 240V 3-phase motor to the PowerFlex T1, T2, T3, PE terminals.
fuse fuse fuse
L1 R
L2 S
L3 T
T1 U
T2 V
T3 W
PE
PE
Motor
CONTROL VAC
CTRL2 CTRL1
AUX2 AUX2
1 2 3 4 12 3 4 5 6
12
3 4
AUX1
AUX1 AUX1
I/O_COM
24 VDC SUPPLY
1 2
3 4
66
Chapter 4
Tens Digit
Ones Digit
500K PGM
For example:
HW Address 00:00:BC:32:00:35
67
Chapter 4
2. Fold the cable under adapter without creasing and secure adapter on drive using the captive screws. 3. Remove a knockout from the bottom plate on the drive and route the DeviceNet network cable through the hole. 4. Wire the KwikLink QD Micro Cordset to the 20-COMM-D connector.
Connect Red White Bare Blue Black To V+ CAN High Shield CAN Low V-
5. Connect the QD Micro Cordset to a KwikLink sealed micro connector on the DeviceNet network. 6. Replace drive cover.
68
Chapter 4
2. Fold the cable under the adapter without creasing and secure the adapter on the drive using the captive screws. 3. Remove a knockout from the bottom plate on the drive route the Ethernet cable through the hole. 4. Connect a CAT5 Ethernet cable between the Ethernet adapter and the Ethernet switch. 5. Replace drive cover.
69
Chapter 4
Additional Resources
Resource PowerFlex 70 User Manual, publication 20A-UM001 PowerFlex 70 EtherNet/IP Adapter User Manual, publication 20COMM-UM010 PowerFlex 70 DeviceNet Adapter User Manual, publication 20COMM-UM002 Description Provides details on how to mount and wire power to the PowerFlex 70 drive. Also provides information on how to set drive parameters and troubleshoot the drive. Provides details on how to install, configure, and use the adapter.
70
Chapter
71
Chapter 5
72
Chapter 5
Verify that all incoming power is turned off before wiring power.
1. Mount the PanelView Plus to the control enclosure door using the mounting clips shipped with terminal. 2. Remove the terminal block from the PanelView Plus. 3. Connect the PanelView Plus power terminal block to the I/O power terminals on the front of the line interface module. 4. Re-attach the terminal block to the PanelView Plus terminal.
COM (-)
- +
24V (+)
IOL
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
IO_PWR1 IO_COM1 IO_PWR1 IO_COM1 IO_PWR1 IO_COM1 COIL_E1 COIL_E2 ALRM_M SHIELD ALRM_B ALRM_COM CONSTAT_11 CONSTAT_12 CONSTAT_21 CONSTAT_22 CONSTAT_31 CONSTAT_32 CONSTAT_53 CONSTAT_54 SHIELD
1 2
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2711-NC13
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Diagnostics Setup Display File Management Font Linking Input Devices Networks and Communications Print Setup Startup Options System Event Log System Information Time/Date/Regional Settings
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5. Select Use DHCP [F4] to select No. 6. Select IP Address [F1]. a. Enter an IP address in the input panel. b.Press Enter. c. Record IP address in Appendix A. For information on IP addresses, see page 90. 7. Select Subnet Mask [F2]. a. Enter the subnet mask for your computer, recorded in Appendix A. b.Press Enter. 8. Select OK [F7] to save settings, then OK [F7] again to acknowledge reset message.
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9. Select Close [F8] until you return to the initial configuration screen. 10. Select Reset [F8] to reset the terminal, then Yes [F7] to confirm.
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Additional Resources
Resource PanelView Plus Terminal User Manual, publication 2711P-UM001 PanelView Plus Grounding and Wiring Applications Technical Data, publication 2711P-TD001 Description Provides details on how to install communication modules, mount the PanelView Plus terminals, wire power to the terminals, make network connections, and configure terminal settings. Provides comprehensive guidelines on how to properly ground and wire PanelView Plus terminals.
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Mount and Bond the Power Rail page 81 Mount the Integrated Axis and Axis Module page 82
L1 L2 L3 E
LINE
LOAD
L1 L2 L3 E
DIRTY
Wire Power to the Integrated Axis Module page 84 Wire Servo Motors to Integrated Axis and Axis Modules page 85 Connect the SERCOS Fiber Optic Cables page 86
CLEAN DIRTY
CLEAN
DIRTY
Pow r e
COM
2V 4
80
CLEAN
CLEAN
AC Line Filter
Chapter 6
81
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Guide Pin
Power Rail
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7. Remove the protective boot from the power rail slot to the right of the IAM module.
8. Repeat steps 2 through 6 to mount the AM module in the power rail slot to the right of the IAM module. 9. Repeat steps 2 through 6 to mount slot filler modules in all remaining, empty power slots.
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2094-AC09-M02
1. Wire the LIM module load terminals to the AC line filter, line terminals. 2. Wire the AC line filter load terminals to the IAM line terminals. 3. Wire the 230V control power from the LIM to the IAM module. 4. Wire the E1 safety coil on the LIM module to the E-stop button. 5. Wire the E2 safety coil on LIM module to the CONT EN contacts on the IAM module.
