Catalogo Cardan250f

250 F
ORGANI DI TRASMISSIONE
GEAR SPINDLES
GEAR REDUCERS
197 C
GEAR COUPLINGS
GIUNTI A DENTI PER ALTE VELOCIT HIGH SPEED GEAR COUPLINGS
270 C
OUR PRODUCTION PROGRAM

GEAR SPINDLES GEAR REDUCERS GEAR COUPLINGS HIGH SPEED GEAR COUPLINGS CATALOGUE 197 C CATALOGUE 260 B CATALOGUE 270 C CATALOGUE 272 B
272 B
260 B
CONTENTS
ENGINEERING AND MANUFACTURING ENGINEERING DATA - SERIES A ENGINEERING DATA - SERIES B ENGINEERING DATA - SERIES C ENGINEERING DATA - SERIES S ENGINEERING DATA - SERIES D - SERIES G ENGINEERING DATA - SERIES F - SERIES J ENGINEERING DATA - SERIES E - SERIES H COMPANION FLANGES WITH INNER CENTERING COMPANION FLANGES WITH OUTER CENTERING CYLINDRICAL COMPANION FLANGES WITH INNER CENTERING CYLINDRICAL COMPANION FLANGES WITH OUTER CENTERING BORE DESIGNS ENGINEERING DATA - SPECIAL AND EXTRA LARGE FLANGES ENGINEERING DATA - HIRTH SERRATION ENGINEERING DATA - DOG TEETH ENGINEERING DATA - FLANGE BOLTING ENGINEERING DATA - JOURNAL CROSS ASSEMBLIES DESIGN VARIATIONS OPERATING PRINCIPLES SIZE SELECTION ENGINEERING DATA - WEIGHTS ENGINEERING DATA - MASS MOMENTS OF INERTIA UNIVERSAL SHAFT IDENTIFICATION COMPANION FLANGE IDENTIFICATION INSTALLATION, MAINTENANCE AND LUBRICATION SPARE PART IDENTIFICATION TORQUE MONITORING TECHNICAL DATA FOR SELECTION
page 3 page 4/5 page 6/7 page 8/9 page 10/11 page 12/13 page 14/15 page 16/17 page 18/19 page 20/21 page 22/23 page 24/25 page 26 page 27 page 28 page 29 page 30 page 31 page 32/33 page 34 page 35/40 page 41 page 42 page 43 page 44 page 45/47 page 48/49 page 50 page 51/52
The present catalogue relates to MAINAs present production of Universal Shafts, and provides a description of their technical specification in order for a proper selection to be made. Our engineers are however always at your disposal to make suggestions for your choice and provide you with any further information requested. The present edition supersedes any previous edition. MAINA RESERVE THE RIGHT TO CHANGE ANY TECHNICAL SPECIFICATION CONTAINED HEREIN, WITHOUT NOTICE. Any reproduction, even partial, of the present catalogue violates the copyright and will therefore be persecuted.
Copyright 2009 MAINA - Organi di Trasmissione S.p.A. - Asti - Italy Printed by CARRER - Asti - Italy
ENGINEERING AND MANUFACTURING
MAINA PATTERN IS GUARANTEED BY: Design and experience we have made in cooperation with all the industrial plant maintenance managers. This has led to manufacture the monolithic yoke design. All our universal shafts have been designed and developed by MAINA technical department. Our skilled engineers can also propose and project very special solutions, able to fit the customers requirements, yet maintaining the basis project features.
SERIES A
TYPE
Lz N R La
ENGINEERING DATA
AA
A Z S T
D b
F E H 22,5 45
B B
G H 36 36
Bs
B
22,5 45 48
36 36 36
Bs
18
38 SIZE 18 - 28 8 HOLES
18 SIZE 31 - 39 10 HOLES SIZE 18 - 28 8 HOLES
Hs
18 SIZE 31 - 39 10 HOLES
Hs
STANDARD FLANGE CONNECTION
TYPE
DOWEL PIN CONNECTION ACCORDING TO DIN 15451
Lz La
AB
Lf
AC
Lf Lf
AD
Lz La
AH
AE
ENGINEERING DATA TYPE

AA - Telescopic Shaft, medium length compensation AB - Telescopic Shaft, short length compensation, short design AC - Fix Length Shaft, tubular design
SERIES A
AD - Fix Length Shaft, short design AE - Telescopic Shaft, long length compensation AH - Fix Length Shaft, flange short design
TABLE 1
SIZE Mk MDSch MDW A b B BS Z (H7) F E H (C12) HS (H12) G D R N S DIN 5480 T Lz min La std Lz max La max Lz min La std Lf Lf max Lf lim Lf Lz min La std Lz max La max Lz lim Lf [kNm] [kNm] [kNm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 18 21 15 10 225 15 196 192 140 5 15 16 21 15 80 180 110 90x3 139.7 795 140 1205 550 615 40 495 1205 3280 440 985 280 1505 800 3280 440 22 25 28 RATING TORQUES 40 48 71 26 38 58 18 24 37 STANDARD DIMENSIONS 250 285 315 15 15 15 218 245 280 214 240 270 140 175 175 6 7 7 18 20 22 18 20 22 25 28 30 15 15 16 90 90 110 225 250 285 120 140 160 110x3 130x4 140x4 152.4 177.8 203 LENGTH / LENGTH COMPENSATION 855 985 1080 145 150 155 1310 1485 1625 600 650 700 685 795 900 50 50 60 535 615 695 1310 1485 1625 4000 4720 5020 480 560 640 1050 1180 1295 290 300 310 1610 1880 2085 850 1000 1100 4000 4720 5020 480 560 640 31 103 85 54 350 15 310 300 220 8 25 22 32 16 115 315 180 180x5 254 1235 160 1875 800 1045 65 780 1875 5740 720 1495 320 2375 1200 5740 720 35 146 116 76 390 15 345 340 250 8 32 24 32 18 140 350 195 190x5 298.5 1350 170 2080 900 1175 65 835 2080 6450 780 1620 340 2680 1400 6450 780 39 196 156 103 435 15 385 378 280 8 32 27 35 20 155 390 210 210x6 323.9 1495 180 2315 1000 1350 70 930 2315 7170 840 1775 360 2915 1500 7170 840
AA
AB
AC AD
AE
AH
Lz min = shortest length corresponding to La std Lf = fix length La std = standard length compensation Lf min = minimum fix length Lz max = shortest length corresponding to La max Lf max = maximum fix length with standard tube La max = maximum length compensation Lf lim = maximum fix length of universal shaft Lz lim = maximum length of universal shaft When Lz = Lz min, then Lz = Lz min +(La - La std) Lz max, Lz lim, Lf max, Lf lim valid if max allowable speed or torsional stiffness do not create any problem.
When required tolerance h7 Tolerance 0.1 mm Male and female splined shaft nitrided Torque transmission capacity is restricted by state and type of flange connection.
SERIES B
TYPE
Lz N M R La
ENGINEERING DATA
BA
A Z
P S T
D b
F E 45 22,5 H H 30 30 H 10 20 20
B
INTEGRAL KEY
PARTIAL KEY 38
15 SIZE 31 - 39 10 HOLES SIZE 44 - 62 16 HOLES Lz La La
TYPE
Lz
SIZE 18 - 28 8 HOLES
BB
Lf
BF
Lf
BC
Lf
BG
Lf Lf
BD
Lz La
BH
Lz
BK
La
BE
BJ

BA BB BC BD BE - Telescopic Shaft, medium length compensation - Telescopic Shaft, short design - Fix Length Shaft, tubular design - Fix Length Shaft, short design - Telescopic Shaft, long length compensation or high torsional stiffness or special arrangement
SERIES B
BF - Telescopic Shaft, medium length compensation (flange intermediate assembly) BG - Fix Length Shaft, flange tubular design BH - Fix Length Shaft, flange short design BJ - Telescopic Shaft, long length compensation or high torsional stiffness or special arrangement (flange intermediate assembly) BK - Flange Joint
39 302 224 146 390 15 345 170 70 18 8 40 25 20 155 390 210 210x6 323.9 1495 180 2315 1000 1350 70 930 2315 7170 840 1775 360 2915 1500 7170 1850 180 2670 1000 1350 2670 7170 840 2130 360 3270 1500 7170 420 44 522 400 262 440 15 385 190 80 20 10 42 28 25 150 440 260 220x6 355.6 1680 190 2590 1100 1470 70 1140 2590 7890 1040 1985 380 3255 1650 7890 2075 190 2985 1100 1660 2985 7890 1040 2380 380 3650 1650 7890 520 49 647 496 321 490 15 425 205 90 22.5 12 47 31 30 160 490 270 250x6 368 1760 200 2810 1250 1550 70 1205 2810 9020 1080 2085 400 3585 1900 9020 2200 200 3250 1250 1745 3250 9020 1080 2525 400 4025 1900 9020 540 55 1031 800 516 550 15 492 250 100 22.5 12 50 31 30 190 550 305 280x8 419 1965 210 3155 1400 1730 80 1355 3155 10040 1220 2310 420 3990 2100 10040 2400 210 3590 1400 1800 3590 10040 1220 2745 420 4425 2100 10040 610 62 1350 1150 760 620 15 555 280 110 27.5 15 55 37 35 220 620 340 320x8 457.2 2250 230 3570 1550 1960 80 1530 3550 11300 1360 2620 460 4410 2250 11300 2750 230 4070 1550 2050 4050 11300 1360 3120 460 4910 2250 11300 680
TABLE 2
SIZE Mk MDSch MDW A b B Z (H7) P (h9) M F E H G D R N S DIN 5480 T Lz min La std Lz max La max Lz min La std Lf Lf max Lf lim Lf Lz min La std Lz max La max Lz lim Lz min La std Lz max La max Lf Lf max Lf lim Lf Lz min La std Lz max La max Lz lim Lf [kNm] [kNm] [kNm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 18 28 19 12 180 15 155.5 90 25 7 5 17 17 15 80 180 110 90x3 139.7 795 140 1205 550 615 40 495 1205 3280 440 985 280 1505 800 3280 970 140 1380 550 715 1380 3280 440 1160 280 1680 800 3280 220 22 56 37 24 225 15 196 105 32 9 5 20 17 15 90 225 120 110x3 152.4 855 145 1310 600 685 50 535 1310 4000 480 1050 290 1610 850 4000 1000 145 1455 600 730 1455 4000 480 1195 290 1755 850 4000 240 25
BA BB BC BD BE
BF
BG BH BJ
BK
28 31 35 RATING TORQUES 82 119 167 227 58 85 120 163 37 54 76 106 STANDARD DIMENSIONS 250 285 315 350 15 15 15 15 218 245 280 310 105 125 130 155 40 40 40 50 12.5 15 15 16 6 7 8 8 25 27 32 35 19 21 23 23 15 16 16 18 90 110 115 140 250 285 315 350 140 160 180 195 130x4 140x4 180x5 190x5 177.8 203 254 298.5 LENGTH / LENGTH COMPENSATION 985 1080 1235 1350 150 155 160 170 1485 1625 1875 2080 650 700 800 900 795 900 1045 1175 50 60 65 65 615 695 780 835 1485 1625 1875 2080 4720 5020 5740 6450 560 640 720 780 1180 1295 1495 1620 300 310 320 340 1880 2085 2375 2680 1000 1100 1200 1400 4720 5020 5740 6450 1130 1340 1585 1690 150 155 160 170 1630 1885 2225 2420 650 700 800 900 800 950 1140 1225 1630 1885 2225 2420 4720 5020 5740 6450 560 640 720 780 1325 1555 1845 1960 300 310 320 340 2025 2345 2725 3020 1000 1100 1200 1400 4720 5020 5740 6450 280 320 360 390
Lz min = shortest length corresponding to La std La std = standard length compensation Lz max = shortest length corresponding to La max La max = maximum length compensation Lz lim = maximum length of universal shaft When Lz = Lz min, then Lz = Lz min +(La - La std)
Lf = fix length Lf min = minimum fix length Lf max = maximum fix length with standard tube Lf lim = maximum fix length of universal shaft Lz max, Lz lim, Lf max, Lf lim valid if max allowable speed or torsional stiffness do not create any problem.
When required tolerance h7 Tolerance 0.1 mm Male and female splined shaft nitrided.
SERIES C
TYPE
Lz N M R La
ENGINEERING DATA
CA
A Z
P S T
D b
F E 22,5 45 H H 30 30 H 10 20 20
B
INTEGRAL KEY
PARTIAL KEY 38 SIZE 18 - 25 8 HOLES
15 SIZE 28 - 35 10 HOLES SIZE 39 - 62 16 HOLES Lz La La
TYPE
Lz
CB
Lf
CF
Lf
CC
Lf
CG
Lf
Lf
CD
Lz La
CH
Lz
CK
La
CE
CJ

