Chapter VII Treatment of Turbine Accident Section I Principle for Accident Treatment 1. 1.

In the case of accident or fault during unit operation, the same should be treated one the principle of protecting human safety, equipment safety and grid safety according to this specification and ministerial regulations; when any accident occurs, the operator on duty should be calm and sober in finding out the cause, nature and possible scope of impact in terms of instruments, signals and external sign of unit, and make timely treatment to prevent accident worsening and relieve risk endangering human and equipment safety. 2. In the case of unit accident, shift supervisor is the direct instructor for accident or fault treatment. The operators on duty should contact with each other regarding the cause and situation and report the same to shift supervisor; shift supervisor takes charge united instruction for treatment; the operator on duty should follow shift supervisor's order except those directly endangering human or equipment safety; the duty taker should follow shift supervisor's united instruction for coordinated treatment before shift handover and takeover. 3. By ensuring human safety and equipment from damage, resume unit operation as soon as possible to ensure normal power supply to grid. In the case of fault not enumerated herein, the operator on duty should make judgment in terms of operation experience and take initiative countermeasure for quick treatment. 4. 5. 6. After treatment of accident or fault, the operator on duty should record in detail and report to superior in charge regarding exact time of occurrence, phenomenon and process of treatment. In the case of accident or fault arising during the shift, shift supervisor should organize related staff after shift for thorough analysis and conclusion of cause or fault and establish corresponding provisions. If unit restoration is unavailable immediately after accident treatment, engineer in chief should make decision on shutdown mode. 6. 5. 4. 3. 2. Trong tr

Ch

ng VII X l s c lin quan

n Turbine

Ph n I Nguyn t c x l s c ng h p x y ra s c hay h h ng trong qu trnh v n hnh my, vi c x l c n tun th cc nguyn t c v i, an ton thi t b , m ng l i i n theo nh nh ng ch d n k thu t v theo cc b lu t; khi c b t k ng d a theo cc thi t b ol ng, cc tn hi u v cc bi u hi n bn i ch u trch nhi m v n hnh my ph i bnh t nh v nghim tc trong vi c tm ra nguyn ng n ch n di n bi n c th tr nn x u i c ng nh lm gi m nguy c gy nguy hi m i ch d n tr c ti p vi c x l s c , h ng hc. Cc an ton con ng

m t s c no x y ra, ng

nhn, b n ch t v ph m vi cc kh n ng nh h ngoi thi t b , x l k p th i cho ng Trong tr i v thi t b .

ng h p my g p s c , gim st vin tr c ca l ng

nhn vin ch u trch nhi m v n hnh my nn lin l c v i nhau thng bo v nguyn nhn, tnh hnh v bo co l i cho gim st vin. Gim st vin ch u trch nhi m tun th nh ng yu c u t gim st vin, tr trong tr an ton thi t b ; ng Khi n ng l m b o an ton cho ng ng n nh cho l a ra ch d n cho vi c x l s c ; nhn vin v n hnh my nn ng h p nh ng ch d n tr c ti p gy nguy hi m cho ng ph i h p x l tr c ng s m nh t c th ng p d ng bi n php i hay c khi chuy n ca. m b o cung c p iv n phng cho vi c x

i lm nhi m v c n lm theo ch d n c a gim st vin i v thi t b , ti p t c cho thi t b ho t i i n. Trong tr ng h p h ng hc x y ra khng

c p trong ti li u ny, ng

hnh my nn tm ra ph l nhanh.

ng n x l d a trn kinh nghi m v ch

Sau khi x l s c hay h ng hc, ng th i gian chnh xc x y ra s c , hi n t Trong tr a ra phn tch k l

i v n hnh nn ghi l i chi ti t v bo co l i v i c p trn ch u trch nhi m v ng v qu trnh x l. ra cc bi n php d phng. a ra quy t nh t t my.

ng h p s c hay h ng hc pht sinh, sau khi tan ca, gim st vin c n t p h p cc nhn vin lin quan ng c ng nh k t lu n v nguyn nhn gy h ng hc v ng nn

N u vi c s a ch a my ch a s n sang ngay sau x l s c , k s tr

Section II Condition & Treatment of Fault Shutdown 1. 1.1. 1.2. 1.3. 1.4. 1.5. 1.6. Condition for breaking vacuum emergency fault shutdown Any condition for unit protection operation is met while protection rejects; Coarse metal friction sound or collision inside turbine or generator; water entering in turbine or rapid temperature drop of main steam and reheated steam to more than 50 10min; Any bearing return oil temperature rises to 75 Oil system fires unable to extinguish; or any bearing fumes due to oil shortage; or thrust bearing babbitt temperature rises to 110 ; Any journal bearing babbitt temperature rises to 115 within

Ph n II i u ki n v cch x l v i s c b ng t t my 1. iu ki n t t my kh n c p ng h p khi h th ng b o v khng th p ng; C trong vng 10

1.1. Trong m i tr 1.3. N

1.2. C ti ng kim lo i c xt ho c va ch m trong turbine hay my pht i n; c ch y vo turbine ho c nhi t d u h i trong t ng h i chnh v h i un l i gi m nhanh chng,gi m h n 50 n 75 n 115 C hay c khi pht sinh t cc C ho c nhi t do thi u d u; n 110 C; pht; 1.4. Nhi t 1.5. Nhi t ngng tr c babbit t ng ch n babbit t ng

1.6. Khng th d p t t l a b t vo d u trong h th ng;

1.7. 1.8. 1.9.

Hydrogen explosion or smoking fire inside generator casing; Serious water leakage from generator stator winding; Occurrence of accident endangering human or equipment safety to which emergency shutdown is necessary. Condition for not breaking vacuum fault shutdown After load rejection of unit no-load idling or operation at auxiliary load for more than 15min; DEH system and regulating/security systems with fault cause untenable normal operation; Differential expansion between HP/IP cylinders and LP cylinder increases, regulation fails, limit is exceeded; Unit operation time under motor state for more than 1min; Interruption of generator inner cooling water unable to restore after 25S or inner cooling water outlet temperature reaches to 90 ; During load rejection of unit, temperature of main steam or reheated steam drops to 430 ; HP cylinder exhaust temperature420 ; LP exhaust cylinder temperature110 ; Both condensate pump with fault unable to restore during short period;

1.7. N kh Hidro hay c l a km theo khi bn trong v my pht i n; 1.8. R r n 1.10. T c 2. c nghim tr ng t cu n dy stato c a my pht; e d a tnh m ng con ng i hay an ton thi t b , c n t t my kh n c p. my ln t i 33600 vng/pht trong khi h th ng b o v b h ng. 1.9. X y ra s c

1.10. Unit speed reaches to 33600RPM while protection fails. 2. 2.1. 2.2. 2.3. 2.4. 2.5. 2.6. 2.7. 2.8. 2.9.

i u ki n khng t t my kh n c p ng bnh th

2.1. Sau khi d t i, ho c ch y khng t i, ho c ch y b i tr t i trong h n 15 pht. 2.2. H th ng DEH v cc h th ng i u ch nh/ an ninh b h ng khi n my khng th ho t 2.3. S gin n vi sai gi a cc xi-lanh HP/IP v LP t ng, khng th 2.4. My ho t 90 C. h i chnh v h i un l i gi m xu ng d 420 110 C; C; ng trong m t th i gian ng n; n 565 C. i 430 C; 2.5. Gin o n dng n i u ch nh, b v ng trong tr ng thi motor trong kho ng th i gian h n 1 pht c lm mt trong my pht v khng th khi ph c sau 25 gi y hay u ra c a n c lm mt t ng; t gi i h n;

2.6. Sau khi ng ng t i, nhi t

2.7. Kh th i c a xylanh HP c nhi t 2.8. Kh th i c a xylanh LP c nhi t 2.9. B m n 2.10. Nhi t h in

c ng ng g p s c khng th ho t c chnh v h i n

2.10. Temperature of main steam or reheated steam reaches to 565 . Treatment of emergency fault shutdown Operation procedures for emergency fault shutdown Turn EMERGENCY SHUTDOWN pushbutton on panel or local manual shutdown on unit head; Check and confirm HP/IP main steam valve, governing valve, extraction motorized valve, extraction check valve and HP exhaust check valve tightly closed, BDV and turbine proper drain valve automatically opened, turbine speed obviously reduced; 3.1.3. 3.1.4. 3.1.5. 3.1.6. 3.1.7. 3.1.8. Open vacuum breaking valve, stop vacuum pump; Check AC lubricating oil pump interlocking, otherwise manual start check for normal lubrication pressure; Check HP bypass at purge flow control; Put in motorized feed water pump according to boiler requirement; Reset tripped rotor; When speed reduces to 1200rpm, interlocks jacking oil pump operation; 3.1.9. After vacuum drops to nil, stop shaft gland system steam exhaust and draining water in condenser is forbidden Except regular body drainage ; 3.1.10. 3.1.11. 3.1.12. When speed reduces to 0rpm, put in continuous turning deflection of rotor; Check heaters, deaerator and condenser at normal water level, maintain CW pump and condensate pump in operation; Complete other shutdown operations according to filed requirement. record in detail idling time, turning current and otherwise manual start check for normal

c un l i ln

3. 3.1. 3.1.1. 3.1.2.

3. X l tr

ng h p t t my do s c kh n c p

3.1. Quy trnh ti n hnh t t my kh n c do s c : 3.1.1. n nt EMERGENCY SHUTDOWN trn b ng i u khi n hay t t my b ng tay trn n p my; 3.1.2. Ki m tra v HP theo; 3.1.3. M van ng t chn khng, d ng b m chn khng; 3.1.4. Ki m tra b m d u bi tr n AC 3.1.6 . L p 3.1.7. Kh i 3.1.8. Khi t c bnh th 3.1.9. Sau khi 3.1.10. Khi t c c a roto; 3.1.11. Ki m tra cc thi t b gia nhi t, thi t b ng ng t v bnh ch a kh CW v b m n c ng ng ; c ch d n. 3.1.12. Hon thnh qu trnh t t my theo nh yu c u m cn c n nh, duy tr ho t ng c a b m tb mn c kha lin ng, ki m tra m b o p su t d u bi tr n m c n nh; 3.1.5. Ki m tra ng vng HP t i n i i u khi n tch dng; c ph h p v i yu c u c a n i h i; c nh ; ng b m kch d u, ki m tra mb o ng c ho t ng ng rotor m b o van h i chnh HP/IP, van phn ph i, van c cho turbine t ng ng c x , van ki m tra x v van ki m tra kh th i c m khi n t c turbine hi n nhin s gi m c ng ch t, BDV v van tho n

gi m xu ng cn 1200 vng/pht, kha lin ng;

chn khng gi m xu ng b ng khng, d ng h th ng gi m xu ng 0 vng/pht, thay

m tr c, h i n

c x v n

c x khng

c php

cn trong bnh ng ng; i dng i n lin t c, ghi l i chi ti t th i gian ch y khng t i, chuy n v

4. 4.1. 4.2. 4.3. 4.4. 4.5. 4.6.

Precautions for emergency shutdown Check HP/IP main steam valve and governing valve, HP exhaust check valve and extraction check valve tightly closed, emergency drain valve automatically opened to prevent turbine overspeed; AC lubricating oil pump automatically put in otherwise manual start;

4.