L1 L2 L3 E
Front View
IOL
IO_PWR1 IO_COM1 IO_PWR1 IO_COM1 IO_PWR1 IO_COM1 COIL_E1 COIL_E2 ALRM_M SHIELD ALRM_B ALRM_COM CONSTAT_11 CONSTAT_12 CONSTAT_21 CONSTAT_22 CONSTAT_31 CONSTAT_32 CONSTAT_53 CONSTAT_54 SHIELD
1 6 8
L3 L2 L1
CL2 CL1
CONTROL VAC
CTRL2 CTRL1
12
L3 L2 L1
AUX2 AUX2
1 2 3 4
12 3 4 5 6
1 2 3 4 1 2
AUX1 AUX1
12 13 14 15 16 17 18 19 20 21
24 VDC SUPPLY
3 4
3 4 E-Stop
LINE
1 2
RX DPI
TX
1 2 3 4 5 6
BAUD RATE
W V U
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1 2 3 4
1 2 3 4 5 6
1 2
1 2 3 4 5 6 7 8 9
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1 2 3 4
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SERVO Interface
b c
31604-M
TX
RX
2090-SCEP0-1 2090-SCEP0-9
3. Connect the 2090-SCEP0-1 fiber optic cable between the TX port on the IAM module and the RX port on the AM module, making sure to tighten the fiber optic ring on each end.
RX
TX
RX
TX
AXIS 0 NODE 01
AXIS 1 NODE 03
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0 1
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Additional Resources
Resource Kinetix Motion Control Selection Guide, publication GMC-SG001 Kinetix 6000 Multi-Axis Servo Drive Installation Manual, publication 2094-IN001 Kinetix 6000 Multi-Axis Servo Drive User Manual, publication 2094-UM001 Line Interface Module Installation Instructions, publication 2094-IN005 System Design for Control of Electrical Noise, publication GMC-RM001 Kinetix Accelerator Toolkit Quick Start, publication IASIMP-QS002 Logix5000 Motion Modules User Manual, publication LOGIX-UM002 System Design for Control of Electrical Noise Video, publication GMC-SP004. Kinetix Accelerator Toolkit CD, IASIMP-SP004. Motion Analyzer, catalog number PST-SG003 Description Provides details on motor and drive performance specifications. Provides details on panel layout, and how to install and wire Kinetix 6000 drives and components. Provides details on how to integrate your Kinetix 6000 system with a CompactLogix 2094-M04SE SERCOS module, including how to start up, configure, and troubleshoot the system. Provides details on how to install, wire, and troubleshoot the line interface module. Provides best practices on how to minimize noise in control panel while complying with noise regulations. Provides complete details and tools to help you quickly integrate a Kinetix Motion system into your ControlLogix system. Provides details on how to setup and configure motion control using your 1768 SERCOS module. Contact your local distributor for details on how obtain publication. Contact your local distributor for details on how to obtain CD. See appendix B for more information. Provides a comprehensive motion control tool with application analysis software for sizing motor/drive combinations for your application. See appendix C for more information.
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Install all your hardware (Chapters 4 through 6). If you connect all devices, including the computer through an Ethernet switch, you can create an isolated network. This chapter assumes you are using an isolated network. If using a nonisolated network, contact your network administrator to obtain IP addresses. Verify that power is applied to all devices.
Chapter 7
Terminology
Ethernet networks use these types of addresses.
Term Ethernet address Definition
Each Ethernet device has a unique Ethernet address, sometimes called a MAC address. The address is usually on a label on the device itself. You use the Ethernet address to identify a device so you can assign it an IP address. The address has twelve digits separated by colons, xx:xx:xx:xx:xx:xx. Each digit in the address is a hexadecimal number from 0 to 9, or A to F. No other device will have the same address, and it can not be changed by the user. The IP address identifies a node on an Ethernet network. You can manually set the IP address or you can use special software to automatically assign it.
An IP address consists of four decimal integers separated by periods, xxx.xxx.xxx.xxx. Each xxx is a decimal value from 0 through 255. An example IP address is 192.168.0.1. The selection of IP addresses is beyond the scope of this quick start. Contact your network administrator or use the ones provided in the examples. Once you set an IP address for a device, you generally reference the device by its IP address. The examples in this quick start use IP addresses to define communication paths to the devices.
IP address
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Assign IP Addresses
The BOOTP/DHCP Server utility is used to assign IP addresses to most devices in this quick start, except the PanelView Plus terminal. The IP address for the PanelView Plus device was assigned during installation in Chapter 5, Prepare the PanelView Plus terminal. The BOOTP/DHCP utility is installed during the RSLogix 5000 software installation. 1. Launch BOOTP/DHCP Server utility. If running this utility for the first time, you will get this message. Click OK. You are then asked to enter the subnet mask in step 3. 2. Otherwise, select Tools>Network Settings.