CA CB CC CD CE - Telescopic Shaft, medium length compensation - Telescopic Shaft, short design - Fix Length Shaft, tubular design - Fix Length Shaft, short design - Telescopic Shaft, long length compensation or high torsional stiffness or special arrangement
SERIES C
CF - Telescopic Shaft, medium length compensation (flange intermediate assembly) CG - Fix Length Shaft, flange tubular design CH - Fix Length Shaft, flange short design CJ - Telescopic Shaft, long length compensation or high torsional stiffness or special arrangement (flange intermediate assembly) CK - Flange Joint
39 302 224 146 440 15 385 280 80 18 8 40 28 20 155 390 210 210x6 323.9 355.6 1495 180 2315 1000 1350 70 930 2315 7170 840 1775 360 2915 1500 7170 1850 180 2670 1000 1350 2670 7170 840 2130 360 3270 1500 7170 420 44 522 400 262 490 15 425 320 90 20 10 42 31 25 150 440 260 220x6 355.6 368 1680 190 2590 1100 1470 70 1140 2590 7890 1040 1985 380 3255 1650 7890 2075 190 2985 1100 1660 2985 7890 1040 2380 380 3650 1650 7890 520 49 647 496 321 550 15 492 380 100 22.5 12 47 31 30 160 490 270 250x6 368 419 1760 200 2810 1250 1550 70 1205 2810 9020 1080 2085 400 3585 1900 9020 2200 200 3250 1250 1745 3250 9020 1080 2525 400 4025 1900 9020 540 55 1031 800 516 600 15 544 450 100 22.5 15 50 34 30 190 550 305 280x8 419 457.2 1965 210 3155 1400 1730 80 1355 3155 10040 1220 2310 420 3990 2100 10040 2400 210 3590 1400 1800 3590 10040 1220 2745 420 4425 2100 10040 610 62 1350 1150 760 680 15 615 450 110 27.5 15 55 37 35 220 620 340 320x8 457.2 508 2250 230 3570 1550 1960 80 1530 3550 11300 1360 2620 460 4410 2250 11300 2750 230 4070 1550 2050 4050 11300 1360 3120 460 4910 2250 11300 680
TABLE 3
SIZE Mk MDSch MDW A b B Z (H7) P (h9) M F E H G D R N S DIN 5480 T T Lz min La std Lz max La max Lz min La std Lf Lf max Lf lim Lf Lz min La std Lz max La max Lz lim Lz min La std Lz max La max Lf Lf max Lf lim Lf Lz min La std Lz max La max Lz lim Lf [kNm] [kNm] [kNm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 18 28 19 12 225 15 196 140 32 7 5 17 17 15 80 180 110 90x3 139.7 168.3 795 140 1205 550 615 40 495 1205 3280 440 985 280 1505 800 3280 970 140 1380 550 715 1380 3280 440 1160 280 1680 800 3280 220 22 56 37 24 250 15 218 140 40 9 6 20 19 15 90 225 120 110x3 152.4 177.8 855 145 1310 600 685 50 535 1310 4000 480 1050 290 1610 850 4000 1000 145 1455 600 730 1455 4000 480 1195 290 1755 850 4000 240 25
CA CB CC CD CE
CF
CG CH CJ
CK
28 31 35 RATING TORQUES 82 119 167 227 58 85 120 163 37 54 76 106 STANDARD DIMENSIONS 285 315 350 390 15 15 15 15 245 280 310 345 175 175 220 250 40 40 50 70 12.5 15 15 16 7 7 8 8 25 27 32 35 21 23 23 25 15 16 16 18 90 110 115 140 250 285 315 350 140 160 180 195 130x4 140x4 180x5 190x5 177.8 203 254 298.5 203 244.5 273 323.9 LENGTH / LENGTH COMPENSATION 985 1080 1235 1350 150 155 160 170 1485 1625 1875 2080 650 700 800 900 795 900 1045 1175 50 60 65 65 615 695 780 835 1485 1625 1875 2080 4720 5020 5740 6450 560 640 720 780 1180 1295 1495 1620 300 310 320 340 1880 2085 2375 2680 1000 1100 1200 1400 4720 5020 5740 6450 1130 1340 1585 1690 150 155 160 170 1630 1885 2225 2420 650 700 800 900 800 950 1140 1225 1630 1885 2225 2420 4720 5020 5740 6450 560 640 720 780 1325 1555 1845 1960 300 310 320 340 2025 2345 2725 3020 1000 1100 1200 1400 4720 5020 5740 6450 280 320 360 390
Lz min = shortest length corresponding to La std La std = standard length compensation Lz max = shortest length corresponding to La max La max = maximum length compensation Lz lim = maximum length of universal shaft When Lz = Lz min, then Lz = Lz min +(La - La std)
Lf = fix length Lf min = minimum fix length Lf max = maximum fix length with standard tube Lf lim = maximum fix length of universal shaft Lz max, Lz lim, Lf max, Lf lim valid if max allowable speed or torsional stiffness do not create any problem.
When required tolerance h7 Tolerance 0.1 mm Male and female splined shaft nitrided.
SERIES S
TYPE
Lz N R La
ENGINEERING DATA
SF
T b
36 E H
H 22.5 22.5
TYPE
Lf
SG
Lf
SH
Lz La
SJ
Lf
SK
10

SF - Telescopic Shaft, medium length compensation (flange intermediate assembly) SG - Fix Length Shaft, flange tubular design SH - Fix Length Shaft, flange short design SJ - Telescopic Shaft, medium length compensation series S flange joint roll side series B weld joint pinion side, bigger rotation SK - Flange Joint
SERIES S
H A F I S
I - I T A
TABLE 4
SIZE Mk MDSch MDW D d B H E z b R N T S DIN 5480 T Lz min La std Lz max La max Lf Lf lim Lf Lz min La std Lz max La max Lf [kNm] [kNm] [kNm] [mm] [mm] [mm] [mm] [mm] 28 35 264 56 204 143 350 280 315 19 35 72 10 350 195 323.9 210x6 350 1690 170 2420 900 1225 6450 780 1720 170 2450 900 390 39 44 RATING TORQUES 389 560 82 119 167 227 300 431 211 302 STANDARD DIMENSIONS 390 440 315 340 350 400 21 21 40 42 72 96 10 10 390 440 210 260 355.6 368 220x6 250x6 390 440 LENGTH / LENGTH COMPENSATION 1850 2075 180 190 2670 2985 1000 1100 1350 1660 7170 7890 840 1040 1950 2095 180 190 2770 3005 1000 1100 420 520 49 302 743 522 572 401 490 380 450 23 47 96 10 490 270 419 280x8 490 2200 200 3250 1250 1745 9020 1080 2270 200 3320 1250 540 647 55 1115 1350 1031 859 602 550 440 510 23 50 96 10 550 305 457.2 320x8 550 2400 210 3590 1400 1800 10040 1220 2470 210 3660 1400 610
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
SF SG SH SJ SK
Lz min = shortest length corresponding to La std La std = standard length compensation Lz max = shortest length corresponding to La max La max = maximum length compensation When Lz Lz min, then Lz = Lz min +(La - La std)
Lf = fix length Lf min = minimum fix length Lf lim = maximum fix length of universal shaft Lz max and Lf lim valid if max allowable speed or torsional stiffness do not create any problem.
Tolerance 0.1 mm Number of teeth Male and female splined shaft nitrided
A
S
11
SERIES D - SERIES G
TYPE
N R Lz La
ENGINEERING DATA
DA
S T b
GA
E F
B
AZP A
M PARTIAL KEY INTEGRAL KEY DOG TOOTH FLANGE Lz Lf La HIRTH SERRATION FLANGE
TYPE
DC
TMAX
DF GF
Lf Lf
GC DD GD
Lf
DG GG
Lf T
DL GL
Lz La
DH GH
Lf
DM GM
12
DK GK
ENGINEERING DATA TYPE WITH STANDARD FLANGES

DA - Telescopic Shaft DC - Fix Length Shaft, tubular design DD - Fix Length Shaft, short design DL - Fix Length Shaft, intermediate shaft design DM - Telescopic Shaft, intermediate tubular design DF - Telescopic Shaft, flange intermediate design DG - Fix Length Shaft, flange tubular design DH - Fix Length Shaft, flange short design DK - Flange Joint
SERIES D - SERIES G
TYPE WITH LARGER FLANGES
GA - Telescopic Shaft GC - Fix Length Shaft, tubular design GD - Fix Length Shaft, short design GL - Fix Length Shaft, intermediate shaft design GM - Telescopic Shaft, intermediate tubular design GF - Telescopic Shaft, flange intermediate design GG - Fix Length Shaft, flange tubular design GH - Fix Length Shaft, flange short design GK - Flange Joint
TABLE 5
SIZE Mk MDSch MDW A b B Z (H7) P (h9) M F E H i R N S T T T MAX A B Z (H7) P (h9) M F E H i DA GA DC GC DD GD DF GF DG DH DK DL GG GH GK GL Lz La Lf Lf Lz La Lf Lf Lf Lf Lz La [kNm] [kNm] [kNm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 80 85 90 RATING TORQUES 1070 1310 1650 2040 2520 3010 3490 960 1180 1480 1830 2250 2740 3170 660 815 1020 1260 1550 1890 2185 STANDARD FLANGES SERIES D 600 650 700 750 800 850 900 1015 1015 1015 1015 1015 1015 1015 544 595 645 690 740 775 825 380 400 420 450 470 500 530 100 120 120 130 140 160 160 27.5 30 30 32.5 35 37.5 40 15 15 15 15 18 18 20 70 75 80 85 90 95 100 34 28 28 31 31 37 37 16 30 34 30 34 30 32 600 650 700 750 800 850 900 360 390 420 450 480 510 540
360x8
60
65
70
75
95 4170 3800 2620
100 4850 4360 3010
105 5630 5070 3495
110 6400 5770 3980
115 7370 6610 4560
120 8370 7510 5180
125 9470 8490 5860
950 1000 1050 1100 1150 1200 1250 1015 1015 1015 1015 1015 1015 1015 875 915 965 1015 1050 1100 1140 560 590 620 650 680 710 750 160 180 180 195 220 230 240 42.5 45 47.5 50 52.5 55 57.5 20 20 22 22 25 25 27.5 105 110 115 120 125 130 135 37 43 43 43 49 49 53 34 32 34 32 30 32 30 950 1000 1050 1100 1150 1200 1250 570 600 630 660 690 720 750 910 845 1000 1050 965 620 180 47.5 22 115 43 34 3810 500 2730 2400 4140 500 3060 2400 1200 7740 4810 500 960 895 1050 1100 1015 650 195 50 22 120 43 32 3960 500 2870 2520 4310 500 3220 2520 1260 8120 5010 500 1010 945 1100 1150 1050 680 220 52.5 25 125 49 30 4130 550 3000 2640 4490 550 3360 2640 1320 8500 5220 550 1050 970 1150 1200 1100 710 230 55 25 130 49 32 4270 550 3150 2760 4650 550 3530 2760 1380 8900 5410 550 1100 1020 1200 1250 1150 750 240 57.5 27.5 140 49 32 4450 600 3300 2880 4850 600 3700 2880 1440 9300 5620 600 1150 1070 1250 1300 1190 790 250 60 27.5 150 53 32 4570 600 3450 3000 4990 600 3870 3000 1500 9700 5770 600
400x8 440x10 480x10 530x12 570x12 610x14 650x14 690x16 740x16 780x18 830x18 880x20 1030x20
508 508 600 650 595 400 120 30 15 75 28 30 2420 300 1640 1440 2630 300 1850 1440 720 4640 3040 300
558.8 558.8 650 700 645 420 120 30 15 80 28 34 2610 300 1780 1560 2840 300 2010 1560 780 5030 3290 300
609.6 609.6 700
DM GM
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
660.4 711.2 760 810 860 640 690 715 765 815 750 800 850 900 950 LARGER FLANGES SERIES G 750 800 850 900 950 1000 690 740 775 825 875 915 450 470 500 530 560 590 130 140 160 160 160 180 32.5 35 37.5 40 42.5 45 15 18 18 20 20 20 85 90 95 100 105 110 31 31 37 37 37 43 30 34 30 32 34 32 LENGTH / LENGTH COMPENSATION 2800 2950 3140 3290 3480 3620 350 350 400 400 450 450 1910 2050 2190 2320 2460 2600 1680 1800 1920 2040 2160 2280 3040 3200 3410 3570 3780 3940 350 350 400 400 450 450 2150 2300 2460 2600 2760 2920 1680 1800 1920 2040 2160 2280 840 900 960 1020 1080 1140 5420 5800 6190 6580 6960 7350 3520 3710 3950 4140 4380 4580 350 350 400 400 450 450
Lz = Shortest length La = Length compensation Lf = Shortest fix length Length dimension (Lz and La) for reference only. Series D and G central body designed on request. Please contact MAINA for selection of series D and G universal shafts.
Tolerance 0.1 mm i = number of holes
13
SERIES F - SERIES J
TYPE
N N R Lz La N
ENGINEERING DATA
FF
S T b
JF
E F
B
A ZP A
M PARTIAL KEY INTEGRAL KEY DOG TOOTH FLANGE HIRTH SERRATION FLANGE
TYPE
Lf Lf
FG JG
Lf
FL JL
Lz La
FH JH
Lf
FM JM
FK JK
14
ENGINEERING DATA TYPE WITH STANDARD FLANGES