Th n tr ng khi t t my kh n c p m b o van h i chnh HP/IP, van i u khi n, van ki m tra kh th i HP v van ki m tra x c kh n c p cm t ch t ng phng t c turbine v t qu cho php; chn khng gi m v khng, ng, khng th c th kh i ng b ng tay; c ng ch t, van tho n

4.1. Ki m tra v 4.2.

t b m du bi tr n xoay chi u

After tripping, check turbine proper drain valve for automatic opening; after vacuum drops to nil, timely close drain 4.3. Sau khi nh my, ki m tra van thot n c cho turbine c th m t ng van thot; ng n khng cho n c/h i lm mt l t vo xylanh; valve, switch to regular drainage henceforth; prevent cooling water/steam from entering in cylinder; Carefully switch shaft gland steam supply maintain shaft gland at normal pressure and temperature; 4.4. Duy tr m tr c p su t v nhi t bnh th ng; ng c a During rotor idling, strengthen monitoring of bearing vibration, hear sound inside unit, speed reduces to nil, 4.5. Trong khi ng c ch y khng t i, ch quan st rung v 0, ghi l i chnh xc th i gian ch y khng t i; accurately record idling time; After turning in operation, check turning current and rotor deflection and record in detail. Treatment of fault shutdown Turn EMERGENCY SHUTDOWN pushbutton on panel or local manual shutdown on unit head; Check and confirm HP/IP main steam valve, governing valve, extraction motorized valve, extraction check valve and HP exhaust check valve tightly closed, turbine speed reduced; BDV automatically opened; Check AC lubricating oil pump interlocking, otherwise manual start normal lubrication pressure; Check HP bypass at purge flow control; Put in motorized feed water pump according to boiler requirement; When speed reduces to 1200rpm, interlocks jacking oil pump operation; otherwise manual start check for normal 4.6. Sau khi i u ch nh trong qu trnh v n hnh, thay X l l i t t my

ng; ngay khi

, nghe m thanh pht ra t trong my, gi m t c

i dng i n v quan st chuy n v c a roto v ghi l i t m .

5. 5.1. 5.2. 5.3. 5.4. 5.5. 5.6. 5.7. 5.8. 5.9.

5. 5.1.

n nt EMERGENCY SHUTDOWN trn b ng i u khi n hay t t my b ng tay trn n p my; i u khin, van cm t ng, ki m tra ng c x , van ki m tra x v va ki m tra kh th i ng; m b o p su t d u bi tr n m c n nh HP c ng ch t, t c turbine gi m; BDV c kha lin

5.2. Ki m tra v xc nh n van h i chnh HP/IP, van 5.3. Ki m tra b m d u bi tr n AC 5.5. L p tb mn

5.4. Ki m tra nhnh vng HP t i n i i u khi n tch dng; c ph h p v i yu c u c a n i h i; ng b m kch d u, ki m tra m b o ho t ng c a ng c 5.6. Khi t c bnh th 5.7. Ki m tra n gi m xu ng cn 1200 vng/pht, kha lin ng; m b o t t c cc van x c a turbine c x khng c m ; trong tr ng h p my t t do m t ngu n i n h tr , h i c n nh, duy tr ho t ng c a b m CW c php cn trong bnh ng ng; m cn

Check all of drain valves of turbine opened; in the case of shutdown due to auxiliary power failure, steam exhaust and draining water in condenser is forbidden; Check heaters, deaerator and condenser at normal water level, maintain CW pump and condensate pump in operation; Complete other operations for regular shutdown.

c x v n

5.8. Ki m tra cc thi t b gia nhi t, thi t b ng ng t v bnh ch a kh v b m n c ng ng ; ng. 5.9. Hon thnh nh ng thao tc t t my thng th

Section III Treatment of Common Faults with Main Unit 1. 1.1. 1.1.1. 1.1.2. 1.1.3. 1.1.4. Full load rejection of unit without turbine overspeed Phenomenon Turbine/generator trips; Increased/decreased indicator of tachometer provided with decreased indication at the operation speed of emergency governor; HP/IP main steam valve, governing valve, HP exhaust check valve and extraction check valve closed; Pressure rise in upstream of main steam valve, bypass system automatically opened.

Ph n III. X l nh ng l i ph bi n v i thi t b chnh

1. My khng t i 1.1. Hi n t ng:

c trong khi turbine khng ch y qu t c

1.1.1. Turbin/my pht i n nh my; 1.1.2. T ng/gi m ch th trn kh n c p. 1.1.3. Van h i chnh HP/IP, van phn ph i, van ki m tra kh th i HP v van ki m tra x 1.1.4. p su t t ng ng c dng v i van h i chnh, h th ng ng vng t ng m . ng; ng h t c cng v i s gi m ch s t c ho t ng c a b i u khi n

1.2. 1.2.1. 1.2.2. 1.3. 1.3.1.

Cause Thermal protection functions, turbine trips; Electric protection functions Treatment Treatment of turbine trip turbine trip interlocking generator trip if generator fails to trip immediately disconnect generator, verify generator trips.

1.2. Nguyn nhn: 1.2.1. L p gi nhi t ho t 1.2.2. H th ng b o v 1.3. X l: 1.3.1. Turbine khng ho t 1.3.1.1. Turbine kha lin pht cho ch y khng t i; 1.3.1.2. Ngay l p t c ki m tra nguyn nhn khi n turbine nh , trong tr xin php s h th ng; 1.3.1.3. N u xc nh n b o v lin quan, kh i 1.3.1.4. Khi khng x l c my ho t ng l i my; c l i trong th i gian ng n, x l b ng cch t t my; ng: ng h t c t ng km theo s gairm t c c a b i u ng c a turbine khi roto ch y khng t i; c i s ch ng v i turbine; xc nh n ch s trn ng do h th ng thi u n ng b t th ng, c n bo co l i cho gim st vin tr c ca kh i ng l i h th ng ng c a k s tr ng m b o my khng cn hi n t ng b t th ng h p h th ng b o v khng ho t ng ng, x l l i h th ng b o v , v thi t l p cc vi c o ng, thi t l p l i k t n i v t ng t c c k thu t lin quan; ki m tra ng: ng v i my pht, n u my pht khng nh turbine gi m; khi t c c, ngay l p t c ng t k t n i turbine v i my ng c a turbine khi roto turbine gi m, ki m tra vi c ho t ng, turbine nh ; ng, my pht i n nh . i n ho t

1.3.1.1. 1.3.1.2.

n khi xc nh n t c

turbine speed obviously reduced; complete operation relating to rotor idling process; Immediately check the cause of turbine trip, in the case of protection misoperation, ask for approval by engineer in chief to retreat the protection, and establish corresponding technical measures; check unit without abnormal phenomenon, reconnect and accelerate to 3000rpm, connect generator to the system; 1.3.1.3. 1.3.1.4. 1.3.1.5. 1.3.2. 1.3.2.1. If operator's misoperation is verified, report to shift supervisor to reset related protection start unit again; Turbine trip is the result of normal protection operation; find out the cause, remove fault, agreement by shift supervisor; check unit without abnormal phenomenon, start unit again; For fault unable to remove during short period, treat by shutdown. Treatment of generator trip indication at the operation speed of emergency governor; then unit speed reduce; check operation relating to rotor idling process completed; 1.3.2.2. 1.3.2.3. For generator trip as a result of water shortage protection, treat by generator water shortage; For generator trip as a result of electric fault, unit restoration depends on finding of the cause and according to shift supervisor's order. Generator trips and turbine overpseed protection functions Generator trip; Increased indication of tachometers Unit vibration increases; Emergency governor functions or electric overspeed protection functions; HP/IP main steam valve, RV, HP exhaust check valve and extraction check valve closed; emergency drain valve opened. 2.2. Cause 2.2.1. 2.2.2. 2.2.3. 2.2.4. Generator trips thermal protection fails turbine fails trip; Generator trips turbine governing system fails normal operation; HP/IP main RV, extraction check valve and etc sticking or loose closing; After turbine trip, emergency drain valve BDV fails timely opening. unit with abnormal sound;

n 3000 vng/pht, k t n i my pht v i

1.3.2. X l khi my pht khng ho t khi n kh n c p; khi t c 1.3.2.2. 1.3.2.3.

Generator trip interlocks turbine trip; verify Increased indicator of tachometer provided with decreased 1.3.2.1. My pht kha lin

turbine gi m, ki m tra vi c ho t

i v i my pht khng ho t

i v i my pht nh do h ng hc i n, vi c ph c h i my ph thu c vo vi c tm ra nguyn nhn d

d n c a gim st tr c ca.

2.

2.

My pht i n nh v h th ng ng n qu t c ng: ng h t c My pht nh ; Ch s trn Rung B

c a turbine ho t

ng;

2.1. Phenomenon: 2.1.1. 2.1.2. 2.1.3. 2.1.4. 2.1.5. 2.1.6.

2.1. Hi n t 2.1.1. 2.1.2. 2.1.3. 2.1.4. 2.1.5. 2.1.6.

t ng, my pht ra ti ng

ng l ;

Lubrication pressure increase with and main oil pump outlet pressure;

p su t d u bi tr n v p su t ng my t ng; i u khi n kh n c p ho t

u ra c a b m d u chnh t ng; ng hay h th ng i n ng n qu t c ho t ng; ng; van thot kh n c p m .

Van h i chnh HP/IP, RV. Van ki m tra kh x HP v van ki m tra x

2.2. Nguyn nhn: 2.2.1. 2.2.2. 2.2.3. 2.2.4. My pht nh , l p gi nhi t h ng, turbine khng th nh ; My pht nh , h th ng i u khi n turbine khng v n hnh bnh th Sau khi turbine nh , van thot kh n c p khng th m k p th i. ng; Van h i chnh HP/IP, RV, van ki m tra x ..b k t hay khng ng ch t;

2.3. Treatment 2.3.1. 2.3.2. 2.3.3. 2.3.4. 2.3.5. Confirm turbine emergency governor functions or electric overspeed protection functions, speed reduced; check operation relating to rotor idling process completed; Check and open all drain valves of turbine proper; check HP/IP main steam RV and extraction check valve tightly closed; Report any situation to shift supervisor, departmental dedicated engineer, director and engineer in chief; Find out the cause of unit overspeed, remove fault, thoroughly check turbine for normal operation, restart after approval by engineer in chief; During restart, mainly check and monitor turbine vibration, interior sound, bearing temperature, axial displacement, thrust pad temperature and etc, immediately cancel start if any abnormal phenomenon is found. Turbine overspeed

2.3. X l: 2.3.1. 2.3.2. 2.3.3. 2.3.4. 2.3.5. Xc nh n b i u khi n turbine kh n c p hay h th ng ng n qu t c n qu trnh rotor ch y khng t i; c ng ch t; cs i i u hnh v k s tr ho t ng c, gi m t c ; ki m tra vi c v n hnh lin quan quan

Ki m tra v m t t c van thot, ki m tra h i chnh HP/IP, RV v van ki m tra x Bo co tnh hnh cho tr c ca, k s chuyn mn, ng Tm ra nghin nhn gy qu t c ng c a k s tr Trong khi kh i no b t th ng; ng; , lo i b l i, ki m tra k cng turbine v kh i

ng l i my sau khi

ng l i my, ki m tra v theo di rung

ng c a turbine, m thanh bn trong my, nhi t ng n u th y c b t k hi n t ng

, chuy n v c a tr c, nhi t ng.

mi ng n p ch n,v.v.., l p t c h y vi c kh i

3.

3. 3.1. 3.1.1. 3.1.2. 3.1.3. 3.1.4. 3.2. 3.2.1. 3.2.2. 3.2.3. 3.2.4. 3.2.5. 3.2.6.

Turbine qu t c Hi n t Ch s ng: ng h t c v t 3300 vng/pht; u ra c a b m d u chnh t ng; ng rung ngy cng d d i; ng pht ra t trong v hi n t c; ng bnh th b h ng; . ng; My pht nh ; p su t d u bi tr n v p su t My c ti ng ku b t th Nguyn nhn: My pht nh , turbine khng nh H ng h th ng DEH; H th ng i u khi n kh n c p v ch n qu t c Khng ki m sot ct c b Sau khi k t n i v i my pht, van h i chnh HP/IP, RV van ki m tra x k t hay ng khng ch c; i u khi n kh n c p trong ba ki m tra v qu t c H th ng i u khi n turbine khng th ho t

3.1. Phenomenon 3.1.1. 3.1.2. 3.1.3. 3.1.4. Generator trips; Increased indication of tachometer exceeding 3300rpm; Lubrication pressure rises with and main oil pump outlet pressure; Unit with abnormal sound and intensified vibration.