3. Enter the Subnet Mask recorded in Appendix A for your computer. 4. Click OK.
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The Request History displays all devices in your network that need IP addresses. The Ethernet (MAC) addresses correspond to the addresses entered in Appendix A. 5. Double-click a request from one of the devices. 6. Enter the IP address that you recorded in Appendix A and click OK. If you are not on an isolated network, obtain IP addresses from your network administrator. 7. Repeat steps 5 - 7 for each device, except the PanelView Plus. If a device is power cycled, it will not retain its IP address unless you disable BOOTP/DHCP. 8. Select the first device in the Relation List and click Disable BOOTP/DHCP.
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9. Repeat step 9 for all devices except the PanelView Plus. 10. Close the BOOTP/DHCP utility. If prompted to save changes, click No.
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Additional Resources
Resource EtherNet/IP Modules in Logix 5000 Control Systems User Manual, publication ENET-UM001 Tech Note # E47839422 available at: http://rockwellautomation.com/knowledgebase
(1)
Description Provides details on how to configure and use EtherNet/IP modules in Logix 5000 systems including how to assign IP addresses to devices and browse the EtherNet/IP network in RSLinx software.(1) Provides a description of the common Comms error dialog and its solution.
If you are connecting to the AB_ETHIP driver using a VPN connection with a firewall, refer to the Knowledgebase tech note E47839422.
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1606-XL
POWER SUPPLY
AC 120V AC 240V
Input
AC 100-120/200-240V
DC ok
Output
200W Limited Power DC 24V / 8A
N L
Isolate power before disconnecting
+
DC ok
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3. Click Browse.
4. Under AB_DF1-1, expand the CompactLogix Backplane and the 1769 CompactBus. 5. Expand the 1769-SDN Scanner Module and the DeviceNet Port, then select 1769-SDN Scanner Module. 6. Click OK.
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The Node Commissioning dialog is populated with the current settings for the 1769-SDN module. 8. Select 1 for the node Address of the 1769-SDN and click Apply. The Address is applied and is confirmed in the Messages box. 9. Record the address in Appendix A. 10. Click Close.
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2. Click the Who Active button to go online. 3. Under AB_DF-1, expand the 1768-L43 Backplane and the 1769 CompactBus. 4. Expand the 1769-SDN Scanner Module and select the DeviceNet port, then click OK.
slot1
5. Record the slot number of the 1769-SDN module in Appendix A. In this example, the 1769-SDN is in slot 1 of the 1769 Bus and node 1 of the DeviceNet network.
node 1
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6. Click OK. RSNetWorx begins browsing the network. When all of the devices on your DeviceNet network have appeared on the screen, click Cancel. If your PowerFlex drive does not display, see Uploading an EDS File From a Drive, Knowledgebase ID 20539 7. Right-click the 1769-SDN and select Properties.
8. Select the Module tab. 9. Click Download. This clears the configuration from the 1769-SDN module, synching the software with the device.
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10. In the Platform field, select CompactLogix. 11. Select the Slot number, recorded in Appendix A and click OK.
12. Save the DeviceNet configuration file. 13. Record the .dnt file name and path in Appendix A.
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Additional Resources
Resource DeviceNet Modules in Logix5000 Control Systems User Manual, publication DNET-UM004 Uploading an EDS File From a Drive, Knowledgebase ID 20539, http://rockwellautomation.com/knowledgebase Description Provides details on the installation, configuration, and operation of DeviceNet modules. Provides an explanation about uploading EDS files from drives.
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Create a Project
Required for EtherNet/IP and DeviceNet Systems
1. Launch RSLogix 5000 software.
3. In the New Controller dialog: a. Select the controller Type and Revision. b.Enter a unique controller Name. c. Click OK.
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3. In the New Module dialog: a. Enter a Name for the module. b.Enter the IP Address from Appendix A. c. Set the Slot to 1. d.Select Disable Keying. e. Uncheck Open Module Properties. f. Click OK. For EtherNet/IP systems, skip to page 109, Configure 1769 I/O Modules.
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2. Expand Communications, select the 1769-SDN series letter recorded in Appendix A, and click OK. 3. Select the Major Revision (firmware) of the SDN module recorded in Appendix A and click OK.
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4. In the New Module dialog: a. Enter a Name for the module. b.Set the Slot to 1. c. Select the minor (firmware) Revision. d.Select an Input Size and Output Size to accommodate the input and output sizes of the modules in your system. This example uses 20. e. Select Disable Keying. f. Check Open Module Properties. g. Click OK. 5. On the RSNetWorx tab, browse to find the DeviceNet .dnt file recorded in Appendix A and click OK. You created this file in chapter 8. Verify that the SDN module was added to the I/O Configuration.
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2. Expand Digital, select the appropriate I/O module, and click OK. This example uses a 1769-OB16 output module.
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3. In the dialog: a. Enter a Name for the module. b.Set the appropriate Slot number. c. Click Change. d.Select Disable Keying. e. Click OK to accept module definition changes, then OK to exit dialog. 4. Repeat steps 1 through 3 to add all your local I/O modules in order from left to right.