FF FG FH FK FL FM - Telescopic Shaft, flange intermediate design - Fix Length Shaft, flange tubular design - Fix Length Shaft, flange short design - Flange Joint - Fix Length Shaft, intermediate shaft design - Telescopic Shaft, intermediate tubular design
SERIES F - SERIES J
TYPE WITH LARGER FLANGES
JF JG JH JK JL JM - Telescopic Shaft, flange intermediate design - Fix Length Shaft, flange tubular design - Fix Length Shaft, flange short design - Flange Joint - Fix Length Shaft, intermediate shaft design - Telescopic Shaft, intermediate tubular design
TABLE 6
SIZE Mk MDSch MDW A b B Z (H7) P (h9) M F E H i R N S T A B Z (H7) P (h9) M F E H i FF JF FG FH FK FL JG JH JK JL Lz La Lf Lf Lf Lf Lz La [kNm] [kNm] [kNm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 60 1410 1270 875 600 510 544 380 100 27.5 15 70 34 16 600 360
400x8
65 1750 1580 1090 650 510 595 400 120 30 15 75 28 30 650 390 609.6 700 645 420 120 30 15 80 28 34 2840 300 2010 1560 780 5030 3290 300
75 80 85 90 RATING TORQUES 2230 2720 3300 3980 4750 2015 2465 2990 3590 4290 1390 1700 2060 2475 2960 STANDARD FLANGES SERIES F 700 750 800 850 900 510 510 510 510 510 645 690 740 775 825 420 450 470 500 530 120 130 140 160 160 30 32.5 35 37.5 40 15 15 18 18 20 80 85 90 95 100 28 31 31 37 37 34 30 34 30 32 700 750 800 850 900 420 450 480 510 540 660.4
70
95 5530 4925 3395 950 510 875 560 160 42.5 20 105 37 34 950 570
100 6500 5910 4075 1000 510 915 590 180 45 20 110 43 32 1000 600 895 1050 965 620 180 47.5 22 115 43 34 4140 500 3060 2400 1200 7740 4810 500
105 7470 6755 4660 1050 510 965 620 180 47.5 22 115 43 34 1050 630 945 1100 1015 650 195 50 22 120 43 32 4310 500 3220 2520 1260 8120 5010 500
110 8630 7735 5335 1100 510 1015 650 195 50 22 120 43 32 1100 660 970 1150 1050 680 220 52.5 25 125 49 30 4490 550 3360 2640 1320 8500 5220 550
115 9900 8860 6110 1150 510 1050 680 220 52.5 25 125 49 30 1150 690 1020 1200 1100 710 230 55 25 130 49 32 4650 550 3530 2760 1380 8900 5410 550
120 11200 10040 6930 1200 510 1100 710 230 55 25 130 49 32 1200 720 1070 1250 1150 750 240 57.5 27.5 140 49 32 4850 600 3700 2880 1440 9300 5620 600
125 12665 11350 7830 1250 510 1140 750 240 57.5 27.5 135 53 30 1250 750 1120 1300 1190 790 250 60 27.5 150 53 32 4990 600 3870 3000 1500 9700 5770 600
440x10 480x10 530x12 570x12 610x14 650x14 690x16 740x16 780x18 830x18 880x20 1030x20 1080x20
558.8 650 595 400 120 30 15 75 28 30 2630 300 1850 1440 720 4640 3040 300
FM JM
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
690 715 765 815 845 LARGER FLANGES SERIES J 750 800 850 900 950 1000 690 740 775 825 875 915 450 470 500 530 560 590 130 140 160 160 160 180 32.5 35 37.5 40 42.5 45 15 18 18 20 20 20 85 90 95 100 105 110 31 31 37 37 37 43 30 34 30 32 34 32 LENGTH / LENGTH COMPENSATION 3040 3200 3410 3570 3780 3940 350 350 400 400 450 450 2150 2300 2460 2600 2760 2920 1680 1800 1920 2040 2160 2280 840 900 960 1020 1080 1140 5420 5800 6190 6580 6960 7350 3520 3710 3950 4140 4380 4580 350 350 400 400 450 450
Lz = Shortest length La = Length compensation Lf = Shortest fix length Length dimension (Lz and La) for reference only. Series F and J central body designed on request. Please contact MAINA for selection of series F and J universal shafts.
Tolerance 0.1 mm i = number of holes
15
SERIES E - SERIES H
TYPE
Lt Lz Ex Fx Ey Fy La
ENGINEERING DATA
EA
Px Rx W T Ry Py Zy Ay S
10 Ax Zx D
HA
10
flange X
Mx G
flange Y
K Nx U V Ny
My
20
Hx PARTIAL KEY
20 Hx Hx 20
Bx
22,5 45 SERIES E SIZE 18 - 28 8 HOLES SERIES H SIZE 18 - 25 8 HOLES 30 30
Bx
Bx
20
INTEGRAL KEY flange X SERIES H SIZE 28 - 35 10 HOLES SERIES E SIZE 44 - 55 16 HOLES SERIES H SIZE 39 - 55 16 HOLES
SERIES E SIZE 31 - 39 10 HOLES Hy
Hy
By By
Hy
By
30
15 SIZE 18 - 28 8 HOLES
22,5 22,5 SIZE 31 - 44 10 HOLES
15 15 SIZE 49 - 55 14 HOLES
flange Y
TYPE
Lz
La 10
EB HB
Lz La
10 Lz 8 La 8
EC HC
16
ED HD
ENGINEERING DATA TYPE WITH STANDARD FLANGE SIDE X

EA EB EC ED - Telescopic Shaft, standard type (external flange) - Telescopic Shaft, standard type (internal flange) - Telescopic Shaft, reversed type (external flange) - Telescopic Shaft, reversed type (internal flange)
SERIES E - SERIES H
TYPE WITH LARGER FLANGE SIDE X
HA HB HC HD - Telescopic Shaft, standard type (external flange) - Telescopic Shaft, standard type (internal flange) - Telescopic Shaft, reversed type (external flange) - Telescopic Shaft, reversed type (internal flange)
TABLE 7
SIZE Mk MDSch MDW Ax Bx Zx (H7) Px (h9) Mx Fx Ex Hx G D Rx Nx U W S DIN 5480 Ay By Zy (H7) Py (h9) My Fy Ey Hy Ry Ny T V K Ax Bx Zx (H7) Px (h9) Mx Fx Ex Hx G D Lz EA HA La Lt Lz EB HB La Lt Lz EC HC La Lt Lz ED HD La Lt [kNm] [kNm] [kNm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 18 28 19 12 180 155.5 90 25 7 5 17 17 15 80 180 110 145 137 85x2.5 250 220 165 25 7 5 20 17 250 120 110 270 37.5 225 196 140 32 7 5 17 17 15 80 710 600 1215 320 600 1355 465 600 1260 470 600 1215 28 31 35 RATING TORQUES 56 82 119 167 227 37 58 85 120 163 24 37 54 76 106 STANDARD FLANGE X SERIES E 225 250 285 315 350 196 218 245 280 310 105 105 125 130 155 32 40 40 40 50 9 12.5 15 15 16 5 6 7 8 8 20 25 27 32 35 17 19 21 23 23 15 15 16 16 18 90 90 110 115 140 225 250 285 315 350 120 140 160 180 195 160 180 200 230 245 150 175 200 250 284 100x2.5 115x2.5 130x3 150x3 170x5 FLANGE Y 315 330 390 435 480 285 300 355 390 430 220 210 260 275 320 32 40 40 40 50 9 12.5 15 15 16 5 6 7 8 8 30 30 30 35 38 17 19 21 23 23 315 330 390 435 480 130 145 160 180 210 130 150 165 195 215 320 370 420 490 550 45 52 63 73 80 LARGER FLANGE X SERIES H 250 285 315 350 390 218 245 280 310 345 140 175 175 220 250 40 40 40 50 70 9 12.5 15 15 16 6 7 7 8 8 20 25 27 32 35 19 21 23 23 25 15 15 16 16 18 90 90 110 115 140 LENGTH / LENGTH COMPENSATION 790 910 1000 1155 1300 600 750 750 850 850 1290 1550 1770 1870 2000 340 395 420 485 550 600 750 750 850 850 1430 1700 1790 2055 2200 500 575 620 710 810 600 750 750 850 850 1330 1590 1670 1920 2050 530 620 680 795 890 600 750 750 850 850 1290 1550 1630 1870 2000 22 25 39 302 224 146 390 345 170 70 18 8 40 25 20 155 390 210 260 316 185x5 520 480 360 100 22.5 12 50 25 520 230 250 600 95 440 385 280 80 18 8 40 28 20 155 1420 900 2150 600 900 2420 885 900 2240 960 900 2150 44 522 400 262 440 385 190 80 20 10 42 28 25 150 440 260 325 355 210x5 600 550 420 80 20 12 55 28 600 280 270 640 115 490 425 320 90 20 10 42 31 25 150 1695 900 2385 750 900 2650 1098 900 2440 1135 900 2445 49 647 496 321 490 425 205 90 22.5 12 47 31 30 160 490 270 335 368 210x5 650 595 450 90 22.5 12 55 31 650 290 270 680 134 550 492 380 100 22.5 12 47 31 30 160 1775 950 2540 790 950 2780 1155 950 2560 1195 950 2530 55 1031 800 516 550 492 250 100 22.5 12 50 31 30 190 550 305 375 418 240x5 710 650 520 100 22.5 15 50 31 710 320 330 700 150 600 544 450 100 22.5 15 50 34 30 190 2000 950 2730 880 950 2870 1280 950 2630 1360 950 2710
Lz = Shortest length La = Length compensation Lt = Total length
When required tolerance h7 Tolerance 0.1 mm Nitroxidated male spline shaft For special arrangement V dimension can be modified
17
COMPANION FLANGES
TYPE
FLANGE WITHOUT FACE KEY
L H 22,5 45 H
INNER CENTERING
36 36
EA
A Z
D V
F E

L H 22,5 45
Bs
H 48
36 36
EB
A Z
D V
Bs B
36 18
F E
Hs SIZE 18 - 28 8 HOLES SIZE 31 - 39 10 HOLES
Hs
FLANGE WITH FACE KEY - STANDARD TYPE

L M 45 22,5 H H 30 30 H 10 20 20
EC
A Z P
D V
F E
FLANGE WITH FACE KEY - LARGER TYPE

L M 45 22,5 H H 30 30 10 20 H 20
ED
A Z P
D V
F E
18
INNER CENTERING
COMPANION FLANGES
TABLE 8
SIZE A B H (C12) V D L E F Z G [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] 18 225 196 16 171 115 200 15 4 140 38 22 250 218 18 190 125 210 18 5 140 50 25 285 245 20 214 140 220 20 6 175 68 28 315 280 22 247 165 230 22 6 175 93 31 350 310 22 277 185 240 25 7 220 123 35
TYPE EA
39 440 385 27 342 225 280 32 7 280 220 390 345 24 307 205 270 32 7 250 171
TABLE 9
SIZE A B Bs H (C12) Hs (H12) V D L E F Z (f8) G [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] 18 225 196 192 16 21 165 100 160 15 4 140 29 22 250 218 214 18 25 175 110 160 18 5 140 34 25 285 245 240 20 28 205 130 185 20 6 175 54 28 315 280 270 22 30 225 140 215 22 6 175 75 31 350 310 300 22 32 260 160 215 25 7 220 100 35
TYPE EB
39 435 385 378 27 35 310 180 265 32 7 280 180 390 345 340 24 32 290 180 265 28 7 250 152
TABLE 10
SIZE A B H V D L E F P M Z (f8) G [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] 18 180 155.5 17 130.5 90 170 17 4 25 7 90 20 22 225 196 17 171 115 200 20 4 32 9 105 39 25 250 218 19 190 125 210 25 5 40 12.5 105 51 28 285 245 21 214 140 220 27 6 40 15 125 68 31 315 280 23 247 165 230 32 7 40 15 130 95 35 350 310 23 277 185 240 35 7 50 16 155 124 39 390 345 25 307 205 270 40 7 70 18 170 172 44 440 385 28 342 225 280 42 9 80 20 190 224 49 490 425 31 378 255 300 47 11 90 22.5 205 295 55
TYPE EC
62 620 555 37 499 335 360 55 14 110 27.5 280 598 550 492 31 445 295 320 50 11 100 22.5 250 427
TABLE 11
SIZE A B H V D L E F P M Z (f8) G [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] 18 225 196 17 171 115 200 17 4 32 7 140 38 22 250 218 19 190 125 210 20 5 40 9 140 50 25 285 245 21 214 140 220 25 6 40 12.5 175 68 28 315 280 23 247 165 230 27 6 40 15 175 94 31 350 310 23 277 185 240 32 7 50 15 220 124 35 390 345 25 307 205 270 35 7 70 16 250 172 39 440 385 28 342 225 280 40 7 80 18 280 224 44 490 425 31 378 255 300 42 9 90 20 320 295 49 550 492 31 445 295 320 47 11 100 22.5 380 431 55
TYPE ED
62 680 615 37 599 370 400 55 14 110 27.5 450 920 600 544 34 493 325 350 50 14 100 22.5 450 574
Tolerance 0.1 mm Maximum values
Maximum finished bore diameter Different lengths on request
G = weight calculated for solid hub
19
COMPANION FLANGES
TYPE
L H 22,5 45 H
OUTER CENTERING
36 36
EE
A Z
D V
F E