3.2. Cause 3.2.1. 3.2.2. 3.2.3. 3.2.4. 3.2.5. 3.2.6. Generator trips turbine fails trip; Turbine governing system fails normal operation; DEH system with fault; Emergency governor and electric overspeed protection fail; After disconnecting generator closing; Speed of emergency governor out of control during overspeed test. 3.3. Treatment 3.3.1. Immediately press EMERGENCY SHUTDOWN pushbutton on panel or local manual shutdown on unit head break vacuum emergency fault shutdown confirm unit speed reduced; 3.3.2. 3.3.3. 3.3.4. 3.3.5. If speed continues to increase, take decisive measure to relieve pressure; open superheater safety valve and reheater atmospheric exhaust valve for timely pressure relief; stop HP/LP bypasses; Check and open all drain valves of body and pipes; check HP/IP main steam RV and extraction check valve tightly closed; Report the situation to shift supervisor, departmental head and engineer in chief; Find out the cause of overspeed, remove fault, thoroughly check turbine confirm foe normal operation and gain approval from engineer in chief before restart; make mechanical overspeed test, electric overspeed protection test and overspeed limit test, interconnection and loading after successful tests; During restart, mainly check and monitor turbine vibration, interior sound, bearing temperature, axial displacement, thrust HP/IP main steam valve, RV, extraction check valve and etc sticking or loose

3.3. 3.3.1. 3.3.2. 3.3.3. 3.3.4. 3.3.5.

X l: Ngay l p t c n nt EMERGENCY SHUTDOWN trn b ng i u khi n hay t t b ng tay trn nc my, ng t chn khng kh n c p, xc nh n t c N ut c v van x Ki m tra v m t t c van thot; ki m tra van h i chnh HP/IP v van ki m tra x RV Bo co tnh hnh h i ki n k s tr ki m tra t c n gim st vin tr c ca, b ph n i u hnh v k s tr ng tr c khi kh i c ng ch t; my gi m; c d t kho t l y l i p su t; m van an ton n i h i qu nhi t ti p t c t ng, ti n hnh nh ng o

ng; ng bnh th ng v v , h th ng ng n qu t c

Tm ra nguyn nhn gy qu t c

, lo i b l i, ki m tra k turbine, xc nh n my ho t ng my; th c hi n bi ki m tra qu t c

t i h n, th c hi n k t n i v n p d li u sau khi ki m tra; ng c a turbine, m thanh bn trong my, nhi t , chuy n v c a

Trong khi kh i

ng l i, ki m tra v theo di rung

pad temperature and etc, immediately cancel start if any abnormal phenomenon is found 4. Increase of axial displacement 4.1. Phenomenon 4.1.1. 4.1.2. 4.1.3. Increased indication of axial displacement; HP/IP differential expansion and LP differential expansion with remarkable variation; Increased temperature of thrust pad and return oil.

tr c v nhi t 4. 4.1. Hi n t

mi ng n p ch n,ngay l p t c h y l nh kh i

ng my khi pht hi n b t k hi n t

ng no b t th

ng.

Gia t ng chuy n v c a tr c ng:

4.1.1. Ch s chuy n v c a tr c t ng; 4.1.2. Gin n vi sai HP/IP v LP v gin n vi sai LP v i sai khc r r t; 4.1.3. T ng nhi t 4.2. Nguyn nhn: t m c c a turbine; c vo turbine; d u ho c b mn; ng t ng t; mi ng n p ch n v d u h i.

4.2. Cause 4.2.1. 4.2.2. 4.2.3. 4.2.4. 4.2.5. 4.2.6. 4.2.7. Major variation of steam parameters and vacuum, excessive variation of turbine load; Turbine suffer water entering; Serious impeller scaling or broken impeller; Thrust pad lack of oil supply or abrasion; HP/IP RV or main steam valve suddenly closed; Bypass functions or stops heater; Turbine steam entering in single cylinder.

4.2.1. S bi n thin cc thng s h i v chn khng, s bi n thin t i v 4.2.2. B l t n 4.2.3. Bnh cng tc b bong trc n ng ho c gy; 4.2.4. Mi ng n p ch n khng 4.2.6. Nhnh vng ho t 4.3. X l: 4.2.5. HP/IP RV ho c van h i chnh b 4.2.7. H i turbine l t vo xylanh. 4.3.1. N u pht hi n chuy n v d c tr c, lin quan, kh n tr

ng ho c d ng b gia nhi t;

4.3. Treatment 4.3.1. 4.3.2. 4.3.3. 4.3.4. If increased axial displacement is found, first check variation of temperature of thrust pad and relative parameters, If restoration fails by taking measure, immediately reduce to normal load; If unit axial displacement increases accompanying abnormal sound and vibrates strongly, immediately break If HP/IP RV or main steam valve suddenly closes causing steam entering in single cylinder, immediately trip and promptly find out the cause for timely treatment;

u tin ph i ki m tra sai khc nhi t k p th i x l; thng th ng; ng b t th

c a mi ng

ch n v i cc thng s

ng tm ra nguyn nhn

4.3.2. N u ch a tm cc x tr, ngay l p t c gi m t i v ch 4.3.3. N u chuy n v d c tr c t ng km theo ti ng 4.3.4. N u HP/IP RV hay van h i chnh tm ra nguyn nhn r i kh i

ng v rung l c m nh, ngay l p t c t t my kh n c p;

vacuum emergency fault shutdown; shut down find out the cause and restart; 4.3.5. If protection operating value fails even by taking measure, immediately affect emergency shutdown. Damaged turbine generator bearing

t ng t ng khi n h i b l t vo xylanh, ngay l p t c ph i nh my r i t t my,

ng l i; c, ngay l p t c t t my kh n c p.

4.3.5. M c d th c hi n cc bi n php x l nh ng n u v n khng H ng Hi n t my pht turbine ng: t ng ng k ho c th y c khi; ch n b h ng, nhi t

5.

5. 5.1.

5.1. Phenomenon 5.1.1. 5.1.2. 5.1.3. Remarkable increase of bearing temperature or bearing fumes; For damaged thrust bearing, thrust pad metal temperature rises, axial displacement varies remarkably; Turbine vibration intensified.

5.1.1. Nhi t 5.1.2. N u

mi ng n p ch n s t ng, km theo bi n d ng tr c;

5.1.3. Turbine rung l c m nh. 5.2. 5.2.1. 5.2.3.

5.2. Cause 5.2.1. 5.2.2. 5.2.3. 5.2.4. 5.2.5. 5.2.6. 5.2.7. Bearing lack of oil or small lubrication flow; Low lubrication pressure, high oil temperature or lubrication of poor quality; Bearing overload or thrust pad bearing overload, low jacking oil pressure during turning or failure of raising; Excessive bearing clearance/tension; Turbine suffers water entering; Excessive vibration caused damaged pad; Abnormal interlocking of AC/DC oil pumps causes faulty oil supply in the case of accident. Nguyn nhn: thi u ho c khng d u bi tr n; d u bi tr n cao khi n ch t l v t qu m c; ng bi tr n th p; c;

5.2.2. p su t d u bi tr n th p, nhi t 5.2.4. Khe h trn 5.2.5. Turbine b l t n 5.2.6. Rung hay p l c ln c;

hay mi ng n p ch n b qu t i, p su t d u th p trong lc i u ch nh ho c khng th t ng ln

ng m nh lm h ng mi ng n p ch n;

5.3. Treatment 5.3.1. 5.3.2. 5.3.3. During operation, if bearing is found with damage, immediately break vacuum for emergency fault shutdown; Turning operation fails after shutdown due to damaged bearing, do not force turning measure to prevent water and cooling steam entering in cylinder and causing rotor bending; After shutdown due to damaged bearing, thoroughly clean up oil system to ensure acceptable oil quality before restart. Damaged turbine blade take reliable isolating

5.2.7. H ng lin kha b m d u xoay chi u/m t chi u gy ra s c c p d u; 5.3. X l: 5.3.1. 5.3.2. 5.3.3. Trong khi v n hnh my, n u th y ch n b h h ng, ngay l p t c t t my kh n c p; N u khng th ring r i u ch nh sau khi my b t t v h ng m b o khng l tn , khng c s c i u ch nh m ti n hnh cc bi n php m b o ch t l ng d u tr c khi kh i ng l i my. c hay h i lm mt vo xylanh, khi n cho roto b vnh;

Sau khi my t t, lm s ch h th ng d u c n th n

6.

6.

H ng cnh turbine ng:

6.1. Phenomenon 6.1.1. 6.1.2. 6.1.3. 6.1.4. 6.1.5. Unit vibration intensified; Metal collision inside flow passage; Friction sound during turning, turning current increased; Broken blade of LP rotor, water level in condenser rises, condensate hardness and conductivity increased; Pressure in montoring section rises.

6.1. Hi n t

6.1.1. My rung l c m nh; 6.1.2. Va ch m kim lo i trong ng d n; 6.1.3. Ti ng c xt khi i u ch nh, dng i n i u ch nh t ng; 6.1.4. Gy cnh c a roto LP, m c n 6.1.5. p su t trong b gim st t ng. 6.2. 6.2.1. 6.2.2. 6.2.3. 6.2.4. 6.2.5. 6.3. 6.3.1. immediately break vacuum for 6.3.2. Trong khi ch y my, n u pht hi n p su t i u ha hay p su t x t ng, l p t c phn tch v xc nh n cnh turbine b gy d a trn bi n thin dao c p; 6.3.3. N u bnh ng ng r ri do gy cnh LP, ng t ngu n c p n k t n i gin ng ng, ki m sot ch t ch m c n ct b mn c ng ng b sung t i bnh ch a kh, ng t ng n n c l t vo xylanh. c trong gin ng ng ng, chuy n v d c tr c v nhi t mi ng n p ch n r i t t my kh n Nguyn nhn: T n s cnh khng ch p nh n Turbine v Ch t l t qu t c ng h i khng c hay ch t l ng ch t o khng m b o; ng m i; cao. ng. b n cnh; i nhi t , b qu t i hay t n su t lm vi c qu m c trong th i gian di gy ra hi n t m b o, cnh b bong trc hay b n mn gy ra gi m ch t l ng l n hay v ng c dao t m c, cnh b h ng do m i hay t bi n d c trong gin ng ng t ng, c ng v d n i nc an c t ng;

6.2. Cause 6.2.1. 6.2.2. 6.2.3. 6.2.4. 6.2.5. Unacceptable blade frequency or poor manufacturing quality; Turbine overspeed, overload or operation frequency beyond normal value for long period causing blade fatigue; Poor steam quality, blade scaling or erosion causes degradation of blade strength; Frequent major or excessive fluctuation of steam parameters, blade fatigue damage or high temperature creep; Broken blade due to major accident, water entering, strong vibration or dynamic/static friction.

Cc thng s h i n X l:

Gy cnh do g p s c n

c l t vo turbine, rung l c m nh hay do ch u l c ma st ngh / ma st ng m nh, l p t c t t my kh n c p;

6.3. Treatment 6.3.1. 6.3.2. Confirm obvious metal clang inside turbine or strong vibration of unit emergency shutdown; During operation, if abnormal rise of regulating pressure extraction pressure is found, immediately analyze and confirm broken blade according to variation of vibration axial displacement and thrust pad temperature, and immediately break vacuum for emergency shutdown; 6.3.3. For condenser leakage due to broken LP blade, switch water supply from condensate makeup pump to deaerator, disconnect condenser Turbine rotor bend strictly control water level in condenser to prevent water entering in cylinder.

Ki m tra ti ng kim lo i bn trong turbine hay l my dao

7.

7. 7.1. 7.1.1. 7.1.2. 7.1.3. 7.1.4. 7.1.5.

