Sample Calc

Key Design Engineering
194-55 Northfield Dr. East Waterloo, ON N2K 3T6
COMPRESS Pressure Vessel Design Calculations
Item: Sample Calculation: 36" Air Receiver Customer: ABC Industries Job: KEY-Design-Air Receiver Sample Designer: Michael Rodgers Date: Monday, September 15, 2008
Table Of Contents
1. Deficiencies Summary 2. Nozzle Schedule 3. Nozzle Summary 4. Pressure Summary 5. Revision History 6. Settings Summary 7. Thickness Summary 8. Weight Summary 9. Hydrostatic Test 10. Vacuum Summary 11. 36" Upper 2:1 Semi Elliptical head 12. Straight Flange on 36" Upper 2:1 Semi Elliptical head 13. N4 3000# 1" HC (N4) 14. 36" OD 5/8" Shell 15. Legs 3 X 3 X 3/8 16. 3000# 1/2" HC (N1) 17. 2" w/ 2" 300# RFWN (N3) 18. 1 " with 1 " RFWN (N5) 19. Straight Flange on 36" Lower 2:1 Semi-Elliptical head 20. 36" Lower 2:1 Semi-Elliptical head 21. 3000# 1" HC (N6)
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Deficiencies Summary No deficiencies found.
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Nozzle Schedule
Nozzle mark Materials Service Size Nozzle 0.500" Class 3000 threaded 2" Sch 80 (XS) 1" Class 3000 - threaded 1" Sch 80 (XS) 1" Class 3000 - threaded Impact Norm Fine Grain No Pad Impact Norm Fine Grain N/A Flange
N1
3000# 1/2" HC 2" w/ 2" 300# RFWN N4 3000# 1" HC 1 " with 1 " RFWN 3000# 1" HC
SA-234 WPB SA-106 B Smls pipe SA-234 WPB SA-106 B Smls pipe SA-234 WPB
No
No
N/A
N/A
N/A
N/A WN A105 Class 300 N/A WN A105 Class 300 N/A
N3 N4 N5 N6
No No No No
No No No No
No No No No
N/A N/A N/A N/A
N/A N/A N/A N/A
N/A N/A N/A N/A
N/A N/A N/A N/A
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Nozzle Summary
Shell Nozzle mark OD (in) t n (in) Req t n (in) A1? A2? Nom t (in) N1 N3 N4 N5 N6 1.125 2.375 1.75 1.315 1.75 0.1425 0.218 0.2175 0.179 0.2175 0.1164 0.154 0.1269 0.133 0.1269 Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes 0.5 0.5 0.5* 0.5 0.5* Design t (in) N/A N/A N/A N/A N/A User t (in) Reinforcement Pad Width (in) N/A N/A N/A N/A N/A t pad (in) N/A N/A N/A N/A N/A 0 0 0 0 0 Exempt Exempt Exempt Exempt Exempt
Corr (in)
A /A a r (%)
tn: Req tn: Nom t: User t: Aa: Ar: Corr: *
Nozzle thickness Nozzle thickness required per UG-45/UG-16 Vessel wall thickness Local vessel wall thickness (near opening) Area available per UG-37, governing condition Area required per UG-37, governing condition Corrosion allowance on nozzle wall Head minimum thickness after forming
Design t: Required vessel wall thickness due to pressure + corrosion allowance per UG-37
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Pressure Summary Pressure Summary for Chamber bounded by 36" Lower 2:1 Semi-Elliptical head and 36" Upper 2:1 Semi Elliptical head
P Identifier Design ( psi) 375 375 375 375 375 375 375 375 375 375 375 T Design ( F) 200 200 200 200 200 200 200 200 200 200 200 T
MAWP ( psi) 484.33 477.53 477.53 477.53 484.33 375 561.74 561.74 624.97 561.74 624.97
MAP ( psi) 484.33 477.53 477.53 477.53 484.33 N/A 561.74 561.74 624.97 561.74 624.97
MAEP ( psi) 237.32 233.57 233.57 233.57 237.32 N/A 233.57 233.57 233.57 233.57 233.57
external ( F) 200 200 212 200 200 N/A 212 212 200 212 200
MDMT ( F) -55 -55 -40.1 -55 -55 N/A -155 -55 -155 -55 -155
MDMT Exemption Note 1 Note 2 Note 3 Note 2 Note 1 N/A Note 4 Note 5 Note 6 Note 5 Note 6
Impact Tested No No No No No N/A No No No No No
36" Upper 2:1 Semi Elliptical head Straight Flange on 36" Upper 2:1 Semi Elliptical head 36" OD 5/8" Shell Straight Flange on 36" Lower 2:1 Semi-Elliptical head 36" Lower 2:1 Semi-Elliptical head Legs 3 X 3 X 3/8 3000# 1/2" HC (N1) 2" w/ 2" 300# RFWN (N3) N4 3000# 1" HC (N4) 1 " with 1 " RFWN (N5) 3000# 1" HC (N6)
