Pioneer CDJ 800MK2.Service

stores.ebay.
com/BobsWorld3000
RROVISIONAL
CDJ-800MK2
ORDER NO.
COMPACT DISC PLAYER
CDJ-800MK2
Model
CDJ-800MK2 CDJ-800MK2 CDJ-800MK2
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Type
KUCXJ WYXJ5 RLFXJ AC120V AC220-240V AC110-120V / 220-240V
Power Requirement
Remarks
For details, refer to "Important symbols for good services" . PIONEER CORPORATION
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006

BobsWorld3000 on Ebay
T-ZZR APR. 2005 printed in Japan
4
stores.ebay.com/BobsWorld3000
SAFETY INFORMATION
A
This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to causecancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 Proposition 65
B
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or parts must be of identical designation.
(slow operating fuse) on PCB indicate that replacement
REMARQUE (POUR MODLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou les pices de remplacement doivent avoir la mme dsignation.
C
(fusible de type lent) sur CCI indiquent que
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and ser vice technician.
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground (waterpipe , conduit, etc.) by connecting a leakage current tester
D
2. PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5mA.
Device under test Test all exposed metal surfaces
Reading should Leakage not be above current 0.5mA tester
Also test with plug reversed (Using AC adapter plug as required)
Earth ground
AC Leakage Test
F
BobsWorld3000 on Ebay 1
CDJ-800MK2
2 3 4
IMPORTANT THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS S H O U L D B E D O N E B Y A S P E C I A L LY INSTRUCTED PERSON.
LASER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER: 5 mW WAVELENGTH: 780 785 nm
WARNING ! The AEL(accessible emission level) of the laser power output is less then CLASS 1 but the laser component is capable of emitting radiation exceeding the limit for CLASS 1. A specially instructed person should servicing operation of the apparatus.
LABEL CHECK
CDJ-800MK2 WYXJ5 and KUCXJ : Types Only for RLFXJ
(DRW2308)
C
(DRW2408)
Additional Laser Caution

1. Laser Interlock Mechanism The position of the switch (S2401) for detecting loading completion is detected by the system microprocessor, and the design prevents laser diode oscillation when the switch is not in LPS1 terminal side (when the mechanism is not clamped and LPS1 signal is high level.) Thus, the interlock will no longer function if the switch is deliberately set to LPS1 terminal side. ( if LPS1 signal is low level ). In the test mode the interlock mechanism will not function.
Bottom Plate
Laser diode oscillation will continue, if pin 5 of AN22022A (IC601)on the MAIN ASSY is connected to GND, or pin 10 of IC118 (LDON) is connected to low level (ON), or else the terminals of Q603 are shorted to each other (fault condition). 2. When the cover is opened, close viewing of the objective lens with the naked eye will cause exposure to a Class 1 laser beam.
Printed on the Bottom Plate
: Refer to page 53.
CDJ-800MK2
5 6 7 8
[Important Check Points for Good Servicing]

In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.
A
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual. 1 Use specified parts for repair. Use genuine parts. Be sure to use important parts for safety. 2 Do not perform modifications without proper instructions. Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed. When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example) 4 Make sure the screws are tightly fastened. Please be sure that all screws are fastened, and that there are no loose screws. 5 Make sure each connectors are correctly inserted. Please be sure that all connectors are inserted, and that there are no imperfect insertion. 6 Make sure the wiring cables are set to their original state. Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product. Please check that neither solder debris nor screws remain inside the product. 8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord. Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one. 9 There should be no spark traces or similar marks on the power plug. When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.
D
0 Safe environment should be secured during servicing. When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.
3. Lubricants, Glues, and Replacement parts

Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.
E
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.
5. Shipping mode and Shipping screws

To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
4
1 2
CDJ-800MK2
3 4
CONTENTS
SAFETY INFORMATION......................................................................................................................................2 1. SPECIFICATIONS .............................................................................................................................................6 2. EXPLODED VIEWS AND PARTS LIST.............................................................................................................8 2.1 PACKING ....................................................................................................................................................8 2.2 EXTERIOR SECTION ..............................................................................................................................10 2.3 CONTROL PANEL SECTION...................................................................................................................12 2.4 SLOT-IN MECHANISM SECTION ............................................................................................................14 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................16 3.1 BLOCK DIAGRAM....................................................................................................................................16 3.2 BLOCK DIAGRAM (2) ..............................................................................................................................18 3.3 BLOCK DIAGRAM (Power).......................................................................................................................20 3.4 OVERALL WIRING DIAGRAM .................................................................................................................22 3.5 MAIN (1/3) and RLYB ASSYS ..................................................................................................................24 3.6 MAIN ASSY(2/3).......................................................................................................................................26 3.7 MAIN ASSY(3/3).......................................................................................................................................30 3.8 AC IN, TRNS, SECB and REGB ASSYS..................................................................................................32 3.9 DFLB, JACK and KSWB ASSYS ..............................................................................................................34 3.10 JFLB, SLDB, SLMB and JOGB ASSYS .................................................................................................36 3.11 WAVEFORMS.........................................................................................................................................38 3.12 VOLTAGES..............................................................................................................................................42 4. PCB CONNECTION DIAGRAM ......................................................................................................................47 4.1 MAIN ASSY ..............................................................................................................................................48 4.2 RLYB ASSY ..............................................................................................................................................52 4.3 SECB ASSY .............................................................................................................................................54 4.4 TRNS ASSY..............................................................................................................................................58 4.5 AC IN ASSYS ...........................................................................................................................................60 4.6 DFLB ASSY ..............................................................................................................................................62 4.7 REGB and JACK ASSYS..........................................................................................................................66 4.8 KSWB ASSY.............................................................................................................................................68 4.9 JFLB ASSY...............................................................................................................................................70 4.10 SLDB ASSY............................................................................................................................................74 4.11 SLMB and JOGB ASSYS .......................................................................................................................76 5. PCB PARTS LIST ............................................................................................................................................78 6. ADJUSTMENT ................................................................................................................................................83 7. GENERAL INFORMATION .............................................................................................................................84 7.1 DIAGNOSIS..............................................................................................................................................84 7.1.1 SERVICE MODE ................................................................................................................................84 7.1.2 RESET and CLOCK MAP ..................................................................................................................90 7.1.3 TROBLE SHOOTING .........................................................................................................................92 7.1.4 POWER ON SEQUENCE ..................................................................................................................98 7.1.5 DISASSEMBLY ..................................................................................................................................99 7.2 PARTS ....................................................................................................................................................107 7.2.1 IC......................................................................................................................................................107 7.2.2 DISPLAY ..........................................................................................................................................115 8. PANEL FACILITIES .......................................................................................................................................116
A
CDJ-800MK2
5 6 7 8
1. SPECIFICATIONS
Specifications
A
KUCXJ type 1. General

System..............................Compact disc digital audio system Power requirements.....................................AC 120 V, 60 Hz Power consumption.......................................................20 W Operating temperature.......... +5C to +35C (+41F to +95F) Operating humidity...............................................5 % to 85 % (There should be no condensation of moisture.) Weight..............................................................4.0 kg (8.8 lb) Dimensions..................... 305 (W) 344.1 (D) 106.5 (H)mm 12 (W) 13 9/16 (D) 4 1/4 (H) in
RLFXJ type 1. General

System........................... Compact disc digital audio system Power requirements .... AC 110-120 V/220-240 V, 50/60 Hz Power consumption ..................................................... 22 W For Taiwan: 21 W Operating temperature ..................................+5C to +35C Operating humidity ........................................... 5 % to 85 % (There should be no condensation of moisture.) Weight ........................................................................4.0 kg Dimensions .................. 305 (W) x 344.1 (D) x 106.5 (H) mm
2. Audio section
Frequency response........................................4 Hz to 20 kHz Signal-to-noise ratio.......................... 115 dB or more (JEITA) Distortion.................................................... .0.006 % (JEITA)
2. Audio section
Frequency response...................................... 4 Hz to 20 kHz Signal-to-noise ratio ....................... 115 dB or more (JEITA) Distortion ................................................... 0.006 % (JEITA)
3. Accessories
Operating instructions........................................................1 Power cord........................................................................ 1 Audio cable....................................................................... 1 Control cable..................................................................... 1 Forced eject pin (housed in a groove in the bottom panel)... 1 Limited warranty................................................................ 1 NOTE: Specifications and design are subject to possible modification with-out notice.
3. Accessories
Operating instructions ..................................................... Power cord ...................................................................... Audio cable ..................................................................... Control cable ................................................................... Forced eject pin (housed in a groove in the bottom panel)... NOTE: Specifications and design are subject to possible modification with-out notice. 1 1 1 1 1
Voltage selector (RLFXJ type only)

You can find the voltage selector switch on the bottom plate of the unit. The factory setting for the voltage selector is 220 240 V. Please set it to the correct voltage for your country or region. For Taiwan, please set to 110 120 V before using. Before changing the voltage, disconnect the AC power cord. Use a medium size screwdriver to change the voltage selector switch. 220-240V
WYXJ5 type 1. General

D
System.......................... Compact disc digital audio system Power requirements .................... AC 220-240 V, 50/60 Hz Power consumption ..................................................... 22 W Operating temperature .................................. +5C to +35C Operating humidity ............................................ 5 % to 85 % (There should be no condensation of moisture.) Weight ....................................................................... 4.0 kg Dimensions ..................305 (W) x 344.1 (D) x 106.5 (H) mm
2. Audio section
Frequency response...................................... 4 Hz to 20 kHz Signal-to-noise ratio ....................... 115 dB or more (JEITA) Distortion ................................................... 0.006 % (JEITA)
E
110-120V
3. Accessories
Operating instructions ..................................................... Power cord ...................................................................... Audio cable ..................................................................... Control cable ................................................................... Forced eject pin (housed in a groove in the bottom panel)... NOTE: Specifications and design are subject to possible modification with-out notice.
F
1 1 1 1 1
6
1 2
CDJ-800MK2
3 4
Accessories
Audio Cable (VDE1064) L=1.5m Power Cord (ADG7021 : KUCXJ) Forced Fject Pin (housed in a groove in the bottom panel) (DEX1008)
B
(ADG1154 : WYXJ,RLFXJ) Control Cord (XDE3063) L=1 m
CDJ-800MK2
5 6 7 8
2. EXPLODED VIEWS AND PARTS LIST

NOTES:
A
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)
2.1 PACKING
6
7 4 8
C
3 5 2 1 1 9
RLFXJ type only 13
10
KUCXJ type only
11
12 14
8
1 2
CDJ-800MK2
3 4
PACKING parts List

Mark No. > 1 2 3 4 5 6 7 8 Description AC Power Cord Control Cord Audio Cord Operating Instructions Polyethylene Bag Pad B Pad C Pad D Part No. See Contrast table(2) XDE3063 VDE1064 See Contrast table(2) AHG7117 DHA1556 DHA1557 DHA1558 Mark No. 9 10 11 12 NSP 13 NSP 14 Description Sheet Push Rod Pad A Packing Case Warranty Card Label Part No. RHX1006 DEX1008 DHA1555 See Contrast table(2) See Contrast table(2) DRW2311
(2) CONTRAST TABLE CDJ-800MK2/KUCXJ, /WYXJ5 and RLFXJ types are constructed the same except for the following:
B
Mark No. > >
Symbol and Description
CDJ-800MK2/ KUCXJ ADG7021 Not used DRB1401 Not used
CDJ-800MK2/ WYXJ5 ADG1154 Not used Not used DRB1400
CDJ-800MK2/ RLFXJ ADG1154 ADG7O97 Not used Not used
1 AC Power Cord 1 AC Power Cord 4 Operating Instructions (English)(KUCXJ) 4 Operating Instructions (WYXJ5)(English, French, German, Italian, Dutch, Spanish) 4 Operating Instructions (RLFXJ) (English, Spanish, Chinese) 12 Packing Case
Not used DHG2595 ARY7043
Not used DHG2594 Not used
DRB1402 DHG2596 Not used

C
NSP
13 Warranty Card
CDJ-800MK2
5 6 7 8
2.2 EXTERIOR SECTION

Refer to "2.3 CONTROL PANEL SECTION".
A
42
38 43
17 43
44
35 33 31 31x4
A
19 6
3 44
D
I
32
18
B C
14
H
44 13
41 24
37
D
33x4
C
34 20 31 33
G F E
33 9-(b) 31
C
4 41
B D
28
21
B
7
E
5 45
44 10 41
I
12 2
15 44 Refer to "2.4 SLOT-IN MECHANISM SECTION".

D
36 29
44 30 44 44 30 46x4 44 11
J A
44
39
46
16 25
A
1
E
F 44 G C
I
8
H
44 11
J
44
12 22
23
NON-CONTACT SIDE
CONTACT SIDE
40 26 44 44 27 44
10
1 2
CDJ-800MK2
3 4
EXTERIOR SECTION parts List

Mark No.
> >
Description MAIN Assy AC IN Assy TRNS Assy SECB Assy REGB Assy SLMB Assy RLYB Assy JACK Assy Fuse FFC (9p) FFC (32p) FFC (25p) FFC (17p) FFC (24p) Earth Lead Power Transfomer Connector Assy Connector Assy SLOTINMECHA SV Assy Power Knob Silicon Lubber D5 L Bottom Cushion S4 Heat Sink
Part No. DWG1622 See Contrast table(2) See Contrast table(2) DWR1309 DWR1310 DWS1388 DWX2602 DWG1626 See Contrast table(2) DDD1311 DDD1312 DDD1313 DDD1314 DDD1315 DE010VF0 See Contrast table(2) PF03PP-B05 PF03PP-C12 DXA2005 DAC2073 DEB1456 DEC2506 DNG1102
Mark No. 25 26 27 28 NSP 29 30 31 32 33 34 35 36 37 38 NSP 39 40 41 42 43 44 45 46
Description Earth Plate Bottom Plate Bottom Earth Plate Trans Plate Chassis Insulator Assembly Damper Earth Spring Float Spring (G5) Front Sheet Mecha Plate PCB Holder Float Base 04 Assy Laser Caution (7L) Serial Label (UPC) Screw Screw Screw Screw Screw DM Screw (FTC) Screw
Part No. DNH2532

A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
See Contrast table(2) DNH2694 DNH2733 See Contrast table(2) DXA2069 CNV6011 DBH1398 DBH1494 DED1132 DNH2642 DNK4524 DXB1838 DRW2308 See Contrast table(2) BBT30P060FCC BBZ30P060FTC BBZ30P100FTC BBZ40P060FTC BPZ30P080FTB DBA1260 IPZ30P100FTC
>
NSP 16 > 17 18 19 NSP 20 21 NSP 22 23 24
(2) CONTRAST TABLE CDJ-800MK2/KUCXJ, /WYXJ5 and RLFXJ types are constructed the same except for the following:
Mark No. > > > > > Symbol and Description CDJ-800MK2/ KUCXJ DWR1430 DWR1371 AEK7075 Not used DTT1204 DNK2689 DNK4518 DRW2311 CDJ-800MK2/ WYXJ5 DWR1429 DWR1371 Not used REK1021 DTT1203 DNK2689 DNK4517 VRW1629 CDJ-800MK2/ RLFXJ DWR1432 DWR1428 Not used REK1021 DTT1203 DNK2691 DNK4519 VRW1629
D
2 AC IN ASSY 3 TRANS ASSY 10 Fuse (T1.6A) 10 Fuse (800MA) 17 Power Transfomer 26 Bottom Plate 29 Chassis
NSP
39 Serial Label
CDJ-800MK2
5 6 7 8
11
2.3 CONTROL PANEL SECTION

8
A
* 1 Grease: GYA1001( ZLB-PN397B)

47 21 51 9 52 31
26 53 41
46
56x3 17
A
56 28
C
C B
40 43 35 42 45 38-(b) 38-(c) 37 34 36 39 33 32 48-2 58 50 2 6 58 58 D 58 58 58 4 58 12 58

A
10
18x9 17x3 10x3 13x12
39
44
10 17 13
38-(a)
13
13 13
E
27 58 29
G*
58
*1
*1
* 130x8
20
*1
C
*1
56 54x2 58
58
*1
58
58 15 16 25 24
23 58 49
NON-CONTACT SIDE CONTACT SIDE
*1
14 5
D
48-1 57 22 6
L
3
58
11 19 55
*1
7
58 58
12
1 2
CDJ-800MK2
3 4
CONTROL PANEL SECTION parts List

Mark No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 Description DFLB Assy KSWB Assy JFLB Assy SLDB Assy JOGB Assy FFC Connector Assy Jog Panel (PMMA) Jog Plate SW spring 25 Gear spring 200 ARM Sprimg SW Cushion HH48/2 Encorder Plate Protector Sheet FL Sheet Ring Cushion L24/2.0 SW Ring Adjust Plate Jog Holder Jog B Gear ARM Gear Smoother Load Gear A Jog A Sheet SW Roller A Assy Jog Stay Assy Roller B Assy Rotary Knob C TEMPO Knob VINYL Knob LOOP Knob Auto Beat Loop Knob Quick Return Knob PLAY Knob Set Knob (Eject) CALL Knob RELOOP Knob Slide Knob TEXT/A.CUE Knob Folder Search Knob DEL/MEMO Knob Reverse Knob Slide Sheet (gray) Display Panel Earth Plate (CU) Vessel Sheet Part No. DWG1623 DWS1386 DWG1624 DWS1387 DWG1625 DDD1220 PF04PP-B07 DAH2182 DAH2438 DBH1514 DBH1525 DBH1566 DEC2538 DEC2889 DEC2945 DEC2946 DEC2958 DNK4070 DNK4178 DNK4545
C
Mark No. 50 51 52 53 54 55 56 57 58
Description FFC Guard Reloop Guard Q R Guard Control Panel Screw Screw Screw (FE) Screw Screw
Part No. DEC2586

A
DNK4057 DNK4058 DNK4525 BPZ20P060FTC BPZ20P100FTC DBA1265 IPZ30P100FTC BPZ30P080FTB

B
DNK4557 DNK4559 DNK4560 DNK4561 DNK4562 DNK4586 DSX1065 DXB1825 DXB1876 DXB1877 DAA1194 DAC2061 DAC2063 DAC2066 DAC2069 DAC2070 DAC2286 DAC2287 DAC2289 DAC2291 DAC2292 DAC2294 DAC2298 DAC2299 DAC2364 DAH2374 DAH2418 DBK1224 DEC2495
CDJ-800MK2
5 6 7 8
13
2.4 SLOT-IN MECHANISM SECTION

A
Grease GYA1001 (ZLB-PN397B) 11
20 21 23 10
B
Dyefree GEM1036 (ZLX-ME413A) 9
18 17 Grease GYA1001 (ZLB-PN397B)
22
13
24
19
C
14
Dyefree GEM1036 (ZLX-ME413A)
15 25 16
Dyefree GEM1036 (ZLX-ME413A) Cleaning liquid : GEM1004 Cleaning paper : GED-008