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2. From the Element toolbar, drag and drop an Examine On and an Output Energize element on the rung.
3. Double-click ? in the Examine On. 4. Type PB and press Enter. PB is a push button.
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7. Name the Output Energize xxxx_Light, where xxxx is the catalog number suffix of the 1769 Compact digital output module. Use underscores (_) in tag name, not spaces.
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8. Right-click the xxxx_Light tag name and select New "xxxx_Light". The xxxx_Light is an alias tag for the I/O point tag name. This lets you assign a simple name to a physical I/O point address. 9. In the Type field, select Alias. 10. In the Alias For field, browse to a local 1769 Compact digital output module and select a bit. This example uses Local:2:O.Data.0. 11. Click OK.
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EtherNet/IP
Serial
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7. Click Download.
EtherNet/IP Serial
8. Move the keyswitch on controller to Run. 9. Select the PB examine on instruction and press Ctrl+T to toggle the state from 0 to 1, or off to on. 10. Verify that the light on the digital output module turns on. 11. Press Ctrl+T to toggle the state to 0 or off. 12. Go Offline by clicking icon and selecting Go Offline.
Off On
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Additional Resources
Resource Description Provides details about creating and editing a program, communicating with modules, Logix5000 Controllers Common Procedures Programming Manual, publication 1756-PM001 and configuring modules. DeviceNet Modules in Logix 5000 Control Systems User Manual, publication DNET-UM004 Provides information on the installation, configuration, and operation of DeviceNet modules.
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10
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DeviceNet
Configure the DeviceNet Subnet page 122
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3. Expand Communications. 4. Select the 1734-AENT adapter and click OK. 5. Select the appropriate major Revision (HW rev) recorded in Appendix A and click OK.
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6. In the New Module dialog: a. Enter a Name for the adapter. b.Enter the IP Address recorded in Appendix A. c. Select the Chassis Size, which is the exact number of POINT I/O modules plus one for the adapter. This example uses 2. d.Select Disable Keying. e. Uncheck Open Module Properties. f. Click OK. 7. Right-click 1734-AENT adapter and select New Module.
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8. Expand Digital, select the catalog number of the leftmost POINT I/O module in chassis, and click OK. 9. In the New Module dialog: a. Enter a Name for the module. b.Select the appropriate Slot. c. Click Change button. d.Select Disable Keying. e. Click OK twice to exit dialogs. The module is added to the I/O Configuration. 10. Repeat steps 6 through 8 to add all of your distributed I/O modules, in order from left to right. 11. Record the adapter name and digital output slot number on page 131. 12. If you added more than one digital output module, select the one you want to test. 13. Skip to Add Ladder Logic on page 130.
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3. Click the Who Active button and go online. 4. Under AB _DF1, DF1, select DeviceNet Subnet under 1734-ADN, and click OK.
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5. Click OK.
RSNetWorx browses the network. When all devices on your POINT I/O subnet appear, click Cancel. 6. Select Network> Upload from Network.
7. Click Yes. The configuration is uploaded, synching the software and the device.
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9. Click the Device Bridging tab. 10. Click Associate File. 11. Select the DeviceNet .dnt configuration file click Open. 12. Click Apply, then OK.
13. Click Save. 14. Enter a File name that identifies this file as the subnet and click Save. This name must be different than the DeviceNet .dnt configuration file you created in Chapter 8.
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3. Click the Who Active button to go online. 4. Click OK and RSNetWorx will browse the network.
5. When all of the devices in your DeviceNet network have appeared, you can click Cancel.
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7. On the Device Bridging tab, click Associate File. 8. Select the subnet file and click Open. 9. Click Apply.
10. Select the Parameters tab. 11. Click Upload to upload configuration from the device.
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12. Set the AutoAddress Backplane Modules Parameter to 1. 13. Change the Auto Start Mode to Map Data to DWord Boundaries. 14. Click Apply.
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2. Select the Scanlist tab. 3. Click Upload to upload configuration from the device.
4. Select the 1734-ADN device and move it to the Scanlist. 5. Verify that Automap on Add is checked and click Apply.
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6. Click Yes.
7. Click OK. 8. Save the DeviceNet configuration file. You will use this file to Create DeviceNet Tags and Add Ladder Logic later in this chapter. 9. Close RSNetworx for DeviceNet software. For DeviceNet systems, skip to page 132, Create DeviceNet Tags and Add Ladder Logic.
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4. Drag and drop another Output Energize element onto the Branch and name it xxxx_Light, where xxxx is catalog number suffix of the digital 1734 POINT output module.
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5. Right-click the Light and select New "xxxx_Light". 6. In the Type field, select Alias. 7. In the Alias For field, browse for the recorded address below.
For
Example
From
EtherNet/IP
_______:O.Data[__].__
adapter name output any module bit slot #
Point_IO_Enet_Adapter: O.Data[0].0
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3. Select the RSLogix 5000 project you are creating tags for.
