DIRECTIONAL DRILLING

Pilot Fleet of Automated Drilling Systems

Geo-Pilot Rotary Steerable System

Using point-the-bit technology, the Geo-Pilot system precisely steers the wellbore while rotating the drillstring

Sperry Drilling services innovative Geo-Pilot rotary steerable system represents a new approach to rotary steerable drilling, delivering unprecedented speed and up to a 20 percent reduction in nonproductive time. Using point-the-bit technology, the Geo-Pilot system precisely steers the wellbore while rotating the drillstring. The tool build rate and direction can be adjusted while on bottom drilling, making the rotary steerable system virtually invisible to the drilling operation. The Geo-Pilot service provides real-time, continuous at-bit steering and formation evaluation to provide an accurate assessment of the wellbore position. It is fully integrated with Sperrys logging-while-drilling (LWD) systems, InSite rig information management system, StrataSteer 3D geosteering service, and ADT drilling optimization services to provide a complete real-time drilling and formation evaluation package. Designed for use with Drill Bits and Services' extended-gauge PDC or roller cone bits, the Geo-Pilot system minimizes the nonconstructive bit behaviors caused by short-gauge sidecutting bits. It helps increase daily footage, eliminate hole spiraling and improve directional control, allowing more precise wellbore placement while increasing drilling eciency and speed through improved hole cleaning, easier casing runs, fewer short trips, and reduced time required to drill a well. The Geo-Pilot system is controlled from the surface by negative pulse commands sent via the Geo-Span downlink service. The commands are sent and conrmed within 90 seconds on average, while on bottom drilling, even at over 30,000 feet (9,144 meters), and simultaneous with LWD data transmission. The Geo-Pilot service is the clear choice for extended-reach and designer-well applications in which excessive torque and drag can inhibit drilling operations. No other rotary steerable system push-the-bit or point-the-bitcan match the hole quality of Sperrys patented FullDrift service approach. The Geo-Pilot system is ideal for increasing rate of penetration (ROP) through long vertical sections, especially through salt. It takes directional control and geosteering to a new level, allowing precise wellbore placement through long reservoir sections while eliminating the ROP penalty normally associated with oriented drilling. The Geo-Pilot service delivers on the promise of rotary steerable technologyfaster drilling, no sliding, true on-the-y control, greater directional capability, and huge rig-time savings.
* The Geo-Pilot rotary steerable system is a joint collaboration between Sperry and JOGMEC (Japan Oil, Gas and Metals National Corporation).

The Geo-Pilot system design concept involves deflection of a rotating shaft between the bit and drillstring. A high-side reference housing contains an elegant, compact, and rugged computer-controlled bias unit consisting of two eccentric rings, one nested inside the other. These two eccentric rings move the driveshaft off the center of the tool, causing the driveshaft to flex, which results in bit tilt, thus pointing the bit. The rings provide more than 11,000 possible combinations for continuously variable build rate and toolface. All adjustments are made while on bottom drilling.

Features Point-the-bit design allows the use of extended-gauge bits for higher ROP, greater bit life, lower vibration, and unsurpassed hole quality Early warning of trajectory and formation changes in real time provided by the ABI at-bit inclination and optional ABG at-bit gamma sensor measurements, just three feet from the bit Ability to drill vertically; kick-off from vertical; build, drop, and land a horizontal; and perform complex geosteering, all without any trips for BHA, stabilization, or reprogramming Three-dimensional cruise control software allows the Geo-Pilot tool to automatically maintain the desired well trajectory and correct for any walk tendencies or abrupt formation changes Fine control over both direction and build rate, completely eliminating oriented/non-oriented sequences to generate smooth, constant curves Intelligent downhole diagnostic capability allows for self-correction and provides tool status to operator Battery powered for maximum reliability Internal components isolated from wellbore fluids Easy tool reconguration for different hole sizes