Chamber design MDMT is -20 F Chamber rated MDMT is -40.1 F @ 375 psi Chamber MAWP hot & corroded is 375 psi @ 200 F Chamber MAP cold & new is 477.53 psi @ 70 F Chamber MAEP is 233.57 psi @ 200 F Vacuum rings did not govern the external pressure rating. Notes for MDMT Rating:
Note # Exemption Material impact test exemption temperature from Fig UCS-66 Curve D = -55 F Fig UCS-66.1 MDMT reduction = 33.8 F, (coincident ratio = 0.6618601) Rated MDMT is governed by UCS-66(b)(2) Material impact test exemption temperature from Fig UCS-66 Curve D = -55 F Fig UCS-66.1 MDMT reduction = 33.1 F, (coincident ratio = 0.6690962) Rated MDMT is governed by UCS-66(b)(2) Material impact test exemption temperature from Fig UCS-66 Curve B = -7 F Fig UCS-66.1 MDMT reduction = 33.1 F, (coincident ratio = 0.6690962) Nozzle is impact test exempt to -155 F per UCS-66(b)(3) (coincident ratio = 0.0655). Flange rating governs: Nozzle is impact test exempt to -155 F per UCS-66(b)(3) (coincident ratio = 0.06718). UCS-66(b)(1)(b) Details
1.
UCS-66 governing thickness = 0.5 in
2.
3. 4. 5. 6.
Design notes are available on the Settings Summary page.
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Revision History
No. Date Operator Notes
9/ 3/2008
Administrator
New vessel created ASME Section VIII Division 1 [Build 6259]
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Settings Summary COMPRESS Build 6259 Units: U.S. Customary Datum Line Location: 0.00" from bottom seam Design ASME Section VIII Division 1, 2007 Edition Design or Rating: Minimum thickness: Design for cold shut down only: Design for lethal service (full radiography required): Design nozzles for: Corrosion weight loss: UG-23 Stress Increase: Skirt/legs stress increase: Minimum nozzle projection: Juncture calculations for > 30 only: Preheat P-No 1 Materials > 1.25&#34 and <= 1.50" thick: UG-37(a) shell tr calculation considers longitudinal stress: Butt welds are tapered per Figure UCS-66.3(a). Hydro/Pneumatic Test Shop Hydrotest Pressure: Test liquid specific gravity: Maximum stress during test: Required Marking - UG-116 UG-116 (e) Radiography: RT3 1.3 times vessel MAWP 1.00 90% of yield Get Thickness from Pressure 1/16" per UG-16(b) No No Design P, find nozzle MAWP and MAP 100% of theoretical loss 1.20 1.0 1" Yes No No
UG-116 (f) Postweld heat treatment: None Code Cases\Interpretations Use Code Case 2547: Apply interpretation VIII-1-83-66: No Yes
Apply interpretation VIII-1-86-175: Yes Apply interpretation VIII-1-83-115: Yes Apply interpretation VIII-1-01-37: No UCS-66.1 MDMT reduction: No UCS-68(c) MDMT reduction: Disallow UG-20(f) exemptions: Yes No No No
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UG-22 Loadings UG-22 (a) Internal or External Design Pressure : UG-22 (b) Weight of the vessel and normal contents under operating or test conditions: UG-22 (c) Superimposed static reactions from weight of attached equipment (external loads): UG-22 (d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs: UG-22 (f) Wind reactions: UG-22 (f) Seismic reactions: Note: UG-22 (b),(c) and (f) loads only considered when supports are present. Yes Yes No Yes No No
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Thickness Summary
Component Identifier 36" Upper 2:1 Semi Elliptical head Straight Flange on 36" Upper 2:1 Semi Elliptical head 36" OD 5/8" Shell Straight Flange on 36" Lower 2:1 Semi-Elliptical head 36" Lower 2:1 Semi-Elliptical head Material SA-516 70 SA-516 70 SA-516 70 SA-516 70 SA-516 70 Diameter (in) 36 OD 36 OD 36 OD 36 OD 36 OD Length (in) 9.25 2 62 2 9.25 Nominal t (in) 0.5* 0.5 0.5 0.5 0.5* Design t (in) 0.3894 0.3936 0.3936 0.3936 0.3894 Total Corrosion (in) 0 0 0 0 0 Joint E 0.85 0.85 0.85 0.85 0.85 Load Internal Internal Internal Internal Internal