4. Click Select Scanner, then select the 1769-SDN scanner that scans the network where the drive is located.
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5. Click Select RSNetWorx Project, then select the DeviceNet .dnt file entered in Appendix A. 6. Click Select Scanner Node, then select the node of the 1769-SDN scanner entered in Appendix A.
9. Click Yes.
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10. Close the DeviceNet Tag Generator. Note that the new programs and tags have been added to the controller organizer. These tasks were created by the Tag Generator. 11. In the controller organizer, double-click MainRoutine under MainProgram.
12. Drag and drop a Branch instruction into the first rung.
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13. Expand the branch to the right side of the xxxx_Light. 14. Drag and drop another Output Energize element onto the branch and name it xxxx_Light, where xxxx is the suffix of the catalog number of the digital 1734 POINT output module. 15. Right-click the Light and select New "xxxx-Light". 16. From the Type pull-down menu, choose Alias. 17. From the Alias For pull-down menu, browse for SDN output data tags. 18. Select the output data tag that corresponds to the status indicator you want to turn on. Use this diagram to select your output tag. Selecting the tag that ends with O.Data.0 will turn on light 0 of the output module.
Publication IASIMP-QS003A-EN-P - October 2007
Connection Type
Channel
Node Number
Slot Number
Tag Type
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20. Double-click End to add another rung. 21. Drag and drop an Output Energize element onto the branch.
22. Double-click the ?, select the drop-down arrow, then select the Local:X:O. CommandRegister.Run tag, where X is the slot of the 1769-SDN, entered in Appendix A. Programming this instruction changes the 1769-SDN from IDLE mode to Run mode.
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Off
On
3. Verify that the light on both the local and distributed digital output modules turn on. 4. Press Ctrl+T to toggle the state to 0 or off. 5. Go Offline.
Additional Resources
Resource Description Provides information on adding distributed I/O modules, adding ladder logic, Logix5000 Controllers Common Procedures Programming Manual, publication 1756-PM001 downloading a project, and testing I/O devices. DeviceNet Modules in Logix5000 Control Provides information on how to create a DeviceNet scanlist. System User Manual, publication DNET-UM004
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DeviceNet
Create a DeviceNet Scanlist page 147 Create DeviceNet Tags page 151
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7. In the New Module dialog: a. Enter a unique Name for the drive. b.Enter the IP address for the PowerFlex 70 that you recorded in Appendix A. c. Click Change.
8. In the Module Definition dialog: a. Select the revision based on the original firmware number on the product label. b.Select appropriate drive rating. The drive rating is on the PowerFlex product label. c. Click OK.
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9. Select the Controller icon and select Go Online. The Connect to Go Online dialog opens. 10. Click Download.
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After the drive database creation is completed, the drive status will change to connected. Continue to the next section to edit the drive parameters.
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2. From the Parameter Group pull-down menu, select Motor Control>Torque Attributes. 3. At parameter 61, Autotune, select Ready in the Value column. 4. From the Parameter Group pull-down menu, select Speed Command>Speed References. 5. At Parameter 90, select DPI Port 5 in the Value column. This configures the drive to use the speed reference from the network.
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6. From the Parameter Group pull-down list, select Communication >Datalinks. 7. Verify that parameters 300 through 317 are set to 0.
8. From the Parameter Group pull-down menu, select Inputs and Outputs>Digital Inputs. 9. For parameters 361 through 366, set all values to Not Used.
10. Click Close, then OK. The parameters are loaded to the drive. For EtherNet/IP systems, skip to page 155, Test the PowerFlex 70 Tags.
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3. In RSNetWorx for DeviceNet, click the Who Active button. 4. Click OK and RSNetWorx will browse the network. 5. When all of the devices in your DeviceNet network have appeared, you can click Cancel.
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If the drive does not display or displays with an error regarding the EDS file, see Knowledgebase article 20539. 6. Right-click PowerFlex 70 and select Download to Device. 7. Click Yes. The configuration is downloaded to the PowerFlex 70.
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11. Change #90, Speed Ref A Sel, to DPI Port 5. This configures the drive to use the speed reference from the network. 12. Verify that #300317, Datalinks, are set to 0.
13. Change #361366, Digital In# Sel, to Not Used. 14. Click OK. 15. Click Yes. The configuration is downloaded to the PowerFlex 70. 16. Right-click the 1769-SDN and select Properties.
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17. Select the Scanlist tab. 18. Click Upload. The configuration is uploaded from the 1769-SDN.
19. Select the PowerFlex 70 and move it to the Scanlist. 20. Verify that Automap on Add is checked and click Apply. 21. Click Yes to download. 22. Click OK.
23. Save your file. 24. Close RSNetWorx for DeviceNet software.
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3. Select the RSLogix 5000 project you are creating tags for.
4. Click Select Scanner, then select the 1769-SDN scanner that scans the network where the drive is located.
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5. Click Select RSNetWorx Project then select the DeviceNet .dnt file entered in Appendix A. 6. Click Select Scanner Node, then select the node of the 1769-SDN scanner entered in Appendix A.
