PO Box 9593, Ras Al Khaimah/UAE Phone:+971-7-2668790 , Fax:+971-7-2668795

QUARRY & MINING (RAK) LLC

INSPECTION & TEST PLAN
Scope
PREPARED BY

Web site:www.quarry.ae

Q&M/ITP/001 Rev.0 Date:

QUARRY & MINING

REVIEWED BY REVIEWED / APPROVED BY APPROVED BY

APPLICABLE FOR FABRICATION , PAINTING & SUPPLY

OF CHUTES, HOPPERS & STEEL STRUCTURE

(QC Engineer)

(Factory Manager)

( Tech.Manager)

(General Manager)

NAME, TITLE, SIGNATURE & STAMP

INSPECTION AUTHORITY SYMBOL EXPLANATIONS :

H W M R

: Hold point. : Witness point. : Surveillance/Monitoring point. : Review the documents/records produced.

PO Box 9593, Ras Al Khaimah/UAE Phone:+971-7-2668790 , Fax:+971-7-2668795

QUARRY & MINING (RAK) LLC

Web site:www.quarry.ae

INSPECTION & TEST PLAN

ITEMS : FABRICATION , PAINTING & SUPPLY OF CHUTES, HOPPERS & STEEL STRUCTURE

Q&M/ITP/001 Rev.0 Date:

Element

Characteristics/ Control Activity

Ref. Documents

Acceptance Criteria

Form of record/ Verification Doc.

Inspection Authority Q&M QC

DRAWING

Check status of drawing prior to start of Fabrication

Approved for Construction Drawing

Approved for Construction Drawing

Drawing List

RAW MATERIALS
Dimensional & Visual Inspection for any Damage, Proper Storage Verification of Heat/Cast No against test Certificates As per EN standards / Approved for Construction Drawing As per EN standards / Approved for Construction Drawing Material Summary Sheet & Mill test Certificates

1.

PLATE,ANGLE,FLAT BAR,BEAM & FITTINGS

WELDING QUALIFICATION
Usage of approved WPS & PQR Review of Approved welder qualification certificate As per EN ISO 15614-1 As per EN ISO 15614-1 WPS & PQR Records WPQR (Welder performance qualification record)

1.

WPS, PQR Welder Performance Qualification (WPQ)

2.

As per BS EN 287-1

As per BS EN 287-1

PO Box 9593, Ras Al Khaimah/UAE Phone:+971-7-2668790 , Fax:+971-7-2668795

QUARRY & MINING (RAK) LLC

Web site:www.quarry.ae

INSPECTION & TEST PLAN

ITEMS : FABRICATION , PAINTING & SUPPLY OF CHUTES, HOPPERS & STEEL STRUCTURE

Q&M/ITP/001 Rev.0 Date:

Element

Characteristics/ Control Activity

Ref. Documents

Acceptance Criteria

Form of record/ Verification Doc.

Inspection Authority Q&M QC

FABRICATION

1.

Fit up check

Visual, Weld Joint preparation, Dimensional

As per code EN 22553 / Approved for Construction Drawing

As per code EN 22553 / Approved for Construction Drawing

Inspection Report

2.

Preheat ( If Required )

Monitoring proper preheat temperature

WPS / As per code PD5500

WPS / As per code PD5500

Inspection Report

3.

Welding

Monitoring of Welding parameters & welding consumables

Approved for Construction Drawing / WPS As per code EN 25817 / Approved for Construction Drawing

Approved for Construction Drawing / WPS As per code EN 25817 / Approved for Construction Drawing

Inspection Report

4.

Final inspection

Visual & welding inspection

Inspection Report

PO Box 9593, Ras Al Khaimah/UAE Phone:+971-7-2668790 , Fax:+971-7-2668795

QUARRY & MINING (RAK) LLC

Web site:www.quarry.ae

INSPECTION & TEST PLAN

ITEMS : FABRICATION , PAINTING & SUPPLY OF CHUTES, HOPPERS & STEEL STRUCTURE

Q&M/ITP/001 Rev.0 Date:

Element

Characteristics/ Control Activity

Ref. Documents

Acceptance Criteria

Form of record/ Verification Doc.

Inspection Authority Q&M QC

SURFACE PREPARATION AND PAINTING

Check Dew point, RH & Steel temperature ,Check degree of cleanliness & Blasting in accordance with ISO 8501SA 2.5 Confirm the Identification Mark or tagging & proper packing Compilation of all Inspection reports, Welding documents, Material summary sheets with Mill test Certificates Etc Approved painting system / Paint Manufacturer's recommendation, Paint Product Data Sheet Approved for Construction Drawing Inspection and Test Plan Approved painting system / Paint Manufacturer's recommendation, Paint Product Data Sheet Approved for Construction Drawing Inspection and Test Plan

1.

Surface preparation , Painting

Blasting & Painting Report

2.

Final release

Release certificate

3.

Final document

Final MRB