HAL15520

DIRECTIONAL DRILLING Geo-Pilot System Benets Increased drilling efficiency with 100 percent drillstring rotation, eliminating oriented drilling with bent housing motors and improving hole cleaning Exceptional hole quality delivers improved quality of logging data and cement job success while reducing stuck pipe risk, circulating time and short trips Geo-Pilot System Specications
Nominal Tool OD Hole Size Maximum Housing OD Length Nominal Tool Weight With Flex Connections Top Bottom Minimum Steering Angle Design Performance (Build/Drop/Turn) Maximum Dogleg Severity - Rotating Maximum Dogleg Severity - Non-Rotating Maximum Shaft Rotary Torque RPM Range Maximum Mass Flow Rate - gpm x ppg - lpm x sg Maximum Weight On Bit Vibration Mud Type Maximum Sand Content Pressure Loss Through Tool in Water (Calculated) Maximum LCM limit* Maximum Operating Temp Maximum Pressure Maximum Overpull Operating Ultimate Body Overpull Not Operating (No Continued Operation Replace Geo-Pilot Tool) Geo-Span Downlink Service 5200 Series 5-1/4 in. / 133 mm 5-7/8 to 6-3/4 in. 149 to 171 mm 5-1/4 in. / 133 mm 16.2 ft / 4.9 m 27.7 ft / 8.4 m with flex sub 1,250 lbm / 570 kgm 3-1/2 in. IF box 3-1/2 in. IF pin 5 10/100 ft / 10/30 m 14/100 ft / 14/30 m 25/100 ft / 25/30 m 8,000 lbf.ft / 1,085 daN.m 60 to 250 7600 Series 6-3/4 in. / 171 mm 8-3/8 to 10-5/8 in. 213 to 270 mm 7-5/8 in. / 194 mm 20.2 ft / 6.2 m 29.2 ft / 8.9 m with flex sub 3,300 lbm / 1,500 kgm 4-1/2 in. IF box 4-1/2 in. IF pin 0 5/100 ft / 5/30 m 10/100 ft / 10/30 m 21/100 ft / 21/30 m 20,000 lbf.ft / 2,712 daN.m 60 to 250 9600 Series 9-5/8 in. / 244 mm 12 to 26 in. / 305 to 660 mm 10 in. / 254 mm 21.7 ft / 6.6 m 30.9 ft / 9.4 m with flex sub 4,850 lbm / 2,200 kgm 6-5/8 in. REG box 6-5/8 in. REG pin 0 6/100 ft / 6/30 m 8/100 ft / 8/30 m 14/100 ft / 14/30 m 30,000 lbf.ft / 4,067 daN.m 60 to 250

Maximum reservoir contact and production with precise wellbore positioning Increased production and reduced costs by efficiently drilling extended-reach and horizontal wells Drill more challenging geometries to connect multiple marginal zones and improve project economics

5,000 lbm/min / 2,268 kgm/min 10,000 lbm/min / 4,536 kgm/min 20,000 lbm/min / 9,072 kgm/min 25,000 lbf / 11,121 daN 55,000 lbf / 24,465 daN 100,000 lbf / 44,482 daN As per Sperrys LWD vibration limits (available upon request) Compatible with all fluid systems including: WBM, OBM, SBM, and silicates; also with air, N2 and multiphase fluids like mist or foam. 2% 151 psi @ 200 gpm 132 psi @ 500 gpm 92 psi @ 1,000 gpm 1.04 MPa @ 577 lpm (water) 0.91 MPa @ 1,893 lpm (water) 0.63 MPa @ 3,785 lpm (water) 120 lbm/bbl medium nut plug (well mixed) 342 kgm/m3 No Limit No Limit 302F / 150C 302F / 150C 302F / 150C Standard: 20,000 psi / 137.9 MPa Optional: 23,000 psi / 158.9 MPa 60,000 lbf / 26,689 daN 320,000 lbf / 142,343 daN Standard: 18,000 psi / 124.1 MPa Optional: 21,000 psi / 144.8 MPa 75,000 lbf / 33,362 daN 375,000 lbf / 166,808 daN Standard: 20,000 psi / 137.9 MPa Optional: 23,000 psi / 158.6 MPa 120,000 lbf / 53,379 daN 580,000 lbf / 222,411 daN

Surface pulser provides rapid communication and confirmation via InSite control screen, independent manual control back-up system via pumps and rotary on/off signals rated 10,000 psi / 69 MPa operating H2S service suitable for zones 1, IIA, T3 LWD system InSite Rig Information Management System + 0.1 @ 2s, 0 to 160

Uplink Surface Software Inclinometer Accuracy and Span For Directional, Gamma, Resistivity (For Typical MWD Tool Configurations) Survey Measure Point Gamma Ray Measure Point Vibration Measure Point Resistivity Measure Point At-bit Inclination Measure Point At-bit Gamma Measure Point Power Supply Maximum Run Duration

35.0 ft / 10.7 m 53.5 ft / 16.3 m 53.5 ft / 16.3 m 46.2 ft / 14.1 m 10.2 ft / 3.1 m 20 ft / 6.1 m**

25.0 ft / 7.7 m 26.5 ft / 8.1 m 45.2 ft / 13.8 m 47.0 ft / 14.3 m 45.2 ft / 13.8 m 47.0 ft / 14.3 m 38.3 ft / 11.7 m 40.1 ft / 12.2 m 3.2 ft / 1.0 m 3.3 ft / 1.0 m 3.2 ft / 1.0 m 3.3 ft / 1.0 m Lithium battery 200 hours continuous orientation no power draw when deflection equals zero

