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TiN TiCN ZrN CrN CrCN Chromium Nitride, Carbo-Nitride CrN CrCN Arc 2000 200 2300 200 0.3 - 0.4 0.2 - 0.3 2-6 600C 1100F silver - gray low stress / good adhesion, high toughness and corrosion resistance EXXTRAL ros Aluminium Titanium Carbo-Nitride AlTiCN (stacked) Arc 3000 300 EXXTRAL EXXTRAL plus Aluminium Titanium Nitride AlTiN (monolayer) AITiN (stacked) Arc 3300 300 SISTRAL Aluminium Titanium Nitride (with addiditons) AlTiN (nanostructured) Arc 3500 500 VARIANTA SUPRAL Titanium Aluminium Carbo-Nitride TiAICN (ML) Arc 3500 500 0.7 <0.5 2-4 800C 1470F anthracite black high hardness, very good oxidation resistance low friction coating for a wide range of carbide, cermet and high speed steel tooling machining of cast iron and nickel based high temperature alloys VARIANTIC nano VARIANTIC Titanium Aluminium Carbo-Nitride TiAlCN (ML) Arc 3500 500 WC/C
Coating Material
Technology Microhardness HV0.05 Friction Coefficient Against Steel (Dry) Coating Thickness [m]
1)
0.6
0.2
0.5
0.2
0.7
0.7
0.2
0.2 - 0.25
2-4 400C 750F blue gray (anthracite) high hardness, good wear resistance, enhanced toughness machining of difficult-to-machine alloy steels high performance cutting where moderate temperatures are generated at the cutting edge
1-4 600C 1100F pale yellow decorative color, good wear and corrosion resistance, biocompatible
2-4 800C 1470F old rose high hardness and elasticity, low friction, high oxidation resistance excellent for stainless steel and nickel-based high temperature alloys hard and copy milling
1-3 800C 1470F anthracite high hardness, very good oxidation resistance
1-3 900C 1650F anthracite extreme wear resistant at high temperature, excellent oxidation resistance
2-4 800C 1470F old rose low friction, high oxidation resistance
1-2 400C 750F anthracite high lubricity, low tendency for adhesive wear
Key Characteristics
Primary Applications
cast aluminium and machining copper generally non-ferrous and other nonferrous materials materials machining metal forming machining of fibreglass, nylon and plastic moulding (improved most polymer demoulding) materials aluminium and magnesium die casting
best choice for machining of hardened steel work cutting under extreme conditions pieces (hard , abrasive for use on carbide materials, high speed, dry cutting) end mills
coating for a wide range of carbide, cermet and high speed steel tooling
precision components
machining of high speed interrupted cutting operations, semi-dry hardened steel (> 54 HRc) or dry machining operations, metal cutting tasks inconel machining lubricated, semidry or dry machining where other coatings reach their limits of roughing (stocking) thermal and mechanical load with specially adapted EXXTRAL ros coating (up to 7m)
punching & forming, minimal lubrication or machining of all dry types of steel under dry as well as wet plastic injection machining conditions & moulding
1)
for
forming and excellent for metal punching - reduced cold rewelding forming (stainless steel) medical applications - biocompatible & corrosion resistant decorative industry
excellent for drilling moving parts, dry high speed operations, semi-dry in steel or dry machining drawing, stamp excellent for drilling ing, punching, operations in steel forming tools for (up to 45 HRC) processing of high and low alloy steel