Nominal t: Vessel wall nominal thickness Design t: Joint E: * Load internal: external: Wind: Seismic: Circumferential stress due to internal pressure governs External pressure governs Combined longitudinal stress of pressure + weight + wind governs Combined longitudinal stress of pressure + weight + seismic governs Required vessel thickness due to governing loading + corrosion Longitudinal seam joint efficiency Head minimum thickness after forming
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Weight Summary
Weight ( lb) Contributed by Vessel Elements Component Metal New* 36" Upper 2:1 Semi Elliptical head 36" OD 5/8" Shell 36" Lower 2:1 Semi-Elliptical head Legs 3 X 3 X 3/8 TOTAL: 238.1 977.5 238.1 69.5 1,523.2 Metal Corroded* 238.1 977.5 238.1 69.5 1,523.2 Insulation & Supports 0 0 0 0 0 Lining 0 0 0 0 0 Piping + Liquid 0 0 0 0 0 Operating Liquid 0 0 0 0 0 Test Liquid 272.1 2,154 272.1 0 2,698.2
* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( lb) Contributed by Attachments Component Body Flanges New 36" Upper 2:1 Semi Elliptical head 36" OD 5/8" Shell 36" Lower 2:1 Semi-Elliptical head Legs 3 X 3 X 3/8 TOTAL: 0 0 0 0 0 Corroded 0 0 0 0 0 Nozzles & Flanges New 0.3 16.4 0.4 0 17 Corroded 0.3 16.4 0.4 0 17 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Packed Beds Ladders & Platforms Trays & Supports Rings & Clips Vertical Loads
Vessel operating weight, Corroded: 1,540 lb Vessel operating weight, New: Vessel empty weight, Corroded: Vessel empty weight, New: Vessel test weight, New: 1,540 lb 1,540 lb 1,540 lb 4,238 lb
Vessel center of gravity location - from datum - lift condition Vessel Lift Weight, New: 1,540 lb Center of Gravity: Vessel Capacity Vessel Capacity** (New): 323 US gal 29.3161"
Vessel Capacity** (Corroded): 323 US gal **The vessel capacity does not include volume of nozzle, piping or other attachments.
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Hydrostatic Test
Shop test pressure determination for Chamber bounded by 36" Lower 2:1 Semi-Elliptical head and 36" Upper 2:1 Semi Elliptical head based on MAWP per UG-99(b) Shop hydrostatic test gauge pressure is 487.5 psi at 70 F (the chamber MAWP = 375 psi) The shop test is performed with the vessel in the horizontal position.
Identifier
Local test pressure psi

488.926 488.926 488.926 488.926 488.926 487.644 489.269 488.318 487.644 488.107
Test liquid static head psi

1.426 1.426 1.426 1.426 1.426 0.144 1.769 0.818 0.144 0.607
UG-99 UG-99 stress pressure ratio factor

1 1 1 1 1 1 1 1 1 1 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30
Stress during test psi

15,401 17,356 17,356 17,356 15,401 19,707 22,826 18,452 19,557 18,444
Allowable Stress test stress excessive? psi

34,200 34,200 34,200 34,200 34,200 47,250 47,250 47,250 47,250 47,250 No No No No No No No No No No
36" Upper 2:1 Semi Elliptical head (1) Straight Flange on 36" Upper 2:1 Semi Elliptical head 36" OD 5/8" Shell Straight Flange on 36" Lower 2:1 Semi-Elliptical head 36" Lower 2:1 Semi-Elliptical head 1 " with 1 " RFWN (N5) 2" w/ 2" 300# RFWN (N3) 3000# 1" HC (N6) 3000# 1/2" HC (N1) N4 3000# 1" HC (N4)
Notes: (1) 36" Upper 2:1 Semi Elliptical head limits the UG-99 stress ratio. (2) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82. (3) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress. (4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most flange. The field test condition has not been investigated for the Chamber bounded by 36" Lower 2:1 Semi-Elliptical head and 36" Upper 2:1 Semi Elliptical head.