To RLYB CN12 (Pickup)
4 5
To RLYB CN16 (Loading Motor)
12
D
25 27 31 25
25 To RLYB CN14 (Stepping Motor)
Grease GYA1001 (ZLB-PN397B)
2 Note: The TM. Assy 03-S is supplied only in assembly form, not as a single part.
30
To MAIN CN102 (Spindle Motor)
28 30
26
14
1 2
CDJ-800MK2
3 4
CONTACT SIDE
29
NON-CONTACT SIDE
SLOT-IN MECHANISM SECTION parts List

Mark No. NSP 1 2 3 NSP 4 NSP 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Description Slot-in Mecha SV Assy TM. Assy 03-S DC Motor Assy-S Worm Gear DC Motor S (ROHS) Connector Assy Clamp Spring Guide Spring SW Lever Spacer SV Loading Lever Main Cam Disc Guide Clamp Arm Eject Lever Lever AP Lever BP Loading Gear Drive Gear Loading Base SV SW Lever SV1 SW Lever SV2 Gear Holder SV Clamper 04 Assy Screw Floating Rubber (SI) Float Base 04 Assy Spacer POR (T3) Vessel Cushion A Vessel Cushion B Vessel Cushion C Front Sheet Part No. DXA2005 VXX3125 DXX2510 DNK3910 DXM1230 PF02PY-B22 DBH1374 DBH1375 DEC2831 DNK3406 DNK3407 DNK3478 DNK3576 DNK3684 DNK3835 DNK3836 DNK3911 DNK3912 DNK4369 DNK4370
C B
DNK4371 DNK4372 DXB1859 BPZ20P060FTC VEB1351 DXB1838 DEB1566 DEC2852 DEC2853 DEC2854 DED1132
CDJ-800MK2
5 6 7 8
15
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM
A
TM. ASSY 03-S (VXX3125)

SPINDLE MOTOR 04
STEPPING MOTOR 04
M63018FP
B
PICKUP ASSY
Loading MOTOR ASSY-S (DXM1230)
M
SLMB ASSY
SLOT-IN MECHANISM SV ASSY
COMPARATOR
RLYB ASSY
MAIN ASSY
NJM2885DL1
J91
BA008C0WCP
CN301
CN301
BA008C0WCP
CN53
REGB ASSY
V+3D
CN52 CN53
For KUCXJ, WYXJ5 CN51
SECB ASSY
CN22
CN56
E
For RLFXJ
ACIN ASSY
S2 S1 BROWN VIOLET BLUE
J2
D
J3
TRNS ASSY
CN50
E
16
1
ACIN ASSY
CDJ-800MK2
2 3 4
MAIN ASSY
When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. : The power supply is shown with the marked box.
IC300
IC303
IC701 DSPC56371AF180-K
JACK ASSY
IC301 SCF5249VM140-K
MPU
IC801 OP AMP
JA801 DKB1053
AUDIO OUT
CN701
IC702 PE8001A IC304 BU4230G
CN801
JA802 PKB1033
DIGITAL OUT CN802
CN602
CN601
CN1601
L G
DFLB ASSY
CN500
JOGB ASSY
E
CN501 CN600
K JFLB ASSY
SLDB ASSY
CN503
CN1503
CN502
CN1502
F
H
KSWB ASSY
CDJ-800MK2
5 6 7 8
17
3.2 BLOCK DIAGRAM (2)
Blick diagra Map

A
CD DRIVE BLOCK MAIN ASSY

DWX2602-A/J DWG1622-A/J
AUDIO BLOCK
Loading
KP 2PIN
IC IC101 SERVO DSP IC102 DRIVER IC701 AUDIO DSP
SLED
M M
Pickup ASSY
FFC 17PIN
Spindle
KP 4PIN
TRAVERS MECHA
RLYB ASSY
FFC 32PIN
IC302 FPGA (50000GATE)
DRIVE ASSY
C
SDRAM (64MB) FLASH (8MB)
IC301 MPU (140MHz)
R 1
DWS1388-A/J
SW
KP 3PIN
SLMB ASSY
FFC 25PIN
REGB ASSY
DWR1310-A/J
6PIN
SEC
DWR
+3.3V
D
IC91 IC92
+7V
TRNS ASSY
Transformer
V+6 UnReg V+10 UnReg Vload +32V FLAC_D FLAC_J
POWER SUPPLY
3PIN
DATA
Cntrol
ACIN ASSY
F
CDJ-800MK2 has two MPU, MPU (MAIN), DISPLAY-MPU (DFLB). One controls CORE BLOCK, Another is Top panel about DISPLAY, LED, VOLUME, S RESET IC and X'TAL have on the MAIN ASSY too. It has two MEMORY. One 64MB sized SDRAM, Another is 8MB sized FLASH MEMOR About POWER BLOCK, Please refer to POWER DELIVERY MAP.
POWER BLOCK
18
1 2
CDJ-800MK2
3 4
IO BLOCK JACK ASSY DWG1626-A/J

IC702 DAC IC701 AUDIO DSP IC801 OPAMP 9PIN AUDIO OUT (L/R) MUTE MUTE
AUDIO OUT LINE DIGITAL OUT LINE AUDIO MUTE LINE CONTROL LINE DRIVE CONTROL
FFC
ZERO DETECT
Digital OUT
IC301 MPU (140MHz)
RESET IC 16.934MHz
CORE BLOCK
PANEl BLOCK KSWB ASSY DWS1386-A/J

LED SW
C
B to B 8PIN
SECB ASSY
DWR1309-A/J
SW
DFLB ASSY
DWG1623-A/J
SLDB ASSY
DWS1387-A/J
LED Vol
D
VYNIL
FFC 17PIN
RESET IC 16.00MHz
B to B 11PIN
IC501 DISPLAY MPU (MASK)
SW
SLIDER
E
V501 DATA FL
DATA
Cntrol
R to R
13PIN KP 4PIN
DWG1625-A/J
JOGB ASSY
(DFLB). ISPLAY, LED, VOLUME, SW, JOG, etc. 8MB sized FLASH MEMORY. Y MAP.
JOG FL JFLB ASSY DWG1624-A/J
Rotation Detect
CDJ-800MK2
5 6 7 8
19
3.3 BLOCK DIAGRAM (Power)
Power Delivery Map

A
Motor Drive
GNDM
MAIN ASSY
DWG1622-A/J
5A
IC704 <0.3A
RLYB ASSY DWX2602-A/J
Loading
DAC
GNDM
TRAVERS MECHA
B
MUTE GNDD
Spindle
M M
GN
+1.2D
IC307 <0.6A Stby FPGA (SPARTAN3)
GN
SLED
1.25D
IC703 <0.6A DSP
Pickup ASSY
1.8D
IC305 <0.5A GNDS V+3D CPU (AMADEUS)
2.5D
IC306 <0.5A FPGA (SPARTAN3) CUP 21 FPGA 60 DSP 5 SDRAM 22 FLASH 5
SLMB ASSY
DWS1388-A/J
GNDD
3.3S
ServoDSP 83 IC100 <x.x0.6A LD 80 GNDS GNDD GNDM GNDS V+7M V+8A V+5P V+6B
REGB ASSY
DWR1310-A/J
+3.3D
IC91
SECB
DWR130
-7
<
<1.0A IC92
C52
+7A
<1.0A
ICP <1.0A IC56 IC23,24 <3.5A IC21,22 <5.0A IC25 <630mA <800mA IC53
IC57 <1.0A
TRNS ASSY
V+6 UnReg +8A
+5P
<1A IC50
ICP <200mA IC60
Transformer
V+10 UnReg Vload +32V
<0.8A IC61 <1.5A IC54 <200mA IC58 Q53 <200mA IC59
GN
FLAC_D FLAC_J
3.3V 3.3V
Regurator supporting Current Shutdown IC Protect Pori SW FUSE A MAX SPEC
DATA
Cntrol
ICP
ACIN ASSY
15W POINT Before REG-IC GND Screw (Chasis GND)
20
1 2
CDJ-800MK2
3 4
JACK ASSY DWG1626-A/J

<0.3A
DAC OP AMP
MUTE GNDA GNDD Stby GNDD
L R
Jack
D
B
6A
FPGA (SPARTAN3)
6A
DSP
5A
CPU (AMADEUS)
5A
FPGA (SPARTAN3) CUP 21 FPGA 60 DSP 5 SDRAM 22 FLASH 5
KSWB ASSY DWS1386-A/J

LED SW
GNDAD
ServoDSP 83 A LD 80 GNDS GNDS
V+5P
V+7
SECB ASSY
DWR1309-A/J
-7
<1.0A IC51
DFLB ASSY
DWG1623-A/J
SW LED
GNDD
SLDB ASSY
DWS1387-A/J
LED
GNDD
EarthPlate ChasisGND
GNDF GNDF
VYNIL
Vol
DISPLAY MPU
C506 GNDD
GNDAD
SW
SLIDER
E
DATA FL
GNDD
GNDD V+5P
DWG1625-A/J
JOGB ASSY
DATA
Cntrol
15W POINT Before REG-IC GND Screw (Chasis GND)
JOG FL
<200mA IC603 Q604
JFLB ASSY DWG1624-A/J
Rotation Detect
CDJ-800MK2
5 6 7 8
21
3.4 OVERALL WIRING DIAGRAM

A
SLOT-IN
D
B RLYB ASSY M
SLMB ASSY
ACIN ASSY
D TRNS ASSY
C SECB ASSY
E
F
ACIN ASSY
REGB ASSY
22
1 2
CDJ-800MK2
3 4
A MAIN ASSY ( A 1/3 A 3/3)
JACK ASSY
JFLB ASSY JOGB ASSY
G DFLB ASSY
SLDB ASSY
KSWB ASSY
CDJ-800MK2
5 6 7 8
23
3.5 MAIN (1/3) and RLYB ASSYS

A
A 1/3 MAIN ASSY (DWG1622)
(TS) (F) (TS) (TS) (TS) (F)
C
(RF) (RF) (RF) (RF) (RF) (RF) (RF) (RF) (RF) (RF) (TD) (TD) (S) (S) (S) (S) (F) (F) (F) (S) (S) (F) (F) (F) (F) (RF)
(S) (S)
to SPINDLE MOTOR
(TS) (TS) (TS) (TS) (F)
A 1/3
24
1 2
CDJ-800MK2
3 4
(RF)
: RF DATA SIGNAL ROUTE

(TD)
: TRACKING DATA SIGNAL ROUTE

(F)
: FOCUS SERVO LOOP LINE

(TS)
: TRACKING SERVO LOOP LINE

(S)
: STEPPING SERVO LOOP LINE
(RF) (RF) (RF) (RF) (TD) (TD)
to PICK UP ASSY (CN1)
(TS) (TS) (F) (F)
M CN1901
(S)
to LOADING MOTOR
(S)
(S)
to STEPPER MOTOR
(S)
B (DWX2602)
RLYB ASSY
E
: The Power supply is shown with the marked box.
A 1/3 B
CDJ-800MK2
5 6 7 8
25
3.6 MAIN ASSY(2/3)
A 2/3
A
MAIN ASSY (DWG1622) (1/2)
Large size SCH diagram
CN53
1/2
B
22
2/2
1/2
18
71
F
26
1 2
CDJ-800MK2
3 4
27
26
24
91
36
MODE
MODE
CDJ-800MK2
5 6 7 8
27
A 2/3
MAIN ASSY (DWG1622) (2/2)
25
Large size SCH diagram

30
1/2
D
2/2
E
2/2
F
to ICE BOARD
28
1 2
CDJ-800MK2
3 4
23
: PANEL DATA (Digital) : AUDIO DATA (Digital) : AUDIO Lch OUT (Analog) : DIGITAL AUDIO OUT (Digital)
CDJ-800MK2
5 6 7 8
29
3.7 MAIN ASSY(3/3)

A
A 3/3
MAIN ASSY (DWG1622)
31 32
34
D
21
29
E
A 3/3
30
1 2
CDJ-800MK2
3 4
70 46 44
39 45
B
33
41 42 43
35
A 3/3
CDJ-800MK2
5 6 7 8
31
3.8 AC IN, TRNS, SECB and REGB ASSYS

A
ACIN ASSY
DWR1439 (KUCXJ) DWR1429 (WYXJ5)
D TRNS ASSY
DWR1371 (KUC, WY) DWR1428 (RLF)
ACIN ASSY
DWR1432 (RLFXJ)
E D
32
1 2
CDJ-800MK2
3 4
C SECB ASSY (DWR1309) F

REGB ASSY
CN802
G
D E
A 2/3 CN301
59
58
CN501
F
C F
CDJ-800MK2
5 6 7 8
33
3.9 DFLB, JACK and KSWB ASSYS

A
G DFLB ASSY (DWG1623)

50 73
B
53 51 CN56 52 48 56 57 54 55
74
72
D
49
G
34
1 2
CDJ-800MK2
3 4
KSWB ASSY (DWS1386)
CN600
JACK ASSY (DWG1626)
47
40
A 3/3 CN701
CN50
CN1503

: PANEL DATA (Digital) : AUDIO DATA (Digital) : AUDIO Lch OUT (Analog) : DIGITAL AUDIO OUT (Digital)
H I
35
8
CDJ-800MK2
5 6 7
3.10 JFLB, SLDB, SLMB and JOGB ASSYS

A
64 65
K JFLB ASSY (DWG1624)

F
K
36
1 2
CDJ-800MK2
3 4
CN1601
to Sheet SW (DSX1065)
CN500
60 61 62 63
66
68
B
CN503
67 69
SLDB ASSY (DWS1387)
CN601
M SLMB ASSY (DWS1388)

B
CN1105
JOGB ASSY (DWG1625)

F
J L M
CDJ-800MK2
5 6 7 8
37
3.11 WAVEFORMS
Note : The encircled numbers denote measuring point in the schematic diagram.
A
A 1/2 MAIN ASSY

at play 1
RFO V: 500mV/div. H: 200nsec/div.
at load-out 3 4 5 6
LPS1 V: 5V/div. LPS2 V: 5V/div. LO+ V: 5V/div. LO V: 5V/div. H: 500msec/div. H: 500msec/div. H: 500msec/div. H: 500msec/div.
at start-up 7 9 10 11
FE V: 1V/div. TE V: 1V/div. DMO V: 1V/div. INSIDE V: 5V/div. H: 200msec/div. H: 200msec/div. H: 200msec/div. H: 200msec/div.
3 7 4 9 5 10
11
at play
C
at focus-in 7
FE V: 5V/div. H: 2msec/div.
at stopped 7 9 10 12
FE V: 1V/div. TE V: 1V/div. DMO V: 1V/div. LDO V: 5V/div. H: 100msec/div. H: 100msec/div. H: 100msec/div. H: 100msec/div.
AGCRF V: 500mV/div. H: 200nsec/div.
10
12
at load-in 3 4
E
at focus-in 7 8
FE V: 5V/div. H: 100msec/div. FOO V: 5V/div. H: 100msec/div.
at auto adjustment 7 8 9 13
FE V: 1V/div. FOO V: 1V/div. TE V: 1V/div. TRO V: 2V/div. H: 200msec/div. H: 200msec/div. H: 200msec/div. H: 200msec/div.
5 6
3 7 4 7 8 5 8 9
6 13
38
1 2
CDJ-800MK2
3 4
A 1/2 MAIN ASSY

A
at pause 9 13 1 14
TE V: 1V/div. TRO V: 2V/div. RFO V: 1V/div. SBOK V: 5V/div. H: 2msec/div. H: 2msec/div. H: 2msec/div. H: 2msec/div.
at play 9 13 15 16
TE V: 1V/div. H: 1sec/div. TRO V: 2V/div. H: 1sec/div. ST1 (IC109-pin 1) V: 1V/div. H: 1sec/div. ST2 (IC109-pin 2) V: 1V/div. H: 1sec/div.
9 13
13 15 1 16 14
at scan 9 13 1 14
at scan 9 13 15 16
TE V: 1V/div. H: 50msec/div. TRO V: 2V/div. H: 50msec/div. ST1 (IC109-pin 1) V: 1V/div. H: 50msec/div. ST2 (IC109-pin 2) V: 1V/div. H: 50msec/div.
13
13 15
1 16 14
at track search 9 13 1 14
13
13
15
16 14
CDJ-800MK2
5 6 7 8
39
Note : The encircled numbers denote measuring point in the schematic diagram.
A 1/2 MAIN ASSY

at play 1
RFO V: 500mV/div. H: 200nsec/div.
at load-out 3 4 5 6
at start-up 7 9 10 11
FE V: 1V/div. TE V: 1V/div. DMO V: 1V/div. INSIDE V: 5V/div. H: 200msec/div. H: 200msec/div. H: 200msec/div. H: 200msec/div.
B
4
9 5 10
11
at play 2
C
AGCRF V: 500mV/div. H: 200nsec/div.
at focus-in 7
FE V: 5V/div. H: 2msec/div.
at stopped 7 9 10 12
FE V: 1V/div. TE V: 1V/div. DMO V: 1V/div. LDO V: 5V/div. H: 100msec/div. H: 100msec/div. H: 100msec/div. H: 100msec/div.
D
10
12
at load-in 3 4 5 6
E
at focus-in 7 8
FE V: 5V/div. H: 100msec/div. FOO V: 5V/div. H: 100msec/div.
at auto adjustment 7 8 9 13
FE V: 1V/div. FOO V: 1V/div. TE V: 1V/div. TRO V: 2V/div. H: 200msec/div. H: 200msec/div. H: 200msec/div. H: 200msec/div.
3 7 4 7 8 5 8 9 6
13
40
1 2
CDJ-800MK2
3 4
A 1/2 MAIN ASSY