Vnh roto turbine Hi n t ng; ng sau khi i u ch nh Roto trong turbine b l ch ng k khi i u ch nh, khng th khi ph c v gi tr bnh th lin t c trong 4 gi ; My b dao Mi ng ng m nh; Ti ng chi do kim lo i c xt trong my; m c a tr c pht ra tia l a; xylanh b t th ng. S gin n vi sai, chuy n v tr c, nhi t

7.1. Phenomenon 7.1.1. 7.1.2. 7.1.3. 7.1.4. 7.1.5. Remarkably increased deflection during turbine rotor turning, failure to restore to normal value after consecutive turning for 4h; Unit vibration substantially intensified; Coarse metal friction sound inside unit; Shaft gland sparks; Abnormal unit expansion, differential expansion, axial displacement and cylinder temperature.

7.2. Cause 7.2.1. 7.2.2. 7.2.3. 7.2.4. 7.2.5. 7.2.6. 7.2.7. Confined expansion, unsymmetric expansion or major differential expansion of unit; small clearance or deformation of cylinder or haft gland, friction between moving and static parts; Ingression of cooling steam/water in cylinder; Major temperature difference between upper/lower cylinders causes cylinder distortion; During hot state or very hot state, turning trips causing rotor bend; Unit start before eliminating elastic deformation; Major fluctuation of temperature of main steam and reheated steam or water entering; Turbine proper drainage obstructed or drain pipe blocked.

7.2. 7.2.1. 7.2.2. 7.2.3. 7.2.4. 7.2.5. 7.2.6. 7.2.7. 7.3. 7.3.1. 7.3.2.

Nguyn nhn: Vi c gin n , gin n b t bi n d ng , c hi n t L t h i/n Trong ch Kh i Dao X l: N u pht hi n roto b l ch hay c rung hc; Trong lc kh i my sau khi ng my, n u may rung l c m nh do roto b l ch,c n t t my kh n c p, thi t l p i u ch nh trong mb o l ch cho php c a roto v cc i u ki n kh i ng; c lin k t, l p t c thot ng c a my, kh i ng l i cs ng c a k s tr t nh t 4 ti ng, ki m tra ng m nh, ngay l p t c t t my kh n c p, tm hi u nguyn nhn v h ng Chnh l ch nhi t ng my tr ng nhi t i x ng hay gin n vi sai b h n ch ; c khe h nh ,xy lanh hay mi ng ng v ph n t nh; m tr c b ng c xt gi a cc ph n chuy n gi a cc xylanh trn v d

c lm mt vo xylanh; i lm bi n d ng xylanh; nng ho c r t nng, i u ch nh c c u nh khi n roto b l ch; c khi lo i b bi n d ng n h i; h i chnh v h i un l i ho c n c c p vo;

H th ng x c a turbine b ngh n hay ng thot b t c.

7.3. Treatment 7.3.1. 7.3.2. If rotor bend and intensified vibration are found, immediately break vacuum for emergency fault shutdown, find out the cause and remove fault; During unit start, strong vibration due to rotor bend breaks vacuum for emergency fault shutdown, put in turning operation for more than 4h, check rotor deflection within acceptable range and other conditions for start are met, restart after approval by engineer in chief; 7.3.3. 7.3.4. Rotor bend due to cooling steam/water entering in cylinder, immediately isolate relevant steam/water system, timely drain water deposit inside cylinder, strengthen turning; In the case of serious friction after shutdown, effect cylinder holding and intermittent turning, regularly revolve rotor to 180, closely monitor variation of rotor deflection, put in continuous turning after friction basically disappeared. High exhaust temperature of HP cylinder

7.3.3. 7.3.4.

Roto b l ch do h i/n n c Trong tr quay hi n t u

c lm mt l t vo xylanh, ngay l p t c ng t v i h thng h i/n

ng l i trong xylanh, c g ng i u ch nh; ng h p c c xt nghim tr ng sau khi t t my, th c hi n vi c gi xylanh v i u ch nh gin o n , n rotor 180 , ki m sot k s sai l ch chuy n v c a roto, ti n hnh i u ch nh lin t c cho n khi ng c b n bi n m t.

8.

8.1. Phenomenon 8.1.1. 8.1.2. Abnormal exhaust temperature 380 of HP cylinder;

8. 8.1. 8.1.1. 8.1.2. 8.2. 8.2.1. 8.2.2. 8.3. 8.3.1. 8.3.2.

Nhi t Hi n t Nhi t p su t

kh th i c a xylanh HP m c cao ng: kh th i c a xylanh HP b t th ng, >380 C. ng t . van ki m tra kh th i HP cao h n p su t trong i u ki n t

Abnormal pressure after HP exhaust check valve more than pressure of corresponding condition.

8.2. Cause 8.2.1. 8.2.2. After turbine rolling, HP exhaust check valve fails release; During low load, improper matching of HP/LP bypasses causes overpressure after HP exhaust check valve.

Nguyn nhn: Sau khi turbine quay, van ki m tra kh th i HP khng th x kh; Trong qu trnh ch u t i nh , cc ng vng HP/LP khng k t n i chnh xc gy ra qu p su t t i van ki m tra kh th i HP. X l: Sau khi turbin xoay, van ki m tra kh th i HP khng x kh x HP; Trong qu trnh ch u t i nh ,m chnh xc cc ng vng HP/LP H u qu c th d n khi n xylanh b nng; ng n qu p su t t i van ki m tra kh th i HP. ng nh h i n c i qua n vi c khng th m van kim tra kh th i HP, ch cho php l u l n m c ph h p khi cs c. Khi pht hi n c ph i l p t c m van kim tra

8.3. Treatment 8.3.1. 8.3.2. After turbine rolling, HP exhaust check valve fails release, after the finding, immediately release HP exhaust check valve; During low load, proper open HP/LP bypasses to prevent overpressure after HP exhaust check valve that could cause failure of opening HP exhaust check valve of small steam flow and resultant HP cylinder holding and overheating; 8.3.3. 8.3.4. 8.3.5. During low load, increase unit load as appropriate with approval from shift supervisor; During unit start test, exhaust temperature of HP cylinder rises, timely stop pocket heating; If exhaust temperature of HP cylinder rises to 420 , effect fault shutdown; restart after fault removal. 8.3.3. 8.3.4.

Trong qu trnh ch u t i nh , t ng t i c a my Trong khi ki m tra m my, nhi t

ng c a gim st tr c ca;

kh th i c a xy lanh HP t ng, l p t c d ng gia nhi t;

8.3.5. 9. Abnormal parameters of main steam & reheated steam 9.1. Cause 9.1.1. 9.1.2. 9.1.3. 9.1.4. 9.1.5. Boiler combustion out of control; abnormal operation of external bed; abnormal desuperheating water; Sudden variation of unit load causes sudden variation of parameters; HP bypass mistakenly opened or with leakage; Sudden variation of condenser exhaust pressure, failure in timely regulating boiler combustion; When heater extraction is switched to stop, failure in timely regulating boiler combustion and desuperheating water. 9.2. Treatment 9.2.1. In the case of abnormal parameters of main steam and reheated steam, strengthen contact between chief and assistant operators, report to shift supervisor; timely regulate and restore unit parameters mainly monitor

N u nhi t

kh th i c a xylanh HP t ng

n 420

C, t t my; kh i ng

ng l i sau khi kh c ph c

cs c .

9. Cc thng s h i chnh v h i un l i c bi u hi n b t th 9.1. Nguyn nhn: 9.1.1. 9.1.2. 9.1.3. 9.1.4. 9.1.5. 9.2. X l: 9.2.1. Trong tr Khng ki m sot Thay Dao h i; Khi b l y nhi t t t, khng th i u ch nh vi c it i c vi c t nng n i h i; n s thay t ng t d n

i cc thng s m t cch

t ng t; i u khi n vi c t nng n i c. i

ng vng HP m l i hay km theo r r ; ng b t th ng c a p su t kh th i trong bnh ng ng, khng th

t nng n i h i v lm khng qu nhi t n ng, t ng c

ng h p cc thng s h i chnh v h i un l i b t th

ng lin l c gi a ng khi

variation of turbine vibration differential expansion, pressure of axial displacement monitoring sections and etc; 9.2.2. During continuous unit operation, main steam pressure is 16.7MPa, under abnormal circumstance, pressure fluctuation 565 18.4MPa; during continuous operation, temperature of main steam and reheated steam is for not more than 15min is permissible; when temperature reaches to 565 , treat by not break vacuum 537 ;under abnormal circumstance, temperature 551 ; under special case, temperature fluctuation within 551 9.2.2.

v n hnh chnh v th my, bo co tnh hnh t i gim st vin tr c ca, k p th i i u ch nh ph c l i cc thng s , theo di s bi n thin dao v d c tr c, quan st cc ph n khc, v.v.. Trong khi v n hnh my lin t c,p su t h i chnh l 16.7Mpa, d th dao 9.2.3. ng, p su t dao ng quanh m c 18.4 Mpa, nhi t m c 551 C; trong tr i u ki n b t th kh n c p; Trong khi my ch y t c; khi nhi t 9.2.4. m c t i tiu chu n, n u nhi t h i n h i chnh v h i un l i <520 ng, nhi t ng h p i cc i u ki n khng bnh h i chnh v h i un l i l 537 t 565

ng c a turbin, gin n vi phn, p l c ln chuy n

C; trong

c bit, c th ch p nh n nhi t C, c n t t my C, c n gi m

fault shutdown; 9.2.3. During unit operation at rated load, if temperature of main steam or reheated steam 520 , reduce unit load; during unloading, if steam temperature recovers, stop unloading, otherwise continue to reduce load; when steam temperature drops to 450 , reduce load to nil; if steam temperature continues to drop to 430 fails, effect manual shutdown; 9.2.4. 9.2.5. 9.2.6. With continual drop of steam pressure, switch coordinated operation of to CCS2 to maintain main steam pressure as possible; For concurrent drop of steam temperature and steam pressure, treat by steam temperature drop; During start, load variation and shutdown, temperature drop of main steam and reheated steam up to 50 consecutive 10min, treat by water entering. 10. Loss of condenser vacuum 10. Gi m 10.1. within 9.2.5. 9.2.6. and restoration

ng trong kho ng 551-565

C khng qu 15 pht; khi nhi t

t i; trong khi gi m t i, n u nhi t h i gi m cn 450

nh tr l i, d ng vi c gi m t i, n u khng th v n c ti p h i ti p t c gi m cn 430

C, gi m t i v khng; n u nhi t CCS2

C v khng th khi ph c, c n t t my; N u p su t h i lin t c gi m, chuy n sang ch i v i vi c gi m Trong lc kh i ng th i nhi t duy tr p su t h i chnh; ; C

h i v p su t h i, x l vi c gi m nhi t

ng, qu

v t t my, n u nhi t c b l t vo turbine.

h i chnh v h i un l i t ng lin t c 50

c m i 10 pht, x l n 10.1. Phenomenon 10.1.1. 10.1.2. 10.1.3. 10.1.4. 10.1.5. 10.1.6. Decreased indication of vacuum meter; Exhaust temperature rises; Terminal temperature difference of condenser increases; Condensate over-cooling increases; Unit load reduced; Temperature of leaving CW rises.

chn khng c a bnh ng ng Hi n t ng: o chn khng gi m; u ra/vo bnh ng ng t ng; kh th i t ng; c ng ng qu ngu i t ng; c a CW ra t ng.

10.1.1. Ch s 10.1.2. Nhi t 10.1.4. L

10.1.3. Chnh l ch nhi t ng n 10.1.5. Gi m t i; 10.1.6. Nhi t

10.2. Cause

10.2.1. 10.2.2. 10.2.3. 10.2.4. 10.2.5. 10.2.6. 10.2.7. 10.2.8. 10.3.1. 10.3.2.