The test temperature of 70 F is warmer than the minimum recommended temperature of -10.1 F so the brittle fracture provision of UG-99(h) has been met.
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Vacuum Summary
Elevation Component Line of Support above Datum (in) 73.25 66.9167 64 62 62 0 0 -2 -4.9167 -11.25 Length Le (in) N/A N/A 71.8333 71.8333 71.8333 71.8333 71.8333 71.8333 N/A N/A
36" Upper 2:1 Semi Elliptical head Straight Flange on 36" Upper 2:1 Semi Elliptical head Top Straight Flange on 36" Upper 2:1 Semi Elliptical head Bottom 36" OD 5/8" Shell Top 36" OD 5/8" Shell Bottom Straight Flange on 36" Lower 2:1 Semi-Elliptical head Top Straight Flange on 36" Lower 2:1 Semi-Elliptical head Bottom 36" Lower 2:1 Semi-Elliptical head
1/3 depth of 36" Upper 2:1 Semi Elliptical head 1/3 depth of 36" Lower 2:1 Semi-Elliptical head -
Note For main components, the listed value of 'Le' is the largest unsupported length for the component.
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36" Upper 2:1 Semi Elliptical head ASME Section VIII, Division 1, 2007 Edition Component: Ellipsoidal Head Material Specification: SA-516 70 (II-D p.18, ln. 22) Material impact test exemption temperature from Fig UCS-66 Curve D = -55 F Fig UCS-66.1 MDMT reduction = 33.8 F, (coincident ratio = 0.6618601) Rated MDMT is governed by UCS-66(b)(2) UCS-66 governing thickness = 0.5 in Internal design pressure: P = 375 psi @ 200 F External design pressure: Pe = 15 psi @ 200 F Static liquid head: Ps= 0 psi (SG=1, Hs=0" Operating head) Pth= 1.4258 psi (SG=1, Hs=39.5" Horizontal test head) Corrosion allowance: Design MDMT = -20F Rated MDMT = -55F Inner C = 0" Outer C = 0"
No impact test performed Material is normalized Material is not produced to fine grain practice PWHT is not performed Do not Optimize MDMT / Find MAWP Spot UW-11(b) Type 1 Spot UW-11(b) Type 1 corr = 238.1 lb corr = 32.6 US gal
Radiography:
Category A joints Head to shell seam -
Estimated weight*: new = 238.1 lb Capacity*: new = 32.6 US gal * includes straight flange Outer diameter Minimum head thickness Head ratio D/2h Head ratio D/2h Straight flange length Lsf Nominal straight flange thickness tsf Results Summary = = = = = =
36" 0.5" 2 (new) 2 (corroded) 2" 0.5"
The governing condition is internal pressure. Minimum thickness per UG-16 Design thickness due to internal pressure (t) Design thickness due to external pressure (te) Maximum allowable working pressure (MAWP) Maximum allowable pressure (MAP) Maximum allowable external pressure (MAEP)
= = = = = =
0.0625" + 0" = 0.0625" 0.3894" 0.0911" 484.33 psi 484.33 psi 237.32 psi
K (Corroded) K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (35 / (2*8.75))2]=1
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K (New) K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (35 / (2*8.75))2]=1 Design thickness for internal pressure, (Corroded at 200 F) Appendix 1-4(c) t = = = P*Do*K / (2*S*E + 2*P*(K - 0.1)) + Corrosion 375*36*1 / (2*20,000*0.85 + 2*375*(1 - 0.1)) + 0 0.3893"
The head internal pressure design thickness is 0.3894". Maximum allowable working pressure, (Corroded at 200 F) Appendix 1-4(c) P = = = 2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps 2*20,000*0.85*0.5 / (1*36 - 2*0.5*(1 - 0.1)) - 0 484.33 psi