A
at pause 9 13 1 14
at play 9 13 15 16
TE V: 1V/div. H: 1sec/div. TRO V: 2V/div. H: 1sec/div. ST1 (IC109-pin 1) V: 1V/div. H: 1sec/div. ST2 (IC109-pin 2) V: 1V/div. H: 1sec/div.
9 13
13 15 1 16 14
at scan 9 13 1 14
at scan 9 13 15 16
13
13 15
1 16 14
13
13
15
16 14
CDJ-800MK2
5 6 7 8
41
3.12 VOLTAGES
A
Note : Amplitude measurement is device control measured value of the pseudo that used digital circuit tester (HOZAN DT-113). Because dispersion appears with circuit tester that it is waveform with much AC component, please pay attention. Measurement condition : CD play status ( A testing disc STD -905 truck 2 play made in Pioneer) # IC of SECB ASSY mounting measures it with the condition which excluded connected load after SECB ASSY. # Voltage value of MPU(MAIN ASSY IC301) measures it by standby status (it is not a CD play). The reason is because it is it in the CD status that cannot play (Frieze) that this is failure of core block and is by this status as the condition that I put together. # IC303(SDRAM), IC101(ServoDSP), IC312(Logic), IC311(Logic), IC103(OPAMP), IC310(Logic) of MAIN ASSY || for B surface mount, I measure it by the status that pulled FFC between MAIN-JACK.
MAIN ASSY
B
IC100 NJM2885DL1-33 Pin No. Voltage (V) 1 6.0 2 0.00 3 3.3 IC103 NJU7013F Pin No. Voltage (V) 1 0.2 2 0.0 3 0.2 4 0.2 5 3.3
IC104 NJM2903M Pin No. Voltage (V) 1 3.1 2 1.7 3 1.8 4 0.0 5 1.7 6 1.7 7 1.5 8 3.3 IC105 TC7W04FU Pin No. Voltage (V) 1 0.0 2 1.7 3 0.0 4 0.0 5 3.3 6 1.6 7 3.3 8 3.3 IC106 TC7W08FU Pin No. Voltage (V) 1 3.3 2 03.2 3 03.2 4 0.0 5 03.2 6 03.2 7 03.2 8 3.3
IC101 TC94A15FG Pin No. Voltage (V) 1 0.0 2 2.93.3 3 0.0 4 3.3 5 0.0 6 0.0 7 0.0 8 0.0 9 0.0 10 0.0 11 3.3 12 0.0 13 3.3 14 1.6 15 1.6 16 1.6 17 1.6 18 1.4 19 1.6 20 0.6 21 1.6 22 1.6 23 1.6 24 0.0 25 1.7 26 1.6 27 1.6 28 1.6 29 3.3 30 1.5 31 1.6 32 1.5 33 1.6 34 0.0 35 1.6 36 1.3 37 1.3 38 3.3 39 0.0 40 3.3 41 2.4 42 0.2 43 0.0 44 1.8 45 1.7 46 1.7 47 1.7 48 1.8 49 1.8 50
Pin No. 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
Voltage (V) 1.6 0.0 2.4 1.6 1.5 1.8 1.7 1.6 3.3 1.6 1.6 1.6 1.6 2.0 0.0 0.0 0.71.0 0.0 0.0 3.3 0.0 0.0 1.6 1.5 3.3 0.0 1.6 3.3 0.0 1.6 0.0 0.0 0.0 3.2 3.2 3.2 3.2 3.2 2.83.0 3.3 3.3 1.82.4 3.3 0.0 3.3 0.0 1.7 1.7 1.7 0.0
IC102 M63018FP Pin No. Voltage (V) 1 1.02.5 2 1.02.5 3 7.1 4 7.1 5 07 6 07 7 0.0 8 7.1 9 07 10 07 11 0.0 12 0.51.2 13 0.51.2 14 0.51.2 15 7.1 16 2.5 17 2.5 18 2.5 19 2.5 20 2.5 21 2.5 22 7.1 23 1.7 24 1.6 25 1.7 26 1.7 27 1.7 28 1.7 29 0.0 30 3.1 31 3.1 32 7.1 33 0.0 34 3.1 35 3.1 36 1.1 37 1.1 38 3.3 39 7.1 40 1.7 41 3.3 42 1.1
IC300 DYW1753-B/J Pin No. Voltage (V) 1 2.2 2 2.12.4 3 0.91.2 4 1.72.0 5 1.71.9 6 1.92.2 7 2.02.2 8 2.12.4 9 0.0 10 0.0 11 2.52.8 12 3.3 13 0.0 14 0.0 15 3.3 16 0.5 17 1.21.5 18 2.12.4 19 2.12.4 20 1.82.2 21 1.92.2 22 1.92.2 23 0.91.1 24 2.12.4 25 1.9 26 3.3 27 0.0 28 3.3 29 0.0 30 3.3 31 0.50.8 32 0.50.9 33 0.50.8 34 0.50.8 35 0.50.8 36 0.40.7 37 3.3 38 0.70.8 39 0.60.8 40 0.60.8 41 0.81.0 42 0.50.7 43 0.40.6 44 0.60.7 45 0.50.7 46 0.0 47 3.3 48 1.31.5
42
1 2
CDJ-800MK2
3 4
IC301 SCF5249VM140 Pin No. Voltage (V) A1 3.3 A2 3.3 A3 2.3 A4 2.4 A5 2.4 A6 3.3 A7 0.0 A8 3.3 A9 3.3 A10 0.0 A11 2.7 A12 3.3 A13 0.0 A14 0.0 B1 2.3 B2 2.0 B3 2.3 B4 2.4 B5 0.9 B6 2.1 B7 3.3 B8 0.0 B9 3.3 B10 0.0 B11 3.3 B12 0.0 B13 3.2 B14 0.0 C1 2.4 C2 2.1 C3 0.0 C4 1.8 C11 3.3 C12 2.2 C13 0.0 C14 0.0 D1 1.2 D2 1.1 D3 0.3 D4 0.0 D5 0.0 D6 0.0 D7 3.3 D8 0.0 D9 0.0 D10 0.0 D11 0.0 D12 0.0 D13 0.0 D14 0.0 E1 3.3 E2 1.7 E3 0.0 E4 2.7 E5 3.3 E6 0.0 E7 3.3 E8 3.3 E9 1.8 E10 0.0 E11 0.0 E12 0.0 E13 0.0 E14 0.0 F1 0.0
Pin No. F2 F3 F4 F11 F12 F13 F14 G1 G2 G3 G4 G11 G12 G13 G14 H1 H2 H3 H4 H11 H12 H13 H14 J1 J2 J3 J4 J11 J12 J13 J14 K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 K11 K12 K13 K14 L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 M1 M2 M3 M4 M11 M12
Voltage (V) 0.3 3.2 0.0 0.0 0.0 3.3 0.0 0.5 0.5 0.8 0.0 3.3 0.0 0.0 0.0 0.4 0.6 0.0 0.0 1.8 3.2 3.3 1.6 0.7 0.4 3.2 0.0 0.0 3.3 0.0 0.0 0.5 2.0 0.0 0.0 0.0 1.8 0.5 3.3 0.0 0.0 0.0 0.0 0.0 0.0 0.9 2.4 3.3 3.3 3.3 3.3 4.9 0.0 4.4 1.8 0.0 3.2 1.6 3.3 2.3 0.6 0.0 0.0 3.3 0.0
Pin No. M13 M14 N1 N2 N3 N4 N5 N6 N7 N8 N9 N10 N11 N12 N13 N14 P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14
Voltage (V) 3.2 1.5 0.7 1.2 3.0 3.3 0.0 0.6 0.4 0.0 0.0 3.3 1.7 3.3 2.5 1.7 3.0 2.6 0.0 3.3 3.3 3.3 0.6 0.5 0.0 1.5 0.0 3.3 3.3 3.3
IC302 XC3S50-4VQG100C Pin No. Voltage (V) Pin No. 51 1 01.8 52 2 1.6 53 3 0.0 54 4 3.2 55 5 0.0 56 6 3.3 57 7 2.5 58 8 0.0 59 9 14.5 60 10 0.0 61 11 14.5 62 12 1.6 63 13 1.61.8 64 14 1.7 65 15 1.7 66 16 1.8 67 17 1.9 68 18 1.2 69 19 3.3 70 20 0.0 71 21 0.50.7 72 22 0.50.7 73 23 0.50.7 74 24 2.5 75 25 2.5 76 26 2.5 77 27 0.70.9 78 28 0.70.9 79 29 0.0 80 30 0.50.7 81 31 3.3 82 32 0.40.7 83 33 2.5 84 34 0.60.9 85 35 0.40.8 86 36 0.50.7 87 37 1.6 88 38 0.50.7 89 39 1.7 90 40 0.0 91 41 0.0 92 42 3.3 93 43 0.50.7 94 44 0.81.0 95 45 1.2 96 46 3.3 97 47 0.60.8 98 48 0.0 99 49 0.50.8 100 50 0.50.8
Voltage (V) 2.5 0.0 2.0 1.92.2 0.0 0.0 3.3 2.5 0.9 2.4 2.8 0.0 3.3 3.3 0.0 0.0 1.6 1.7 1.2 3.3 1.6 3.3 0.0 3.2 0.2 2.5 2.5 2.5 0.0 2.7 0.0 0.0 3.3 2.5 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 1.2 3.3 0.0 0.0 0.0 0.0 2.5 2.5
CDJ-800MK2
5 6 7 8
43
IC303 K4S641632H-TC75 Pin No. Voltage (V) 1 3.3 2 0.0 3 3.3 4 0.50.7 5 0.60.9 6 0.0 7 0.60.8 8 0.70.8 9 3.3 10 0.60.9 11 0.70.9 12 0.0 13 0.60.8 14 3.3 15 0.0 16 3.0 17 2.6 18 2.8 19 1.2 20 0.91.1 21 0.40.8 22 0.6 23 0.0 24 2.3 25 0.91.1 26 1.71.9 27 3.3 28 0.0 29 1.71.9 30 1.92.2 31 2.02.2 32 2.12.4 33 1.31.6 34 1.21.5 35 0.81.1 36 0.0 37 3.3 38 1.7 39 0.1 40 0.0 41 0.0 42 0.50.7 43 3.3 44 0.50.8 45 0.50.8 46 0.0 47 3.3 48 0.40.7 49 3.3 50 0.81.0 51 0.50.7 52 0.0 53 0.50.8 54 0.0 IC304 BU4230G Pin No. Voltage (V) 1 3.3 2 3.3 3 0.0 4 0.0 5 1.7
IC305 MM1561JF Pin No. Voltage (V) 1 1.8 2 0.0 3 0.0 4 0.5 5 3.3 6 0.0 7 3.3 IC306 MM1562FF Pin No. Voltage (V) 1 2.5 2 0.0 3 0.0 4 1.2 5 3.3 6 0.0 7 3.3 IC307 BD00KA5WFP Pin No. Voltage (V) 1 3.3 2 3.3 3 0.0 4 1.2 5 0.8 IC308 TC74VHC08FTS1 Pin No. Voltage (V) 1 3.3 2 4.8 3 3.2 4 3.3 5 4.3 6 2.9 7 0.0 8 0.0 9 3.3 10 0.0 11 2.7 12 3.3 13 4.0 14 3.3 IC309 TC7SET08FUS1 Pin No. Voltage (V) 1 4.9 2 3.3 3 0.0 4 4.9 5 4.9 IC310 TC7WU04FU Pin No. Voltage (V) 1 1.6 2 1.6 3 1.6 4 0.0 5 1.6 6 1.6 7 1.6 8 3.3
IC311 TC7SH08FUS1 Pin No. Voltage (V) 1 2.5 2 0.0 3 0.0 4 0.0 5 2.5 IC312 TC7SH08FUS1 Pin No. Voltage (V) 1 2.5 2 3.3 3 0.0 4 2.5 5 2.5 IC702 PE8001A Pin No. Voltage (V) 1 1.6 2 0.0 3 1.6 4 0.0 5 1.6 6 0.0 7 0.0 8 5.0 9 5.0 10 0.0 11 2.5 12 0.0 13 2.5 14 0.0 15 5.0 16 2.5 17 0.0 18 2.5 19 0.0 20 5.0 21 3.3 22 5.0 23 0.0 24 0.0 25 0.0 26 0.0 27 0.0 28 3.3 IC703 BD00KA5WFP Pin No. Voltage (V) 1 3.3 2 3.3 3 0.0 4 1.3 5 0.8 IC704 NJM2880U1-05 Pin No. Voltage (V) 1 8.0 2 0.0 3 1.3 4 5.0 5 8.0
IC701 DSPC56371AF180 Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Voltage (V) 0.0 0.0 3.3 0.0 0.0 0.0 0.8 1.3 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 3.3 0.0 0.0 0.0 0.0 0.0 3.3 0.0 3.3 0.0 0.0 0.0 1.3 1.1 3.0 0.0 3.0 0.0 2.6 0.0 3.3 0.0 3.3 0.0 Pin No. 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 Voltage (V) 3.3 0.0 0.0 1.3 1.71.8 1.2 3.3 0.6 3.3 0.6 3.3 1.3 0.0 0.0 0.0 0.0 0.0 0.0 1.0 3.2 1.6 0.0 1.7 3.3 0.0 0.0 0.0 0.0 1.6 1.6 1.3 0.0 1.6 0.0 3.3 1.7 1.6 1.6 1.6 0.0
44
1 2
CDJ-800MK2
3 4
SECB ASSY
IC050 BA00BC0WCP-V5 Pin No. Voltage (V) 1 12.3 2 12.3 3 0.0 4 8.0 5 1.3 IC051 NJM2374AM Pin No. Voltage (V) 1 8.0 2 -2.7 3 -6.1 4 -7.0 5 -5.7 6 8.1 7 8.0 8 8.0 IC052 TC7S04FU Pin No. Voltage (V) 1 0.0 2 0.0 3 0.0 4 2.7 5 5.0 IC057 BA50BC0WFP Pin No. Voltage (V) 1 8.0 2 8.0 3 0.0 4 5.0 5 0.0
DFLB ASSY
IC501 PEG237B Pin No. Voltage (V) 1 0.0 2 0.0 3 0.0 4 0.0 5 0.0 6 4.9 7 0.0 8 0.0 9 0.0 10 0.0 11 0.0 12 4.5 13 2.6 14 0.0 15 2.3 16 5.0 17 5.0 18 5.0 19 5.0 20 5.0 21 5.0 22 5.0 23 5.0 24 4.9 25 4.9 26 0.0 27 4.9 28 3.9 29 0.0 30 1.41.8 31 0.8 32 4.9 33 4.5 34 4.9 35 4.3 36 0.1 37 4.8 38 4.0 39 4.9 40 0.0 41 0.0 42 0.0 43 0.6 44 0.0 45 2.8 46 4.9 47 0.0 48 4.9 49 4.9 50 0.0 Pin No. 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 Voltage (V) 0.0 4.9 4.9 4.9 4.9 4.9 0.0 4.9 0.0 0.0 0.0 4.9 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 2.5 2.5 4.9 4.9 4.9 4.9 4.9 0.0 0.0 4.9 4.9 4.9 IC502 BU4242G Pin No. Voltage (V) 1 4.5 2 4.9 3 0.0 4 0.0 5 2.6 IC503 TC7SET08FUS1 Pin No. 1 2 3 4 5 Voltage (V) 4.9 0.0 0.0 0.1 4.9
JACK ASSY
IC801 NJM4558DX Pin No. Voltage (V) 1 0.0 2 0.0 3 0.0 4 -6.0 5 0.0 6 0.0 7 0.0 8 8.0
REGB ASSY
IC091 BA00BC0WCP-V5 Pin No. Voltage (V) 1 6.0 2 6.0 3 0.0 4 3.3 5 1.3 IC092 BA00BC0WCP-V5 Pin No. Voltage (V) 1 11.2 2 11.2 3 0.0 4 7.2 5 1.3
CDJ-800MK2
5 6 7 8
45
46
1 2
CDJ-800MK2
3 4
4. PCB CONNECTION DIAGRAM

NOTE FOR PCB DIAGRAMS :
1. Part numbers in PCB diagrams match those in the schematic diagrams. 2. A comparison between the main parts of PCB and schematic diagrams is shown below.
Symbol In PCB Diagrams Symbol In Schematic Diagrams B C E B C E Part Name
3. The parts mounted on this PCB include all necessary parts for several destinations. For further information for respective destinations, be sure to check with the schematic diagram. 4. View point of PCB diagrams.
Connector
Transistor
Capacitor
B C E B B C E D D G S G S D G S C E B C E
SIDE A
Transistor with resistor
B
Field effect transistor
P.C.Board
Chip Part
SIDE B
Resistor array
3-terminal regulator
CDJ-800MK2
5 6 7 8
47
48
SIDE A
A
R303 7 C320 A3 5
4.1 MAIN ASSY
2 30
12
A2 IC304 INSIDE 5 4 C303 IC305
KN301
CN102
R305
CN102
Production code
1
CN1301 R394 3 R318 8 7 H1-
C319
C337
RST
R317
TP28 R353 14 R338 DONE R304 R310 C312 Q303 R377 TP31 R370 TP45
C321
CONTACT SIDE=UP
R373 R378
C336
R358 TP39 R359 R361 R365
R369 XINT
AOI ICT
TP1
FC
71 36
R382 TP42 TP14 IC309 Q305 R381 R375 R380 TP37 TP36 R368
R356
C309
V1R2
CPU16M
R376
R354
IC307
R322
14
IC301
R329 Q304 Q302 R308 R301 GNDD
R307
R321 R351
C307
R327 R386
C343 C344 R385 R388 R387 R336
CN301
V+3D
C CN53
50
V2R5 IC306
C308 R328
R379
FP16M
R323
R732 R738 C359 100 LD3S C360
R340
C340 C339
V+8A
CONTACT SIDE=UP
Q706 Q705 Q706 Q705 IC306 IC306
A
1
70M
R355
C342 C341
P
48
Q705
Q706
C357
R339
R731
V+3D
C301
C355
26
R342 R383
R319
C333
C335 C334
R343 R347 R384
R752 R753 C718 R302
R345
C102
DSP16M
C748
C126 R113 R115 R112 R114 R116 C128 IO1A
C129
17
C137
754
R780
C747
DSPSIN
SBOK
R109 R108 R107
C138 R150
R747 C746
VCA
C139
R145
IC300 IC104 IC300 IC104
C352
C130 C131 C132
IC104
75
Q301 Q305 Q302 IC302 Q305 Q304 Q303 IC302 Q301 IC309 Q302 Q303 IC309 Q304 IC307 IC301 IC307 IC301
7 76
C300
R374
25 24 25
51
IC302 R350
R357
V+5P
C356
PRGM
C311 C310
IC300
4 5
Q301 TSCLK
TSCS TSDO
DNP2131-C
GNDM
IC304 IC305 IC304 IC305
18 10
A MAIN ASSY
SPINDLE MOTOR
2
C302 C318 4 A1 H1+ TP49
LF
H2+ C313 C317 R306 R309
V1R8
IC308
IC308 IC308
C358
H2H3+ H3-
CDJ-800MK2
24 27 30 26 19
LDCHECK
1 2
25
TSDI
22
R740 R739 R741
23 21 34 29 31
LPS2 LPS1 R143 CN301 R144
R151
C335 C334
R343 R347 R384
R752 R753 C718 R302 C352
R345 C102 C129 C139
DSP16M
C748
C126 R113 R115 R112 R114 R116 C128 IO1A
17
C137
R780
C747
DSPSIN
R754
R109 R108 R107 R106 R105 RW RFI R149 R148 Q101 AGCRF C117 C124 IPF IO3B IO2B TACTHI C162 R110 IO1B RFO R101 R102 PDO
32
C757
R748 C755 R757 40 61 C749
V1R25
R742
C116 R159
C113 32
C103
R743
IO0B
R701 B3 B1 B4 B2 C A C106
21
DRVMUTE2
C754 R700 DRVMUTE1 IO2A FTE 80
C750 C751
SRV16M
CN101
R750 20
PWMLO
C753 R751 R749 C758
RFDC C123
IC105 C104 TR RFZI TD FR FD ST2ST1+ ST1LO+ RFRP FE
TRO C127
B CN1101
IC703
C732
C151 MONIT R120
C702
C161
C700
IC105 IC703 IC106 IC105 IC703 IC106
C168
VCAD
C734
C730
14 15 4 IC702 C729 C164 C733 3 SPDLFG
Rch Lch
2 V5DAC 5 1
MAIN 1/2 DWG1622 DWG1645