Insufficient CW flow or interruption; Heat exchange efficiency of condenser reduced; Vacuum system with leakage or abnormal equipment, mistakenly opened vacuum breaking valve; Dysfunction of shaft gland system; Excessively high water level in condenser; Mistakenly opened LP bypass valve leading to leakage of high temperature steam in condenser; Damaged water seal of shaft gland heater drain pipe or motorized feed water pump and steam driven feed water pump sealing return water; Vacuum pump with fault or inlet strainer blocked.

10.2.

Nguyn nhn: l ng CW hay dng ch y b gin o n; i nhi t c a gin ng ng gi m; ng b t th ng, van ng t chn khng b m ; ng b t th

10.2.1. Khng

10.2.2. N ng su t trao 10.2.4. H th ng 10.2.5. M c n

10.2.3. H th ng chn khng b r ri hay cc thi t b ho t m tr c ho t ng; c trong bnh ng ng v t m c cho php;

10.2.6. Van ng vng LP b m gy r r h i nng trong bnh ng ng; 10.2.7. Damaged water seal 10.2.8. H ng b m chn khng hay b l c 10.3. X l chn khng b gi m, ki m tra va tm ra nguyn nhn d a trn nhi t kh th i v x l; 10.3.2. Khi chn khng trong bnh ng ng gi m xu ng 87 Kpa, l p t c b t b m chn khng d phng v n 14.7 Kpa, gi m 30% t i, n u khng l y l i c chn b m CW; khi p su t bnh ng ng t ng u vo b t c.

10.3. Treatment If vacuum loss is found, confirm and find out the cause in terms of exhaust temperature and treat accordingly; When condenser vacuum drops to 87Kpa, immediately start standby vacuum pump and CW pump; when load vacuum recovery fails, immediately reduce load to

10.3.1. N u pht hi n

condenser pressure rises to 14.7 Kpa, reduced to 30 0 or trip and shut down; 10.3.3.

During vacuum loss, closely monitor pressure of various monitoring sections, axial displacement, thrust pad temperature, HP/IP/LP differential expansion, unit vibration and exhaust cylinder temperature within acceptable range;

khng, ngay l p t c gi m t i v 0 ho c nh my r i t t my; 10.3.3. Khi m t chn khng, theo di c n th n p su t c a cc ph n gim st khc nhau, chuy n v d c tr c, nhi t th i, mi ng n p ch n, s gin n vi sai HP/IP/LP, dao mb o m c cho php; i khng ho t C. ng ng vn LP; n khi no nhi t kh th i c a xylanh ng c a my v nhi t xy lanh kh

10.3.4. 10.3.5.

During vacuum loss, operation of LP bypass is forbidden; CW interruption causes unit trip, feed condenser until exhaust temperature of condenser LP cylinder drops to 50 .

10.3.4. Khi m t chn khng, tuy t LP gi m xu ng d 11.1. 11.2. 11.3. i 50

10.3.5. Gin o n dng CW khi n nh my, c p cho bnh ng ng cho 11. H ng b m d u xoay chi u/ m t chi u

11.

Turbine unit AC/DC oil pumps with fault

11.1. During start, if AC oil pump is with fault, start DC lubricating oil pump shutdown restart until fault removal and normal operation of AC oil pump; 11.2. During normal unit shutdown, abnormal commissioning of oil pump, do not stop for the time being, shut down until normal operation of AC/DC lubricating oil pumps; 11.3.During shutdown idling, AC/DC lubricating oil pumps with fault, but oil supply is available from main oil pump, immediately connect to open RV to accelerate to rated speed, and report to shift supervisor, notify maintenance staff to repair auxiliary oil pump; if normal oil supply is unavailable from main oil pump, immediately break vacuum for emergency fault shutdown. 12. Oil system fires

Trong qu trnh b t my, n u b m d u ch y i n xoay chi u g p tr c tr c, b t my b m m t chi u. T t ng l i khi s c c kh c ph c, b m xoay chi u ho t ng, t t my cho ng bnh th ng; Khi t t my, n u b m ch y nghi m thu b t th ng bnh th RV ho t ng ng; nt c nh m c, sau ph i bo co v i gim st vin Trong khi d ng ch n khi b m d u bi tr n ch y i n xoay

my v kh i

chi u/m t chi u ho t d u, l p t c k t n i

khng t i, b m d u bi tr n g p s c nh ng b m d u chnh v n s n sng c p ng, t ng t c s a b m d u d phng; n u nh ngu n c p d u ch a s n sng, ngay l p

tr c ca, v i nhn vin b o d t c ph i t t my kh n c p. 12. D u h th ng b t l a 12.1. 12.2. 12.3.

12.1.Take immediate measure to extinguish, notify fire squad to report to related superior in charge; 12.2. In the case of fierce fire, which is unable to extinguish and endangers safe unit operation, break vacuum for emergency fault shutdown; 12.3. When fire spreads to main oil box, promptly open emergency oil drain valve; maintain low oil level before rotor stilling; fully drain oil after rotor stilling; discharge hydrogen to lower limit; sealing oil adopts self-circulation;

Ngay l p t c d p l a, bo v i Trong tr ang v n hnh, c n t t my kh n c p.

i ch a chy v v i cc c p trn lin quan;

ng h p m chy nghim tr ng, khng th d p t t v gy nguy hi m cho thi t b my mc ng d u

Khi m chy lan t i bnh ch a d u chnh, nhanh chng m van thot d u kh n c p; duy tr l

nh tr

c khi roto d ng quay; thot ton b d u khi roto ng ng quay; thot kh hydro xu ng m c th p

h n; ng n khng cho d u tun hon;

12.4.If fire due to oil leakage from lubrication pressure oil pipe, properly reduce lubrication pressure, stop lubricating oil pump if necessary; 12.5.Maintain generator sealing oil pressure to prevent hydrogen leakage, extinguish after disconnecting power supply to electric equipment. Section IV Treatment of Common Faults with Auxiliary 1 Level drop in EH oil box

12.4. 12.5. b.

N u nguyn nhn gy chy do r r d u t Duy tr p su t d u trong my pht

ng d u p l c bi tr n, c n gi m p su t,th m ch d ng b m

d u n u c n thi t. ng n r r kh hydro, d p l a sau khi ng t ngu n i n t i cc thi t

Ph n VI. X l nh ng s c thng th 1. T t m c trong bnh d u EH 1.1. Hi n t 1.1.1. 1.1.2. 1.2.1. 1.2.2. 1.3. X l: 1.3.1. 1.3.2. 1.3.3. 1.3.4. Ki m tra h th ng N u b r r l c t ngu n i n. ng:

ng b ng s d ng my ph

1.1 Phenomenon: 1.1.1 Level drop in EH oil box; 1.1.2 Low level in EH oil box alarms. 1.2 Cause: 1.2.1 Oil leakage of EH oil system pipe, connection and fitting; 1.2.2 Rupture or leakage of accumulator air chamber. 1.3 Treatment: 1.3.1 Check EH oil system pipe, connection and fitting for leakage; isolate oil leakage of EH oil system, immediately contact maintenance staff for treatment; 1.3.2 For oil leakage of EH oil system in large amount, which is unable to isolate and eliminate, immediately trip and shut down stop EH oil pump, disconnect power supply. 1.3.3 For unit trip due to level drop in EH oil box, immediately stop EH oil pump, disconnect power supply, and complete various shutdown operations; 1.3.4 If no oil leakage is found with oil system, oil box level drops approx.10mm suddenly, check potential rupture or air leakage of accumulator air chamber; in this case, isolate accumulators one by one, maintenance staff should check accumulator nitrogen pressure (isolating method is to close accumulator oil inlet valve and open accumulator oil drain valve); if checked accumulator at nil nitrogen pressure , close oil drain valve and replace the same by maintenance staff;if checked accumulator with nitrogen pressure 7MPa, maintenance staff should refill nitrogen; resume operation after .

T t m c trong bnh d u EH; C nh bo m c d u EH trong bnh th p. R r h th ng ng d u EH t i nh ng kh p n i; V hay r r bu ng tch kh l c. ng ng d u EH, t i nh ng v tr k t n i m b o khng r r ; cch ng c x l;

1.2. Nguyn nhn:

l d u b r r v i d u trong h th ng, l p t c bo v i nhn vin b o d

ng d u l n, khng th x l, l p t c nh my v d ng my, d ng b m d u,

N u my nh do t t m c trong bnh d u EH, l p t c d ng b m d u, ng t ngu n v th c hi n t t c cc thao tc t t my; N u m c d u trong bnh t t nh ng ch c nguy c l t ng t kho ng 10mm m khng pht hi n c r r , ki m tra t v hay c nguy c r bu ng tch kh l c; lc ny c n cch ly l n ng nn ki m tra p su t bu ng tch kh Nit ( th c hi n ng t ; n u bung

t t c bu ng kh, nhn vin b o d

cch ly b ng cch ng cc van vo bnh tch v m van thot d u); n u bnh tch ki m tra c p su t Nit b ng khng, ng van thot d u v thay th chi c khc t tch c p su t Nit <7Mpa, nhn vin b o d y kh Nit (Ph ng nn lm hnh my sau khi lm tch v m van c p vo). 2. T t p d u EH 2.1. Hi n t 2.1.1. 2.1.2. 2.1.3. ng: T t p su t d u EH; C c nh bo p su t d u th p; RV tr t xu ng. y l i kh Nit ; ti p t c v n

refilling nitrogen Recovering method is to close accumulator oil drain valve and open accumulator oil inlet valve

ng php ph c h i l b ng cch ng van thot d u

EH oil pressure drops

2.1 Phenomenon 2.1.1 EH oil pressuredrops; 2.1.2 Low EH oil pressure alarms; 2.1.3 RV slides down. 2.2 Cause

2.2. Nguyn nhn: 2.2.1. T c b l c c a ra c a b m d u; 2.2.2. B m d u nh hay h ng c c u d n 2.2.3. Van ki m tra ng; c l i; u ra b m d u d phng ng khng ch t, hay ng

2.2.1 EH oil pump outlet strainer blocked; 2.2.2 EH oil pump trips or variable mechanism with fault; 2.2.3 Standby EH oil pump outlet check valve loosely closed, reversion;

2.2.4 EH oil system bypass valve mistakenly opened; 2.2.5 Leaking overflow valve; 2.2.6 Oil leakage of large amount from EH oil system high oil pressure pipe, connecting and fitting. 2.3 Treatment strainer; 2.3.2 EH oil pump trips due to fault, immediately start standby pump, notify serviceman to repair faulty pump; 2.3.3 Standby EH oil pump outlet check valve loosely closed, disconnect interlocking switch, switch pump operation, stop previously operating pump, notify serviceman for treatment during shutdown; 2.3.4 For leaking overflow valve, notify maintenance staff for regulation; 2.3.5 EH oil system bypass valve mistakenly opened, immediately close the same; 2.3.6 Oil leakage of large amount from EH oil system high oil pressure, which is unable to isolate and eliminate, report to shift supervisor immediately effect fault shutdown stop and disconnect power supply to EH oil pump; 2.3.1 EH oil pump outlet strainer blocked, switch to standby pump operation, notify maintenance staff to clean or change

2.2.4. Van h th ng d u ng vng b m ; 2.2.5. R r l 2.2.6. R r l 2.3. X l 2.3.1. N u b od ch a u l c ra c a b m d u b t c, chuy n sang s d ng b m d phng, bo co v i nhn vin ng v sinh ho c thay b l c; ng b m d phng, thng bo v i ng is a ng l n qua van; ng l n d u t h th ng ng d n d u cao p, t i nh ng ch n i.