The maximum allowable working pressure (MAWP) is 484.33 psi. Maximum allowable pressure, (New at 70 F) Appendix 1-4(c) P = = = 2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps 2*20,000*0.85*0.5 / (1*36 - 2*0.5*(1 - 0.1)) - 0 484.33 psi
The maximum allowable pressure (MAP) is 484.33 psi. Design thickness for external pressure, (Corroded at 200 F) UG-33(d) Equivalent outside spherical radius (Ro) Ro = Ko*Do = 0.8757 * 36 = 31.5243 in A = = = 0.125 / (Ro/t) 0.125 / (31.5243/0.09105) 0.000361
From Table CS-2: B=5,193.4541 psi Pa = = = B/(Ro/t) 5,193.454/(31.5243/0.09105) 15 psi
t = 0.0911" + Corrosion = 0.0911" + 0" = 0.0911" Check the external pressure per UG-33(a)(1) Appendix 1-4(c) t = = = 1.67*Pe*Do*K / (2*S*E + 2*1.67*Pe*(K - 0.1)) + Corrosion 1.67*15*36*1 / (2*20,000*1 + 2*1.67*15*(1 - 0.1)) + 0 0.0225"
The head external pressure design thickness (te) is 0.0911". Maximum Allowable External Pressure, (Corroded at 200 F) UG-33(d) Equivalent outside spherical radius (Ro)
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Ro
= = = = = =
Ko*Do 0.8757 * 36 31.5243 in 0.125 / (Ro/t) 0.125 / (31.5243/0.5) 0.001983
From Table CS-2: B=14,962.51 psi Pa = = = B/(Ro/t) 14,962.51/(31.5243/0.5) 237.3169 psi
Check the Maximum External Pressure, UG-33(a)(1) Appendix 1-4(c) P = = = 2*S*E*t / ((K*Do - 2*t*(K - 0.1))*1.67) - Ps2 2*20,000*1*0.5 / ((1*36 - 2*0.5*(1 - 0.1))*1.67) - 0 341.2 psi
The maximum allowable external pressure (MAEP) is 237.32 psi. % Extreme fiber elongation - UCS-79(d) = = = (75*t / Rf)*(1 - Rf / Ro) (75*0.5 / 6.2)*(1 - 6.2 / ) 6.0484%
The extreme fiber elongation exceeds 5 percent. Heat treatment per UCS-56 may be required. See UCS-79(d)(4) or (5).
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Straight Flange on 36" Upper 2:1 Semi Elliptical head ASME Section VIII Division 1, 2007 Edition Component: Straight Flange Material specification: SA-516 70 (II-D p. 18, ln. 22) Material impact test exemption temperature from Fig UCS-66 Curve D = -55 F Fig UCS-66.1 MDMT reduction = 33.1 F, (coincident ratio = 0.6690962) Rated MDMT is governed by UCS-66(b)(2) UCS-66 governing thickness = 0.5 in Internal design pressure: P = 375 psi @ 200 F External design pressure: Pe = 15 psi @ 200 F Static liquid head: Pth = 1.43 psi (SG = 1, Hs = 39.5", Horizontal test head) Corrosion allowance Design MDMT = -20 F Rated MDMT = -55 F Inner C = 0" Outer C = 0"
No impact test performed Material is normalized Material is not produced to Fine Grain Practice PWHT is not performed Spot UW-11(b) Type 1 Spot UW-11(b) Type 1
Radiography:
Longitudinal joint Circumferential joint corr = 31.6 lb
Estimated weight New = 31.6 lb Capacity OD = 36"
New = 8.33 US gal corr = 8.33 US gal
Length Lc = 2" t = 0.5" Design thickness, (at 200 F) Appendix 1-1 t = = = P*Ro / (S*E + 0.40*P) + Corrosion 375*18 / (20,000*0.85 + 0.40*375) + 0 0.3936"
Maximum allowable working pressure, (at 200 F) Appendix 1-1 P = = = S*E*t / (Ro - 0.40*t) - Ps 20,000*0.85*0.5 / (18 - 0.40*0.5) - 0 477.53 psi
Maximum allowable pressure, (at 70 F) Appendix 1-1 P = = = S*E*t / (Ro - 0.40*t) 20,000*0.85*0.5 / (18 - 0.40*0.5) 477.53 psi