C101 R137 R136 R135 R134
C728
V+8A
L
IC100
C146
C147 R131 C148 R100 C152 C150
DWM2232 DWM2276
R164
IC100 IC102 IC100 IC102
SL2IN
SL1IN R133 R132 R155 C143 R154 C142
V+7M
CDJ-800MK2
MUTE
IC704 V+3S
MOTHER
R
9
V-7A DOUT
16
15
IC102
C145
CONTACT SIDE
C163
C149
D100
R118 V+6B
SBAD TEZI FOO LO-
R129
39
IC106 C160
R130
C731
R119
ST2+
CN101
11M
8 DMO
42
C752 28 R775 5 TE IO3A
31
Q101 Q101 IC701 IC701
C725
C756
IC701
R103 R104
KN701
NOTE : The encircled numbers denote measuring point.
(DNP2131-C)
CN
70
REFLOW
CN701
CONTACT SIDE=UP
SIDE_A (SECOND)
I CN801
20
SBOK
C138 R150
R747 C746
VCA
R151 ADC R147
R145
41
60
00 IC104 00 IC104
C130 C131 C132
IC10
IC300
21
34 29 31 2
1 13
28
44
43 41 38 14 37 8 11 5 33 12 9
35
45
IC702 IC704 IC702 IC704
46 70
7 E D
7 8
SIDE A
A
A C B
49
C743 D705
Q707 R736
R733 R734
C706
C712 C704
R735
C705
R389
C703
CN701
C701 R776 R341 C105
D707
R344 R346 C100 C167 R163 C136 R146 C115 C114 C372 C109 C112 R156 C153 R157 C154 76 R165 C165 R161 R162
C368
C166
C370
75
C155
R158
R168 C133
C373
R170 51 R125 R124 R123 R122 R121 25 26 50 C110 C121 C122 R142 C119 C141 R153 C135 R171 IC101 R126 C111
R169 C118 C134 C107 C108 C120
R152 IC103
C140
LF
R139 R138
50
SIDE B
A
1
A MAIN ASSY
2 2
CDJ-800MK2
Q707 Q707
3 3
IC101 IC101
CN101
IC103 IC103
4 4
100
D302 D304
C304
C306
IC312 R331 R330
C353
R333
IC311 5
C354 R326 R362 R389
X301 C315 C316 R316 R315 R393 R300 R332
R312
C350
C351
A B C
28
R363
R371 R314 IC310 R313
R352 R344 C322 R346 TP19
R325
C325 C323
C330 R334
SIDE_B_(FIRST)
0 1 2 3 4 5 6 7 8 9
R364 D306
C329
C361
C370
D307
C331
C327
C166 C1 C118 C134
D301
R360
C305
R372
0 1 2 3
TP11
D305
54
D101 R127 D102 D103 R348 R349 C159
R367
R366
D104
C156
C158 C157 C144
R166
TP12
R128
IC303
C373
C372
C332 C328 C338 R337
C363
C368
R392
R391 C326
C324
TP30
27
C314
25
16M X'TAL
R320 C345
C346 R311 C347 C348
R324
5
IC303 IC312 IC303 IC312 IC311 IC311
3 4 C366
CN301
6 6
IC310 IC310
CDJ-800MK2
NOTE : The encircled numbers denote measuring point. CN102
7
(DNP2131-C)
SIDE B
A
E D C A F B
51
4.2 RLYB ASSY

SIDE A
A
SIDE A
B RLYB ASSY
32 31
CN1101
LF
4 6 7 3
A CN101
HEAT PROOF PRE FLUX
CN1101
C1104
CONTACT SIDE=DOWN
C1106
CN1102
CONTACT SIDE
1 24
CN1102 CN1106
PICKUP ASSY (CN1)
DWX2602 C1108 1/2
C1109
RLYB
CN1106
-> LD SHORT
S1101
CN1105
CN1105
3 4
(DNP2131-C)

F
B
52
1 2
CONTACT SIDE
CDJ-800MK2
3 4
CN1104
OPEN
1 2
->
LOADING MOTOR
M CN1901
SIDE B
SIDE B
A
RLYB ASSY
CN1101
FL
CN1102
CN1105
CN1106
B
CDJ-800MK2
5 6 7 8
5011C
7011C
(DNP2131-C)
B
53
4.3 SECB ASSY

SIDE A
A
C SECB ASSY
F J91
B
CN52
V10B
1.V+10B 2.GND 3.V+7A 4.V+6B 5.GND 6.V+3D
10
1.
IC53 491.800
V6B
6800/16
C51
B
GND 11
49
KN51
54
CN52 W492 W493
IC
491.800 IC61
GND W491 VLD
V+8
W494
V+10B
V+10B W490
CN51
C53
CHARACTER SIDE
W479
491.200 IC58
JA51
V+10B
VLOD
D CN22
3300/25
VLD W480 1 CN51 C52
R74
R73
C64 C50
IC50
3300/25
C54
W473
IC56 491001
V+7
C60
C61
F51 W472
D
JA52
CN50
L61
VLD Q51 Q53
3.V-7 2.V+8 1.V+8 Q52
11.V+6B 10.GND 9.V+10B 8.GND 7.GND 6.GND 5.VLD 4.FLAC4 3.FLAC3 2.FLAC2 1.FLAC1
L51
FLAC4
FLAC3
FLAC2
FLAC1
GND
W483
TE R
W484
R62 C57
CONTACT SIDE
491.200
IC59
H AR
R70 Q54
W457
1.FLAC2 2.FLAC1 3.GND 4.GND 5.GND 6.FLAC3 7.GND 8.FLAC4 9.XRST 10.V+5 11.TSDI 12.V7AL 13.TSCS 14.GND 15.TSDO 16.VLDD 17.TSCLK W458 V+5P W450
REPLACE IC MFD.BY LITTE

GNDD V+7M C65 W451
CAUTION
R41
W456
W481
W482
V+5P
W445
W446
GND
D
E
AC
SI
V+7M W449 GND W448 W447
CN50
I CN802
CN56
G CN501
17 CN56
V+5P
C
54
1 2
CDJ-800MK2
3 4
SIDE A
A
B
IC53
IC54
IC61
C
IC58 IC50
IC56
REPLACE IC LINKS AS MARKED. MFD.BY LITTELFUSE INC.

GNDD
CAUTION
DWR1309
SECB
REMPLACER LE IC LINK COMME INDIQUE. DE CHEZ LITTELFUSE INC.
ATTENTION
D
Q51 Q53 Q52
W459
491.200 IC60
V+3D
V+5
W701
CN53
CONTACT SIDE
V+7M C65
C72
IC59
25 W452
W451
C66
1 V+6B
Q54
IC60
7.V+8A 8.V+3D 9.V+3D 10.GNDD 11.GNDD 12.GNDD 13.GNDD 14.GNDD 15.V+6B 16.GNDS 17.V+5P 18.JSDATA 19.TSDI 20.RMIN 21.TSCS 22.CONT1 23.TSDO 24.CONT2 25.TSCLK
1.V+7M 2.V+7M 3.V+7M 4.GNDM 5.GNDM 6.GNDM
CN53
(DNP2132-C)
A CN301
C
CDJ-800MK2
5 6 7 8
55
SIDE B
A
C SECB ASSY
B
1 0 1 2 3 4 5 6 7 8 9 1
0 1 2 3 0
A B C
-GNDS-GNDD-GNDMIC55
-V+3D-V+7M-V+6BC71
CN53 25 1
IC57
DWR1309
-V+8-
SECB
LF
2.F 3.GN 4.GND 5.GND 6.FLAC3 7.GND 8.FLAC4 9.XRST 10.V+5 11.TSDI 12.V7AL 13.TSCS 14.GND 15.TSDO 16.VLDD 17.TSCLK
IC60
D62
C67
1 2 4 5
21.TSCS 22.CONT1 23.TSDO 24.CONT2 25.TSCLK
7.V+8A 8.V+3D 9.V+3D 10.GNDD 11.GNDD 12.GNDD 13.GNDD 14.GNDD 15.V+6B 16.GNDS 17.V+5P 18.JSDATA 19.TSDI 20.RMIN
1.V+7M 2.V+7M 3.V+7M 4.GNDM 5.GNDM 6.GNDM
-V+5P-
C77
(DNP2132-C)
CN53
C
56
1 2
CDJ-800MK2
3 4
SIDE B
A
CN52
IC54
IC53 11 11.V+6B 10.GND 9.V+10B 8.GND 6 CN52 1
IC61
CN51
7.GND
D56
1.V+10B 2.GND 3.V+7A 4.V+6B 5.GND 6.V+3D
6.GND 5.VLOD 4.FLAC4 3.FLAC3 IC58 2.FLAC2 1.FLAC1
IC50 JA51
ADD SOLDER
1 CN51
R81
R82 C76
IC56
R60
D51 D59 D58 C59 C58 4 1 R53
C63
R52
R51
1.FLAC2 2.FLAC1 3.GND 4.GND 5.GND 6.FLAC3 7.GND 8.FLAC4 9.XRST 10.V+5 11.TSDI 12.V7AL 13.TSCS 14.GND 15.TSDO 16.VLDD 17.TSCLK CN56
C62 5 8 IC51
3.V-7 2.V+8 1.V+8
ADD SOLDER
D57 L56 R65
IC51
3 Q51 CN50
R61
R63 R64
1 Q52
R66
R79
JA52
D52
Q53 3 4 1 IC52 5
R72
R77 R78 D55
IC59 D53 D54 C56 R50 Q54 R71
IC52 IC57
C55
C77
CN56
17
CN50
C
CDJ-800MK2
6 7 8
57
4.4 TRNS ASSY

SIDE A
A
SIDE A
D TRNS ASSY
PRIMARY
BRN VLT BLU
J3
J2
DWR1371 DWR1428
W514 W513
(KUC/JJ, WY/WA) (RLF)
TRNS
SECONDARY
T21
IC21 491005 491005 IC22
J11
491.630 IC25 LINKS AS MARKED. REPLACE IC MFD.BY LITTELFUSE INC.
CAUTION
IC24 49103.5
11
IC23 49103.5
11.V+6B 10.GND 9.V+10B 8.GND 7.GND 6.GND 5.VLD 4.FLAC4 3.FLAC3 2.FLAC2 1.FLAC1 1
CN22
C CN51
(DNP2132-C)
CN22
IC22 IC21
IC25 IC23
IC24
D
58
1 2
D
CDJ-800MK2
3 4
SIDE B
SIDE B
A
TRNS ASSY
PRIMARY
ADD SOLDER
SECONDARY
C27
C26
C24
C23
C22
C21
C25
19 18 17 16
COMME INDIQUE.
D26 D27 IC21 IC25 D25 D21 IC22
D28
C31
C30
C29
C28
REMPLACER LE IC LINK DE CHEZ LITTELFUSE INC.
ATTENTION
D24
IC23
IC24
D23
11
TRNS
LF
3 4 5
11.V+6B 10.GND 9.V+10B 8.GND 7.GND 6.GND 5.VLD 4.FLAC4 3.FLAC3 2.FLAC2 1.FLAC1 D22
15 14 13 12 11 10 9 8
CN22
IC24
CN22
(DNP2132-C)
IC23 IC25
IC21 IC22
D
CDJ-800MK2
5 6 7 8
D
59
4.5 AC IN ASSYS
SIDE A
A
SIDE A
ACIN ASSY
L1
T800mAL250V
NEUTRAL
W500 AN1
T1.6AL250V
W501
FU8001
H2 C3 C2
H1
RISK OF FIRE
W498 W497 W496
/KUC/JJ/WY/WA
S1
110-120V 220-240V VOLTAGE SELECTOR
S2
LIVE
W495
DWR1429 DWR1430 DWR1431 DWR1432
- REPLACE FUSE AS MARKED.
C1
CN1
CN1
POWER SW OFF ON
W487 W474
D J2
ACIN
W485 W486
/RLF
PRIMARY
W8001
LITTELFUSE INC.
FU8001 21801.6
(DNP2132-C)
E
60
1 2
E
CDJ-800MK2
3 4
SIDE B
SIDE B
A
ACIN ASSY
NEUTRAL
ADD SOLDER
CN1 3 2.NEUTRAL 1.LIVE
S1
POWER SW ON OFF ADD SOLDER 220-240V
LIVE
LF
VOLTAGE SELECTOR
CN1
3.NEUTRAL 2.220-240V 1.110-120V
ACIN
100-110V
S12
PRIMARY
(DNP2132-C)
E
CDJ-800MK2
5 6 7 8
E
61
4.6 DFLB ASSY

SIDE A
A
G DFLB ASSY
CN501
B
S501
C CN56
Q501 W592
B1
D505
17
CN501 W590
W591 53 W589 W588 C531 49 42
W586
S502
C505
B2
W557
W587
C502
D506
FL HOLDER
W558 W568 W569 W570 W559 W560 W561 W562 W563 W564 W571 W596
W551
W553
W565
W593
W566
W594
W552
B4
D507
S510
S509
W536 W531 W534 W535 D502 W537 D503 D504 W556 W538 W567
DWG1623 DWG1646
D501
W555
S503
TIME
TEXT
W554
W595 W539
B8
W532
W533
S504
D508
W527
S513 D512
W702
W703
RELOOP
W521
W520
DFLB
LOOP-IN
S511 W523 W522 W525 W524
LOOP-OUT
S512
CN500
W518
W519
W507
13
REV
D510
D511
W509
S514
W512
CN500
W508
W511
K CN600
8.CLED 7.PLED 6.V7AL 5.GND 4.GNDAD 3.CUE 2.PLAY 1.KEY0
W510 CN502
CN502
H CN1502
G
62
1 2
CDJ-800MK2
3 4
W526
SIDE A
A
Production Code
W603 W604 W605 W608 W600 W602 W613
ICT
W609 W610
FC
W611
W616 W615
1 V501
W614 W617
W607 W606 W596 W597 W598 W599 W601 W573 W612
MEMORY DELL
W568
W569
W570
W571
S507 W578 W577 W576 W575 W579 S508 W585
W594
W595
C
<CALL
W545 W546 W580 W547
W574 W567 W544
CALL>
W581
W582
W583
W584
FW539 S515 W543 W540 W541 W542 W572
F+
S506 X501 W548 C506
S505 W549 W550 CN503 1 S517
S516
D509 W528 W529
W530
CN503
1.GNDF 2.V5AD 3.ADIN
J CN1503
QUICK RETURN
4.ADCT 5.GNDAD 6.JVOL 7.KEY1SL 8.VINL 9.MTL 10.TEMPOL 11.GND
W515
(DNP2132-C)
11
G
CDJ-800MK2
5 6 7 8
63
57
56
TXD RXD SCLK VCC BUSY GND GND
XRST
R583 R584 R569 R567 R568 BK LAT SDO C536 C537 C538 R563 SCLK S513
C535
CNVSS XRST
GND R560 R528 GND R524 R555 R571 R523 R526 R527 R573 R575 R574 BUSY R509 RXD R572 C526 R558 S515 C539
R548 R525
LF
GND
80 IC
R522
GND
81
C521
C529
GND
10
CNVSS
72
C519 C520 FLAC2 GND C523 R513 C524 R557
C527
R521
C525
DFLB
R512
V+5
GND
C528 GND R579 R520 R517 Q508 R514 IC502 GND C507 S508 R515 V+5
49
CDJ-800MK2
R500 C532 C533 C522 X501 1 5 S516
C515 C516 C517 C518
F+
R559
C511 C512 C513 C514
R576
30
R532 R533 R519
G DFLB ASSY
<CALL
V7AL Q510 Q512
DELL
R516
S506
Q511 R545
QUICK RETURN
R552 D509 R551
R550
V5AD
MEMORY
CALL>
S517
4.ADCT 5.GNDAD 6.JVOL
1.GNDF 2.V5AD 3.ADIN
R546
S507
S505
1 GNDF CN503
11
)C-2312PND(
7.KEY1SL 8.VINL 9.MTL 10.TEMPOL 11.GND
SIDE B
G
C D A B E
64
50
CN503
31
50
51
F-
R554
R570
D515
XRST
RELOO /EXIT
R581 R582
55
SIDE B
A
CN501
Q506
D514 D513 R583 R584 R569 R567 R568 SCLK BK LAT SDO C501 R581 R582 R506 FLAC2 V+5 V+5
CONTACT SIDE
B1
S501 D505 VLDD
Q502 Q513 Q503 Q507 Q508
Q501
ADD SOLDER
VLDD FLAC2 FLAC1
74
R501
17
Q504 R538
57 54 56 55
C538 C537 C536 C535 C504 C503 R564 R565 R566
TXD
C
Q513 R562 V7AL R563 S513 D512
CN500
CN502
CDJ-800MK2
5 6 7 8
RXD
CN501
R505 C534 R561 C508
R578
R537
Q512
TDDI V+5 GND V+5 IC503 5 4 1 3 GND V+5 R518
48
52 16.FLAC1 14.GND
12.FLAC3 10.FLAC4 S502 D506
B2
Q511 Q510
73
C509
51 53 50
Q505 17.FLAC2 15.GND 13.GND 11.GND 8.V+5 9.XRST 6.V7AL 7.TSDI 4.GND 5.TSCS 2.VLDD 3.TSDO 1.TSCLK Q506 V7AL R502
R540 R539
CN501
XRST
TEXT
GND R534 R535 R536
TIME
B4
S503 D507
Q509
GND
Q503
B
VLDD
V7AL
Q507 R543
B8
S504
13.FLAC4 12.FLAC3 11.JBK 10.JXSTB 9.JSDO 8.JSCLK 7.TCH 6.VLDD
R503
Q502
R541
V7AL
R542
CN500
V7AL
D503
D502
D504
R531 D501 R553
LOOP-OUT
S512 V7AL
LOOP-IN
S511
D508
RELOOP /EXIT
V7AL V7AL
R544 CN500 V+5
5.JOG1 4.GND 3.JOG2 2.GND 1.V+5
R504 V7AL
13
CONTACT SIDE
R510 V+5 V7AL R511
Q509 D510
CN502
R547
R556 CN502 1 R549 D511
REV
S514
G
65
4.7 REGB and JACK ASSYS