L H 22,5 45
Bs
H 48
36 36
EF
A Z
D V
Bs
36
B
18
F E L M 45
Hs SIZE 18 - 28 8 HOLES SIZE 31 - 39 10 HOLES
Hs

22,5 H H
B
30 30 H
10 20 20
EG
A Z P
D V
F E
SIZE 18 - 28 8 HOLES L

22,5 45 H H 30 30 H 10 20 20
EH
A Z P
D V
F E
20
OUTER CENTERING
COMPANION FLANGES
TABLE 12
SIZE A B H (C12) V D L E F Z (H7) G [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] 18 235 196 16 171 115 200 15 4 225 38 22 260 218 18 190 125 210 18 5 250 50 25 295 245 20 214 140 220 20 6 285 68 28 330 280 22 247 165 230 22 6 315 93 31 365 310 22 277 185 240 25 7 350 123 35
TYPE EE
39 460 385 27 342 225 280 32 7 440 220 405 345 24 307 205 270 32 7 390 171
TABLE 13
SIZE A B Bs H (C12) Hs (H12) V D L E F Z (H7) G [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] 18 235 196 192 16 21 165 100 160 15 4 225 29 22 260 218 214 18 25 175 110 160 18 5 250 34 25 295 245 240 20 28 205 130 185 20 6 285 54 28 330 280 270 22 30 225 140 215 22 6 315 75 31 365 310 300 22 32 260 160 215 25 7 350 100 35
TYPE EF
39 455 385 378 27 35 310 180 265 32 7 435 180 405 345 340 24 32 290 180 265 28 7 390 152
TABLE 14
SIZE A B H V D L E F P M Z (H7) G [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] 18 190 155.5 17 130.5 90 170 17 4 25 7 180 20 22 235 196 17 171 115 200 20 4 32 9 225 39 25 260 218 19 190 125 210 25 5 40 12.5 250 51 28 295 245 21 214 140 220 27 6 40 15 285 68 31 330 280 23 247 165 230 32 7 40 15 315 95 35 365 310 23 277 185 240 35 7 50 16 350 124 39 405 345 25 307 205 270 40 7 70 18 390 172 44 460 385 28 342 225 280 42 9 80 20 440 224 49 510 425 31 378 255 300 47 11 90 22.5 490 295 55
TYPE EG
62 640 555 37 499 335 360 55 14 110 27.5 620 610 570 492 31 445 295 320 50 11 100 22.5 550 427
TABLE 15
SIZE A B H V D L E F P M Z (H7) G [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] 18 235 196 17 171 115 200 17 4 32 7 225 38 22 260 218 19 190 125 210 20 5 40 9 250 50 25 295 245 21 214 140 220 25 6 40 12.5 285 68 28 330 280 23 247 165 230 27 6 40 15 315 94 31 365 310 23 277 185 240 32 7 50 15 350 124 35 405 345 25 307 205 270 35 7 70 16 390 172 39 460 385 28 342 225 280 40 7 80 18 440 224 44 510 425 31 378 255 300 42 9 90 20 490 295 49 570 492 31 445 295 320 47 11 100 22.5 550 431 55
TYPE EH
62 700 615 37 599 370 400 55 14 110 27.5 680 870 620 544 34 493 325 350 50 14 100 22.5 600 574
Tolerance 0.1 mm Maximum values
Maximum finished bore diameter Different lengths on request
G = weight calculated for solid hub
21
CYLINDRICAL COMPANION FLANGES

TYPE
L H 22,5 45 H
INNER CENTERING
36 36
EJ
A Z

L M 45 22,5 H H 30 30 H 10 20 20
EK
A Z P

L M 45 22,5 H H 30 30 H 10 20 20
EL
A Z P
22
INNER CENTERING
TABLE 16
SIZE A B H D L F Z (f8) G [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] 18 225 196 M16 150 200 4 140 62 22 250 218 M18 170 210 5 140 81 25 285 245 M20 190 220 6 175 111 28 315 280 M22 210 230 6 175 142 31 350 310 M22 235 240 7 220 183 35
TYPE EJ
39 440 385 M27 295 280 7 280 337 390 345 M24 260 270 7 250 255
TABLE 17
SIZE A B H D L F P M Z (f8) G [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] 18 180 155.5 M16 120 170 4 25 7 90 34 22 225 196 M16 150 200 4 32 9 105 62 25 250 218 M18 170 210 5 40 12.5 105 81 28 285 245 M20 190 220 6 40 15 125 111 31 315 280 M22 210 230 7 40 15 130 142 35 350 310 M22 235 240 7 50 16 155 183 39 390 345 M24 260 270 7 70 18 170 255 44 440 385 M27 295 280 9 80 20 190 337 49 490 425 M30 325 300 11 90 22.5 205 447 55
TYPE EK
62 620 555 M36 420 360 14 110 27.5 280 860 550 492 M30 365 320 11 100 22.5 250 600
TABLE 18
SIZE A B H D L F P M Z (f8) G [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] 18 225 196 M16 150 200 4 32 7 140 62 22 250 218 M18 170 210 5 40 9 140 81 25 285 245 M20 190 220 6 40 12.5 175 111 28 315 280 M22 210 230 6 40 15 175 142 31 350 310 M22 235 240 7 50 15 220 183 35 390 345 M24 260 270 7 70 16 250 255 39 440 385 M27 295 280 7 80 18 280 337 44 490 425 M30 325 300 9 90 20 320 447 49 550 492 M30 365 320 11 100 22.5 380 600 55
TYPE EL
62 680 615 M36 450 400 14 110 27.5 450 1150 600 544 M33 400 350 14 100 22.5 450 794
Tolerance 0.1 mm Maximum finished bore diameter
Different lengths on request G = weight calculated for solid hub
23

TYPE
L H 22,5 45 H
OUTER CENTERING
36 36
EM
A Z

L M 45 22,5 H H 30 30 H 10 20 20
EN
A Z P

L M 45 22,5 H H 30 30 H 10 20 20
EP
A Z P
24
OUTER CENTERING
TABLE 19
SIZE A B H D L F Z (H7) G [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] 18 235 196 M16 155 200 4 225 68 22 260 218 M18 175 210 5 250 87 25 295 245 M20 195 220 6 285 118 28 330 280 M22 220 230 6 315 155 31 365 310 M22 245 240 7 350 197 35
TYPE EM
39 460 385 M27 310 280 7 440 365 405 345 M24 270 270 7 390 275
TABLE 20
SIZE A B H D L F P M Z (H7) G [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] 18 190 155.5 M16 125 170 4 25 7 180 36 22 235 196 M16 155 200 4 32 9 225 68 25 260 218 M18 175 210 5 40 12.5 250 87 28 295 245 M20 195 220 6 40 15 285 118 31 330 280 M22 220 230 7 40 15 315 155 35 365 310 M22 245 240 7 50 16 350 197 39 405 345 M24 270 270 7 70 18 390 275 44 460 385 M27 310 280 9 80 20 440 365 49 510 425 M30 340 300 11 90 22.5 490 481 55
TYPE EN
62 640 555 M36 420 360 14 110 27.5 620 910 570 492 M30 380 320 11 100 22.5 550 641
TABLE 21
SIZE A B H D L F P M Z (H7) G [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] 18 235 196 M16 155 200 4 32 7 225 68 22 260 218 M18 175 210 5 40 9 250 87 25 295 245 M20 195 220 6 40 12.5 285 118 28 330 280 M22 220 230 6 40 15 315 155 31 365 310 M22 245 240 7 50 15 350 197 35 405 345 M24 270 270 7 70 16 390 275 39 460 385 M27 310 280 7 80 18 440 365 44 510 425 M30 340 300 9 90 20 490 481 49 570 492 M30 380 320 11 100 22.5 550 641 55
TYPE EP
62 700 615 M36 450 400 14 110 27.5 680 1210 620 544 M33 415 350 14 100 22.5 600 830
Tolerance 0.1 mm Maximum finished bore diameter
Different lengths on request G = weight calculated for solid hub
25
BORE DESIGNS
TYPE OF FITTING
01
*
Cylindrical Bore, 1 keyway

*
02
Cylindrical Bore, 2 keyways at 90
* *
10
Integral Bore
*
03
* *
04
11
Replaceable flat keys
05
Cylindrical Bore for fitting and oil pressure removal
06
Cylindrical Bore with 2 diameters for fitting and oil pressure removal
12
Replaceable flat and round keys
* * *
07
Taper Bore and Taper Bush for fitting and oil pressure removal
08
DIN 5480 Splined Bore, or equal, without centerings
13
Replaceable flat keys, inner and outer bush X - SECTION
09
* * * * *
DIN 5480 Splined Bore, or equal, with centering diameters
Companion flanges type 01 04 are usually made of AISI 1045 hardened and tempered whereas type 0514 of AISI 4140 hardened and tempered. Companion flanges type 10 14 have hardened contact surfaces. For inquiries please send us dimensions indicated with * and, for type 10 14, a general drawing.
14
Replaceable flat keys, outer bush and inner centering
26
ENGINEERING DATA
SPECIAL AND EXTRA LARGE FLANGES
N E i holes H
A B Z P
TABLE 22
SIZE A B Z (H7) P M F E H i N [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 18 250 218 140 40 7 5 17 19 8 140 22 285 245 175 40 9 6 20 21 8 155 25 315 280 175 40 12.5 7 25 23 10 180 28 350 310 220 50 15 7 27 23 10 205 31 390 345 250 70 15 8 32 25 10 235 35 440 385 280 80 16 8 35 28 16 255 39 490 425 320 90 18 8 40 31 16 275 44 550 492 380 100 20 10 42 31 16 325 49 600 544 450 100 22.5 12 47 34 16 345 55 650 595 490 120 22.5 15 50 28 30 385 62 700 645 500 130 30 15 70 28 34 430
For identification see pages 48 and 49. EXAMPLE: EXTRA LARGE FLANGE SIZE 22 CODE: DB.C2201.285 where 285 is A dimension Different dimensions on request
27
HIRTH - SERRATION
ENGINEERING DATA
40
36 E H 45 H
22.5 22,5 D
d d d
22.5
TABLE 23
D d B H E z [mm] [mm] [mm] [mm] [mm] 180 140 160 13 17 36 225 180 203 13 20 48 250 200 225 15 25 48 285 225 255 17 27 60 315 250 280 19 32 60 350 280 315 19 35 72 390 315 350 21 40 72 440 340 400 21 42 96 490 380 450 23 47 96 550 440 510 23 50 96 620 500 575 25 55 120
Tolerance 0.1 mm z = number of teeth
Different hole patterns may be checked for special applications.
40
B
d
TABLE 24
D d B H i E z [mm] [mm] [mm] [mm] [mm] 600 480 555 25 30 70 120 650 520 595 28 30 75 120 700 570 645 28 30 80 120 750 610 695 31 32 85 144 800 650 740 31 32 90 144 850 680 790 31 36 95 144 900 710 825 37 32 100 144 950 760 875 37 32 105 144 1000 800 915 43 30 110 180 1050 840 965 43 30 115 180 1100 880 1015 43 30 120 180 1150 925 1050 49 30 125 180 1200 960 1100 49 30 130 180 1250 1000 1140 53 30 135 180 1300 1040 1190 53 30 140 180
Tolerance 0.1 mm i = number of holes z = number of teeth
Different hole patterns may be checked for special applications.
28
ENGINEERING DATA
DOG TEETH
10 10 10
22.5 45
36 36
11.25
22.5 22.5
D
d
B
22.5 22.5 H H SIZE 18 - 28 8 HOLES
H 18 18 SIZE 31 - 39 10 HOLES 11.25 11.25 SIZE 44 - 62 16 HOLES

440 330 385 21 42 16 490 360 425 23 47 16 550 430 492 23 50 16 620 490 555 25 55 16
TABLE 25
D d B H E z [mm] [mm] [mm] [mm] [mm] 180 130 155.5 13 17 8
225 165 196 15 20 8
250 185 218 17 25 8
285 205 245 17 27 8
315 245 280 19 32 10
350 270 310 19 35 10
390 300 345 21 40 10
Tolerance 0.1 mm z = number of teeth