* LCM tolerance is limited by the MWD transmission system ** Distance quoted assumes the use of a PCG directional/gamma sonde

DIRECTIONAL DRILLING

Geo-Pilot 5200 Series System

Nominal Tool OD Hole Size Maximum Housing OD Length Nominal Tool Weight With Flex Connections Top Bottom Minimum Steering Angle Design Performance (Build/Drop/Turn) Maximum Dogleg Severity - Rotating Maximum Dogleg Severity - Non-Rotating Maximum Shaft Rotary Torque RPM Range Maximum Mass Flow Rate - gpm x ppg - lpm x sg Maximum Weight On Bit Vibration Mud Type Maximum Sand Content Pressure Loss Through Tool in Water (Calculated) Maximum LCM limit* Maximum Operating Temp Maximum Pressure Maximum Overpull Operating Ultimate Body Overpull Not Operating (No Continued Operation Replace Geo-Pilot Tool) Geo-Span Downlink Service 5-1/4 in. / 133 mm 5-7/8 to 6-3/4 in. 149 to 171 mm 5-1/4 in. / 133 mm 16.2 ft / 4.9 m 27.7 ft / 8.4 m with flex sub 1,250 lbm / 570 kgm 3-1/2 in. IF box 3-1/2 in. IF pin 5 10/100 ft / 10/30 m 14/100 ft / 14/30 m 25/100 ft / 25/30 m 8,000 lbf.ft/ 1,085 daN.m 60 to 250 5,000 lbm/min / 2,268 kgm/min 25,000 lbf / 11,121 daN As per Sperrys LWD vibration limits (available upon request) Compatible with all fluid systems including: WBM, OBM, SBM, and silicates; also with air, N2 and multiphase fluids like mist or foam. 2% 151 psi @ 200 gpm 1.04 MPa @ 577 lpm (water) 120 lbm/bbl medium nut plug (well mixed) 342 kgm/m3 302F / 150C Standard: 20,000 psi / 137.9 MPa Optional: 23,000 psi / 158.9 MPa 60,000 lbf / 26,689 daN 320,000 lbf / 142,343 daN

Surface pulser provides rapid communication and confirmation via InSite control screen, independent manual control back-up system via pumps and rotary on/off signals rated 10,000 psi / 69 MPa operating H2S service suitable for zones 1, IIA, T3 LWD system InSite Rig Information Management System + 0.1 @ 2s, 0 to 160

Uplink Surface Software Inclinometer Accuracy and Span For Directional, Gamma, Resistivity (For Typical MWD Tool Configurations) Survey Measure Point Gamma Ray Measure Point Vibration Measure Point Resistivity Measure Point At-bit Inclination Measure Point At-bit Gamma Measure Point Power Supply Maximum Run Duration

* LCM tolerance is limited by the MWD transmission system ** Distance quoted assumes the use of a PCG directional/gamma sonde

HAL32085

35.0 ft / 10.7 m 53.5 ft / 16.3 m 53.5 ft / 16.3 m 46.2 ft / 14.1 m 10.2 ft / 3.1 m 20 ft / 6.1 m** Lithium battery 200 hours continuous orientation no power draw when deflection equals zero

DIRECTIONAL DRILLING

Geo-Pilot 7600 Series System

Nominal Tool OD Hole Size Maximum Housing OD Length Nominal Tool Weight With Flex Connections Top Bottom Minimum Steering Angle Design Performance (Build/Drop/Turn) Maximum Dogleg Severity - Rotating Maximum Dogleg Severity - Non-Rotating Maximum Shaft Rotary Torque RPM Range Maximum Mass Flow Rate - gpm x ppg - lpm x sg Maximum Weight On Bit Vibration Mud Type Maximum Sand Content Pressure Loss Through Tool in Water (Calculated) Maximum LCM limit* Maximum Operating Temp Maximum Pressure Maximum Overpull Operating Ultimate Body Overpull Not Operating (No Continued Operation Replace Geo-Pilot Tool) Geo-Span Downlink Service 6-3/4 in. / 171 mm 8-3/8 to 10-5/8 in. 213 to 270 mm 7-5/8 in. / 194 mm 20.2 ft / 6.2 m 29.2 ft / 8.9 m with flex sub 3,300 lbm / 1,500 kgm 4-1/2 in. IF box 4-1/2 in. IF pin 0 5/100 ft / 5/30 m 10/100 ft / 10/30 m 21/100 ft / 21/30 m 20,000 lbf.ft / 2,712 daN.m 60 to 250 10,000 lbm/min / 4,536 kgm/min 55,000 lbf / 24,465 daN As per Sperrys LWD vibration limits (available upon request) Compatible with all fluid systems including: WBM, OBM, SBM, and silicates; also with air, N2 and multiphase fluids like mist or foam. 2% 132 psi @ 500 gpm 0.91 MPa @ 1,893 lpm (water) No Limit 302F / 150C Standard: 18,000 psi / 124.1 MPa Optional: 21,000 psi / 144.8 MPa 75,000 lbf / 33,362 daN 375,000 lbf / 166,808 daN