SIDE A
A
SIDE A
REGB ASSY
IC92 W503 IC91 W504 IC92 IC91
C96
C93
1.V+10B 2.GND 3.V+7A 4.V+6B 5.GND 6.V+3D
DWR1310 REGB
6 J91
(DNP2132-C) J91
C CN52
C
JACK ASSY
DWG1626
JA802
R4
C836
JA801 C834 C804
W488
R3
W475 C833 C838
L3
W477
L4
C803
IC801 8 C807 1
C805
IC801
JACK
C806
W476
R2 R1
W466 W461
L1
C801 C831 W465
W460 W463 W462
CN801
A CN701
W454 W453
CN
80
3.V-7 2.V+8 1.V+8
3 CN802
T OU 1.D ND 2.G A -7 3.V
CN802
F I
66
1 2
E UT 4.M 8A + .V CH 5 6.R ND 7.G ND 8.G CH 9.L
W464
N CO
TA
CT
SI
DE
9
W467
(DNP2132-C)
C808
L2
5 4
C CN50
CDJ-800MK2
3 4
F I
SIDE B
F I
Q832 Q802 Q801 Q831
67
(DNP2132-C)
JA802 C813 C809 R821 R840 R839 Q832 R838 R836 R834 C832 R841 Q831
(DNP2132-C)
CN802
J91
R832
IC92 D92 C95 6 R92
D831
REGB ASSY
JACK ASSY
C812
R91 D91 C91
IC801
R816
J91
R818
R837 R811
R833 R804
R831
Q802
R95 R94
R807 JA801 R808 C810
CN 9 80 1
R806
C802 R809
IC91 R93
Q801
R803 R801 R815
C92
47
R810
R805
D801
R814
40
SIDE B
F I
3.V+7A 4.V+6B 5.GND 6.V+3D
R802
CN801
LF
C811
R835 1
1.DOUT 2.GND 3.V-7A 4.MUTE 5.V+8A 6.RCH 7.GND 8.GND 9.LCH
CDJ-800MK2
DWR1310 REGB C94

1
1.V+10B 2.GND
R820
3.V-7 2.V+8 1.V+8
DOUT
LF
CN802
4.8 KSWB ASSY

SIDE A
A
SIDE A
H KSWB ASSY
KSWB DWS1386
S1501
PLAY
B
D1504 D1503
S1502
C
CUE
D1502 D1501
W517
W516
W505 W506
S1506
S1505
SEARCH-F
SEARCH-R
W502
W499
S1504
T-SEARCH-F
S1503
W489
T-SEARCH-R
1.KEY0 2.PLAY 3.CUE 4.GNDAD 5.GND 6.V7AL 7.PLED 8.CLED
CN1502
CN1502 1 8
W478
G CN502
113mm
(DNP2132-C)
H
68
1 2
133mm
H
CDJ-800MK2
3 4
SIDE B
SIDE B
A
KSWB ASSY
KSWB DWS1386
LF
Q1501 R1505 R1504
SEARCH-F
C1501
SEARCH-R
T-SEARCH-F
S1504 R1501
T-SEARCH-R
S1503
8 CN1502
H
5
CN1502
B
PLAY
S1501 D1504 D1503 Q1502 R1507 R1506 Q1502
CUE
S1502 D1502 D1501
C
Q1501
C
S1506
S1505
R1503
R1502
(DNP2132-C)
H
CDJ-800MK2
7 8
69
4.9 JFLB ASSY

SIDE A
A
K JFLB ASSY
1.FLAC4 2.FLAC3 3.JBK 4.JXSTB 5.JSDO 6.JSCLK 7.TCH 8.VLDD 9.JOG1 10.GNDD 11.JOG2 12.GNDD 13.V+5V
IC603 491.200
Q604 E
L REPLACE IC MFD.BY LITTELFU REMPLACER LE I COMME INDIQUE DE CHEZ LITTELF
CAUTION
B
IC601 CN600
ATTENT
V601
G CN500
GNDD
CN600
CN600
W139
FLAC3
W134
W136
VLDJ W135 W122 VLDJ W137
CONTACT SIDE-UP
W138
VLDD
W127
W128
W133 W129 W130 FLAC3 JOG1 JOG2 GNDD W131 GNDD W132 V+5V
GNDD GNDD VLDJ Q602 W120 Q603 W123 W124 5 C608 6 9 W201 E 13 C602 E W125 W118 23
13
V+5V R600 Q601 CN601
C601
VLDJ W121
C600
1.JOG1 2.JOG2 3.V+5V 4.GNDD
E 1
CN601
L CN1601
Production code
K
70
1 2
CDJ-800MK2
3 4
SIDE A
A
AUTION
IC603
LINKS AS MARKED. PLACE IC D.BY LITTELFUSE INC. MPLACER LE IC LINK MME INDIQUE. CHEZ LITTELFUSE INC.
ATTENTION
DWG1624 JFLB 2/2

R
Q604
IC601
GNDD
D
C606
FC
Q603 Q602
1.TCH 2.NC 3.GNDD
Q603
W125
W118
JSDO
GNDD W126 W119 CN602 3
Q601
23
30
38
code
SHEET SW
(DNP2133-D)
K
CDJ-800MK2
5 6 7 8
71
SIDE B
A
K JFLB ASSY
LF
DWG1624 2/2
R619
R611
C605
R618
C614 C613
C612 C611
JSDO
GNDD R610 GNDD PG VH LG 5V CLK

0 0 1 2 3 0 1
R617
3.GNDD 2.NC 1.TCH
66
CN602 C603
1
C604
R616
(DNP2133-D)
K
72
1 2
CDJ-800MK2
3 4
LAT BK SI
F2
Q603
3 1
LAT BK SI 5V JSDO C612 C611
NP2133-D)
C614 C613
0 1 2 3
LF
C603 GNDD Q603 E R606 R607 R608 FLAC4 IC603 VLDJ TCH E VLDJ Q2 Q602 C609 GNDD D604 C610 R612 1 5 C607 R603 R615 IC602 V+5V F1 GNDD V+5V E 2.JOG2 R623 R622 R621 GNDD VLDD 1 1.JOG1 FLAC3 FLAC3 IC601 VLDJ 4.GNDD 3.V+5V Q601 4 CN601 D605 R614 R624 D603 R604 R605 E Q604 2G 1G Q2 Q1 GNDD R609
JFLB
0 1 2 3 4 5 6 7 8 9
5
VLDJ NC NC 1.FLAC4 2.FLAC3 3.JBK 4.JXSTB 5.JSDO 6.JSCLK 7.TCH 8.VLDD 9.JOG1 10.GNDD 11.JOG2 12.GNDD 13.V+5V
A B C
CN601 61 63
R620 R601 JOG1 D601 D602 13 1 R602 JOG2
CDJ-800MK2
64 65
CN600
R613
60 62
7
IC602
CN600
SIDE B
K
E A D C B
73
4.10 SLDB ASSY

SIDE A
A
SLDB ASSY
W104
SLDB DWS1387
B
2/2
VR1551 W103
S1551 D1553 D
MASTER TEMPO
W101
R
SIDE B
CN1503
D
MTL TEMPOL KEY1SL GNDAD GNDD2
GNDF
ADCT
V5AD
SLDB ASSY
ADIN 1 GNDF GNDF GNDAD GNDAD
69
11 CN1503
JVOL
VINL
ADIN C1560 R1555 R1565 V5AD GNDD2
C1554
67
ADCT
R1564
GNDF GNDAD R1554
VINYL
C1561
R1551
D1552
R1557
C1558
R1553
VR1552 V5AD
EJECT
C1559
C1563
D1558
S1554
D1559
S1553
R1556
VINYL SPEED ADJUST
R1558
D1551
R1559
S1552
C1557
GNDAD
C1562
R1560
R1552
S1551
ADD SOLDER
J
74
1 2
CDJ-800MK2
3 4
D1553
R1563
V5AD
68
TEMPO
MASTER TEMPO
R1561
SIDE A
A
G CN503
CN1503
TEMPOL KEY1SL VINL GNDD2 11 CN1503 ADIN W108 ADCT V5AD W113 W114 GNDAD JVOL
ADIN ADCT
V5AD
GNDF
MTL
W115 1 W117 GNDF GNDF
W112 C1577 W110 C1551
S1551 D1553 D1552
S1552
MASTER TEMPO
ADD SOLDER
V5AD ADCT V5AD D1553
D1552
R1557
C1558
R1553
Bend
R1552
C1555 R1562 C1553 D1556
D1560 GNDAD
Bend
D1554
C1552
R1560
C1557
D1557
LF
GNDF
GNDAD
D1555
ADCT
S1551
ADIN
TEMPO
5
LED
W109 GNDD2 D1551
W111 GNDAD
GNDAD
GNDAD
W106 W105 D1561
W116 GNDF
EJECT
W107
S1554
VINYL
VR1551
D1559
S1553
W102 VR1552 VINYL SPEED ADJUST
(DNP2133-D)
SIDE B
SLDB 2/2 DWS1387
(DNP2133-D)
J
CDJ-800MK2
6 7 8
75
4.11 SLMB and JOGB ASSYS

SIDE A
A
SIDE A
M SLMB ASSY
B
1 S190
SLOTSW
SLOTSW
S1902
JOGB ASSY
JOGB 2/2 DWG1625

R
DWS1388 SLMB 2/2
D
1 4 1.JOG1 2.JOG2 3.V+5V 4.GNDD CN1601
3.LPS2 2.GND 1.LPS1
(DNP2133-D) CN1601
(DNP2133-D)
K CN601
M L
76
1 2
CN1901
B CN1105
CN1901
D1601
M L
CDJ-800MK2
3 4
SIDE B
SIDE B
A
M SLMB ASSY
SLOTSW
S1901
SLOTSW
S1902
CN1901
LF
JOGB ASSY
DWG1625 C1602 JOGB 2/2
R1603 C1601
2/2 DWS1388 SLMB
D1601
M L
CDJ-800MK2
5 6 7
CN1601
LF
R1601 1 1.JOG1
D
CN1901 1
CN1601
R1602 4
(DNP2133-D)
4.GNDD 3.V+5V 2.JOG2
3.LPS2 2.GND 1.LPS1
(DNP2133-D)
M L
77
8
5. PCB PARTS LIST

NOTES:
A
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%). 560 56 x 10 1 RD1/4PU 5 6 1 J 561 47k RD1/4PU 4 7 3 J 47 x 10 3 473 0.5 RN2H R 5 0 K R50 1 RS1P 1 R 0 K 1R0 Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k 562 x 10 1 5621 RN1/4PC 5 6 2 1 F
7 LIST OF HOLE PCB ASSEMBLIES

Mark NSP Symbol and Description 1..MOTHER ASSY 2..MAIN ASSY 2..RLYB ASSY 1..DISP ASSY 2..DFLB ASSY 2..JACK ASSY 2..SECB ASSY 2..REGB ASSY 2..TRNS ASSY 2..ACIN ASSY 2..KSWB ASSY NSP 1..SUB ASSY 2..JFLB ASSY 2..JOGB ASSY 2..SLDB ASSY 2..SLMB ASSY CDJ-800MK2/ KUCXJ DWM2232 DWG1622 DWX2602 DWM2234 DWG1623 DWG1626 DWR1309 DWR1310 DWR1371 DWR1430 DWS1386 DWM2237 DWG1624 DWG1625 DWS1387 DWS1388 CDJ-200MK2/ WYXJ5 DWM2232 DWG1622 DWX2602 DWM2233 DWG1623 DWG1626 DWR1309 DWR1310 DWR1371 DWR1429 DWS1386 DWM2237 DWG1624 DWG1625 DWS1387 DWS1388 CDJ-800MK2/ RLFXJ DWM2232 DWG1622 DWX2602 DWM2236 DWG1623 DWG1626 DWR1309 DWR1310 DWR1428 DWR1432 DWS1386 DWM2237 DWG1624 DWG1625 DWS1387 DWS1388
NSP
7 CONTRAST OF PCB ASSEMBLIES
E ACIN ASSY
DWR1430, DWR1429 and DWR1432 are constructed the same except for the following :
Mark > > > > Symbol and Description AN1 1P AC INLET CN1 2P VH CONNECTOR CN1 3P VH CONNECTOR S2 VOLTAGE SELECTOR DWR1430 XKP3042 B2P3-VH Not used Not used DWR1429 XKP3041 B2P3-VH Not used Not used DWR1432 XKP3041 B2P3-VH B3P5-VH DSA1026
D TRNS ASSY
DWR1371 and DWR1428 are constructed the same except for the following :
Mark > > Symbol and Description J2 CONNECTOR ASSY J3 CONNECTOR ASSY DWR1371 DKP3621 Not used DWR1428 Not used DKP3720
78
1 2
CDJ-800MK2
3 4
7 PCB PARTS LIST FOR CDJ-800MK2 UNLESS OTHER WISE NOTED

Mark No. Description Part No. Mark No. Description Part No.
CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB105K10 CKSRYB105K6R3 CKSRYB152K50 CKSRYB153K50 CKSRYB223K25 CKSRYB223K50 CKSRYB333K25
A
A MAIN ASSY
SEMICONDUCTORS
> IC307, IC703
IC304 IC701 IC300 IC303 IC102

> IC305 > IC306 > IC704 > IC100
BD00KA5WFP BU4230G DSPC56371AF180 DYW1753 K4S641632H-TC75 M63018FP MM1561JF MM1562FF NJM2880U1-05 NJM2885DL1-33 NJM2903M NJU7013F PE8001A SCF5249VM140 TC74VHC08FTS1 TC7SET08FUS1 TC7SH08FUS1 TC7W04FU TC7W08FU TC7WU04FU TC94A15FG XC3S50-4VQG100C 2SA1036K 2SC2412K 2SC4081 DTA124EUA DTA143EUA DTC124EUA 1SS355
C161C164, C307, C309, C312 C314, C318, C319, C322C335 C339C348, C350C355 C358, C359, C361, C363, C366 C368, C370, C372, C373, C725 C728C730, C746C758 C145, C147, C148 C320, C356, C360 C152 C120, C128 C155 C130, C131 C123, C127
IC104 IC103 IC702 IC301 IC308 IC309 IC311, IC312 IC105 IC106 IC310 IC101 IC302 Q101 Q707 Q302, Q303 Q705 Q304 Q301, Q305, Q706 D101D104
RESISTORS
R300, R747 R154, R155, R170, R171 R733 R132, R133, R743 R168, R321, R742 R734 R322 R131 Other Resistors RAB4C103J RS1/16S1002F RS1/16S1801F RS1/16S2202F RS1/16S3302F RS1/16S3901F RS1/16S5602F RS1/16S8201F RS1/16S###J
OTHERS
CN701 CONNECTOR CKS4176
B RLYB ASSY
SWITCHES AND RELAYS
S1101 VSH1018
D
COILS AND FILTERS

X301 VSS1084
CAPACITORS
C1108 C1105C1107 C1104, C1109 CEVW220M6R3 CKSRYB103K50 CKSRYB104K16
CAPACITORS
C160, C338 C315, C316 C146 C142, C143 C126, C153, C313, C317, C321 C118, C337, C357 C122, C154 C135 C100, C101, C700, C702 C105, C106, C301 C302, C304, C306, C712 C701, C703C706 C102C104 C132, C718 C111, C129, C136, C141 C156C158, C165C168, C303 C305, C731C734, C743 C107C110, C112C117, C119 C121, C124, C134, C137C140 C144, C149C151, C159 CCSRCH101J50 CCSRCH150J50 CCSRCH221J50 CCSRCH391J50 CCSRCH470J50 CCSRCH471J50 CCSRCH680J50 CCSRCH681J50 CEHVW101M10 CEHVW101M6R3 CEHVW220M6R3 CEHVW470M16 CEHVW470M6R3 CKSRYB102K50 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16
OTHERS
CN1106 CN1105 CN1102 CN1101 CN1104 PH CONNECTOR 2P(SMT) PH CONNECTOR 3P(SMT) 24P FFC CONNECTOR 32P FFC CONNECTOR 4P FFC CONNECTOR AKM1273 AKM1274 DKN1445 DKN1447 VKN1409
E
C SECB ASSY
SEMICONDUCTORS
> IC53, IC61 > IC56 > IC58IC60 > IC54
IC50
> IC57 > IC51
AEK7008 AEK7009 AEK7023 AEK7065 BA00BC0WCP-V5 BA50BC0WFP NJM2374AM TC7S04FU 2SB1238X 2SD1859X
IC52 Q51 Q52, Q54
CDJ-800MK2
5 6 7 8
79
Mark No.
> Q53
Description
Part No.
2SD2012 1SS355 EP05Q04 NNCD6.2MF UDZS30(B) UDZS5R1(B)
Mark No. OTHERS

> J2
Description
Part No.
D55 D51, D58, D59 D56, D57 D53 D52
CN22 11P CONNECTOR 0
DKP3621 S11B-XH-A-1 VEF1040
COILS AND FILTERS

L56 L51 L61 CTF1386 DTL1083 LRCA180J
D TRNS ASSY (DWR1428)

SEMICONDUCTORS
> IC25 > IC23, IC24 > IC21, IC22 > D25D28 > D21D24
CAPACITORS
C59 C58 C50, C60, C64 C57 C54 C61, C65, C66, C72 C56, C71 C55, C63, C67, C76, C77 C62 C52, C53 CCSRCH181J50 CCSRCH220J50 CEHAT101M10 CEHAT1R0M50 CEHAT221M2A CEHAT330M25 CKSRYB103K50 CKSRYB104K16 DCH1200 DCH1223 DCH1224
AEK7006 AEK7017 AEK7019 1SR154-400 RB060L-40
CAPACITORS
C21C31 CKSRYB473K50
OTHERS
> J3 CONNECTOR ASSY
CN22 11P CONNECTOR 0
DKP3620 S11B-XH-A-1 VEF1040
C51
E ACIN ASSY (DWR1429)

COILS AND FILTERS
> L1
RESISTORS
R41 R74 R70 R73 R62 R81 R51, R82 R52 R53 Other Resistors RD1/2VM102J RD1/2VM271J RD1/2VM330J RD1/2VM471J RD1/2VM562J RS1/16S1203F RS1/16S2202F RS1/16S4701F RS1/4SA4R7J RS1/16S###J
VTL-004
SWITCHES AND RELAYS

> S1
RSA1001
CAPACITORS
> C2, C3 > C1
ACE7027 ACG7033
OTHERS OTHERS
CN52 JA52 CN50 CN56 CN51 6P JUMPER CONNECTOR MINI JACK FFC BOTTOM CONNECTOR FFC CONNECTOR 17P 11P SOCKET 52147-0610 AKN7003 B3B-PH-K HLEM17S-1 KP250NA11 RKN1004 VEF1040 VKN1256 VNF1084 VNH1074 H1, H2 FUSE CLIP
> CN1 2P-VH CONNECTOR > AN1 AC INLET 1P
AKR1004 B2P3-VH XKP3041