E
Different hole patterns may be checked for special applications. Special applications with 4 dog - teeth available.
10 H
B
d
TABLE 26
D d B H i E z [mm] [mm] [mm] [mm] [mm] 600 480 555 25 30 70 30 650 520 595 28 30 75 30 700 570 645 28 34 80 34 750 610 690 31 30 85 30 800 650 740 31 34 90 34 850 680 775 37 30 95 30 900 710 825 37 32 100 32 950 760 875 37 34 105 34 1000 800 915 43 32 110 32 1050 840 965 43 34 115 34 1100 880 1015 43 32 120 32 1150 925 1050 49 30 125 30 1200 960 1100 49 32 130 32 1250 1000 1140 53 30 135 30 1300 1040 1190 53 32 140 32
Tolerance 0.1 mm i = number of holes z = number of teeth
Different hole patterns may be checked for special applications. Special applications with 4 dog - teeth available.
29
FLANGE BOLTING
Hexagonal or cylindrical headed bolts in accordance to DIN 931 - 10.9 or 12.9, self locking nuts according to DIN 980 - 10 or 8. The bolts are inserted from the companion flange side. With larger flanges it is possible to insert the bolts from the joint side. With cylindrical companion flanges it is possible to use stud bolts
ENGINEERING DATA
The bolts are to be tightened with a dynamometrical wrench, in accordance to the indicated torque. Maximum tightening torque must not exceed 90% of the elastic limit of the bolt material and must be applied to oiled bolts (friction factor 0.12).
q b d
Ch
V1 B
COMPANION FLANGE
JOINT FLANGE
TABLE 27
SIZE FLANGE B d q b V1 V Ch i Ma FLANGE B d q b V1 V Ch i Ma FLANGE B d q b V1 V Ch i Ma [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [Nm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [Nm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [Nm] 18 225 196 M16 50 20 150 171 24 8 287 180 155.5 M16 55 21 114 129.5 24 8 287 225 196 M16 55 21 114 171 24 8 287 22 250 218 M18 60 24 160 190 27 8 396 225 196 M16 60 20 152.5 171 24 8 287 250 218 M18 65 25 152.5 190 27 8 396 25 285 245 M20 70 30 190 214 30 8 560 250 218 M18 75 25 173 190 27 8 396 285 245 M20 80 30 173 214 30 8 560 28 31 35 390 345 M24 100 36 280 307 36 10 967 350 310 M22 100 30 259.5 277 32 10 745 390 345 M24 100 30 259.5 307 36 10 967 39 440 385 M27 100 36 310 342 41 10 1415 390 345 M24 110 30 288.5 307 36 10 967 440 385 M27 120 40 288.5 342 41 16 1415 440 385 M27 120 36 304 342 41 16 1415 490 425 M30 130 46 304 377 46 16 1920 490 425 M30 130 36 329 377 46 16 1920 550 492 M30 140 46 329 444 46 16 1920 550 492 M30 140 40 412 444 46 16 1920 600 544 M33 140 40 412 492 50 16 2600 620 555 M36 160 50 460 499 55 16 3330 680 615 M36 160 50 460 599 55 16 3300 44 49 55 62 SERIES A 315 350 280 310 M22 M22 75 80 31 30 220 250 247 277 32 32 8 10 745 745 SERIES B 285 315 245 280 M20 M22 80 100 26 36 189.5 228.5 214 247 30 32 8 10 560 745 SERIES C 315 350 280 310 M22 M22 85 100 31 36 189.5 228.5 247 277 32 32 10 10 745 745
Ma = Tightening torque of flange bolts (10.9) i = Number of bolts/holes per flange
30
ENGINEERING DATA
JOURNAL CROSS ASSEMBLIES UNIVERSAL SHAFTS SERIES A - B - C
TABLE 28
SIZE A B W [mm] [mm] [kg] 18 53 151 4.5 22 64 197 7.5
B
25 70 220 12 28 78 250 18 31 90 275 26.5 35 100 302 40
A
39 125 341 56 44 145 418 85 49 165 464 122 55 185 522 160 62 205 590 260
UNIVERSAL SHAFTS SERIES D - G - F - J
TABLE 29
SIZE A B W [mm] [mm] [kg] 60 245 545 240 65 260 590 305 70 285 635 380
B
75 300 680 470 80 325 726 570 85 340 770 680 90 360 815 810
A
95 375 862 950 100 400 908 1110 105 420 953 1280 110 440 998 1480 115 460 1044 1690 120 480 1090 1920 125 500 1135 2170
UNIVERSAL SHAFTS SERIES E - H
TABLE 30
SIZE A B W [mm] [mm] [kg] 18 50 225.5 6 22 60 285.5 14
B
25 70 306.5 16 28 80 360 24 31 90 400 30
A
35 100 440 48 39 110 472 81.5 44 135 551 91 49 150 628.5 146 55 165 685.5 173
W = Weight in [kg] Journal cross supplied as complete unit only
For identification see page 48 For lubrication see page 46
31
DESIGN VARIATIONS
BEARING TYPES
SUITABLE FOR SIZE < 44 SEAL TYPE
SUITABLE FOR SIZE 44
FOR HEAVY DUTY SUITABLE FOR SIZE 60
SIZES 18 39
SIZES 44 62
SIZES 60 INNER CENTERING RING
EXTRA SHORT DESIGN
OUTER CENTERING RING
ROLL DETENT ASSEMBLY
ANGLE LIMITERS
BEARING WITH SPECIAL THRUST DEVICE AND WITH INNER RING
SHEAR PIN SAFETY DEVICE LOCKING DEVICE
QUICK ENGAGEMENT SPECIAL WELD FLANGE EXTRA SLIDING DETENT DEVICE
32
DESIGN VARIATIONS
EXTRA SLIDING DETENT DEVICE GUIDING BUSHES PROTECTION / ANGLE LIMITER / SPINDLE SUPPORT
EXTENSION HELICAL SPRING
UNIVERSAL SHAFT FOR CONTINUOUS CASTING
SCALING DEVICE WITH DOUBLE SEALS
CONTRACTION FLANGES MOTOR SIDE ROLL SIDE FLANGE CONNECTION TUBULAR ADAPTER DESIGN WITH SPINDLE CARRIER AND TWO-HALF ROLLER BEARING OR BUSHING DESIGN WITH SPINDLE CARRIER AND TAPER ROLLER BEARINGS
HEAVY AND EXTRA HEAVY UNIVERSAL SHAFTS FOR ROLLING MILL
EDGER MILL DESIGN
HIGH TORSIONAL STIFFNESS DESIGN
33
OPERATING PRINCIPLES
REQUIREMENTS FOR ANGULAR POSITIONING
Universal shafts have the peculiarity to transmit drive between two shafts being either parallel and misaligned (Z arrangement) or incidental (W arrangement), maintaining the rotating speed of the driven shaft promptly equal to that of the driving shaft, provided the following geometrical conditions are met: - same deflection angle in both joints (1 = 2) - the inner yoke axis of both joints shall be on the same level - both the drive shaft and the driven shaft shall also be on the same level. In case of space misalignment over different levels, but providing identical combinations (Z/Z or W/W) and identical angles, uniformity is guaranteed. For high speed transmissions, the equality of 1 and 2 angles should be checked, in order to limit the difference to 1 1.5 max (n > 300 rpm). More important differences (2 3) may be accepted in case of slow speed transmissions only (n < 300 rpm). - Axial Forces The axial forces occur during the length variations of the universal shaft under load. Such forces increase as the torque increases. Fa = Td rm cos
Fa = axial force Td = torque rm = average radius of the splined profile = friction coefficient. It depends on surface roughness and hardness. Tabulated values 0.11 0.15 for steel against lubricated steel = angulation - Radial Forces Torque transmission by means of a universal shaft causes bending moments to occur at the shafts, generating radial forces which are therefore proportional to the torque and the deflection angle. These forces are not constant: they vary periodically following a sinusoidal curve, twice every revolution of the universal shaft.
RESULTING ANGLE
In case of misalignment over several levels, both the horizontal and the vertical angles should be taken into consideration to determine the angulation. h = angle on the horizontal plane v = angle on the vertical plane tg 1-2 = tg2 v + tg2 h
CALCULATING THE MAXIMUM ANGLE

In order to obtain a silent transmission, centrifugal forces in the central section shall not be allowed to rise over a given limit. Centrifugal forces depend on the moment of inertia of the central section of the universal shaft and on the product of the number of revolutions by the deflection angle. n = max number of revolution in operation = max angulation See table 37 page 40.
MAXIMUM SPEEDS
In order to achieve silent and vibrationless operating conditions, make sure that the rotating speed is lower than the maximum permissible speed set as a critical bending limit as well as a dynamical limit mentioned earlier. For critical bending speed refer to table 36 page 39. For dynamical speed refer to table 37 page 40.
LOADS ON THE BEARINGS

While designing the size of a universal shaft, it is important to remember that certain operating conditions involve axial and radial forces. Such forces must be supported by the shaft bearings of the machines which are drivingly connected by means of the universal shafts.
34
SIZE SELECTION
RATING CHARACTERISTICS OF UNIVERSAL SHAFTS
MK = Rating designed torque (kNm) It corresponds to the maximum allowable, static constant torque. Only unfrequent, minor load peaks are admitted.
SERVICE AND LIFE FACTORS

TABLE 31
Service factors SF Load type Constant torque CT With light shocks LS With medium shocks MS With high shocks HS With very high shocks VHS U 1.1 1.5 2 3 5 Type of drive M 1.25 1.75 2.5 4 7.5 H 1.5 2 3 5 10
MDW = Alternating torque (kNm) It corresponds to the fatigue maximum limit torque for a shaft subject to alternating load min/ max - 1 0 (stress D-1 per 2 106 cycles). MDSch = Pulsating torque (kNm) It corresponds to the fatigue maximum limit torque for a shaft subject to a pulsating load min/ max 0 1 (stress D-1 per 2 106 cycles). MCS = Limit torque = 1.3 MK (kNm) It corresponds to the maximum static torque provided by the maximum permissible elastic limit, and it shall never be overcome. Such a stress level may only be reached just 5 times/h for 0.5 1 sec.
- Type of drive U = On-going drive with low pickup torques and without reversals and/or throbs. Drives from turbines, DC motors, hydraulic motors. = On-going drive with medium pickup torques and with occasional reversals and/or low throbs. Drives from AC motors, DC motors, multi-cylinder endothermic motors. = Drive with reversal, high pickup torques and/or important throbs. Drive from AC motors, DC motors, single-cylinder endothermic motors.
OPERATING PARAMETERS
N = Maximum motor or brake absorbed power (kW). If absorbed power or calculating data are missing, consider the motor rated load multiplied by absorption percentage (0,75 2,25) = Rated rotation speed of universal shaft (rpm). = Overload factor. Such factor, considering: inertia and connection times possible jammings - maximum short circuits - electric motor absorption, shall assess the existing ratio between the rating torque and the maximum or occasional torque. An indication of possible readings should be looked for within the 1.25 10 range. For rolling mills the T.A.F. (Torque Amplification Factor) value should be considered (1,3 2). = Distribution factor. Such factor is supposed to take into consideration the different torque distribution over several outputs controlled by just one generator. Some tabulated examples are provided, as follows: Two driven work roll stands = 0.5 0.66 Three driven work roll stands = 0.66 0.75 Roll flatteners = 0.75 1 Feeding rolls =1 Pinch rolls = 0.5 0.75 Rubber mixers = 0.5 0.66 For single drives, always consider = 1
- Type of drive equipment CT = Electric current generators having a constant load, centrifugal pumps, conveyer belts, machine tools, wood processing equipment, medium-power fans, fluid product stirrers, heavy-duty machine tools. LS = Multi-cylinder reciprocating pumps and compressors, large-power fans, edge and light section rolling mills, machine tools, viscous product stirrers, locomotives. MS = Rolling mills for long products, tube rolling mills, paper milling machines, rubber calenders, flatteners, hoisting operations, transverse traverses and slippages. HS = Pump and single-cylinder compressors, presses, oneway roll tables, one-way roughing mills, taking up rolls for winding reels, rotating drills, heavy-duty excavators, mixers, grinders, bending machines, locomotives, rubber stirrers, hoisting operations, transverse traverses and slippages. VHS = Reversing roughing mills, reversing roll tables, scale breakers, winding reels, reciprocating shears.
n Ks
TABLE 32
Life factors KL Deflection angle General services light moderate heavy very heavy continuous heavy duty 3 1 1.15 1.25 1.55 1.75 5 1.15 1.25 1.4 1.4 1.75 1.95 10 1.25 1.4 1.55 1.55 1.95 2.20 15 1.4 1.55 1.75 1.75 2.20 2.45
Industrial services
LOAD DATA
- Absorbed torque - Maximum torque Td = N Z 9.6 (kNm) n (kNm)
Tmax = Td Ks
Readings in tables 31 and 32 are given as a simple indication and should not be taken as binding: their interpolation is allowed.
35
SIZE SELECTION
SELECTION BASED UPON THE LOAD CAPACITY Selection of the correct size of universal shaft will prove adequate if the following requirements are fully met: Td x SF = TK < MK < MDW for alternating torque drives < MDSch for pulsating torque drives TABLE 33
DRIVING MACHINE a ELECTRIC MOTOR 1 MULTI-CYLINDER COMBUSTION ENGINE 0.8
In case of elastic or hydraulic coupling, a = 1 in any case. TABLE 34