9. Click Yes.
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10. Close the DeviceNet Tag Generator. Note that the new programs and tags have been added to the controller organizer. These tasks were created by the Tag Generator.
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If you receive a fault message on your PowerFlex 70, press to clear the fault.
on the keypad
1. If you have not already done so, move the keyswitch on your controller to Program. 2. Click the Controller Status icon and select Download. 3. Click Download. The project downloads to the controller.
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To change the value of a tag in RSLogix software: 1. Select the tag value. 2. Enter or select the desired value. 3. Press Enter.
3. On the Monitor Tags tab, locate and expand the PowerFlex 70 output tags.
4. Change the ClearFault tag to 1 and press Enter to clear any initial faults.
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5. Change ClearFault tag back to 0 and press Enter. 6. Verify that the I.DriveStatus_Ready tag value is 1, indicating that the drive is ready. 7. Change the O.CommandedFreq tag to 15000 engineering units and press Enter. This is about 59.5 Hz.
WARNING
If there is a motor attached to your drive, completing the next step will cause it to turn.
8. Change the Start tag to 1 and press Enter. The display on the drive registers the speed increase in Hz until the value entered at the reference tag is reached. 9. Change the Start tag back to 0.
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10. Change the Stop tag to 1. The display on the drive will show a speed decrease until the drive reaches 0.00 Hz. 11. Change the Stop tag back to 0. 12. Go Offline and save.
By starting and stopping the drive, you verified: the controller is correctly communicating with the drive. the drive can receive simple commands. If you are using an EtherNet/IP network, you are done configuring the PowerFlex 70 drive.
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3. On the Monitor Tags tab, expand the local output tag that corresponds to your scanner slot. 4. Verify that the CommandRegister.Run tag is set to 1. This changes the 1769-SDN to Run mode.
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5. Expand the output polling tag that corresponds to your DeviceNet scanner.
6. Change the O.Reference tag value to 15000 engineering units, which is approximately 59.5 Hz. This is the speed your EU -------------drive will accelerate to ------- = 32767 Hz 130 and is determined by using this equation. 7. If the PowerFlex 70 drive is faulted, set the O.ClearFault tag to 1 and then back to 0.
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WARNING
If there is a motor attached to your drive, completing the next step will cause it to turn.
8. Change the O.Start tag to 1. The display on the drive registers the speed increase in Hz until the value at the reference tag is reached. 9. Change the O.Start tag back to 0.
10. Change the O.Stop tag to 1. The display on the drive shows a speed decrease until the drive reaches 0.00 Hz. 11. Change the O.Stop tag back to 0.
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By starting and stopping the drive, you verified: the controller is correctly communicating with the drive. the drive can receive simple commands.
Additional Resources
Resource PowerFlex 70 Adjustable Frequency AC Drive User Manual, publication 20A-UM001 PowerFlex 70 EtherNet/IP Adapter User Manual, publication 20COMM-UM010 PowerFlex 70 DeviceNet Adapter User Manual, publication, publication 20COMM-UM002 Description Provides details on how to install, configure, and troubleshoot the PowerFlex 70 drive. Provides details on how to configure and add a PowerFlex 70 drive with an EtherNet/IP adapter to an RSLogix5000 project. Provides details on how to a configure and add a PowerFlex 70 drive with an DeviceNet adapter to an RSLogix5000 project.
Logix5000 Controllers Common Procedures Provides common information for procedures used with Logix5000 Controllers including Programming Manual, publication 1756-PM001 how to download a project and test tags.
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12
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Create Device Shortcuts to the Controller page 167 Create the OB16_Indicator Light page 171 Assign Keys page 178
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3. Click the New tab. 4. Enter an Application name and click Create. Do not use spaces in the name.
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1. In RSView ME software, expand RSLinx Enterprise and double-click Communication Setup. 2. Click Finish.
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2. Enter a shortcut name and click Apply. Do not use spaces in the name.
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5. Select the Target tab to view the path from the PanelView terminal to the controller. 6. Click the shortcut and verify that your controller is highlighted. 7. Click OK. 8. Skip to Create the OB16_Light Indicator on page 171.
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Serial Shortcut
IMPORTANT Before you add the serial drive in this procedure, you must stop and delete the serial driver in RSLinx Classic
software. Depending on the messages that display, you might have to take all programming and configuration software offline and completely shutdown RSLinx Classic software.
3. Select the Comm Port on your computer to which you connected the 1756-CP3 cable. 4. In the Devices field, select Logix Platform. 5. Check the Use Auto-Configuration check box and click OK.
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6. Expand the Backplane tree, select your controller, and click Add.
7. Enter a shortcut name and click Apply. Do not use spaces in the name.
10. Select the Target tab to view the path from the PanelView terminal to the controller. 11. Click the shortcut and verify that your controller is highlighted. 12. Click OK.
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4. Right-click and select Properties. The Multistate Indicator Properties dialog opens
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6. On the States tab, verify that State0 is selected. 7. In the Caption area, type Light is OFF.