COILS AND FILTERS
> L1
JA51 JACK 0 CN53 25P FFC CONNECTOR KN51 WRAPPING TERMINAL 0
VTL-004
SWITCHES AND RELAYS

> S1
RSA1001
D TRNS ASSY (DWR1371)

SEMICONDUCTORS
> IC25 > IC23, IC24 > IC21, IC22 > D25D28 > D21D24
CAPACITORS
> C2, C3 > C1
AEK7006 AEK7017 AEK7019 1SR154-400 RB060L-40
ACE7027 ACG7033
OTHERS
H1, H2 FUSE CLIP
> CN1 2P-VH CONNECTOR > AN1 AS INLET 1P
CAPACITORS
C21C31 CKSRYB473K50
AKR1004 B2P3-VH XKP3042
80
1 2
CDJ-800MK2
3 4
Mark No.
Description
Part No.
Mark No.
C535C537 C531 C506
Description
Part No.
CCSRCH330J50 CEHAR100M16 CEHAR101M10
A

COILS AND FILTERS
> L1
VTL-004
SWITCHES AND RELAYS

> S2 > S1
DSA1026 RSA1001
C502 C505 C511C520, C523C525 C501, C507, C526C529 C504, C508 C521, C522 C503
CEHAR220M35 CEHAR330M10 CKSRYB102K50 CKSRYB103K50 CKSRYB104K16 CKSRYB105K6R3 CKSRYF104Z50
CAPACITORS
> C2, C3 > C1
ACE7027 ACG7033
RESISTORS
Other Resistors RS1/16S###J
B
F REGB ASSY
SEMICONDUCTORS
> IC91, IC92
OTHERS
BA00BC0WCP-V5 CN500 FFC BOTTOM CONNECTOR CN501 FFC BOTTOM VONNEVTOR V501 VFD 0 PCB BINDER CN502 8P SOCKET CN503 B TO B CONNECTOR 11P 13P52492-1320 17P52492-1720 DEL1059 DNF1736 KP200IB8L VKN1363
CAPACITORS
C93, C96 C91, C92, C94, C95 CEHAR101M10 CKSRYB103K50
RESISTORS
R93 R94, R95 R91 R92 RS1/16S1002F RS1/16S1202F RS1/16S3902F RS1/16S8201F
H KSWB ASSY
SEMICONDUCTORS
Q1501, Q1502 D1501, D1502 D1503, D1504 2SC4081 SLI-343YCW(RST) TLGE68TG(NP)
OTHERS
0 J91 JUMPER WIRE 0 51048-0600 D20PDY0610E DNH2707
SWITCHES AND RELAYS

S1501, S1502 S1503-S1506 DSG1079 VSG1024
RESISTORS
DFLB ASSY
BU4242G PEG237B TC7SET08FUS1 2SB1237X 2SC4081 1SS355 SLI-343URCW(RST) SLI-343YCW(RST) TLGE68TG(NP) UDZS6R2(B)
Other Resistors
RS1/16S###J
SEMICONDUCTORS
IC502 IC501 IC503 Q501 Q502Q513 D515 D510, D511 D501D508, D512 D509 D514
OTHERS
CN1502 8P PLUG AKM7032
I JACK ASSY
SEMICONDUCTORS
IC801 Q801, Q802, Q831, Q832 D801, D831 NJM4558DX 2SD2114K 1SS355
E
COILS AND FILTERS

X501 DSS1149
CAPACITORS
C803, C805, C807, C833 C802, C809, C832 C801, C804, C831, C834 C806, C808, C836, C838 CEHAT101M16 CKSRYB104K16 CQMBA102J50 CQMBA152J50
SWITCHES AND RELAYS

S501S504, S511S514 S505S510, S515S517 DSG1079 VSG1024
RESISTORS
R806, R836 Other Resistors RN1/16SE1102D RS1/16S###J
F
CAPACITORS
C532, C533, C538 C534 CCSRCH120J50 CCSRCH121J50
CDJ-800MK2
5 6 7 8
81
Mark No. OTHERS

A
Description
Part No.
B3B-PH-K DKB1053 PKB1033 VEF1040 VKN1240
Mark No.
Description
Part No.
CKS1072 DEL1058 DNF1735 HLEM13R-1 S4B-PH-K
CN802 KR CONNECTOR 3P JA801 2P JACK JA802 1P JACK 0 CN801
CN602 CONNECTOR V601 FL INDICATOR 0 CN600 FFC CONNECTOR 13P CN601 KR CONNECTOR
J
B
L JOGB ASSY
SLDB ASSY
1SS355 E1L4E-9B1A(PQ) SLI-343URCW(RST) SLI-343YCW(RST)
SEMICONDUCTORS
D1601 GP1A038RBK
SEMICONDUCTORS
D1554D1557 D1551 D1553 D1552
CAPACITORS
C1601, C1602 CKSRYB103K50
SWITCHES AND RELAYS

S1551S1554 VSG1024
RESISTORS
Other Resistors RS1/16S###J
CAPACITORS
C1551 C1552, C1553 C1558C1561 CEHAR100M16 CKSRYB102K50 CKSRYB103K50
OTHERS
CN1601 KR CONNECTOR B4B-PH-K
M SLMB ASSY
SWITCHES AND RELAYS
S1901, S1902 DSG1017
RESISTORS
C
R1563, R1564 VR1552 VR1551 Other Resistors
RS1/16S2201F DCS1062 DCV1009 RS1/16S###J
OTHERS
CN1901 KR CONNECTOR S3B-PH-K
OTHERS
CN1503 BB CONNECTOR DKN1289
K JFLB ASSY
D
SEMICONDUCTORS
> IC603
Q601 Q602, Q603 Q604 D603 D604 D605 D601
AEK7057 2SB1237X 2SC1815 2SD1858X 1SS355 UDZS13(B) UDZS15(B) UDZS8R2(B)
CAPACITORS
E
C611C614 C601 C600, C602 C606 C608 C607 C603, C605, C609 C604
CCSRCH221J50 CEHAR100M16 CEHAR101M10 CEHAR220M35 CEHAR330M10 CKSRYB102K50 CKSRYB103K50 CKSRYF104Z50
RESISTORS
F
R600 Other Resistors
RD1/2VM680J RS1/16S###J
OTHERS
82
1 2
CDJ-800MK2
3 4
6. ADJUSTMENT
Mode for checking the load on the Jog dial 1. is the mode which judges the load (light/-- heavy) numerically when rotating JOG dial. It Service Mode Summary
This goesis controlled with two microcomputers. One microcomputer performs the display part, a TOUCH/RELEASE knob LED If it unit into the above-mentioned check mode of button and display function of the button input and indication of FL and is (display section), and the other microcomputer drives the player (player section). become JOG load check mode and top speed made in the maximum (right-hand side) and arbitrary buttons are pushed once, it will Test mode is displayed on each microcomputer. and time will prepared in a dot-matrix part.
0.0: 1 Confirmation mode0m the button of display section and display function of
A
It is the mode which confirms button input and display function.

Max speed Time (msec)
2 The mode which confirms the operation of the player section (use the remote control unit)
Connect the remote control unit (RU-V101) to the data copy terminal of the player, and confirms the operation.
3 Version confirmation mode
Max speed Can confirm software version of each microcomputer. FL display
Time (msec)
2. Confirmation Mode of the Button of Display Sectiont and Display Function

Enter this mode when turns the power on while pressing the [MEMORY] key and [TIME] key simultaneously. It can light display part in this mode partially as follows. And it can perform each button and the input of volume and indication normally. Further, display lights while pressing the button. Button
QUICK RETURN Light LED of QUICK RETURN Light LED of each beat
C
Display
Measuring method(1, 2, 4, 8) AUTO BEAT
In this state, if you rotate the Jog dial rapidly either clockwise or counterclockwise, figures are displayed. Light LED of REVERSE REVERSE For example, if "16.14 0135" is displayed, it means as follows: Light LED is when CUE speed (given that the normal [1x] speedof CUE it takes 1.8 sec for the Jog dial to rotate one full turn.) 16.14: Highest 0135: Time (msec) required for the Jog dial toLight LED ofits speed from 3x speed to 1.5x speed decrease PLAY/PAUSE PLAY/PAUSE
LED
As to the time required for the Jog dial to decrease its speed, if the measurement is performed for several times Light LED of LOOP OUT LOOP repeatedly, from OUT second measurement and afterward, the average of the current required time and the previous the JOG MODE required time is displayed. Thus, after severalLight LED of VINYLthe result becomes closer to the mean. measurements,
TEMPO RANGE Light LED of TEMPO RANGE
LOOP IN
Light LED of LOOP IN
Notes Light LED of MASTER TE M PO MASTER TEMPO Perform the measurement of load on the Jog dial more than three times. Light "REMAIN", "M", " : ", "88" times normal "8" of high-order digit of a TRACK/SEARCH isFWD - displayed only when the Jog dial is rotated 7 of a minute and speed "07.00" or more. second The measurement result
TRACK/SEARCH - REV Light "88" of the track number, "A. COU" and "QUICK RETURN" Light "S", "F", "8" of low order digit of a second and "88" of a frame Light all of Playing bar and frame Light "+1888%" of tempo, "888" of BPM, "WIDE", "MT" and "BPM"
D
Management value SEARCH - FWD

SEARCH -REV
Jog management value: 150 25 (msec)
Load
TIME MODE/AUTO CUE adjustment method
Light all it into the hole corresponding to unit Remove the screw fixing the adjust plate, then screw FLs, JOG-FLs and LEDs of the main the value (-1, -2, -3, +1, or +2) for a RELOOP/EXIT FL load to be CALL added: Light all the rotation display parts of JOG-FL -1, -2, -3 : To decrease the load Light all CUE point marks of JOG-FL MEMORY +1, +2 : To increase the load EJECT JOG ADJUST Adjust plate VOLUME SLIDER VOLUME -3
To decrease the load
Light "VINYL" character and a frame (blue) of the JOG-FL center Goes out the ring A of JOG-FL when the volume position is less than the center. And light it when it is more than the center. Goes out the ring B of JOG-FL when the volume position is less than the center. And light it when it is more than the center.
-2 -1
+2 0 +1
To increase the load
JOG Check Mode : CANCEL
POWER OFF
CDJ-800MK2
5 6 7 8
83
7. GENERAL INFORMATION
7.1 DIAGNOSIS
7.1.1 SERVICE MODE
A
1.The outline in service mode

This machine is controlled by two microcomputers, a display microcomputer and a player microcomputer, and test mode is prepared for each. A display microcomputer performs processing to a button input, display of FL, and lighting of LED. A player microcomputer drives a player. [1] Check mode of a button and a display function of a display microcomputer. It is the mode which checks a button input and a display function. [2] Check mode of the load of JOG dial It is the mode which measures the load when rotating JOG dial. [3] Check mode of operation of a player microcomputer It is the mode which performs the check of the mechanism and serbo of a player microcomputer of operation. This mode consists of "player operation mode" and "test operation mode." [4] Version check mode It is the mode which can check the version of the software of each microcomputer. [5] Error display list / Error display mode The history of the contents of an error can be checked to 16 pieces.
2.Check mode of a button and a display function of a display microcomputer.

It will become this mode if a power supply is switched on pushing the TEMPO button and the MEMORY button together. If it goes into this mode, it will be displayed on FL dot-matrix part as "SERVICE." In this mode, it can check whether a display microcomputer can be made to turn on partially as follows, the input of each button and volume is normal, and a display is normal. In addition, a display is turned on only while pushing the button. If a TOUCH/RELEASE knob is made into states other than the maximum (right-hand side), it will become the check mode of button and display function, and if each button is pushed, FL display and LED which correspond light up. Moreover, if a knob is made into the maximum (right-hand side) and arbitrary buttons are pushed once, it will become JOG load check mode and top speed and time will be displayed on a FL dot-matrix part. (After-mentioned) Button, Switch PLAY/PAUSE CUE IN/REALTIME CUE OUT/OUT ADJAST RELOOP/EXIT FOLDER <FOLDER -> TRACK (|<<) TRACK (>>|) REV (<<) FWD (>>) BEAT LOOP 1 BEAT LOOP 2 BEAT LOOP 4 BEAT LOOP 8 JOG MODE TEMPO MASTER TEMPO QUICK RETURN TIME MODE/AUTO CUE TEXT MODE DELETE MEMORY EJECT CUE/LOOP CALL < CUE/LOOP CALL > REVERSE TOUCH SENSOR JOG rotating to FWD JOG rotating to REV FL Dot-matrix display PLAY CUE IN OUT RELOOP FOLDER <FOLDER -> TRACK |<< TRACK >>| REV << FWD >> BEAT 1 BEAT 2 BEAT 4 BEAT 8 JOG MODE TEMPO MASTER TE QUICK RET TIME/ACUE TEXT MODE All FL lights up MEMORY EJECT CALL < CALL > REVERSE TOUCH SW JOG > < JOG FL Other display Light up LED PLAY/PAUSE CUE IN/REALTIME CUE OUT/OUT ADJAST RELOOP
1G lights up (1) (2) (3) BEAT LOOP 1 BEAT LOOP 2 BEAT LOOP 4 BEAT LOOP 8 VINYL TEMPO 10%/WIDE MASTER TEMPO QUICK RETURN
(5)
All FL lights up
All LED lights up
(4)
REV
84
1 2
CDJ-800MK2
3 4
Unspecified color : White 5 Blue
2 Red
A display of TOUCH/RELEASE and TEMPO slider reading value TOUCH/RELEASE and the TEMPO slider reading value is displayed in the form of a bar in 7G area of FL display part. CUE Area : If a TOUCH/RELEASE knob is turned to the right, the number of display dots will increase. Playing Address : If TEMPO slider knob is moved to + side, the number of display dots will increase.
3.Check mode of the load of JOG dial

It is the mode which judges the load (light/-- heavy) numerically when rotating JOG dial. If it goes into the above-mentioned check mode of button and display function of the display part, a TOUCH/RELEASE knob is made in the maximum (right-hand side) and arbitrary buttons are pushed once, it will become JOG load check mode and top speed and time will displayed on a dot-matrix part. 0.0: Max speed 0m Time (msec)
E
It goes into this mode, and a number will be displayed if JOG dial is turned with sufficient vigor. the rotation direction -- right-handed rotation and left-handed rotation -- either is O.K. For example, when displayed as "8.6: 115", the following contents are shown, respectively. 8.6 = What time speed came out by the highest. (The time of turning one rotation in 1.8 seconds is made into 1 time.) 115 = Time taken for rotation to fall by 1.5 times from 3 times (msec) It is necessary to make it rotate top speed to 7.0 or more times to measure the rotation fall time required. When it carries out continuously several times, the time which took the average with a part for greatest ever 4 time is displayed 2nd henceforth. Measurement which absorbed variation can be performed by performing this.
CDJ-800MK2
5 6 7 8
85
4.Check mode of operation with a player microcomputer simple substance

If a power supply is switched on pushing the TIME MODE button and the BEAT[1] button together, it will become "player operation mode." This mode consists of "player operation mode" and "test operation mode."
A
Player oparation mode Basic operation of SABO, such as setup, play, pause, and track search, is carried out. Moreover, measurement of an error rate can also be performed. Test opalation mode Serbo operation is finely controllable gradually. * It becomes player operation mode and shifts to test operation mode by the key input in the beginning. * The command treated here is for mainly testing a mechanism and a servo system, and is not for DJ functions, such as scan and tempo. Function Player oparation mode Play(trace) / Pause Track Search F/R Error Rate Count Eject Mode Change Test opalation mode Servo All Off LD On/Off Focus On/Off Spindle Kick, Tracking On/Off Tracking Off Slide FWD (2mm) Slide REV (2mm) Pickup Up/Down Mode Change The button of the main body PLAY/PAUSE TRACK SEARCH F/R CUE EJECT MASTER TEMPO
TIME TEMPO RELOOP LOOPIN LOOPOUT SEARCH FWD SEARCH REV TEXT MASTER TEMPO
Player operation mode command Play(trace) / Pause If it is in a stop state, it will set up and play. Moreover, if it is in a play state, whenever it will push a button, a pause and a play are carried out by turns. The address under present reproduction is displayed on FL. In this mode, even if it inserts a disk, an automatic setup is not carried out. Moreover, a play is not carrying out audio reproduction, but is tracing the signal side of a disk. At a play, a disk is traced by 4X rotation. A sound is not outputted. Track Search F/R It searchs in the direction of FWD or REV and stops in of the displayed track. Error Rate Count The error rate for about 10 seconds after the present position currently played is measured, and it displays on FL. Usually, a track to measure is made to search and this button is inputted from a pause state. For example, it is displayed as "3.56E-4 O.K." etc. If an error rate is less than 3.00E-3, it will be displayed as O.K. If an error rate is larger than 3.00E-3, it will be displayed as NG. Measurement with the managed disk at the time of factory shipments is a premise. The product does not judge whether they are inferior goods at the time of service. Eject A disk is ejected.
E
Mode Change If the MASTER TEMPO button is pushed into player operation mode, MASTER TEMPO LED will light up, and it will shift to the below-mentioned "test operation mode."
86
1 2
CDJ-800MK2
3 4
Test operation mode command Serbo operation is sinely controllable gradually. Keep in mind a test operation mode command that it may give a gamage to a player sa mistaking the usage. Servo All Off When serbo is ON, all serbo will be turned off if the TIME button is pushed. LD On/Off If the TEMPO button is pushed, On and Off of LD will change. Focus On If the RELOOP button is pushed when having stopped, LD will be turned on and an auto focus will be performed. Spindle Kick, Tracking On/Off If the LOOP IN button is pushed into tracking serbo OFF, a spindle kick is performed and automatic adjustment processing and tracking serbo are turned on. Moreover, tracking serbo is turned off if it pushes into tracking serbo ON. Tracking Off Tracking serbo is turned off if the LOOP OUT button is pushed into tracking serbo ON. Slide FWD If the SEARCH FWD button is pushed into tracking serbo ON, tracking serbo will be turned off and a slider will be moved in the FWD direction about 2mm. Slide REV If the SEARCH REV button is pushed into tracking serbo ON, tracking serbo will be turned off and a slider will be moved in the REV direction about 2mm. Pickup UP/DOWN If an TEXT button is pushed when stopped, LD will be turned on and a pickup will be moved up and down. A focus is not made to close. Mode Change If the MASTER TEMPO button is pushed into "player operation mode", MASTER TEMPO LED will light up, and it will shift to the below-mentioned "test operation mode." When you rise at a step in test mode, please input a command in order of "Servo All Off", "Focus On", and "Spindle Kick, Tracking On."
C B A
5. Version check mode