LOAD TYPE b UNIFORM 1 PULSATING 0.85 ALTERNATING 0.6
Td x KL = TD
Tmax < MCS for t = 0,5 1 sec. Tmax < MK for t > 1 sec. SELECTION BASED ON BEARING LIFE Selection of the correct size of universal shaft will prove adeguate, if the calculated theoretical life of the bearings matches the required life. Calculation methods, illustrated below, are based on the specifications of ISO 281 standards. Usually, the average life of bearings is approx 4 times longer than the calculated theoretical life. When it comes to drives characterized by important torque and/or rotating speed variations, in order not to oversize the universal shaft, the average torque and/or the average speed should be used to calculate the bearing life. In case the deflection angle is smaller than 3, as the bearing oscillations are not important, no life dynamic test will be required. Only the static condition shall be checked, which will be deemed properly verified if meeting the following requirements: Tmax < MCS or MK - Average torque
Stage of process Speed (rpm) Torque (kNm) Time ratio (%) 1 n1 T1 t1 2 n2 T2 t2 3... n n3... nn T3... Tn t3... tn
- Data: TdA = average working torque (kNm) nA = average rotating speed (rpm) C = life constant, function of the size of the universal shaft selected and the working angle Table 35 page 38 (kNm) A = average working angle () LCh = 1.5 107 nA TdA10/3 C R = (h)
The following outcome shall be achieved: LCh ~ LRh If not, switch to the next bigger size and repeat the check.
SPECIAL SELECTIONS - For high speed universal shafts having high deflection angle check that: nmax < n - For high speed universal shafts having long lengths check that: nmax < 0.8 nc
- For universal shafts driving horizontal deplacements on rails, i.e.: crane transverse traverses or locomotive drives, check that:
Tslip < MDW Tslip = where: G = = D = N = G 9.81 D N 2000 = kNm
The cubed average torque and the average speed will be:
TdA =
(T13 n1 t1 + ... + Tn3 nn tn) (n1 t1 + ... + n1 tn )
load on the wheel (kg) friction factor 0.14 to 0.25 wheel diameter (m) number of driven wheels
nA =
(n1 t1 + ... + nn tn) (t1 + ... tn )
- For universal shafts driving paper mill rolls or plate stretching roll check that: K > Ku Ku = (fn 2 )2 J1 J2 (J1 + J2) = Nm/rad
- Life check LRh = required life (h) LCh = calculated theoretical life (h) nA = average rotating speed (rpm) A = average working angle () TdA = average working torque (kNm) C = life constant (kNm) R = life reduction factor (R = a x b) a = operation factor, it depends on the drive type b = lubrication factor; it depends on the load type
where: K = torsional stiffness of the universal shaft, to be requested to MAINA Technical Dept. (Nm/rad) Ku = required torsional stiffness (Nm/rad) fn = required frequency > 10 to 25 HZ. It is calculated for the response times of the speed adjustements of CD motors < 1 sec. J1 = moments of inertia from the universal shaft to the motor (kgm2) J2 = moments of inertia from the universal shaft to the rolls (kgm2)
36
SIZE SELECTION
SELECTION EXAMPLES I- Telescopic universal shaft for connection of a reduction gear with the first stand of a 3-high billet roughing mill. 16 hours of operation per day. - Selection data: - Driven by a DC electric motor along with a flywheel on the drive shaft (PD2 = 2700 kgm2) - Very heavy duty industrial service - Pulsating load with considerable shocks - Safety high speed coupling with pre-selected shear pins set at 4 times the motor rating torque - Motor rated load N = 1200 kW - Motor rated rotating speed n1 = 960 rpm - Reduction gear ratio R = 1/8 Rotating speed of universal shaft n = n1 960 = = 120 rpm R 8 - Selection data: - Driven by a DC electric motor - Very heavy duty industrial service - Pulsating load with shocks and reversals - Safety high speed coupling with quick-release device, set at 2.5 times the motor rating torque - Motor rated load N = 2600 kW - Motor rated rotating speed n1 = 960 rpm - Reduction gear ratio R = 1/1.28 Rotating speed of universal shafts n = n1 960 = = 750 rpm R 1.28
Life requirement > 10000 h = LRh Deflection angle 4 Minimum distance between centres: 355 mm Flange-to-flange distance 2000 mm Compensating axial movement along the roll neck
Life requirement > 25000 h Deflection angle 1 Minimum distance between centres: 445 mm Min. length 1310 mm, max. length 1360 mm, length compensation 50 mm
- Selecting the universal shaft Overload factor KS = 3 Load distribution factor Z = 0.66 Service factor SF = 5 Life factor KL = 1.4 Td = 2600 0.66 9.6 = 22 kNm 750
- Selecting the universal shaft Overload factor Ks = 5 Load distribution factor Z = 0.7 Service factor SF = 4 Life factor KL = 1.4 Td = 1200 0.7 9.6 = 67 kNm 120
Tmax = 22 3 = 66 kNm Based upon the table 3 of page 9 it is possible to select a universal shaft BC 31 having a flange diameter of 350 mm, a special length Lf= 2000 mm - dynamically balanced. MK = 167 kNm MDW = 76 kNm MCS = MK 1.3 = 217.1 kNm TK=Td SF = 22 5 = 110 kNm < MK TD=Td KL = 22 1.4 = 31 kNm < MDW Tmax = 66 kNm < MCS From page 36 table 33 and 34, the coefficients a = 1 b = 0.60 R = a b = 0.6 can be obtained. From page 38 table 35, the life constant C = 55000 kNm can be obtained TdA = Td; nA = n. The calculated theoretical life will be:
Tmax = 67 5 = 335 kNm Based upon the Table 2 of page 7 it is possible to select a universal shaft BB 39 having a flange diameter of 390 mm, a min. length of 1350 mm, a max. length of a 1420 mm and a length compensation of 70 mm. MK = 302 kNm MDSch = 224 kNm MCS = MK 1.3 = 392.6 kNm TK = Td SF = 67 4 = 268 kNm = MK TD = Td KL = 67 1.4 = 94 kNm < MDSch Tmax = 335 kNm < MCS In this case the bearing life check would be left out, as the deflection angle is < 3.
Lch = II - Fix universal shaft for connection of a reduction gear with a 2-high reversing cold mill. 24 hours of operation per day.
1.5 107 1.5 107 55000 0.6 CR= = 22000 h nA TdA 750 22
10/3 10/3
Lch = LRh as requested In this case, one will be able to rely on average life expectancies 88000 hrs.
37
SIZE SELECTION
Table 35 shows the life costant of universal shafts as a function of working angle.
TABLE 35
1000000
39
100000
35
C VALUES (kNm)
31
10000
28
1000
25
22
100
18
3 4 5 6 7 8 9 10 11 12 13 14 15
DEFLECTION ANGLE BA ( 38
SIZE SELECTION
After choosing the type and size of universal shaft based upon its application, its performance and its life, it is necessary to ensure that the maximum rotational speed is less than 80% of the first critical bending speed.
nmax < 0.8 nc
TABLE 36
18
4500
22 25 28
CRITICAL SPEED nC (rpm)
4000
3000
31 35 39
2000
1500 2000 2500 3000 4000 5000 6000
SHAFT LENGTH (mm)
39
SIZE SELECTION
Table 37 shows the maximum alowable speed values as a function of the working angle and the size of the universal shaft. In fact as previously stated at page 34, the intermediate shaft is subject to periodical variations of its angular speed and therefore to inertial torques increasing proportionally to the square of both the working angle and angular speed.
TABLE 37
4500 4000
18 22
3000
25
MAXIMUM SPEED n (rpm)
28
2000
31 35 39
1000
500 3 4 5 6 7 8 9 10 15
MAX DEFLECTION ANGLE Bmax ( 40
ENGINEERING DATA
G min = weight in [kg] at Lz min and La min or Lf G La G Lz or G Lf 25 985 150 185 6.4 9.5 151 615 112 6.4 109 25 985 150 189 6.4 9.5 155 615 116 6.4 113 25 985 150 193 6.4 9.5 159 615 120 6.4 117 28 1080 155 270 8.0 11.4 228 695 171 8.0 166 28 1080 155 276 8.0 11.4 234 695 176 8.0 171 28 1080 155 280 8.0 11.4 238 695 180 8.0 175 31 1235 160 415 14.1 17.9 351 780 244 14.1 233 31 1235 160 421 14.1 17.9 357 780 250 14.1 239 31 1235 160 427 14.1 17.9 363 780 256 14.1 245
WEIGHTS
= weight in [kg] for 100 mm length compensation La = weight in [kg] for 100 mm tube 35 1350 170 555 25.5 20.1 478 835 331 25.5 318 35 1350 170 564 25.5 20.1 487 835 340 25.5 327 35 1350 170 572 25.5 20.1 495 835 348 25.5 335 39 1495 180 785 28.1 25.6 714 930 478 28.1 455 39 1495 180 800 28.1 25.6 729 930 493 28.1 470 39 1495 180 812 28.1 25.6 741 930 505 28.1 482 44 1680 190 1132 27.7 27.2 992 1140 722 27.7 694 44 1680 190 1139 27.7 27.2 999 1140 729 27.7 701 49 1760 200 1442 32.4 35.6 1263 1205 942 32.4 901 49 1760 200 1456 32.4 35.6 1277 1205 956 32.4 915 55 1965 210 2039 45.6 45.6 1782 1355 1331 45.6 1269 55 1965 210 2059 45.6 45.6 1802 1355 1351 45.6 1289 62 2250 230 3025 39.7 60.0 2640 1530 2130 39.7 2050 62 2250 230 3065 39.7 60.0 2680 1530 2170 39.7 2090
TABLE 38
SIZE TYPE Lz La G min G Lz G La G Lf G min G Lf G 18 795 140 80 4.4 4.3 62 495 47 4.4 44 18 Lz La G min G Lz G La G Lf G min G Lf G 795 140 81 4.4 4.3 63 495 48 4.4 45 18 Lz La G min G Lz G La G Lf G min G Lf G 795 140 84 4.4 4.3 66 495 51 4.4 48 22 855 145 123 4.8 6.9 101 535 78 4.8 75 22 855 145 125 4.8 6.9 103 535 80 4.8 77 22 855 145 127 4.8 6.9 105 535 82 4.8 79
AA
AB AC AD
SIZE TYPE
BA
BB BC BD
SIZE TYPE
CA
CB CC CD EXAMPLE: BA25
Lz = 1300
La = 250
m = G min + G Lz
(Lz - Lz) (La - La) (1300 - 985) (250 - 150) + G La = 189 + 6.4 + 9.5 = 219 Kg 100 100 100 100
ENGINEERING DATA
Q min Q La = quantity of grease in [Kg] at Lz min and La min for length compensator = quantity of grease in [Kg] for 100 mm lenght compensation La SIZE TYPE 18 La Q min Q La Q bearing 140 0.9 0.35 0.05 22 145 0.7 0.30 0.07 25 150 1.1 0.40 0.16 28 155 1.4 0.75 0.28 31 160 2.7 0.70 0.40
GREASE QUANTITIES
Q bearing = quantity of grease in [Kg] for 8 bearings Q min, Q La, Q bearing are quantities of reference 35 170 3.7 1.00 0.68 39 180 8.2 1.20 0.92 44 190 10.7 2.65 1.40 49 200 7.1 1.95 1.85 55 210 17.0 2.05 2.40 62 230 20.0 2.50 3.50
AA BA CA ALL TYPES EXAMPLE: BA25
Lz = 1300
La = 250
0.16 Kg of grease for 8 bearings. For the length compensator:
Q = Q min + Q La
(La - La) (250 - 150) = 1.1 + 0.4 = 1.5 Kg of grease 100 100
41
MASS MOMENTS OF INERTIA