Uplink Surface Software Inclinometer Accuracy and Span For Directional, Gamma, Resistivity (For Typical MWD Tool Configurations) Survey Measure Point Gamma Ray Measure Point Vibration Measure Point Resistivity Measure Point At-bit Inclination Measure Point At-bit Gamma Measure Point Power Supply Maximum Run Duration

LWD system InSite Rig Information Management System + 0.1 @ 2s, 0 to 160

25.0 ft / 7.7 m 45.2 ft / 13.8 m 45.2 ft / 13.8 m 38.3 ft / 11.7 m 3.2 ft / 1.0 m 3.2 ft / 1.0 m Lithium battery 200 hours continuous orientation no power draw when deflection equals zero

* LCM tolerance is limited by the MWD transmission system

HAL32081

Surface pulser provides rapid communication and confirmation via InSite control screen, independent manual control back-up system via pumps and rotary on/off signals rated 10,000 psi / 69 MPa operating H2S service suitable for zones 1, IIA, T3

DIRECTIONAL DRILLING

Geo-Pilot 9600 Series System

Nominal Tool OD Hole Size Maximum Housing OD Length Nominal Tool Weight With Flex Connections Top Bottom Minimum Steering Angle Design Performance (Build/Drop/Turn) Maximum Dogleg Severity - Rotating Maximum Dogleg Severity - Non-Rotating Maximum Shaft Rotary Torque RPM Range Maximum Mass Flow Rate - gpm x ppg - lpm x sg Maximum Weight On Bit Vibration Mud Type Maximum Sand Content Pressure Loss Through Tool in Water (Calculated) Maximum LCM limit* Maximum Operating Temp Maximum Pressure Maximum Overpull Operating Ultimate Body Overpull Not Operating (No Continued Operation Replace Geo-Pilot Tool) Geo-Span Downlink Service 9-5/8 in. / 244 mm 12 to 26 in. / 305 to 660 mm 10 in. / 254 mm 21.7 ft / 6.6 m 30.9 ft / 9.4 m with flex sub 4,850 lbm / 2,200 kgm 6-5/8 in. REG box 6-5/8 in. REG pin 0 6/100 ft / 6/30 m 8/100 ft / 8/30 m 14/100 ft / 14/30 m 30,000 lbf.ft / 4,067 daN.m 60 to 250 20,000 lbm/min / 9,072 kgm/min 100,000 lbf / 44,482 daN As per Sperrys LWD vibration limits (available upon request) Compatible with all fluid systems including: WBM, OBM, SBM, and silicates; also with air, N2 and multiphase fluids like mist or foam. 2% 92 psi @ 1,000 gpm 0.63 MPa @ 3,785 lpm (water) No Limit 302F / 150C Standard: 20,000 psi / 137.9 MPa Optional: 23,000 psi / 158.6 MPa 120,000 lbf / 53,379 daN 580,000 lbf / 222,411 daN

Surface pulser provides rapid communication and confirmation via InSite control screen, independent manual control back-up system via pumps and rotary on/off signals rated 10,000 psi / 69 MPa operating H2S service suitable for zones 1, IIA, T3 LWD system InSite Rig Information Management System + 0.1 @ 2s, 0 to 160

Uplink Surface Software Inclinometer Accuracy and Span For Directional, Gamma, Resistivity (For Typical MWD Tool Configurations) Survey Measure Point Gamma Ray Measure Point Vibration Measure Point Resistivity Measure Point At-bit Inclination Measure Point At-bit Gamma Measure Point Power Supply Maximum Run Duration

26.5 ft / 8.1 m 47.0 ft / 14.3 m 47.0 ft / 14.3 m 40.1 ft / 12.2 m 3.3 ft / 1.0 m 3.3 ft / 1.0 m Lithium battery 200 hours continuous orientation no power draw when deflection equals zero

* LCM tolerance is limited by the MWD transmission system

HAL32083

DIRECTIONAL DRILLING

For more information contact us at sperry@halliburton.com.

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