It is the mode which checks the software version of each microcomputer. It will become this mode if it continues pushing RELOOP button for about 10 seconds in the state of usual use. A push on CALL FWD/REV button displays the following versions by the toggle. The first edition is set to Ver.1.00, respectively. A toggle can be carried out in the both directions of FWD/REV. [1] Ver. [2] disp [3] DSP [4] FPGA 1.00 1.00 1.00 1.00 The version of the microcomputer of a player part (main microcomputer). The version of the microcomputer of a display part. The version of the audio DSP. The version of the FPGA.
Audio DSP and FPGA are the processors which performs audio processing and various signal control, and operates independently with a player microcomputer. However, the program is stored in FLASH-ROM of a player microcomputer, and has structure transmitted to each processor from a player microcomputer at the time of a power supply ON. If it goes into the check mode of operation with the above-mentioned player part simple substance, the version of a main microcomputer will be displayed also on the place of TEMPO.
E
CDJ-800MK2
5 6 7 8
87
6. Error display list / Error display mode

When it cannot operate normally in the usual use, the following error numbers are displayed on a display part. Moreover, at the time of the mode of the above-mentioned "check of the software version of a player microcomputer", if a JOG MODE button. is pushed, a detailed error (E-XX which is the number of the "contents of an error" of the following table) can be checked. Whenever it pushes JOG MODE button, "a version display" and "an error display" are changed by the toggle. The error which pushed JOG MODE button and appeared first is the newest error. And the past error is displayed by pushing the CALL REV button (a push on the CALL FWD button displays the oldest error). The error is memorized to 16 pieces. Moreover, only "E-12" and "E-15" memorize the place (TNO : MIN:SEC:FRM) which the error generated. And it can change with the TIME button. (Toggle operation)
Error number E-6002 E-7201 E-8301
Error name DSP PROGRAM DOWNLOAD ERROR TOC READ ERROR PLAYER ERROR (Starting is unusual.)
The contents of an error A program cannot be written in DSP. 26: TOC data cannot be read. 12 : A desired address has not been searched. (Notes 15 : An address cannot be read. 22 : Focal serbo cannot be closed. 91 : A pickup does not return to an inner circumference. 12 : A desired address has not been searched. 15 : An address cannot be read. 22 : Focal serbo cannot be closed. 99: The writing of a buffer is unusual. Decoding is unusual. The format of those other than MP3 Communication of the microcomputer of a display part and the microcomputer of a player part cannot be performed. 90: A disk loading mechanism's abnormalities (Timeout).
E-8302
PLAYER ERROR (Reproduction is unusual.) PLAYER ERROR (The writing of a buffer is unusual.) MP3 DECODE ERROR (The abnormalities of decoding) DATA FORMAT ERROR (The format of data is unusual.) COMMUNICATION ERROR MECHANICAL TIME OUT
E-8303
C
E-8304 E-8305 E-8709 E-9101
Notes : (1) Before a disk is recognized to be CD, when these errors take place, a disk is ejected automatically. Although an error number is not displayed at this time, since the contents of an error are stored in the memory, please refer to it. (2) E-8304 and E-8305 are not memorized by the internal memory. An error history is clearable if a power supply is switched on pushing the QUICK RETURN button and the BEAT[4] button together. At this time, a setup of AUTO CUE and TIME MODE turns into a setup at the time of factory shipments together. (AUTO CUE LEVEL=-60dB, TIME MODE=REMAIN) CAUTIONT There is a function which carries out the memory of the CUE/LOOP point for the 800 maximum disks in this machine. If an error history is cleared, since all CUE/LOOP memories will also be cleared simultaneously, please take great care about use in this mode.
88
1 2
CDJ-800MK2
3 4
GOOD OR BAD JUDGEMENT METHOD OF THE PICKUP

1. LD current : 20 to 80mA TYP : 40 to 50mA Measure both end of R249 on the MAIN Assy in the play state. (Fig. 1) There must be the value that divided the measured value with 23.5 within the numerical value mentioned above. 2. Focus coil DC resistor : 7.0 1.0 Pull out the flexible cable from the side of the pickup Assy. Measure the resistance value between the feet(F+, F-) of the posts. It must be within the above mentioned value. 3. Tracking coil DC resistor : 6.0 1.0 Pull out the flexible cable from the side of the pickup Assy. Measure the resistance value between the feet(T+, T-) of the posts. It must be within the above mentioned value.
A
A MAIN ASSY
SIDE A
Q111 C223
R245
VF VA
R252
R205
C224
CN113
not contact side
CN113
not contact side
CN113
Q111 C223
C224
R252
VC R242
R205
R243
VC VE
CN113
C208
FLGB FLGC FLGD
FLGB FLGC FLGD
Q110
C260
Q110
C188
C269
R249
R250
L108
R185
51
To CD Mech anism
R184
R184
VA
R243 R242
R247
C208
C269
R249
R250
L108
80
80
C260
(Fig. 1)
CDJ-800MK2
5 6 7 8
RFGC
C209
L109 C268
FLGA
R206
C267
14.E 15.CD+5 16.VC
C183 R158 C182
R207
11
22
C209
C268
FLGA
C267
11 15 15
22 16 16
15 15
16 16
14.E 15.CD+5 16.VC
C183 R158 C182
R249
E
V I= V 23.5
F
89
90
CDJ-800MK2 RESET ROOT MAP
7.1.2 RESET and CLOCK MAP
MAIN ASSY 1 XRST 2
RESET I C MPU FPGA

XC3S50-4VQG100C
PRGM
DC3.3V SCF5249VM140
BU4230G IC304
AMADEUS SPARTAN3
IC302 IC301
DETECT VOLTAGE 3.0V DELAY TIME 70ms
DSP
DSPRST
A 1
4
DSPC56371AF180 IC701
CDJ-800MK2
2 3
SRVRST
ServoDSP
TC94A15FG IC101
3
B.DFLB XRST
5.DFLB 6.SECB XRST
RESET I C DISPLAY MPU

M16C/30P Series PEG237B IC501
DC5V
BU4242G IC502
DETECT VOLTAGE 4.2V DELAY TIME 70ms
PowerSupply CIRCUIT
VLD
4
The RESET-LINE name is same as NET-NAME of schematic.
CDJ-800MK2 CLOCk DELIVERY MAP
MAIN ASSY A.TC7WU04FU

70MHz CPU16M
MPU
SCF5249VM140
70MHz
SDRAM
K4S641632K-UC75 HY57V641620ETP-H
AMADEUS
IC301
CLK
VSS1084-A 16.9344MHz
Output current adjustment is possible instead of the buffer by way of the FPGA inside, and suppress the return-loss by outputting a clock from different port. 70MHz and 16MHz do not interfere in the FPGA inside. (Other block)
X'TAL FUNDAMENTAL Tolerance50ppm Temp. Drift50ppm FP16M
FPGA
XC3S50 Series
DSP16M
DAC11M
Output a clock only in the display data transmission.
DSP
16MHz 11MHz
DAC
DSPC56371AF180 IC701 PE8001A IC702
DFLB DFLB
FLSCLK 1.6MHz TSCLK 1MHz
SPARTAN-3
IC302
CDJ-800MK2
DATA-FL DISPLAY MPU

M16C/30P Series PEG237B IC501
DEL1059-x
JFLB
JSCLK 400kHz
SRV16M 16MHz
JOG-FL
DEL1058-x
ServoDSP
B.DSS1149-A
16.000MHz
TC94A15FG IC101
8 E
X'TAL FUNDAMENTAL Tolerance20ppm Temp. Drift30ppm
: Discontinuous Clock Line : The current of line is possible to drive variable. The CLOCK-LINE name is same as NET-NAME of schematic.
A D C B
91
7.1.4 POWER ON SEQUENCE
POWER ON SEQUENCE
A
RESET ROOT RESET IC MPU FPGA POWER ON
RESET ROOT
2
RESET IC
DATA-FL/JOG-FL Indication
IC304 (Reset IC) RESET START IC301(MPU) Reset receiving pin P12 IC302(FPGA) Reset receiving pin 72
IC502 (Reset IC) RESET START IC501(DISPLAY-MPU) Reset receiving pin 12
IC501(DISPLAY-MPU) Indication 'POWER ON' DISPLAY # 'POWERON' is inside data of DISPLAY-MPU. MPU IC501(DISPLAY-MPU) Communication start to MPU
IC701(DSP) Reset receiving pin 47 DSP IC701(DSP) Program download ServoDSP IC101 (Servo DSP) Reset receiving pin 90 Inside SW check Laser Diode ON LD : Laser Diode Tracking and focus offset adjustment Spindle kick & focus sweep & focus on When a check fails one times,S-curve waveform is measured in RF gain up. When S-curve waveform level is 0.88Vp-p or less,focus on is carried out by OEIC and RG gain up. When a check fails three times,display EJECT.
CD-DRIVE
Focus OK check Spindle acceleration 100msec CLV servo ON Wait for 300msec Tracking balance adjustment (T open) Tracking close GFS check Focus balance adjusutment
GFS : RF LOCK
D
CD-DRIVE
Focus gain adjusutment Tracking gain adjusutment TOC read The 1st time carries out TOC position memory by stepper accuracy after power on. RF gain adjusutment If it is a program area, it jump-backs to TOC area. When TOC read is completion
Search the first tune Play (mute off)
As CD-DRIVE is same as CDJ-800MK2' Function is as same it too.
98
1 2
CDJ-800MK2
3 4
7.1.5 DISASSEMBLY
Note 1: Do NOT look directly into the pickup lens. The laser beam may cause eye injury. Note 2: Even if the unit shown in the photos and illustrations in this manual may differ from your product, the procedures described here are common.
PCB Location
F J
SLDB Assy
REGB Assy
ACIN Assy
G DFLB Assy
K JFLB Assy
C SECB Assy
D TRNS Assy
B
Bottom view
JOGB Assy
H KSWB Assy
JACK Assy
D
Bottom view Rear view
M SLMB Assy B RLYB Assy
Bottom view
A MAIN Assy
Traverse Assy 03-S
Slot-in Mecha. SV Assy

F
CDJ-800MK2
5 6 7 8
99
Diagnosis of MAIN Assy

A
Note: To work on the unit having it set upside-down, place spacers below it, as shown in the photo below, to avoid imparting stress to the sheet SW of the JOG section.
Stand the MAIN Assy.
1 2 3
Remove the one screw. Remove the five screws. Remove the bottom plate.
1
B
MAIN Assy
2 2 3 2
Bottom plate
2 5 2
Bottom view
Bottom view
Spacer
Spacer
Diagnosis
D
Remove the four screws. MAIN Assy
4 4
E
Bottom view
100
1 2
CDJ-800MK2
3 4
Disassembly
1 Control Panel Section
A
Remove the one screw.
Short-circuit switch for the pickup

Before disconnecting the flexible cable for the pickup, change the position of the S1101 switch on the RLYB Assy to LD SHORT.
LD SHORT Rear view
5 6 7
Disconnect the flexible cable for the pickup. Disconnect the flexible cable. Remove the five screws.
S11
RLYB Assy
B
7 5
CN101
MAIN Assy
2 3 4
Remove the one screw. Remove the five screws. Remove the bottom plate.
6 7
CN102
2 3 4 3
Bottom plate
Bottom view
Remove the control panel section.
3 8
Control panel section
Bottom view
Spacer
Spacer
CDJ-800MK2
5 6 7 8
101
2 Slot-in Mecha. Section
1 2
Remove the earth lead unit by removing the one screw. Remove the four DM screws.
How to handle the float spring G5

To avoid losing the float spring G5, after removing it, put it on the hook of the float base 04 Assy.
Hook
Float base 04 Assy
Eart lead unit
Float spring G5
3 4
Remove the four float springs G5. Remove the slot-in mecha. section.
Direction of the dampers when attaching them

When attaching the dampers, place them so that their projections (large) face front.
Projection (large)
D
Float spring G5
To the front Damper
4
E
Slot-in mecha. section
102
1 2
CDJ-800MK2
3 4
3 Slot-in Mecha. SV Assy
4 Traverse Assy 03-S
1 2
Remove the three screws. Remove the mecha. plate.
Short-circuit two points C and D soldering.

A
Note: After replacement, connect the flexible cable, then remove the soldered joint (open).
Caution: Be careful not to lost earth spring.
1
B
1 2 1
C D
Rear view
C
Mecha. plate
2 3 4 3 4
Unhook the four hooks. Remove the slot-in mecha. SV Assy.
Unhook the four hooks. Disconnect cables, as required. Remove the traverse Assy 03-S.
2 3 2 3
2
D
3 4
Traverse Assy 03-S
Slot-in mecha. SV Assy
Replace
CDJ-800MK2
5 6 7 8
103
Note on the float rubber installation

A
Arrangement of the flexible cables
NG
OK
Pole of the float base 04 Assy Hook SLMB Assy
Hook 2
Rear view RLYB Assy
Cleaning the pickup lens

Before shipment, be sure to clean the pickup lens, using the following cleaning materials:
C
Cleaning liquid Cleaning paper
: GEM1004 : GED-008
Flexible cable for pickup Hook Hook Hook
Pickup lens
Hook Flexible cable for stepping motor
Flexible cable for spindle motor
Rear / Bottom view
104
1 2
CDJ-800MK2
3 4
5 JOG Section
6 7
Remove the three screws. Remove the SW ring.

A
1 2 3
Disconnect the flexible cable. Remove the six screws. Remove the JOG section.
Caution: Be careful not to lost SW spring 25.
6
SW spring 25
SW ring
2 6 3 1
CN600
6 7
2 2
JOG section Spacer Bottom view Spacer

C
4 5
Unhook the three hooks. Remove the JOG A and JOG Bs.
8 9
10
Disconnect the connector. Remove the four screws. Remove the JFLB Assy.
D
3 5
9
10
9 9
CN1601
8 3
JOG B
JOG A
JOGB Assy
JFLB Assy
CDJ-800MK2
5 6 7 8
105
Notes on Replacement
A
Notes on replacing the JFLB Assy
Notes on replacing the Sheet SW

Place to adhere the Sheet SW
Notes: 1. Be careful not to warp the sheet SW. 2. Remove any dirt on the JOG holder to which the sheet SW is to be adhered. If some adhesive for the old sheet SW remains on the JOG holder, completely remove it with a cloth moistened with alcohol. 3. Do NOT place the sheet SW so that it is mounted on the rib of JOG holder. 4. When adhering the sheet SW, be careful not to trap air bubbles in it. If air bubbles are formed, remove the sheet SW and adhere a new sheet SW. Do NOT reuse the removed sheet SW. 5. When making a connection, be sure to first release the lock of the connector then securely relock the connector after making the connection.
JFLB Assy
Be careful not to pinch the flexible cable coming from the sheet SW during assembly. Apply tape to the circumference of the JOG FL section to secure it. Adhere a reinforcing polycarbonate sheet to the surface.
Places to apply grease on Roller Assys A and B

Grease: GYA1001 (ZLB-PN397B) Notes: 1. Apply grease to the two bearing portions of the roller (NOT to the roller axis). 2. Do NOT apply grease to the rubber rollers. Sheet SW
Rib
JOG holder
Place to adhere the SW cushions HH48/2

Adhere the cushions to the right and left of the engraved arrows () (12 positions in total) on the sheet SW.
Roller A Assy 9
SW ring
Roller B Assy 8 SW cushion HH48/2 Engraved arrow SW cushion HH48/2
JOG holder
F
Sheet SW
106
1 2
CDJ-800MK2
3 4
7.2 PARTS
7.2.1 IC
The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.
A
List of IC
PD3442B8, PD101A, NJM2374AM, NJM2870F05 7 PD3442B8 (MAIN ASSY : IC112) SYSTEM CONTROL Microcomputer Pin Assignment (Top view)
CDJ-800MK2
5 6 7 8
107
Pin Function
A
No.
1 2 3 4 5 6 7 8 Vcc TCH CNT1 CNT2
Pin Name
I/O
I I/O I I I I I I I O O I I O O O O O O O FPGA interface (data bus) Power supply (Digital 5V) JIG touch sensor input Control 1 input and output terminal Control 2 input terminal Digital OUT ON/OFF SW detection For a RS232C input The enable output to host CPU A loading mechanism's condition
Descreption
By the capacitor (0.1F) It GND-connects.
XDOSW RMIN SENBL LPS1 LPS2 FLWR Vss S0DO S1DO S0DI S1D1 S0CK S1CK SEL XST MUTE ML Vss XZERO NC NC NC NC NC NC NC NC NC NC NC Vcc A0 A1 A2 A3 A4
9 10 11 12 13 14 15 16 17 18
The terminal which detects a flash write-in permission signal Digital GND The serial output terminal to DSP A serial output besides a controller The serial input from DSP A serial input besides a controller The serial clock to DSP A serial clock besides a controller Reset to FPGA Reset to circumference IC Line OUT output MUTE The reset terminal for DAC Digital GND The terminal for repealing zero detection
19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34 35 36
37 38 39 40
108
1 2
CDJ-800MK2
3 4
Pin Function
No.
41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 NC NC NC Vss XS S DGP NC NC FPGARST XDSPRESET ISO XCDRST BUS0 BUS1 BUS2 BUS3 Vss XCDCE BUCK Vss 25M XSTBY XRST NMI Vss EXTAL XTAL Vcc NC XSRD ICDT ICCK MD0 MD1 MD2 Avcc VREF AN0 AN1 HK
Pin Name
I/O
O I I O I I I O O I O I/O I/O I/O I/O O O O I I I I I O O O O I I I I CPU mode setup TC9495F reset (H: reset) TC9495F microcomputer I/F data 0 TC9495F microcomputer I/F data 1 TC9495F microcomputer I/F data 2 TC9495F microcomputer I/F data 3 Digital GND TC9495F chip enable signal TC9495F microcomputer I/F clock signal Digital GND Clock output (25MHz) to FPGA and DSP Low power consumption mode Hard reset Compulsive interruption Digital GND Crystal oscillation Digital 5V FPGA Read EEPROM data output EEPROM clock output FPGA program permission signal Motorola DSP (latter part) lnterface reset Digital (GND) It connects with GND.
Description
Motorola DSP (preceding paragraph) lnterface Motorola DSP (preceding paragraph) lnterface
The power supply terminal of A/D conversion machine, and D/A conversion machine The standard voltage input terminal of A/D conversion machine, and D/A conversion machine It connects with GND. It connects with GND. It connects with GND.
E
CDJ-800MK2
5 6 7 8
109
Pin Function
A
No.
81 82 83 84 85 86 87 88 AN3 AN4 AN5 DA0 DA1 AVss
Pin Name
I/O
I I I O O I I I I I I I O O O I O O It connects with GND.
Description
The grand terminal of A/D conversion machine, and D/A conversion machine JOG pulse input 0A JOG pulse input 1A Motorola DSP (preceding paragraph) Interface Motorola DSP (preceding paragraph) Interface Driver IC mute control GND JOG pulse input 0A JOG pulse input 1A Data OUT output MUTE Slider data value TC9495F zero detecting flag Slider lnside detection switch FL Wright Reset output for Topcpu
JOG0A JOG1A SBLKCK DQCK MUTE12 Vss JOG0A JOG1A XDMUTE LDIN TZC IN SW FLWR
89 90 91 92 93 94 95 96 97
98 99
100 TOP-RST
110
1 2
CDJ-800MK2
3 4
7 PD101A (MAIN ASSY : IC102)