J min J La J Lz or J Lf = mass moment of inertia in [kg m2] at Lz min and La min or Lf = mass moment of inertia in [kg m2] for 100 mm length compensation La = mass moment of inertia in [kg m2] for 100 mm tube
ENGINEERING DATA
TABLE 39
SIZE TYPE Lz La J min J Lz J La J Lf J min J Lf J 18 795 140 0.2248 0.0176 0.0038 0.1827 495 0.1492 0.0176 0.1394 22 855 145 0.5152 0.0234 0.0094 0.4530 535 0.3887 0.0234 0.3759 25 985 150 0.9791 0.0422 0.0183 0.8470 615 0.7005 0.0422 0.6761 28 1080 155 1.9124 0.0696 0.0264 1.7017 695 1.4221 0.0696 1.3808 31 1235 160 3.7851 0.1875 0.0645 3.2718 780 2.4648 0.1875 2.3490 35 1350 170 6.5390 0.4367 0.0809 5.7159 835 4.2799 0.4367 4.0840 39 1495 180 11.448 0.5762 0.1337 10.494 930 7.6847 0.5762 7.2083
AA
AB AC AD
SIZE TYPE Lz La J min J Lz J La J Lf J min J Lf J
18 795 140 0.2275 0.0176 0.0038 0.1854 495 0.1519 0.0176 0.1421
22 855 145 0.5240 0.0234 0.0094 0.4618 535 0.3975 0.0234 0.3847
25 985 150 1.0001 0.0422 0.0183 0.8680 615 0.7215 0.0422 0.6971
28 1080 155 1.9495 0.0696 0.0264 1.7388 695 1.4592 0.0696 1.4179
31 1235 160 3.8350 0.1875 0.0645 3.3217 780 2.5147 0.1875 2.3989
35 1350 170 6.6307 0.4367 0.0809 5.8076 835 4.3716 0.4367 4.1757
39 1495 180 11.6501 0.5762 0.1337 10.6961 930 7.8868 0.5762 7.4104
44 1680 190 21.0589 0.7205 0.1500 18.9479 1140 15.0669 0.7205 14.3259
49 1760 200 32.5762 0.8843 0.2560 29.7552 1205 24.6962 0.8843 23.5512
55 1965 210 58.5372 1.5793 0.4224 53.2112 1355 44.0222 1.5793 41.8252
62 2250 230 111.374 1.6040 0.7616 97.3382 1530 91.2352 1.6088 88.5122
BA
BB BC BD
SIZE TYPE Lz La J min J Lz J La J Lf J min J Lf J
18 795 140 0.2615 0.0176 0.0038 0.2194 495 0.1859 0.0176 0.1761
22 855 145 0.5575 0.0234 0.0094 0.4953 535 0.4310 0.0234 0.4182
25 985 150 1.0857 0.0422 0.0183 0.9536 615 0.8071 0.0422 0.7827
28 1080 155 2.0517 0.0696 0.0264 1.8410 695 1.5614 0.0696 1.5201
31 1235 160 4.0390 0.1875 0.0645 3.5257 780 2.7187 0.1875 2.6029
35 1350 170 6.9691 0.4367 0.0809 6.1460 835 4.7100 0.4367 4.5141
39 1495 180 12.2931 0.5762 0.1337 11.3391 930 8.5298 0.5762 8.0534
44 1680 190 21.7275 0.7205 0.1500 19.6165 1140 15.7355 0.7205 14.9945
49 1760 200 34.3622 0.8843 0.2560 31.5412 1205 26.4822 0.8843 25.3372
55 1965 210 61.7192 1.5793 0.4224 56.3932 1355 47.2042 1.5793 45.0072
62 2250 230 116.404 1.6040 0.7616 106.3382 1530 96.265 1.6080 93.5422
CA
CB CC CD
EXAMPLE: BA25 J = J min + J Lz
Lz = 1300
La = 250
(Lz - Lz) (La - La) + J La 100 100
J = 1.0001+ 0.0422
(1300 - 985) (250 - 150) + 0.0183 = 1.1513 kg m2 100 100
42
UNIVERSAL SHAFT IDENTIFICATION

TYPE SIZE
CB 1 8
Lz/Lf La
A B C D E SERIES LIGHT MEDIUM - STANDARD FLANGES MEDIUM - LARGER FLANGES HYSHAFT HEAVY VERTICAL - STANDARD FLANGES EXTRA HEAVY HEAVY - LARGER FLANGES VERTICAL - LARGER FLANGES EXTRA HEAVY - LARGER FLANGES F G H J EXECUTION (SERIES A, B, C) Telescopic Shaft, medium length compensation Telescopic Shaft, short design Fix Length Shaft, tubular design Fix Length Shaft, short design Telescopic Shaft, long length compensation, or high torsional stiffness or special arrangement Telescopic Shaft, medium length compensation (flange intermediate assembly) Fix Length Shaft, flange tubular design Fix Length Shaft, flange short design Telescopic Shaft, long length compensation, or high torsional stiffness or special arrangement (flange intermediate assembly) Flange Joint EXECUTION (SERIES D, G, F, J) Telescopic Shaft Fix Length Shaft, tubular design Fix Length Shaft, short design Telescopic Shaft, flange intermediate design Fix Length Shaft, flange tubular design Fix Length Shaft, flange short design Flange Joint Fix Length Shaft, intermediate shaft design Telescopic Shaft, intermediate tubular design
A B C S D E F G H J
EXAMPLE OF IDENTIFICATION:
UNIVERSAL SHAFT WITH LENGTH COMPENSATION MEDIUM-LARGER FLANGES SHORT DESIGN, SIZE 18 COLLAPSED LENGTH Lz = 795, SLIDE La = 140
A C D F G H K L M
CODE: CB18.0795.0140
EXECUTION (SERIES S) F Telescopic Shaft, medium length compensation (flange intermediate assembly) G Fix Length Shaft, flange tubular design H Fix Length Shaft, flange short design J Telescopic Shaft, medium length compensation series S flange joint roll side series B weld joint pinion side, bigger rotation K Flange Joint
A B C D
EXECUTION (SERIES E, H) Telescopic Shaft, standard type (external flange) Telescopic Shaft, standard type (internal flange) Telescopic Shaft, reversed type (external flange) Telescopic Shaft, reversed type (internal flange)
SERIES A SERIES B - C SERIES S SERIES D - G SERIES F - J SERIES E - H
SIZE SIZE SIZE SIZE SIZE SIZE
18 18 35 60 60 18
22 22 39 65 65 22
25 25 44 70 70 25
28 28 49 75 75 28
31 31 55 80 80 31
35 35 85 85 35
39 39 90 90 39
44 95 95 44
49 100 100 49
55 105 105 55
62 110 110 115 115 120 120 125 125
43
COMPANION FLANGE IDENTIFICATION
EH C2 2 0 1
COMPANION FLANGE LENGTH BORE DESIGNS, SEE PAGE 26
E E E E E E E E E E E E E E
A B C D E F G H J K L M N P
COMPANION FLANGE WITH INNER CENTERING, WITHOUT KEY COMPANION FLANGE WITH INNER CENTERING, ACCORDING TO DIN 15452 COMPANION FLANGE WITH INNER CENTERING, WITH KEY, STANDARD TYPE COMPANION FLANGE WITH INNER CENTERING, WITH KEY, LARGER TYPE COMPANION FLANGE WITH OUTER CENTERING, WITHOUT KEY COMPANION FLANGE WITH OUTER CENTERING, ACCORDING TO DIN 15452 COMPANION FLANGE WITH OUTER CENTERING, WITH KEY, STANDARD TYPE COMPANION FLANGE WITH OUTER CENTERING, WITH KEY, LARGER TYPE CYLINDRICAL COMPANION FLANGE WITH INNER CENTERING, WITHOUT KEY CYLINDRICAL COMPANION FLANGE WITH INNER CENTERING, WITH KEY, STANDARD TYPE CYLINDRICAL COMPANION FLANGE WITH INNER CENTERING, WITH KEY, LARGER TYPE CYLINDRICAL COMPANION FLANGE WITH OUTER CENTERING, WITHOUT KEY CYLINDRICAL COMPANION FLANGE WITH OUTER CENTERING, WITH KEY, STANDARD TYPE CYLINDRICAL COMPANION FLANGE WITH OUTER CENTERING, WITH KEY, LARGER TYPE
PAG. 18 PAG. 18 PAG. 18 PAG. 18 PAG. 20 PAG. 20 PAG. 20 PAG. 20 PAG. 22 PAG. 22 PAG. 22 PAG. 24 PAG. 24 PAG. 24
A B C S D E F G H J
SERIES LIGHT MEDIUM - STANDARD FLANGES MEDIUM - LARGER FLANGES HYSHAFT HEAVY VERTICAL - STANDARD FLANGES EXTRA HEAVY HEAVY - LARGER FLANGES VERTICAL - LARGER FLANGES EXTRA HEAVY - LARGER FLANGES
EXAMPLE OF IDENTIFICATION:
COMPANION FLANGE WITH OUTER CENTERING, WITH KEY, LARGER TYPE UNIVERSAL SHAFT SERIES C SIZE 22, BORE DESIGN 01, LENGTH 295
CODE: EH.C2201.0295
SERIES A SERIES B - C SERIES S SERIES D - G SERIES F - J SERIES E - H
SIZE SIZE SIZE SIZE SIZE SIZE
18 18 35 60 60 18
22 22 39 65 65 22
25 25 44 70 70 25
28 28 49 75 75 28
31 31 55 80 80 31
35 35 85 85 35
39 39 90 90 39
44 95 95 44
49 100 100 49
55 105 105 55
62 110 110 115 115 120 120 125 125
44
INSTALLATION, MAINTENANCE AND LUBRICATION

1) 1.1 TRANSPORT AND STORAGE MAINA universal shafts are generally supplied assembled (complete male and female assembly), balanced (if necessary) and, unless otherwise requested, painted (coat of primer + final color) according to MAINA specification PFB 1104. A proper surface protection coat normally realizes protection against corrosion on the flange machined surfaces. Different anticorrosion treatments shall be required in the order. Bearings and length compensator are pre-lubricated. Lift horizontally, using suitable nylon ropes. If handling in a vertical plane, secure the shaft in order to prevent the splined parts from separating, before lifting. 1.9 On request MAINA can provide 2 types of antioxidant protection as follows: indoor storage, short period (max 1 month), with an oil based, transparent, amber film, which need not be removed before installation; indoor storage, medium period or shipment by sea (max 3 months) with a dry, wax based, transparent film, which must be removed with a solvent, before installation. For longer storage it is necessary to check the surface conditions and eventually cover with a new protection film.
a)
b) 1.2
1.3
1.10 For long storage (exceeding three months) relubricate bearings and length compensator, before installation.
2) 2.1
ASSEMBLY Remove the universal shaft from the packaging and check its conservation state. Before assembling, flanges and companion flanges must be thoroughly cleaned to guarantee a perfect contact between each surface. Balance weights should never be removed. Splined parts must never be disassembled, to avoid interchanging, with consequent misalignment and unbalance of the unit. The universal shaft yokes must be aligned. Check the arrow markings. In the companion flanges, the coaxial tolerance of centering and the perpendicular position must be in a restricted range. Heat the companion flanges uniformly (100150 C) for key fitting and (300350 C) for shrink fitting before assembling onto the shafts. Wait for the complete cooling of companion flanges, before assembling the universal flanges. Ask for MAINA specification PFB 1202 (in case of shrink fitting) and PFB 1100 (in case of key fitting). The companion flanges must be firmly fix and centered onto the shaft. Check that: - no backlash is present, - no end float is present, - keys or splined shafts have no clearance on their flanks.
2.2
2.3 2.4
2.5 1.4 Transport and store in horizontal position. The lifting equipment have to be selected according to the weights shown in our drawings or in our catalogue. Do not hang or transport in vertical position. For vertical transport it is necessary to require a special safeguard to keep the parts together. Packings must be able to avoid any impact to the universal shafts and must protect them from any environmental event and from humidity and condensate. Store preferably on suitable wooden frames. Avoid any kind of impact when handling and storing. Shocks and impacts, during transport and storage, could damage bearings, splined parts and their protective caps. For long period of storage, machined parts should be protected against corrosion.
2.6
1.5
2.7
1.6
1.7
2.8
1.8
45

2.9 Check that the dimensions between shaft ends (minimum and maximum distances) are in accordance to MAINA drawings. NOTE: When installing fix length universal shafts, one of the units must be free to move, to compensate slight length variation, due to manufacturing tolerances or temperature changes. 3.2 MAINA recommend the following lubrication intervals: - FIRST YEAR Every 200350 hours of actual operation time. - AFTER FIRST YEAR For normal applications every 20003000 hours or every six months. For heavy duty applications every 5001000 hours or every two or three months. The intervals depend on: frequency of impacts, level of load, environmental conditions, rotating speed, reversing operation, operating angle, seal condition, frequency of shaft movements, length of stroke, movements under/no load. Particularly unfavourable working conditions may require shorter grease intervals. 3.3 The lubrication points of standard universal shafts are placed respectively: - in the centre of journal cross or on each bearing bottom, to lubricate the bearings - on the spacer and on the cover to lubricate the length compensator. 3.4 NOTE: a) When regreasing, use a compatible lubricant. b) Grease nipples must be cleaned before greasing. c) Do not lubricate with too high pressure: MAXIMUM PERMISSIBLE GREASE PRESSURE 6 BAR. d) Pump the grease in the bearings until the old lubricant flows out of seals or relief valves. e) Spacer side containing the splined shaft must be completely filled with grease. Lubricate in the minimum length compensation position. Do not pump more grease than required in the drawing. After lubricating make the spline slide with opened plugs once or twice.
2.10 WHEREVER PEOPLE OR MATERIAL COULD BE ENDANGERED BY OPERATING UNIVERSAL SHAFTS, SAFETY DEVICES MUST BE PROVIDED BY THE USER, FOLLOW APPLICABLE SAFETY CODES AND REGULATIONS. 2.11 Before fitting the joint flanges, their surfaces have to be accurately cleaned. They must be free from grease, coat or rust. 2.12 Complete flange bolting sets are available on request. MAINA normally provide: - hexagon or cylindrical headed bolts (in accordance to DIN 931 - 12.9 or 10.9) - self-locking nuts (according to DIN 980 - 10 or 8). The bolts are to be tightened with a dynamometrical wrench or another similar device, in accordance to the torque table of page 30 or our drawings. The self-locking nuts lose their features and must be replaced, after a certain period of operations (about 5 screwings and unscrewings). Normally the bolts are inserted from the companion flange side, fitting the tightening nuts on the flanges of the universal shaft. In special cases it is also possible to insert the bolts from the joint side or to use stud bolts. NOTE: DO NOT LUBRICATE THE BOLTS OR NUTS WITH LUBRICANTS CONTAINING MoS2. 2.13 Bearings and length compensator have been prelubricated at our workshop and do not require lubrication before installation in case of short period of storage. See section "LUBRICATION" for types of tube and intervals of lubrication. 2.14 If the setting at work takes place three months later than the assembly, check the conditions of universal shafts and relubricate. 4) 4.1 3) LUBRICATION 4.2 3.1 The performance and working life of universal shafts greatly depend on a lubrication programme. Do not let the spline slide before lubricating it.
LUBRICANTS For normal applications MAINA recommend mainly lithium thickened greases. For temperature ranges from +90 to -30C, use grease with Penetration 1 or 2, according to DIN 51804. Please contact MAINA if the temperature is outside this range.
46