External Pressure, (Corroded & at 200 F) UG-28(c) L / Do = 71.8333 / 36 = 1.9954 Do / t = 36 / 0.1537 = 234.1948
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From table G:
A = 0.000184
From table CS-2: B = 2,635 psi Pa = 4*B / (3*(Do / t)) = 4*2634.7036 / (3*(36 / 0.1537)) = 15 psi Design thickness for external pressure Pa = 15 psi = 0.1537" Maximum Allowable External Pressure, (Corroded & at 200 F) UG-28(c) ta = t + Corrosion = 0.1537 + 0 L / Do = 71.8333 / 36 = 1.9954 Do / t = 36 / 0.5 = 72.0000
From table G:
A = 0.001092
From table CS-2: B = 12,613 psi Pa = 4*B / (3*(Do / t)) = 4*12612.9219 / (3*(36 / 0.5)) = 233.57 psi % Extreme fiber elongation - UCS-79(d) EFE = (50 * t / Rf) * (1 - Rf / Ro) = (50 * 0.5 / 17.75) * (1 - 17.75 / ) = 1.4085 % Design thickness = 0.3936" The governing condition is due to internal pressure. The cylinder thickness of 0.5" is adequate. Thickness Required Due to Pressure + External Loads
Allowable Stress Before UG-23 Stress Increase ( psi) St Operating, Hot & Corroded Operating, Hot & New Hot Shut Down, Corroded Hot Shut Down, New Empty, Corroded Empty, New Vacuum Hot Shut Down, Corroded, Weight & Eccentric Moments Only 375 375 0 0 0 0 -15 0 20,000 20,000 20,000 20,000 20,000 20,000 20,000 20,000 Sc 16,502 16,502 16,502 16,502 16,502 16,502 16,502 16,502 200 200 200 200 0 0 200 200 0 0 0 0 0 0 0 0 Weight Weight Weight Weight Weight Weight Weight Weight 0.192 0.192 0.0001 0.0001 0.0001 0.0001 0.0081 0.0001 0.192 0.192 0.0001 0.0001 0.0001 0.0001 0.0081 0.0001 Req'd Thk Due to Compression (in)
Condition
Pressure P ( psi)
Temperature ( F)
Corrosion C (in)
Load
Req'd Thk Due to Tension (in)
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Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2) A = = = B S ScHC = = = 0.125 / (Ro / t) 0.125 / (18 / 0.5) 0.003472 16,502 psi 20,000 / 1.00 = 20,000 psi min(B, S) = 16,502 psi
Allowable Compressive Stress, Hot and New- ScHN ScHN = = ScHC 16502.1563 psi
Allowable Compressive Stress, Cold and New- ScCN, (table CS-2) A = = = B S ScCN = = = 0.125 / (Ro / t) 0.125 / (18 / 0.5) 0.003472 16,502 psi 20,000 / 1.00 = 20,000 psi min(B, S) = 16,502 psi
Allowable Compressive Stress, Cold and Corroded- ScCC ScCC = = ScCN 16502.1563 psi
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2) A = = = B S ScVC = = = 0.125 / (Ro / t) 0.125 / (18 / 0.5) 0.003472 16,502 psi 20,000 / 1.00 = 20,000 psi min(B, S) = 16,502 psi
Operating, Hot & Corroded, Bottom Seam tp = P*R / (2*St*Ks*Ec + 0.40*|P|) = 375*17.5 / (2*20,000*1.00*0.85 + 0.40*|375|) = 0.1922" tm = M / (*Rm2*St*Ks*Ec) = 2 / (*17.752*20,000*1.00*0.85) = 0" tw = W / (2**Rm*St*Ks*Ec) = 238.7 / (2**17.75*20,000*1.00*0.85) = 0.0001" (Weight) (bending) (Pressure)
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tt = tp + tm - tw = 0.1922 + 0 - (0.0001) = 0.192" tc = |tmc + twc - tpc| = |0 + (0.0001) - (0.1922)| = 0.192"
(total required, tensile)
(total, net tensile)