ASIC Microcomputer Pin Function(1/4) No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 NC RAS X CS_X BA0 BA1 A10 GND VDD(core) A0 A1 A2 A3 VDD(core) GND VDD (I/O) GND COUNT_TEST HD15 HD14 HD13 S1 IN HD12 VDD (core) GND HD11 HD10 HD9 HD8 HD7 HD6 TEST1 GND TEST2 VDD (I/O) AVDD (AVss) VCNT AVSS (AVSS) NC HD5
A
Pin Name
VDD(I/O)
I/O
O O O O O O O O O I I I/O I/O I/O I I/O I/O I/O I/O I/O I/O I/O I I I/O PLL TEST terminal GND for I/O PLL TEST terminal Power supply (3.3V) for I/O Power supply for PLL PLL terminal GND for PLL NC DSP Data bus DSP Data bus Power supply (3.3V) for I/O NC SDRAM row address strobe Chip select (for SDRAM) SDRAM bank address SDRAM bank address SDRAM address bus GND for core Power supply (3.3V) for core SDRAM address bus SDRAM address bus SDRAM address bus SDRAM address bus Power supply (3.3V) for core GND D Power supply (3.3V) for I/O GND for I/O Count test pin DSP Data bus DSP Data bus DSP Data bus PLL TEST terminal DSP Data bus Power supply (3.3V) for core GND for core DSP Data bus
Description
CDJ-800MK2
5 6 7 8
111
Pin Function(2/4)
A
No.
41 42 43 44 45 46 47 48 HD4 HD3 HD2 HD1 GND HD0 HA5 HA4 HA3 HA2 HA1 GND
Pin Name
I/O
I/O I/O I/O I/O I/O I I I I I I I I I O I O O O O O DSP Data bus DSP Data bus DSP Data bus DSP Data bus GND for CORE DSP Data bus DSP Address bus DSP Address bus DSP Address bus DSP Address bus DSP Address bus GND for I/O Power supply (3.3V) for I/O DSP chip selection Power supply (3.3V) for CORE DSP Address bus DSP read strobe signal DSP write strobe signal GND for CORE Clock output (25MHz) GND for I/O GND D 5-3v converte output 5-3v converte output 5-3v converte output 5-3v converte output 5-3v converte output NC I PLL Reset input Power supply (3.3V) for I/O Power supply (3.3V) for I/O NC O O I O O I I GND for I/O 5-3v converte output 5-3v converte output 5-3v converte input 5-3v converte output 5-3v converte output 5-3v converte input 5-3v converte input
Description
49 50 51 52 53 54 55 56 57
VDD (I/O) HCS_X VDD (core) HA0 RD_X WR_X GND 0_25M GND GND O_DGP O_SIPF O_SBCK O_SLRCK O_SDATA NC PLLRESET-X VDD (I/O) VDD (I/O) NC GND O_SBLKCK O_XSS I_SIDI O_SIDI O_SICK I_SBLKCK I_SIPF
58 59 60 61 62 63 64 65 66
67 68 69 70 71 72 73 74 75
76 77 78 79 80
112
1 2
CDJ-800MK2
3 4
Pin Function(3/4)
No.
81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 GND VDD (core) I_SDATA I_SBCK I_SLRCK S21N S31N SCLK GND VDD (I/O) RESET_X VDD (core) I_DGP I_XSS I_SIDO I_SICK VDD (core) GND O_SIDI
Pin Name
I/O
I I I I I I I I I I I I/O I/O I/O I/O I/O I I I/O I/O I/O I/O I/O I/O I/O I/O GND for CORE Power supply (3.3V) for CORE 5-3v Switching input 5-3v Switching input 5-3v Switching input PLL TEST terminal PLL TEST terminal System clock GND for I/O Power supply (3.3V) for I/O System reset Power supply (3.3V) for CORE 5-3v Switching input 5-3v Switching input 5-3v Switching input 5-3v Switching input Power supply (3.3V) for CORE GND for CORE SDRAM Data bus SDRAM Data bus SDRAM Data bus SDRAM Data bus SDRAM Data bus NC Test terminal Test terminal Power supply (3.3V) for I/O Power supply (3.3V) for I/O GND for CORE GND for I/O GND for I/O SDRAM Data bus SDRAM Data bus SDRAM Data bus SDRAM Data bus SDRAM Data bus SDRAM Data bus SDRAM Data bus GND for I/O SDRAM Data bus
Description
100 DQ0 101 DQ1 102 DQ2 103 DQ3 104 NC 105 SCANTEST 106 SCANEN 107 VDD (I/O) 108 VDD (I/O) 109 GND 110 GND 111 GND 112 DQ4 113 DQ5 114 DQ6 115 DQ7 116 DQ15 117 DQ14 118 DQ13 119 GND 120 DQ12
CDJ-800MK2
5 6 7 8
113
Pin Function (4/4)

No.
121 DQ11 122 DQ10 123 DQ9 124 DQ8 125 VDD (core) 126 GND 127 VDD (I/O)
Pin Name
I/O
I/O I/O I/O I/O O O O O O O O O O O O SDRAM interface Data bus SDRAM interface Data bus SDRAM interface Data bus SDRAM interface Data bus Power supply (3.3V) for CORE GND for CORE Power supply (3.3V) for I/O GND for I/O NC SDRAM Clock SDRAM interface Address bus SDRAM interface Address bus SDRAM interface Address bus SDRAM interface Address bus GND for I/O SDRAM interface Address bus SDRAM interface Address bus SDRAM interface Address bus SDRAM Data mask SDRAM Write enable SDRAM columu address strobe NC GND for I/O Power supply (3.3V) for I/O
Description
128 GND 129 NC 130 SDRAMCLK 131 A11 132 A9 133 A8 134 A7 135 GND 136 A6
137 A5 138 A4 139 DQML 140 WE_X 141 CAS_X 142 NC 143 GND 144 VDD (I/O)
114
1 2
CDJ-800MK2
3 4
7.2.2 DISPLAY DEL1059 (MFLB ASSY : V501)

FL Indicator Tube
A
Grid Assignment
Pin Connection
C
Anode Connection
D
CDJ-800MK2
5 6 7 8
115
8. PANEL FACILITIES
8.1 PANEL FACILITES
A
1 4
10 11 12
8. CUE/LOOP DELETE button

Use to delete cue points and loop points from internal memory.
9. POWER OFF
30 13 14
/ON
switch
This switch is located on the rear panel of the unit.
10. CUE/LOOP MEMORY button

Use to record cue points and loop points to internal memory .
11.CUE/LOOP CALL buttons ( ,

29
B
15
Use to call cue points and loop points recorded in internal memory.
12.EJECT button ( )
16 28 17
When button is pressed, disc rotation stops and disc is ejected fromport.
13.QUICK RETURN button/indicator

If this switch is set to ON when the JOG MODE is set to [VINYL], pressing the surface of the Jog dial will cause play to return quickly to the cue point.
27 18
14.VINYL SPEED ADJUST TOUCH/RELEASE dial

26 25 24
C
This dial control is used to adjust the deceleration speed from play to full stop when the JOG MODE is set to [VINYL] and the jog dial surface is pressed, and also the acceleration speed from full stop to play when the users finger is removed from the surface of the jog dial.
15.JOG MODE VINYL button/indicator

23 22 21 20 19
1. LOOP IN/REALTIME CUE button/indicator

Realtime cue Loop-in point input
VINYL mode: The button indicator lights. When the surface of the jog dial is pressed during playback, play stops, and if the jog dial is then rotated, sound is produced in accordance with the degree of rotation. The currently set jog mode is stored in memory even when power is turned off. CDJ mode: The above action does not occur when the jog dial is pressed.
2. LOOP OUT (OUT ADJUST) button/indicator

D
16.TEMPO control range selector button/indicator (TEMPO 10/WIDE)

Each time the button is pressed, the variable range of the TEMPO adjust slider alternates (10 %/WIDE). The button lights when [WIDE] is selected. When playing CDs, the variable during [WIDE] selection is 100 %; when playing MP3, the variable range with [WIDE] is 16 %.
Loop-out point input Loop-out point adjust
3. RELOOP/EXIT button/indicator 4. TIME MODE/AUTO CUE button

TIME MODE: Eachtime the button is pressed, the displays time display alternates between the current elapsed play time and the remaining play time (REMAIN). When playing MP3, the REMAIN time may not display immediately, depending on the track. The current TIME MODE setting is retained in memory even when the power is turned off. AUTO CUE: When the button is held depressed for 1 second or more, the AUTO CUE mode is alternately enabled and disabled. When the button is held depressed for 5 seconds or more, the AUTO CUE level is toggled. The current AUTO CUE on/off and AUTO CUE level settings are retained in memory even when power is turned off.
17.MASTER TEMPO button/indicator

When pressed, the master tempo function alter nates ON/OFF.
18. TEMPO adjust slider

When moved toward the user (+ front), the track tempo increases, and when moved away from the user ( rear), the tempo decreases.
19. Jog dial display 20. Jog dial (+FWD/REV) 21. Disc loading slot 22. Forced eject hole 23. Play/pause indicator ( 24. PLAY/PAUSE button ( 25. CUE indicator
Lights when a Cue point is set. Flashes in pause mode.
) )
Lights during playback, and flashes during pause mode.
5. TEXT MODE button

When this button is pressed, the TEXT display mode is enabled, and each additional time the button is pressed, the display alternates between track name, album name, and artist name. To set to time display, press the TIME MODE/AUTO CUE button.
26. CUE button

Cue point setting Back cue Cue point sampler
6. Display
F
7. FOLDER SEARCH buttons ( , )

During MP3 playback, layered CD-ROM folder search will be performed in the designated direction.
27. SEARCH buttons (
116
1 2
CDJ-800MK2
3 4
28. TRACK SEARCH buttons (
29. Reverse button / indicator (REV)

When this button is pressed, its indicator lights and the unit is set to reverse play.
30. AUTO BEAT LOOP buttons / indicators (1, 2, 4, 8)

(1/8, 1/4, 1/2, 1/1) When this button is pressed, auto loop play is performed based on the tracks BPM (1 beat, 2 beats, 4 beats or 8 beats). When a loop has been set manually, the button operates as a loop shortening button. (1=1/8, 2=1/4, 4=1/2, 8=1/1).
Rear Panel
31 32 33 34
36
35
31. AC inlet (AC IN)

Use the accessory power cord to connect this inlet to a standard AC power outlet.
32. POWER
OFF/ ON switch
33. CONTROL connector

When the accessory control cord is used to connect this connector to the corresponding CONTROL connector on a Pioneer DJ mixer, the DJ mixer can be used to control the CD player for fader start play and back cue. Also, by connecting this connector to the CONTROL connector on another Pioneer DJ CD player, automatic relay play can be performed.
34. DATA IN/OUT connector

When a commercially available miniplug cord (or the accessory control cord) is used to connect this jack to the same jack on another CDJ-800MK2, recorded data such as cue points and loop points can be copied from one player to the other .
35. AUDIO OUT L, R connectors

RCA-type analog audio output jacks.
36. DIGITAL OUT connector

RCA type coaxial digital output connectors used to connect a DJ mixer or AV amplifier, CD player, etc., equipped with digital input connectors. The digital outputs here support all DJ and other functions, but only audio data is output (without subcodes; CD graphics are not supported).
CDJ-800MK2
5 6 7 8
117
Display Section
A
51
52
53
54
55
56
57
58
59
B
60
61
62
63
51. Track number/folder number display (TRK/FLD)

When playing an audio CD, the [TRK] indicator lights, and the twodigit track number appears (01 to 99). When playing MP3, [TRK] lights and the track number is displayed in three digits (01 to 999). During folder search, the [FLD] indicator lights, and a two-digit folder number is displayed (00 to 99).
Jog dial display

71 72 73 74 75
52. Auto cue indicator (A.CUE)

Lights when auto cue is ON.
53. REMAIN indicator

C
This indicator lights to indicate that tracks remaining time is being displayed.
54. Time (minutes) display (M) 55. Time (seconds) display (S) 56. Frame display (F)
Seventy-five frames equal one second.
71. Operation display

This display shows the relative playing position, with one revolution equivalent to 135 frames. During playback, the display rotates, and it stops during pause mode.
57. TEMPO display

Displays change in playing speed (tempo) caused by movement of the TEMPO adjust slider.
58. Tempo control range display (WIDE)

Lights when TEMPO 10/WIDE button is set to [WIDE].
D
72. Cue point position indicator

Indicates position of cue points.
59. Playing address display

To provided a quick grasp of the current tracks elapsed time and remaining playing time, the entire track is shown as a bar graph scaled over the entire width of the display. During elapsed time display, the bar graphs indicator segments turn on from left to right. During remaining time display, the bar graph indicator segments turn off from left to right. When a track has less than 30 seconds of remaining play time, the graph flashes slowly; when less than 15 seconds remain, the flashing becomes quicker.
73. Audio memory status indicator

This indicator flashes during audio memory write, and lights when writing has been sufficiently completed. When the indicator is flashing, it may not be possible to record real time cue points. The indicato ralso flashes when memory insufficiency occurs due to scratch operation.
74. Jog touch detection indicator

In VINYL mode, this indicator lights to indicate that the jog dial surface has been touched.
75. VINYL mode indicator

Lights during VINYL mode.
60. Memory point display

E
If cue memory or loop memory has been recorded in the currently playing track, its relative starting position is displayed here.
61. Dot matrix display (7x5 dots by 9 segments)

The dot matrix is used to display TEXT, guides and other information. Text up to 48 characters can be displayed (text longer than 8 characters is scrolled).
62. BPM display (0 to 360 BPM)

This display shows the Beats-Per-Minute (BPM) of the currently playing track (detection range 70 to 180 BPM). The automatic BPM counter may be unable to compute the correct BPM for some tracks.
63. Master tempo indicator (MT)

Lights when the master tempo function is ON.
F
118
1 2
CDJ-800MK2
3 4
CDJ-800MK2
5 6 7 8
119
Lubricants and Glues list

Name
Dyefree Grease Grease
Lubricants and Glues No.

GEM1036 (ZLX-ME413A) GYA1001 (ZLB-PN397B) GYA1007 (ZLB-PN348P)
Remark
Refer to "2.3 CONTROL PANEL SECTION", "2.4 SLOT-IN SECTION" Refer to "2.3 CONTROL PANEL SECTION", "2.4 SLOT-IN MECHA SECTION" Refer to "2.4 SLOT-IN MECHA SECTION"
Cleaning
Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools: Position to be cleaned
Pickup leneses
Cleaning tools
Cleaning liquid : GEM1004 Cleaning paper : GED-008
Remark
Refer to "2.4 SLOT-IN MECHA SECTION" , "7.1.3 DISASSEMBLY SECTION".
120
1 2
CDJ-800MK2
3 4

Pioneer CDJ 800MK2.Service

Transféré par

Informations du document

Description originale:

Copyright

Formats disponibles

Partager ce document

Partager ou intégrer le document

Options de partage

Avez-vous trouvé ce document utile ?

Ce contenu est-il inapproprié ?

Droits d'auteur :

Formats disponibles

Pioneer CDJ 800MK2.Service

Transféré par

Droits d'auteur :

Formats disponibles

stores.ebay.

COMPACT DISC PLAYER

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

PIONEER CORPORATION 2006

(slow operating fuse) on PCB indicate that replacement

(fusible de type lent) sur CCI indiquent que

(FOR USA MODEL ONLY)

LEAKAGE CURRENT CHECK

2. PRODUCT SAFETY NOTICE

Device under test Test all exposed metal surfaces

Reading should Leakage not be above current 0.5mA tester

Also test with plug reversed (Using AC adapter plug as required)

LASER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER: 5 mW WAVELENGTH: 780 785 nm

Additional Laser Caution

Printed on the Bottom Plate

: Refer to page 53.

[Important Check Points for Good Servicing]

3. Lubricants, Glues, and Replacement parts

5. Shipping mode and Shipping screws

KUCXJ type 1. General

RLFXJ type 1. General

Voltage selector (RLFXJ type only)

WYXJ5 type 1. General

(ADG1154 : WYXJ,RLFXJ) Control Cord (XDE3063) L=1 m

2. EXPLODED VIEWS AND PARTS LIST

RLFXJ type only 13

KUCXJ type only

PACKING parts List

Mark No. > >

Symbol and Description

CDJ-800MK2/ KUCXJ ADG7021 Not used DRB1401 Not used

CDJ-800MK2/ WYXJ5 ADG1154 Not used Not used DRB1400

CDJ-800MK2/ RLFXJ ADG1154 ADG7O97 Not used Not used

Not used DHG2595 ARY7043

Not used DHG2594 Not used

DRB1402 DHG2596 Not used

2.2 EXTERIOR SECTION

15 44 Refer to "2.4 SLOT-IN MECHANISM SECTION".

EXTERIOR SECTION parts List

Mark No. 25 26 27 28 NSP 29 30 31 32 33 34 35 36 37 38 NSP 39 40 41 42 43 44 45 46

Part No. DNH2532

NSP 16 > 17 18 19 NSP 20 21 NSP 22 23 24

2.3 CONTROL PANEL SECTION

* 1 Grease: GYA1001( ZLB-PN397B)

40 43 35 42 45 38-(b) 38-(c) 37 34 36 39 33 32 48-2 58 50 2 6 58 58 D 58 58 58 4 58 12 58

18x9 17x3 10x3 13x12

CONTROL PANEL SECTION parts List

Part No. DEC2586

DNK4057 DNK4058 DNK4525 BPZ20P060FTC BPZ20P100FTC DBA1265 IPZ30P100FTC BPZ30P080FTB

2.4 SLOT-IN MECHANISM SECTION

Grease GYA1001 (ZLB-PN397B) 11

Dyefree GEM1036 (ZLX-ME413A) 9

18 17 Grease GYA1001 (ZLB-PN397B)

Dyefree GEM1036 (ZLX-ME413A)

Dyefree GEM1036 (ZLX-ME413A) Cleaning liquid : GEM1004 Cleaning paper : GED-008

25 To RLYB CN14 (Stepping Motor)

Grease GYA1001 (ZLB-PN397B)

SLOT-IN MECHANISM SECTION parts List

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

TM. ASSY 03-S (VXX3125)

Loading MOTOR ASSY-S (DXM1230)

For KUCXJ, WYXJ5 CN51

DIGITAL OUT CN802