4.3 For very important heavy duties MAINA recommend the following specification of lubricant: Thickener Worked penetration Dropping point Thickener percentage Mineral oil Oil viscosity at 40C Oil viscosity at 100C Addition agents EP type MoS2 mineral addendum Timken EP OK load Corrosion lithium 315325 possible 265295 174193C possible 165C 7% 75% 10001500 cSt 60100 cSt 2% 510% 18 kg negative 5.3 5.2 INITIAL INSPECTION 1st check after approx 1 week 2nd check after approx 23 weeks 3rd check after approx 46 weeks 5) MAINTENANCE 5.1 To ensure a trouble-free life of the universal shafts, a maintenance schedule and a lubrication programme are essential. The following should be taken as a guide, the frequency of inspections depending on working conditions and type of equipment the universal shafts are installed on.
MAINA recommend the following greases for universal shaft size equal to or bigger than size 39 and for heavy duty conditions (rolling stand): CASTROL WULKEN OPTIMOL KLUBER MOBIL SIGNAL Greases must also: - contain oxidation inhibitors - be water-repellent - be free of alkalis, acids, impurities - have a good thermal stability. 4.4 For high operation speed (>500 rpm), the addition agents must have a good resistance to centrifugation. For moderate industrial services MAINA recommend the following greases: BP ESSO SHELL MOBIL TEXACO ENERGREASE LS2 BEACON EP2 ALVANIA EP2 MOBILUX 2 MULTIFAK EP2 6) 4) 3) CASTROL MOLUB-ALLOY 870 MOLUBROL W/PA10 LONGTIME PD2 KLUBERLUB BE41-1501 MOBILUX EP111 MOLYVIS GLA SPECIAL 2)
REGULAR INSPECTION Every 10002000 working hours or, at least, once a year for light applications and every six months for heavy duty applications. The periodical checks are to be carried out as follows:
1)
Bolts Tighten when necessary. Wear Check the following: - radial clearance of bearings - end float of the journal cross - radial clearance of the slip stub shaft - torsional clearance of the slip stub shaft Noise/Nibration Any unusual sound or excessive vibrations should be located and corrected immediately. Temperature Make sure that bearings do not exceed the ambient temperature by more than 3540C. Position of the companion flanges Check that the supports have not yielded because of base settlements or deformations. Lubrication Check that no grease dripping i s p r e s e n t , d u e t o centrifugation or other causes, i.e. wear or breakage of seals, wear or loss of grease nipples, plugs or relief valves.
4.5
5)
Synthetic greases may also be used. 4.6 The right type of grease to employ is shown in the drawing. For grease quantity see page 41. For any further information about installation, maintenance and lubrication, ask for MAINA specification PFB 1400 (series A-B-CE-H) and PFB 1403 (series D-G-F-J).
47
SPARE PARTS IDENTIFICATION
DB B 2 2 0 1
FLANGE DIAMETER FLANGE YOKE DESIGNS - 01 WITH KEY - 02 HIRTH - 03 DOG TEETH
D A KEY D B FLANGE YOKE D C HEXAGONAL BOLT / STUD BOLT
As for the flange joke with larger flange than the corresponding of series C,G,J, it is necessary to add in the code the flange diameter
SERIES A LIGHT D HEAVY G HEAVY - LARGER FLANGES B MEDIUM - STANDARD FLANGES E VERTICAL - STANDARD FLANGES H VERTICAL - LARGER FLANGES C MEDIUM - LARGER FLANGES F EXTRA HEAVY J EXTRA HEAVY - LARGER FLANGES
EXAMPLE OF IDENTIFICATION: FLANGE YOKE WITH KEY UNIVERSAL SHAFT SERIES C SIZE 22 FLANGE DIAMETER = 285 CODE DB.C2201.285 EXAMPLE OF IDENTIFICATION: FLANGE YOKE WITH KEY UNIVERSAL SHAFT SERIES B SIZE 22 CODE DB.B2201
DD 0 2 2
D D JOURNAL CROSS WITH BEARINGS D E JOURNAL CROSS D F YOKE WITH SPLINED MALE SERIES 0 SERIES A, B, C, D, F, G, J 1 SERIES E, H
DG 0 2 2
D D D D D D D D G H J K L M N P BEARING SEAL BEARING YOKE WITH SPLINED FEMALE TUBE YOKE SPLINED FEMALE SLIDING SEAL SPLINED MALE COVER D D D D D D D Q R S T U V W HOLLOW EXTERNAL YOKE HOLLOW INTERNAL YOKE BEARING COVER COVER CAP SCREW THRUST BEARING SYNTHETIC DISC ANTI-PIERCING BEARING DEVICE SERIES 0 ALL SERIES
SERIES A SERIES B - C SERIES D - G SERIES F - J SERIES E - H
SIZE SIZE SIZE SIZE SIZE
18 18 60 60 18
22 22 65 65 22
25 25 70 70 25
28 28 75 75 28
31 31 80 80 31
35 35 85 85 35
39 39 90 90 39
44 95 95 44
49 100 100 49
55 105 105 55
62 110 110
115 115
120 120
125 125
48
SPARE PART IDENTIFICATION

KEY (Code DA) HEXAGONAL BOLT (Code DC) CYLINDER HEAD SCREW FLANGE YOKE (Code DB) JOURNAL CROSS (Code DE) BEARING SEAL (Code DG) JOURNAL CROSS WITH BEARINGS (Code DD) BEARING (Code DH) PLUG RETAINING RING BEARING GREASE NIPPLE YOKE WITH SPLINED FEMALE (Code DJ) TUBE YOKE (Code DK) TUBE SPLINE GREASE NIPPLE
SPLINED FEMALE (Code DL)
SLIDING SEAL (Code DM) SEAL HOUSING SPLINED MALE (Code DN)
YOKE WITH SPLINED MALE (Code DF) COVER (Code DP)
TUBE YOKE (Code DK)
To order universal shaft spares, please indicate in the inquiry the name and the commercial code of the required component as in figure, or its production code indicated in the assembly drawing.
49
TORQUE MONITORING
Strength of Maina Company is the design and production of special torque monitoring devices, particularly for extremely severe applications as in plate mills, steckel mills and hot strip mills, always complying with the transmission dimensions. They base on the application of strain gauges on an external cylindrical surface, subject to torque flow, which deform by transmitting a signal to telemetric device through a rotor aerial. The signals, decoded by a special software, enable obtaining the time torque diagram.
GENERAL MEASUREMENT CONFIGURATION
6 5
2 1
Shaft Sensor Sensor signal amplifier
Rotor antenna Stator antenna Power supply and torque signal
50
TECHNICAL DATA FOR SELECTION

UNIVERSAL SHAFTS FOR GENERAL MACHINERY APPLICATION
Installation Type of installation Type of operation Shocks Reversing service Intermitted service Ambient conditions Ambient temperature
Motor Type Torque Speed Power range Speed range Max continuous torque Cut out torque Shaft end diameter
mm
- length
kNm rpm kW rpm kNm kNm mm
Intermediate gear Type of clutch/flexible coupling Ratio Number of inputs Number of outputs Input shaft end diameter Output shaft end diameter Max. perm. input universal shaft diameter Max. perm. output universal shaft diameter
mm mm
- length - length
mm mm mm mm
Universal shaft Position of universal shaft Normal working torque Max working torque Impact torque Cut out torque Speed range Working length min/max Max. movement Working deflection angle Universal shaft connection Input shaft end diameter Required universal shaft size
kNm kNm kNm kNm rpm mm mm - horizontal - flange - vertical - hub mm - length mm
51
TECHNICAL DATA FOR SELECTION

UNIVERSAL SHAFTS FOR ROLLING MILL DRIVES
Installation Type of installation Type of operation New equipment/overhaul Ambient conditions Ambient temperature
Motor Type/adjustment Power Speed Nominal torque Max continuous torque Cut out torque
kW rpm kNm kNm kNm
Intermediate gear / Pinion stand Type of high speed flexible coupling Ratio Number of outputs Output shaft end diameter Output max. perm. universal shaft diameter
mm - length
mm mm
Driven unit Normal working torque Max working torque Impact torque Cut out torque Torque distribution - top Roll speed range Roll diameter max/min Roll end diameter Shape of roll end Roll change horizontal/vertical kNm kNm kNm kNm % - middle % - bottom % rpm mm mm
mm - length
Universal shaft Working deflection angle - min Working length min/max Roll movement max Quick release device requested Universal shaft connection Required universal shaft size - max / - yes - flange - no - hub
mm mm
52
HEAD OFFICE: MAINA ORGANI DI TRASMISSIONE S.p.A. - CORSO ALESSANDRIA 160 - 14100 ASTI PHONE: +39.0141.492811 - FAX +39.0141.492860 - E-mail: info@maina.it

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250 F

GIUNTI A DENTI PER ALTE VELOCIT HIGH SPEED GEAR COUPLINGS

OUR PRODUCTION PROGRAM

ENGINEERING AND MANUFACTURING

18 SIZE 31 - 39 10 HOLES SIZE 18 - 28 8 HOLES

STANDARD FLANGE CONNECTION

DOWEL PIN CONNECTION ACCORDING TO DIN 15451

ENGINEERING DATA TYPE

15 SIZE 31 - 39 10 HOLES SIZE 44 - 62 16 HOLES Lz La La

ENGINEERING DATA TYPE

PARTIAL KEY 38 SIZE 18 - 25 8 HOLES

15 SIZE 28 - 35 10 HOLES SIZE 39 - 62 16 HOLES Lz La La

ENGINEERING DATA TYPE

ENGINEERING DATA TYPE

ENGINEERING DATA TYPE WITH STANDARD FLANGES

95 4170 3800 2620

100 4850 4360 3010

105 5630 5070 3495

110 6400 5770 3980

115 7370 6610 4560

120 8370 7510 5180

125 9470 8490 5860

609.6 609.6 700

Tolerance 0.1 mm i = number of holes

ENGINEERING DATA TYPE WITH STANDARD FLANGES

[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]

Tolerance 0.1 mm i = number of holes

SERIES E SIZE 31 - 39 10 HOLES Hy

22,5 22,5 SIZE 31 - 44 10 HOLES

ENGINEERING DATA TYPE WITH STANDARD FLANGE SIDE X

Lz = Shortest length La = Length compensation Lt = Total length

DOWEL PIN CONNECTION ACCORDING TO DIN 15452

Hs SIZE 18 - 28 8 HOLES SIZE 31 - 39 10 HOLES

FLANGE WITH FACE KEY - STANDARD TYPE

FLANGE WITH FACE KEY - LARGER TYPE

Tolerance 0.1 mm Maximum values

Maximum finished bore diameter Different lengths on request

G = weight calculated for solid hub

DOWEL PIN CONNECTION ACCORDING TO DIN 15452

Hs SIZE 18 - 28 8 HOLES SIZE 31 - 39 10 HOLES

FLANGE WITH FACE KEY - STANDARD TYPE

FLANGE WITH FACE KEY - LARGER TYPE

Tolerance 0.1 mm Maximum values

Maximum finished bore diameter Different lengths on request

G = weight calculated for solid hub

CYLINDRICAL COMPANION FLANGES

FLANGE WITH FACE KEY - STANDARD TYPE

FLANGE WITH FACE KEY - LARGER TYPE

CYLINDRICAL COMPANION FLANGES

Tolerance 0.1 mm Maximum finished bore diameter

Different lengths on request G = weight calculated for solid hub

CYLINDRICAL COMPANION FLANGES

FLANGE WITH FACE KEY - STANDARD TYPE

FLANGE WITH FACE KEY - LARGER TYPE

CYLINDRICAL COMPANION FLANGES

Tolerance 0.1 mm Maximum finished bore diameter

Different lengths on request G = weight calculated for solid hub

Cylindrical Bore, 1 keyway

DIN 5480 Splined Bore, or equal, with centering diameters

Replaceable flat keys, outer bush and inner centering

SPECIAL AND EXTRA LARGE FLANGES

Tolerance 0.1 mm z = number of teeth

Different hole patterns may be checked for special applications.