2.3.2. N u b m d u nh do tr c tr c, ngay l p t c kh i s a b m; 2.3.4. N u van ki m tra b m v bo co v i 2.3.6. N u r r l 2.3.7. N u RV tr

u ra b m d u d phng ch a ng ch t, ng t v i kha lin n v s a ch a;

ng, d ng

2.3.5. N u van ng vng trong h th ng d n d u b m , ngay l p t c ng l i; ng l n d u t h th ng d u cao p m khng th c l p v x l, c n bo co v i t xu ng do t t p d u EH, l p t c tm hi u nguyn nhn x l, n u p su t gi m gim st vin tr c ca, l p t c t t my v ng t ngu n i n c a b m d u; t i m c nh my c n t t my. 3. M c n c cao b t th R r Khng ng trong b gia nhi t

2.3.7 RV slides down due to EH oil pressure drop, immediately find out the cause for treatment, if pressure drops to trip value, and treat by shutdown. Abnormal high water level in heater Cause

3 3.1

3.1. Nguyn nhn: 3.1.1. Low load phase failure of self-flow by stages 3.1.2. 3.1.3. 3.1.4. 3.2.1. ng gia nhi t hay cc m i hn c a ng; p su t vi sai gi a hai b gia nhi t k ti p; c, c th do b t c ngh n; c s y kh t o ra m c n c gi ; c v thot n c kh n c p. c

3.1.1Leakage of heater pipe or weld joint of pipe tube; 3.1.2Insufficient differential pressure between two adjacent heaters, leading to water level rise; 3.1.3Regular drainage RV with fault, obstructed drainage; 3.1.4Dried heater steam side causes pseudo water level. 3.2 Inspection & treatment value, check for opened regular heater drainage RV and emergency drainage RV,

S c thot n H in

3.2. Pht hi n v x l: N um cn ch a 3.2.2. N um cn c trong b gia nhi t cao, ki m tra m thot n c x l; c ti p t c t ng cao, ki m tra m b o ng van h i vo v cc van ki m tra, c m , ng van thot c a my gia nhi t. m van thot kh n c p; cm cn c trong b gia nhi t trong kho ng th i gian ng n d n c; c l t vo xylanh; N u ch a m , c th m b ng tay; N u khng th m b ng tay, thng bo nhn vin s a

3.2.1For heater water level to high

otherwise manual open; if manual open fails, notify serviceman for treatment; 3.2.2When heater water level continues to rise to high value, check for closed heater steam admission valve and check valve, extraction pipe pneumatic drain valve automatically opened, close regular drain valve of superior heater, open emergency drain valve of superior heater, otherwise manual intervene; 3.2.3For heater high level that is unable to recover during short period and endangering equipment safety, or leakage of heater water side is confirmed, timely shut off steam side and water side; prevent steam side overflow and overpressure resulting in return water entering in cylinder; 3.2.4When pseudo water level due to steam side dried heater is confirmed by draining temperature, immediately close drainage RV to small opening and regulate to normal level; 3.2.5For disconnection of all HP heaters with fault, ensure unit rated output(300MW) but excessive output is

van ng x kh nn 3.2.3. N u khng khi ph c

n e d a an ton cho thi t b , hay pht hi n r r , ngay l p t c kha ph n h i v n ng n khng cho qu h i v b qu p c th khi n n 3.2.4. N u xc nh n m c n n 3.2.5. c RV v m nh c sai do h i n

c b s y kh trong b gia nhi t, l p t c ng thot c n nh; m b o cng su t nh m c ra

i u ch nh m c n

impermissible; if additional LP heater needs to be disconnected, turbine generator operation at reduced load is compulsory(After disconnecting heater, unit loading should be such that regulated pressure, extraction pressure of

N u tr c tr c b ng t k t n i v i t t c b gia nhi t HP, (300MW) v khng cho php v

t qu; n u c n ng t cc b gia nhi t LP, b t bu c ph i gi m m c m p su t i u

t i cho cc my pht turbin ( Sau khi ng t k t n i, t i c a my ph i

various stages not exceeding limit . Motorized feed water pump trips Cause 4. B m c p n 4.1.1. 4.1.2. 4.1.3. 4.1.4. 4.1.5. 4.2. X l 4.2.1. 4.2.2.

ha, p su t kh x t i cc gin khng v c nh Tr c tr c ngu n ph ; L p gi nhi t ho t H th ng b o v B m tr c tr c ; Ng ng; ng; i n ho t

t gi i h n).

4 4.1

4.1. Nguyn nhn:

4.1.1Auxiliary power failure; 4.1.2Thermal protection functions; 4.1.3Electric protection functions; 4.1.4Local fault pump shutdown; 4.1.5Operator's misoperation. 4.2 Treatment 4.2.1Check and confirm standby motorized feed water pump automaticallystarted otherwise manual start; 4.2.2Check and confirm interlocking motorized feed water pump in normal operation;immediately start motorized feed water pump scoop tube for loading, exercise extra care to prevent overcurrent that could cause motorized feed water pump trip, as well as operating feed water pump flow not exceeding 410t/h; 4.2.3If standby motorized feed water pump start fails, promptly reduce load to 110MWand report to shift supervisor; 4.2.4If operator's misoperation is confirmed, immediately resume operation of tripped pump as per specification;

i v n hnh my th c hi n sai thao tc; mb ob mc pn m b o kha lin trnh c ng t qu 410t/gi ; c d phng khng th kh i ng, gi m t i xu ng d i 110 MW v bo co v i c d phng c th t ng c a b m ho t ng b t, ho c n u khng th b t ng; l p t c kh i

Ki m tra v b ng tay. Ki m tra v b m, r t ch l ng b m v

ng bnh th

ng

dng i n qu cao c th gy nh b m, c ng nh trnh l u

4.2.3. 4.2.4. 4.2.5. 4.2.6. 4.2.7. 5. B m c p n 5.1. Hi n t 5.1.1. 5.1.2. 5.1.3. 5.2.1. 5.2.2. 5.2.3. 5.2.4. 5.3. X l 5.3.1. 5.3.2.

N ub mn tr c ca;

N u xc nh n ng ch d n;

i v n hnh th c hi n sai thao tc, l p t c ti p t c cho b m v n hnh theo

4.2.5Reduce load in terms of boiler drum level and steam pressure, exercise extra care to prevent unloading from causing abnormal rise of boiler steam pressure; 4.2.6Check and confirm the trip cause of faulty pump, contact serviceman for treatment; 4.2.7Resume operation tripped pump after eliminating defect. Feed water pump flashing Phenomenon

Gi m t i d a theo m c trong n i h i v p su t h i, r t ch trnh cho vi c d t i gy ra t ng p su t h i b t th Sau khi kh c ph c c flashing ng: p su t n c u ra v dng i n ra c a b m t t ho c dao c va ng; Gi m hay bi n thin dng FW; C ti ng n hay ti ng n p trong b m, b m rung m nh. t ng t ho c m c n ng l n c gi m; u ng d n vo, gy m t p su t; ng trong n i h i; c x l; c s c , ti p t c cho b m ch y. Ki m tra v xc nh n b m tr c tr c do b nh , lin h v i nhn vin s a ch a

5 5.1

5.1.1Drop and fluctuation of feed water pump outlet pressure and current; 5.1.2Reduction and fluctuation of FW flow; 5.1.3Noise or water impact sound inside pump, pump set vibration intensified. 5.2 Cause

5.2. Nguyn nhn: p su t kh trong bnh gi m T c B m b qu t i; Van hon l u b ng trong qu trnh ch u t i nh . nh s m nh t c u l c c a b m ho c r r m t l

5.2.1Sudden deaerator pressure drop or low water level; 5.2.2Feed water pump set inlet strainer blocked or leakage of inlet pipe in large amount, leading to inlet underpressure; 5.2.3Serious overload of feed water pump; 5.2.4Recirculating valve mistakenly closed during low load. 5.3 Treatment start standby pump stop 5.3.1For low pressure or low level of deaerator, restore to normal value as soon as possible; 5.3.2If inlet strainer blockage is confirmed by gauge indication, report to shift supervisor faulty pump to clean strainer;

V i p su t th p hay m c th p trong bnh kh, c n khi ph c l i gi tr th ; N u xc nh n vin tr c ca,

u vo b l c t c thng qua ch th c a c m bi n,c n bo co v i gim st ng th i kh i ng b m d phng v t t b m chnh lm s ch u l c;

5.3.3If leakage of inlet pipe in large amount is found, which is likely to impair normal function of feed water pump, report to shift supervisor start standby pump stop faulty pump, isolate leaking pipe section;

5.3.3.

N u pht hi n r r l r r ;

ng l n

u ng vo, c th

nh h

ng t i ch

c a b m, c n bo

co v i gim st tr c ca, 5.3.4. 5.3.5. 5.3.6.

ng th i b t b m d phng, d ng b m chnh v c l p o n ng

5.3.4During low load, check and open recirculating RV. 5.3.5For feed water pump flashing having impact on normal boiler feed and safe operation of feed water pump, immediately start standby pump stop faulty pump find out the cause of fault and report to shift supervisor; 5.3.6After stopping flashed feed water pump, immediately open booster pump outlet exhaust valve exhaust residual air inside pump before restart. CW pump trips Cause

Trong khi ch u t i nh , ki m tra v m hon l u RV; N u flashing nh h ng n ho t ng c a n i h i v b n thn b m, l p t c kh i ng b m d phng, d ng b m g p s c , tm ra nguyn nhn v bo co v i gim st ca; Sau khi d ng b m tr c tr c, l p t c m van x c a b m d phng x kh d trong b m r i m i b t.

6 6.1

6. B m CW nh 6.1. Nguyn nhn: 6.1.1. 6.1.2. 6.1.3. 6.1.4. 6.2.1. 6.2.2. interlocks low 6.2.3. Tr c tr c ngu n ph ; L p gi nhi t ho t H th ng b o v ng; ng; i n ho t

6.1.1Auxiliary power failure; 6.1.2Thermal protection functions; 6.1.3Electric protection functions; 6.1.4Local press CW pump accident pushbutton. 6.2 Inspection & treatment

Local press CW pump accident pushbutton. N u m t b m CW b nh trong khi ho t b t khng, n u khng th b t b ng tay. N u m t trong hai b m CW nh , c n th n theo di thay LP; N u c hai b m u nh ( ho c 1 b m nh , cn b m kia ang b o d c lm mt; ch theo di s thay ng c v nhi t b m; c a gin ng), l p t c d ng i nhi t d u bi b m d phng; m van x ;tuy t n c cng nghi p v h th ng n d u EH, nhi t tr n, nhi t i khng cho ch y ng vng LP; m van k t n i gi a i nhi t c a thi t b t n nhi t ng, ki m tra xem b m d phng c th t

6.2. Pht hi n v x l: ng

6.2.1Single CW pump trips during operation, check standby pump in automatic operation otherwise manual start. 6.2.21 of 2 operating CW pumps trips, load in terms of vacuum, closely monitor temperature variation of LP cooling equipment; 6.2.3If 2 CW pumps trip due to fault Or 1 CW pump under maintenance and the other CW pump trips

vacuum trip of generator and motor trip, immediately stop cooling water booster pump; open reheater atmospheric exhaust valve; operation of LP bypass is forbidden; open interconnecting valve between industrial water and cooling water system; closely monitor variation of lubrication temperature, EH oil temperature, motor lubrication temperature and oil temperature of motorized feed water pump; 6.2.4CW interruption causes unit trip, feed condenser until exhaust temperature of condenser LP cylinder drops to 50 . Leaking condenser Phenomenon

d u bi tr n i 50 C.

6.2.4.