8. Select State1. 9. In the Caption, type Light is ON. 10. Change the Back Color to yellow. 11. Change the Caption Color to black.
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14. Expand your compact_quickstart shortcut and select Program:MainProgram folder. 15. Select OB16_Light and click OK. This is the name of the light in the ladder logic.
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2. Click and drag to create the push button beneath the indicator. 3. Right-click the push button just created and select Properties.
4. On the States tab, verify that State0 is selected. 5. In the Caption, type Push to turn light ON.
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8. Select the Connections tab. 9. In the Value row, click ... under Tag. 10. Expand your compact_quickstart shortcut and select Program:MainProgram folder. 11. Select PB and click OK.
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3. Change the Maximum Tag Update Rate to 0.05. 4. Click OK and then click OK again. 5. Click the Play button.
6. Click the push button to toggle the state and turn the light on and off. You could view this logic in project created in chapter 10.
8. Save your changes. When prompted for a display title, type test_logic.
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2. Click and drag to create the Goto button next to the push button. 3. Right-click the push button and select Properties. 4. On the label tab, type Goto Config for the caption. 5. Click OK.
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Assign Keys
For PanelView Plus Terminals without a Touch Screen
If your PanelView Plus terminal does not have a touch screen, you must assign function keys to the display buttons. If your PanelView Plus does have a touch screen, you can skip this section. 1. Right-click the push button and select Key Assignments.
2. Under Select an object, verify that the Maintained PushButton is selected. 3. Select a function key and click Apply. This example uses F2. 4. Under Select an object, select GotoConfigureMode. 5. Select a different function key and click Apply. This example uses 8.
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6. Click OK. 7. Add the function key names to the button captions for both states of the indicator. 8. Save your changes.
2. Check the Initial graphic checkbox and select test_logic. 3. Click OK. 4. Save your changes.
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5. Click the ... button, select the .mer file just created, then click Open.
6. Verify that the Replace communications checkbox is checked and verify that your PanelView Plus terminal is selected as the destination terminal.
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4. After the application loads, press Run Application [F2]. 5. Press the push button and verify that the indicator turns on and that the light on the Compact digital output module turns on. 6. Press the push button again and verify that the indicator and light turn off.
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Additional Resources
Resource RSView Studio Online Help PanelView Plus Terminal User Manual, publication 2711P-UM001 Description Provides detailed information on how to create, configure and download .mer applications to run on a PanelView Plus terminal. Provides details on how to install and operate the PanelView Plus terminal. It also provides information how to use configuration mode to modify terminal settings, load and run applications.
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13
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2. To enable motion in your system, select the Date/Time tab and check the box for Make this controller the Coordinated System Time master. 3. Click OK.
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2. Type Motion_Group in the Name field and use all the default parameters. 3. Click OK.
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2. Expand the Motion module group and select the 1768-M04SE module. 3. Click OK.
4. In the New Module dialog: a. Name the module SERCOS. b.Select Slot 2 if using EtherNet/IP module or 1 if not. c. Select Disable Keying. d.Click OK.
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3. In the New Module dialog: a. Enter a Name for the module. b.Set the Node address to match that on the drive, also recorded in Appendix A. c. Select Disable Keying. d.Check Open Module Properties checkbox. e. Click OK.
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4. In the Module Properties, select the Associated Axes tab. 5. Click the New Axis button to link your drive to the axis.
6. Type Axis_01 in the Name field. 7. Accept all the default values and click OK.
8. On the Associated Axes tab, select Axis_01 from the Node 1 drop-down list and click OK.
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In the controller organizer, the axis now appears in the Ungrouped Axes folder. 9. Click on the axis and drag it into the Motion Group to activate it.
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2. For Axis Properties: a. Select the Drive/Motor tab. b.Select the Kinetix drive Amplifier Catalog Number, 2094-AC09-M02. c. Click the Change button to select your motor.
IMPORTANT
Drive Enable Input Checking is checked by default. This requires an E-stop or other hardwired input to act as a safety shutoff.
d.Enter or browse for the motor Catalog Number, MPL-A310P-M. e. Click OK. f. In the previous dialog, set the Loop Configuration to Position Servo. g. Click OK.
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If you receive warnings related to AXIS_Servo_Generic, they are due to the Fault Event log configuration, which can be ignored.
2. Save your file. 3. Select Communication> Who Active. 4. Browse to your Logix controller and click Set Project Path. 5. Verify that the keyswitch on controller is in Program position.
Serial EtherNet/IP
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8. Verify that all status indicators on the Logix SERCOS module are steady green. 9. Verify that the display on the IAM module shows phase 4. If steps 8 or 9 fail, refer to the Kinetix 6000 Multi-axis Servo Drive User Manual, publication 2094-UM001 for troubleshooting tables.
ATTENTION
To reduce the possibility of unpredictable motor response, disconnect all loads from your motors until initial axis tuning is complete. For the tuning procedure, refer to the Kinetix 6000 Multi-axis Servo Drive User Manual, publication 2094-UM001.