N u gin o n c a CW gy ra nh my, c p cho gin ng ng cho t i khi nhi t ng ng xylanh LP gi m xu ng d

7 7.1

7. R r bnh ng ng 7.1. Hi n t 7.1.1. 7.2.1. 7.2.2. 7.3. X l: 7.3.1. 7.3.2. N u CW; N u khng v it i c, l p t c h i s ng c a k s tr ng gi m t i xu ng cn 50-60% so nh m c, ng n r r t bnh ng ng b ng cch n i l i nh ng ch b ng t; lc ny c n c ng v d n i nc an c ng ng t ng nh , cho mn c a vo bu ng c p c a b m ng: c ng v R r d n i nc an c t ng;

7.1.1Increased hardness and conductivity of condensate; 7.2 Cause

7.2.1Leaking copper tube of tube plate of condenser; 7.2.2Broken final blade of turbine breaks copper tube of condenser. 7.3 Treatment

7.2. Nguyn nhn: ng ng trong chm ng trong gin ng ng; ng c a gin ng ng. Cnh turbin gy lm gy ng

7.3.1Slightly increased hardness and conductivity of condensate, add sawdust in CW pump feed chamber; 7.3.2Substantially increased hardness and conductivity of condensate, adding sawdust in CW pump feed chamber fails; ask for approval by engineer in chief to reduce unit load to 50 60 rated load, block leaking condenser by grouping

disconnection; in this case, closely monitor variation of #3&#4 bearing vibration and bearing oil temperature;

theo di s thay 7.3.3Increased hardness and conductivity of condensate, abnormally fast rise of water level in condenser, which is confirmed with broken final blade of turbine in terms of unit indication, treat by broken unit blade. Low condensate pressure Phenomenon 8. p su t n 8.1. Hi n t 8.1.1. 8.1.2. 8.2.1. 8.2.2. 8.2.3. 8.2.4. 8.3. X l: 8.3.1. X l b m n 7.3.3. N u th c ng v

i c a dao

ng

v nhi t

d u trong

; c trong gin ng ng t ng b t

d n i nc an

c ng ng t ng ho c m c n

ng v c pht hi t cnh turbin gy, c n x l nh ng cnh b gy.

8 8.1

c ng ng th p ng: C nh bo l u l ng n c ng ng th p; C nh bo p su t n B mn B mn N N c ng ng gi m. ng b m d phng tr c tr c;

8.1.1Low condensate flow alarms; 8.1.2Low condensate pressure alarms. 8.2 Cause

8.2. Nguyn nhn: c ng ng nh , kha lin c ng ng flashing; c ng ng;

8.2.1Condensate pump trips, standby pump interlocking fails; 8.2.2Condensate pump flashing; 8.2.3Burst condensate pipe; 8.2.4Burst heater pipe and bottom ash cooler pipe. 8.3 Treatment

ng d n n

ng c a b gia nhi t v ng lm mt tro. c ng ng b tr t khi h ng kha lin ng v i b m d phng: phng, bo v i ng i s a ch a v ng l i my

8.3.1Treatment of condensate pump trips with standby pump interlocking failure 8.3.1.1 8.3.1.2 Standby pump interlocking fails immediately connect standby pump; find out the trip cause of operating pump, notify serviceman for treatment, put in interlocking standby after normal treatment; If standby pump connection fails, and no fault indication with operating pump trip, restart after inspection and confirmation free from fault, resume unit 8.3.1.3 operation after restoration;

8.3.1.1. N u kha lin

ng b h ng, l p t c k t n i b m d ng d phng sau khi x l;

thi t l p kha lin 8.3.1.2. N u khng k t n i h i; 8.3.1.3. N u khng k t n i my pht v di s thay kh h i. 8.3.2.

c b m d phng v khng c tn hi u bo l i, kh i

sau khi xem xt v xc minh

c khng c s c . Ti p t c cho my ch y sau khi ph c

Standby pump connection fails, and operating pump trips due to fault, effect immediate emergency shutdown of generator and motor, close steam/water valve entering condenser, during shutdown, closely monitor variation of LP cylinder exhaust temperature, water level in condenser and deaerator, timely start condensate makeup pump to feed boiler ash control valve.

c b m d phng v b m b ng t do s c , l p t c t t kh n c p c va bnh ng ng, Trong khi t t my, ch theo c trong bnh ng ng v bnh c p cho van ki m sot x t n i kh x c a xylanh LP, m c n c ng ng b sung

ng c , ng van h i/n i c a nhi t ng b m n

k p th i kh i

8.3.2Treatment of condensate pump flashing 8.3.2.1 8.3.2.2 8.3.2.3 For condensate pump flashing, immediately start standby pump, stop faulty pump; For inlet flashing due to overfeed, take measure according to the cause to reduce condensate pump flow For flashing due to blocked inlet strainer, switch and notify serviceman for timely cleaning.

X l b m n

c ng ng flashing: c ng ng flashing, l p t c kh i u l c ng b m d phng, d ng b m b h ng; ng b m n c ng ng; k p th i ng, c n gi m l u l

8.3.2.1. N u b m n 8.3.2.2. N u

u vo flashing do qu l u l

8.3.2.3. N u flashing do t c v sinh. 8.3.3. X l flashing do m c n

u vo, ng t v bo l i cho nhn vin s a ch a

8.3.3Treatment of flashing due to low water level in condenser 8.3.3.1 8.3.3.2 Local check water level in condenser hot well, deaerator FW box and condensate makeup box, find out the cause and treat accordingly; Check condenser makeup main RV for regulating failure due to mechanical sticking, control air supply and control loop with fault, resolve any problem found, open bypass makeup valve to supplement water if necessary; 8.3.3.3 8.3.3.4 Check for correct state of valves in condensate system; In no case water level in condenser 600mm is permissible, timely request chemical operator to start standby

c trong bnh ng ng th p: c ng ng nng, bnh ch a kh FW v bnh t o ng ng, tm s c do k t c kh, i u khi n l c, m van ng vng ng kh cung cn u

8.3.3.1. Ki m tra m c n

c trong b n

tm nguyn nhn v x l sao cho ph h p; 8.3.3.2. Ki m tra bnh ng ng chnh RV c p v x l b t k v n c n; 8.3.3.3. Ki m tra m b o tr ng thi ng c a van trong h th ng ng ng; ng h p, m c n c trong bnh ng ng khng c php<600mm, k p th i 8.3.3.4. Trong m i tr no pht hi n b sung n

demineralized water pump, supplement water through main makeup bypass, open return valve between deaerator and condenser overflow drainage to maintain normal water level in condenser; 8.3.3.5 If treatment fails and pump trips due to low water level, immediately stop feed water pump, monitor variation of steam temperature in LP shaft gland main and exhaust cylinder temperature; immediately start condensate makeup pump to feed ash control valve. 8.3.4Treatment of burst cooling water pipe of boiler bottom ash cooler 8.3.4.1 8.3.4.2 8.3.4.3 8.3.4.4 8.3.4.5 Close RV between condensate and boiler bottom ash cooler and return water motorized main valve of boiler bottom ash cooler;immediately isolate faulty bottom ash cooler; Reduce condensate pump flow to ensure condensate pump free from overcurrent trip; Increase makeup water to condenser to ensure normal water level in condenser; If standby condensate pump interlocks, stop for standby use until pressure and flow of condensate system recover; Regulate deaerator feed to normal value. 8.3.4.5. 9 9.1 Interruption of stator cooling water Phenomenon signals; 9.1.2Soaring temperature of generator stator winding and core . 9.2 Cause 9.1.2. 9.2.1. 9.2.2. 9.2.3. 9.3. X l: 9.3.1. 9. Gin o n n 9.1. Hi n t 9.1.1. ng: 8.3.4. 8.3.4.1.

yu c u kh i

ng b m d phng n

c kh khong, n

c c p b sung i qua ng duy tr m c n c

vng chnh, m van h i gi a bnh kh v n nh trong bnh ng ng; 8.3.3.5. N u khng th x l ho c b m khng ho t b mc pn X l n c, theo di s thay

ng x c a bnh ng ng c do m c n h i trong y n i h i:

ng

c th p, l p t c d ng x

i c a nhi t

m tr c LP v nhi t

c a xylanh; l p t c kh i ng n ng RV gi a n

ng b m n

c ng ng b xung

c p cho van ki m xot x . c l i van chnh

c lm mt c a h th ng lm mt x

c ng ng v h th ng lm mt x c ng ng

y n i h i v h i n

c a h th ng lm mt x ; l p t c cch ly h th ng lm mt ang g p s c ; 8.3.4.2. Gi m l u l c ng 8.3.4.3. T ng n l ng b m n mb ob mn mb om cn c ng ng khng b ng t v qu c t i y n dng i n; c b sung t i gin ng ng nh c a h th ng; gi tr n nh. nh; cl u c ng ng d phng kha lin ng c p cho bnh kh ng, ch y b m cho n khi l y l i

8.3.4.4. N u b m n i u ch nh l

ng v p su t n

c lm mt Stator ng v p su t n c lm mt b t t th p, cc tn hi u thng bo my pht

9.1.1Low flow of inner cooling water II value alarms, pressure of inner cooling water drops, generator water shortage

C c nh bo l u l b thi u n Nhi t B mn M cn c;

cu n dy v li stato t ng v t. c lm mt khng ho t c lm mt trong bnh ng, kha lin m c th p; ng v i b m d phng b h ng;

9.2.1Inner cooling water pump trips standby pump interlocking fails; 9.2.2Low water level in inner cooling water box; 9.2.3Improper switching operation of tubular cooler of inner cooling water of inner cooling water filter. 9.3 Treatment

9.2. Nguyn nhn:

V n hnh sai h th ng lm mt. X l b m n c lm mt v kha lin ng v i b m d phng b h ng: ng b ng tay, ng;n u

9.3.1Treatment of inner cooling water pump and standby pump interlocking failure 9.3.1.1 9.3.1.2 9.3.1.3 9.3.2.1 9.3.2.2 9.3.2.3 9.3.2.4 Standby pump interlocking fails, immediately manual start; If standby pump start fails, immediately check tripped pump; if no fault of trip is found, restart; resume unit operation after normal treatment, notify serviceman to find out the cause of trip; Water interruption protection functions after 25S, unit trips; if unit trip fails, manual trip. For failure of makeup solenoid valve, immediately open bypass to supplement water; For mistakenly opened drain valve, close drain valve as soon as possible; For burst pipe flange, maintain normal water level in inner cooling water box as possible, take measure to isolate burst and leaking point; if isolation fails, reduce load for shutdown as soon as possible; For interruption of generator stator cooling water due to improper switching operation of tubular cooler of inner cooling water of inner cooling water filter, immediately stop operation, restore system to initial state, resume 9.3.2Treatment of low water level in inner cooling water box:

9.3.1.1. N u kha lin 9.3.1.2. N u khng kh i khng tm vin s a ch a 9.3.2. X l m c n

ng v i b m d phng b h ng, l p t c kh i ng c tr c tr c th kh i

c b m d phng, l p t c ki m tra b m khng ho t

ng l i my; cho my ch y v thng bo v i nhn ng;

tm ra nguyn nhn khi n b m khng ho t cn c lm mt b

9.3.1.3. H th ng b o v ng n n

c gin o n ch y sau 25 giy, my nh ; m c th p: c; cch ly v tr ng vng b sung n

c trong bnh ch a n

9.3.2.1. N u h ng van i n t . l p t c m 9.3.2.3. N u mp ng b v , duy tr m c n 9.3.2.4. N u b gin o n n

9.3.2.2. N u van thot b m , ng l i l p t c; c th p trong b n c lm mt, x l ng v b r r ; n u khng th , gi m t i v t t my ngay; c lm mt cho stato do v n hnh sai h th ng lm mt, l p t c

normal supply of generator stator cooling water. 10 Substandard stator cooling water quality 10. N 10.1.

d ng my, ph c h i h th ng v tr ng thi ban n c lm mt cho stato my pht. ch t l ng

u, sau ti p t c cung c p n

nh

10.1 Cause 10.1.1 Substandard hardness of inner cooling water; 10.1.2 Substandard PH value of inner cooling water. 10.2 Treatment 10.2.1 For substandard hardness of inner cooling water, switch makeup water to inner cooling water box by demineralized water to change water in inner cooling water box; 10.2.2 For low PH value, switch makeup water to inner cooling water by condensate to change water in inner cooling water box; 10.2.3 For high PH value, switch makeup water to inner cooling water by demineralized water cooling water box; 10.2.4 During unit shutdown, maintain circulation of inner cooling water, timely put in small mixed bed. 11 Substandard generator hydrogen humidity to change water in inner

c lm mt stato khng Nguyn nhn: c ng; t 10.1.1. Khng 10.1.2. Khng

PH tiu chu n; c ng, thay n c b sung vo bnh ch a n c lm mt b ng c ng ng; c kh

10.2.

X l: c lm mt khng c c c c PH th p, thay n PH cao, thay n c kh khong; c b sung vo bnh ch a n c b sung vo bnh ch a n c lm mt. c lm mt b ng n c lm mt b ng n

10.2.1. V i n n 10.2.2. V i n 10.2.3. V i n khong;

10.2.4. Trong khi t t my, duy tr tu n hon c a n

11.1 Cause 11.1.1 Substandard main oil box oil moisture; 11.1.2 Sealing oil box vacuum pump with fault; 11.1.3 Lubrication directly supplied to sealing oil; or vacuum oil box retreated due to fault; 11.1.4 Freezing hydrogen drier with fault; 11.1.5 High temperature of generator hydrogen; 11.1.6 Freezing hydrogen drier without blowdown as per specification. 11.2 Treatment 11.2.1 Substandard main oil box oil moisture, put in generator lubrication purifier to normal condition; 11.2.2 Sealing oil box vacuum pump with fault, notify serviceman for treatment; run standby vacuum pump operate lubrication purifier as the case may be; 11.2.3 Lubrication directly supplied to sealing oil; or vacuum oil box retreats due to fault, strengthen blowdown of hydrogen system, refill standard hydrogen; strengthen blowdown of freezing hydrogen drier; operate lubrication oil purifier as the case may be; 11.2.4 Freezing hydrogen drier with fault, notify serviceman for treatment; 11.2.5 High temperature of generator hydrogen, timely regulate cooling water or generator reactive load. 12 Vacuum pump trips and regulate unit shaft gland system

11.

m kh hydro trong my pht khng 11.1. Nguyn nhn: 11.1.1.

t tiu chu n t tiu chu n;

m trong bnh d u chnh khng

11.1.2. H ng b m chn khng bnh d u kn; 11.1.3. D u bi tr n c p tr c ti p t bnh d u kn; ho c h p d u chn khng b co ngt; 11.1.4. My s y kh hydro l nh b h ng; 11.1.5. Nhi t 11.2. X l: m c a d u trong bnh d u chnh khng m tr c v i u ki n bnh th ng; ng th i ch y ng h p; t tiu chu n, l p b l c v i u ch nh cho h th ng kh hydro trong my pht cao; ng tho kh theo nh thi t k . 11.1.6. My s y kh hydro l nh khng c 11.2.1. N u

11.2.2. N u b m chn khng c a bnh d u kn tr c tr c, bo v i nhn vin s a ch a. b m chn khng d phng, v n hnh b l c d u bi tr n ty theo t ng tr 11.2.3. N u d u bi tr n tr c ti p cc p

n bnh d u kn ho c n u bnh d u chn khng co ngt, ng h p; i u ch nh n c lm mt ho c

x kh hydro trong h th ng v c p l i kh hidro tiu chu n, x kh trong my s y kh hydro l nh; cho ch y b l c d u ty theo t ng tr 11.2.5. N u nhi t 11.2.4. N u my s y kh hydro l nh b h ng, bo v i nhn vin s a ch a; kh hydro trong my pht cao, nhanh chng ho c i u ch nh t i ph n khng c a my pht.

12.1 Cause 12.1.1 Electric protection of vacuum pump functions;

12. B m chn khng khng ho t 12.1. Nguyn nhn:

ng

12.1.2 380V AC power failure; 12.2 Artificial misoperation. Treatment 12.2.1 Check standby vacuum pump for interlocking; if standby vacuum pump interlocking fails, immediately manual start; notify serviceman to check the trip cause, put in standby after fault removal; 12.2.2 If standby pump start fails, immediately check tripped pump; if no trip cause is found, restart; if restart succeeds, maintain unit normal operation; notify serviceman to check the cause of trip and standby pump start failure; 12.2.3 13 If restoration of vacuum pump is unavailable during short period, fast reduce load to nil for normal shutdown.

12.1.1. H th ng b o v 12.1.3. Do l i v n hnh. 12.2. X l:

i n c a b m chn khng ho t

ng;

12.1.2. H ng ngu n xoay chi u 380V;

12.2.1. Ki m tra kha lin kh i ho t

ng v i b m chn khng d phng, n u kha lin

ng h ng, l p t c

ng b ng tay; bo co v i nhn vin s a ch a ng;

ki m tra nguyn nhn b m khng ng; n u khng pht ng bnh th ng c a ng

12.2.2. N u b m d phng b h ng, l p t c ki m tra b m li u b m c ho t hi n ra l i, kh i ng l i b m; n u kh i ng thnh cng, duy tr ho t b m; bo l i v i nhn vin s a ch a v b m d phng b tr c tr c; 12.2.3. N u khng ph c h i khng 13.1. Hi n t t t my. nh

Turbine unit oil pressure drops with normal oil level

ki m tra nguyn nhn khi n b m khng ho t

13.1 Phenomenon 13.1.1 Noise inside front bearing box or main oil box; 13.1.2 Main oil pump outlet oil pressure and lubrication pressure drop; 13.2 Cause 13.2.1 Main oil pump with fault; 13.2.2 Inlet strainer blocked or oil ejector disfunction; 13.2.3 Pressure oil pipe with massive leakage; 13.2.4 Standby lubricating oil pump outlet check valve loosely closed or overpressure overflow valve with fault. 13.3 Treatment 13.3.1 Check for normal lubrication pressure and main oil pump outlet pressure, front bearing box or main oil box with abnormal sound, and report to shift supervisor; 13.3.2 Verify main oil pump with fault or oil ejector dysfunction, start AC lubricating oil pump, reduce load for shutdown after approval by shift supervisor; 13.3.3 Standby lubricating oil pump outlet check valve loosely close or overpressure overflow valve with fault, rebound oil pump outlet check valve, notify serviceman to regulate overpressure overflow valve and recover normal oil pressure, start standby lubricating oil pump if necessary; 13.3.4 After starting lubricating oil pump, oil pressure continues to drop to 0.122MPa shutdown protection fails, treat by emergency fault shutdown. 14 Turbine unit oil box oil level drops with unchanged oil pressure shutdown protection functions; if 13.3.

c b m chn khng trong th i gian ng n, nhanh chng gi m t i v

13. T t p su t d u trong turbine trong khi m c d u v n n ng tr 13.1.1. C ti ng n bn trong 13.2.

c hay trong bnh d u chnh;

13.1.2. p su t ra c a b m d u chnh v p su t d u bi tr n gi m; Nguy n nhn u vo ng d n d u hay ng phun d u khng ho t ng l n; 13.2.1. B m d u chnh g p s c ; 13.2.2. T c 13.2.3. ng; ng d n d u c p b r r m t l p,qu l u l X l u ra c a b m d u chnh, ch nh ng m thanh b t ng b m d u bi tr n xoay chi u, th ng trong h p tr c hay trong h p d u chnh, bo co l i v i gim st vin tr c ca; cs ng c a gim st vin tr c ca; u ra c a b m d u b h ng, bo l i cho nhn vin ng v khi ph c p su t d u bnh th ng, kh i ng b h ng.

13.2.4. Van ki m tra

u ra c a b m d u bi tr n d phng khng ng ch t ho c van ki m tra qu

13.3.1. Ki m tra p su t bi tr n v p su t

13.3.2. Xc nh n h ng b m d u chnh v ng phun d u, kh i gi m t i t t my sau khi ng, van ng 13.3.3. N u van ki m tra qu p,qu l u l s a ch a 13.3.4. Sau khi kh i

u ra c a b m d u bi tr n d phng khng ng ch t ho c van ki m tra c ki m tra

14.1 Immediately check; 14.1.1 Oil level in main oil box normal or not; 14.1.2 Oil box oil drain valve and other oil drain valve mistakenly opened or not, oil purifier in normal operation or not; 14.1.3 Return oil pipe and fitting with or without leakage; 14.1. 14.1.4 Oil cooler with or without oil leakage; 14.1.5 Sealing vacuum oil box overflow causes oil spill from sealing oil vacuum pump outlet pipe; 14.1.6 Indication of oil indicator normal or not; 14.1.7 Generator level signal transmitter with or without oil.

i u ch nh van qu p,qu l u l

ng b m d u bi tr n d phng n u c n; ng l i b m d u bi tr n, p su t d u ti p t c gi m xu ng cn 0.122Mpa, t t c, x l b ng cch t t my kh n c p. i ch c n ng b o v ; n u khng t t L p t c ki m tra: ng khng; ng bnh th ng

14. T t m c d u trong h p d u turbine v i p su t d u khng thay 14.1.1. M c d u trong h p d u chnh c bnh th

14.1.2. Van thot d u v cc van thot khc c b m khng, b l c d u c ho t

14.2 Treatment 14.2.1 Verify oil box oil level drop, take measure to refill oil in terms of cause, as the case may be; if oil refill fails, and oil level drops to less than shutdown operating value, break vacuum for emergency shutdown; 14.2.2 For sealing vacuum oil box overflow, timely reduce opening of inlet manual valve of sealing oil box; 14.2.3 14.2.4 For generator oil ingression, timely drain the oil in generator; find out the cause of oil ingression in generator and treat accordingly. If oil leakage of oil cooler is found, switch to standby operation, stop operation of oil cooler; hand over to serviceman for treatment after confirming reliable isolation of oil system. 15 Turbine unit oil box oil level drops and oil pressure drops 14.1.3.

khng; ng h i d u v v tr kh p n i c b r r khng; ng gy ra trn d u ng khng; u ra ng d n; 14.1.4. B t n nhi t d u c b r r khng; 14.1.5. H p d u kn chn khng b qu l u l 14.1.6. Ch s 14.2. X l y l i d u ty theo t ng tr ng , c n k p th i gi m ng h p; n u khng c, v m c d u t t xu ng th p h n gi tr khi t t my, t t my kh n c p; 14.2.2. N u h p d u kn chn khng b qu l u l vo tm h ng x l. x l sau khi xc nh n r ng h th ng d u ch c ch n c cch m c a van h p d u; ng h o d u c bnh th

14.1.7. B pht tn hi u m c c a my pht c d u hay khng. 14.2.1. Xc nh n bnh d u b t t m c, ti n hnh

15.1 Immediately check; 15.1.1 Burst pressure oil pipe and oil leakage; 15.1.2 Massive leakage of oil cooler. 15.2 Treatment 15.2.1 Eliminate oil leakage and refill main oil box; 15.2.2 Leaking pressure oil pipe not endangering safe equipment operation, take proper fire protection measure and report to shift supervisor; 15.2.3 Cause of dropping oil pressure and oil level unknown and degrades, treat by large dropping value.

14.2.3. N u d u trong my pht b xm nh p, c n k p th i thot d u v tm ra nguyn nhn r i d a 14.2.4. N u pht hi n r r d u lm mt, chuy n sang ch y my lm mt d phng,;bn giao chuy n cho nhn vin s a ch a ly. 15. M c d u trong h p d u turbine v p su t d u cng gi m 15.1. L p t c ki m tra; ng l n d u trong h th ng lm mt. 15.1.1. N p su t ng d n d u v r r d u; 15.1.2. R r m t l 15.2. X l

15.2.1. Lo i b d u r r v c p l i d u cho h p d u chnh; 15.2.2. N u ng d u r r p su t khng gy nguy hi m cho thi t b , p d ng cc bi n pht an ton chy n v bo co v i gim st tr c ca; 15.2.3. N u khng pht hi n tr c tin. c nguyn nhn t t p d u v m c d u, x l thng s b gi m nhi u