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2. Select MSO (Motion Servo On) under Motion State. 3. Click Execute.
WARNING
If there is a motor attached to your drive, completing the next step will cause it to turn.
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7. Change the Speed Operand back to 0 and click Execute. 8. Verify that the Axis 01 motor stops. 9. Select MSF (Motion Servo Off) under Motion State. 10. Click Execute. 11. Click Close.
Additional Resources
Resource Kinetix 6000 Multi-axis Servo Drive User Manual, publication 2094-UM001 Logix5000 Motion Modules User Manual, publication Logix-UM002 Kinetix Accelerator Toolkit CD, IASIMP-SP004. Motion Analyzer, catalog number PST-SG003 Description Provides details on how to start, configure, and troubleshoot a Kinetix 6000 system, including how to integrate Kinetix 6000 multi-axis servo drives with a SERCOS module. For complete details on configuring your Logix 5000 motion application including axis. Contact your local distributor for details on how to obtain CD. See appendix B for more information. Provides a comprehensive motion control tool with application analysis software for sizing motor/drive combinations for your application. See appendix C for more information.
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Appendix
Network Information
Use the tables in this appendix to record network information that will be referenced throughout the quick start.
Ethernet Addresses Device Computer 1768-ENBT EtherNet/IP Module 1734-AENT POINT I/O Adapter 20-COMM-E, PowerFlex 70 EtherNet/IP Adapter PanelView Plus Terminal Not needed Ethernet Address (MAC) Not needed Assigned IP Address Assigned Subnet Mask IP Addresses for quick start 192.168.1.116 192.168.1.107 192.168.1.101 192.168.1.103 192.168.1.105 Subnet Mask for quick start 255.255.255.0 255.255.255.0 255.255.255.0 255.255.255.0 255.255.255.0
EtherNet/IP Device Information For this EtherNet/IP Device 20-COMM-E, PowerFlex 70 EtherNet/IP Adapter 1734-AENT POINT I/O Adapter DeviceNet Device Information For this DeviceNet Device 1769-SDN Scanner Module Record this data Series Letter Slot Number Node Address DeviceNet .dnt File name and Path Firmware revision (major.minor) 20-COMM-D, PowerFlex 70 DeviceNet Adapter 1734-ADN POINT I/O Adapter Kinetix 6000 Device Information For this Kinetix 6000 Device 1768-M04SE SERCOS Module Record this data Node Address 01 Node Address Node Address 13 2 1 1 Record this data Major Revision Major Revision
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Network Information
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Appendix
Simplified Wiring
Wiring diagrams are an important part of your documentation package. Use the Kinetix Accelerator Toolkit wiring diagrams, in DXF format, as a basis for your package and reduce the time spent on diagrams.
Preconfigured HMI
Leveraging the HMI screen templates will help you reduce integration costs and improve time to market. Standard preconfigured auto/manual control templates Predefined axis status templates Pre-configured fault/diagnostic templates
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Preconfigured Logic
Basic pre-configured logic can be used for either base or custom applications. Get up and running quickly while minimizing engineering costs.
Diagnostic Tools
With the Kinetix Accelerator Toolkit, you have the highest level of support. even after the system is commissioned. Whether youre troubleshooting a system problem or enhancing your machines performance, the RSView fault log can help make your job faster and easier. Time and date stamped fault event logs Custom graph configuration tool Preconfigured Excel graphs
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Appendix
Motion Anaylzer
Motion Analyzer is a comprehensive motion control tool with application analysis software for sizing motor/drive combinations for your application. The procedure below shows how to download and install the Motion Analyzer from the http://www.ab.com/e-tools. You can also install Motion Analyzer from the Kinetix Accelerator Toolkit CD, which is available from your Rockwell Automation sales person or local distributor.
4. Click Download full Motion Analyzer Installation File and follow the instructions.
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Motion Anaylzer
5. Select the number of axes and click OK. This quick start uses 2. 6. Complete the system profile for your application and use Motion Analyzer to size your motor and drive combinations.
TIP
For motor and drive performance specifications, refer to the Kinetix Motion Control Selection Guide, publication GMC-SG001.
For additional instructions on using Motion Analyzer, you may access the training labs from the Kinetix Accelerator Toolkit CD, see appendix B.
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Rockwell Automation provides technical information on the Web to assist you in using its products. At http://support.rockwellautomation.com, you can find technical manuals, a knowledge base of FAQs, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools. For an additional level of technical phone support for installation, configuration, and troubleshooting, we offer TechConnect Support programs. For more information, contact your local distributor or Rockwell Automation representative, or visit http://support.rockwellautomation.com.
Installation Assistance
If you experience a problem with a hardware module within the first 24 hours of installation, please review the information that's contained in this manual. You can also contact a special Customer Support number for initial help in getting your module up and running. United States Outside United States 1.440.646.3223 Monday Friday, 8am 5pm EST Please contact your local Rockwell Automation representative for any technical support issues.