Maximum allowable working pressure, Longitudinal Stress P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw)) = 2*20,000*1.00*0.85*(0.5 - 0 + (0.0001)) / (17.5 - 0.40*(0.5 - 0 + (0.0001)) = 982.91 psi Operating, Hot & New, Bottom Seam tp = P*R / (2*St*Ks*Ec + 0.40*|P|) = 375*17.5 / (2*20,000*1.00*0.85 + 0.40*|375|) = 0.1922" tm = M / (*Rm2*St*Ks*Ec) = 2/ = 0" tw = W / (2**Rm*St*Ks*Ec) = 238.7 / (2**17.75*20,000*1.00*0.85) = 0.0001" tt = tp + tm - tw = 0.1922 + 0 - (0.0001) = 0.192" tc = |tmc + twc - tpc| = |0 + (0.0001) - (0.1922)| = 0.192" Maximum allowable working pressure, Longitudinal Stress P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw)) = 2*20,000*1.00*0.85*(0.5 - 0 + (0.0001)) / (17.5 - 0.40*(0.5 - 0 + (0.0001)) = 982.91 psi Hot Shut Down, Corroded, Bottom Seam tp = 0" tm = M / (*Rm = 0" tw = W / (2**Rm*Sc*Ks) = 238.7 / (2**17.75*16,502.16*1.00) = 0.0001" tt = |tp + tm - tw| (total, net compressive) (Weight)
2*S c*Ks)
(Pressure)
(bending)
(*17.752*20,000*1.00*0.85) (Weight)
(Pressure) (bending)
= 2 / (*17.752*16,502.16*1.00)
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= |0 + 0 - (0.0001)| = 0.0001" tc = tmc + twc - tpc = 0 + (0.0001) - (0) = 0.0001" Hot Shut Down, New, Bottom Seam tp = 0" tm = M / (*Rm = 2/ = 0" tw = W / (2**Rm*Sc*Ks) = 238.7 / (2**17.75*16,502.16*1.00) = 0.0001" tt = |tp + tm - tw| = |0 + 0 - (0.0001)| = 0.0001" tc = tmc + twc - tpc = 0 + (0.0001) - (0) = 0.0001" Empty, Corroded, Bottom Seam tp = 0" tm = M / (*Rm = 2/ = 0" tw = W / (2**Rm*Sc*Ks) = 238.7 / (2**17.75*16,502.16*1.00) = 0.0001" tt = |tp + tm - tw| = |0 + 0 - (0.0001)| = 0.0001" tc = tmc + twc - tpc = 0 + (0.0001) - (0) = 0.0001" Empty, New, Bottom Seam tp = 0" tm = M / (*Rm2*Sc*Ks) = 2/ = 0" tw = W / (2**Rm*Sc*Ks) = 238.7 / (2**17.75*16,502.16*1.00) (Weight) (*17.752*16,502.16*1.00) (Pressure) (bending) (total required, compressive) (total, net compressive) (Weight)
c*Ks) 2*16,502.16*1.00) (*17.75 2*S c*Ks) 2*16,502.16*1.00) (*17.75 2*S
(total required, compressive)
(Weight)
(total, net compressive)
20/86
= 0.0001" tt = |tp + tm - tw| = |0 + 0 - (0.0001)| = 0.0001" tc = tmc + twc - tpc = 0 + (0.0001) - (0) = 0.0001" Vacuum, Bottom Seam tp = P*R / (2*Sc*Ks + 0.40*|P|) = -15*17.5 / (2*16,502.16*1.00 + 0.40*|15|) = -0.008" tm = M / (*Rm2*Sc*Ks) = 2/ = 0" tw = W / (2**Rm*Sc*Ks) = 238.7 / (2**17.75*16,502.16*1.00) = 0.0001" tt = |tp + tm - tw| = |-0.008 + 0 - (0.0001)| = 0.0081" tc = tmc + twc - tpc = 0 + (0.0001) - (-0.008) = 0.0081" Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam tp = 0" tm = M / (*Rm = 0" tw = W / (2**Rm*Sc*Ks) = 238.7 / (2**17.75*16,502.16*1.00) = 0.0001" tt = |tp + tm - tw| = |0 + 0 - (0.0001)| = 0.0001" tc = tmc + twc - tpc = 0 + (0.0001) - (0) = 0.0001" (total required, compressive) (total, net compressive) (Weight)
2*S c*Ks)
(Pressure)
(bending)
(*17.752*16,502.16*1.00) (Weight)
= 2 / (*17.752*16,502.16*1.00)
21/86
N4 3000# 1" HC (N4)
ASME Section VIII Division 1, 2007 Edition
tw(lower) = 0 in Leg41 = 0.2175 in
Note: round inside edges per UG-76(c)
Located on: Liquid static head included: Nozzle material specification: Nozzle longitudinal joint efficiency: Nozzle description: Nozzle orientation: Calculated as hillside: Local vessel minimum thickness: End of nozzle to datum line: Nozzle inside diameter, new: Nozzle nominal wall thickness: Nozzle corrosion allowance: Distance to head center, R:
36" Upper 2:1 Semi Elliptical head 0 psi SA-234 WPB (II-D p. 14, ln. 7) 1 1" Class 3000 - threaded 45 no 0.5 in 73.02 in 1.315 in 0.2175 in 0 in 8 in
Projection available outside vessel, Lpr: 1 in
22/86
Reinforcement Calculations for Internal Pressure The vessel wall thickness governs the MAWP of this nozzle. UG-45 Nozzle Wall Thickness Summary (in)
The nozzle passes UG-45 A required A available A1 A2 A3 A5 A welds treq tmin
UG-37 Area Calculation Summary (in2)

For P = 624.97 psi @ 200 F
This nozzle is exempt from area calculations per UG-36(c)(3)(a)
0.0625 0.2175
UG-41 Weld Failure Path Analysis Summary The nozzle is exempt from weld strength calculations per UW-15(b)(2) UW-16 Weld Sizing Summary
Weld description Nozzle to shell fillet (Leg 41) Required weld throat size (in) Actual weld throat size (in) Status weld size is adequate
0.1523
0.1523
Calculations for internal pressure 624.97 psi @ 200 F Nozzle is impact test exempt to -155 F per UCS-66(b)(3) (coincident ratio = 0.06718).
Nozzle UCS-66 governing thk: 0.2175 in Nozzle rated MDMT: -155 F
Limits of reinforcement per UG-40 Parallel to the vessel wall: (Rn + tn + t )= 1.375 in
Normal to the vessel wall outside: 2.5*(tn - Cn) + te = 0.5438 in Nozzle required thickness per UG-27(c)(1) trn = = = P*Rn/(Sn*E - 0.6*P) 624.9657*0.6575/(17,100*1 - 0.6*624.9657) 0.0246 in
Required thickness tr from UG-37(a)(c) tr = = = P*K1*Do/(2*S*E + 0.8*P) 624.9657*0.9*36/(2*20,000*1 + 0.8*624.9657) 0.5 in
23/86
This opening does not require reinforcement per UG-36(c)(3)(a)
UW-16(c) Weld Check Fillet weld: tmin = lesser of 0.75 or tn or t = 0.2175 in tc(min) = lesser of 0.25 or 0.7*tmin = 0.1523 in tc(actual) = 0.7*Leg = 0.7*0.2175 = 0.1523 in The fillet weld size is satisfactory. Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (a). ASME B16.11 Coupling Wall Thickness Check Interpretation VIII-1-83-66 has been applied. Wall thickness req'd per ASME B16.11 2.1.1: Wall thickness per UG-16(b): tr1 = 0.0315 in (E =1) tr3 = 0.0625 in
24/86
Available nozzle wall thickness new, tn = 0.2175 in The nozzle neck thickness is adequate.
Reinforcement Calculations for MAP The vessel wall thickness governs the MAP of this nozzle. UG-45 Nozzle Wall Thickness Summary (in)

For P = 624.97 psi @ 70 F
0.0625 0.2175
0.1523
0.1523
Calculations for internal pressure 624.97 psi @ 70 F
25/86
26/86
Reinforcement Calculations for External Pressure UG-45 Nozzle Wall Thickness Summary (in)

For Pe = 233.57 psi @ 200 F
0.1269 0.2175
UG-41 Weld Failure Path Analysis Summary Weld strength calculations are not required for external pressure UW-16 Weld Sizing Summary
0.1523
0.1523
Calculations for external pressure 233.57 psi @ 200 F
Normal to the vessel wall outside: 2.5*(tn - Cn) + te = 0.5438 in Nozzle required thickness per UG-28 trn = 0.0191 in From UG-37(d)(1) required thickness tr = 0.4939 in This opening does not require reinforcement per UG-36(c)(3)(a)
UW-16(c) Weld Check Fillet weld: tmin = lesser of 0.75 or tn or t = 0.2175 in tc(min) = lesser of 0.25 or 0.7*tmin = 0.1523 in tc(actual) = 0.7*Leg = 0.7*0.2175 = 0.1523 in The fillet weld size is satisfactory.
27/86
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (a). UG-45 Nozzle Neck Thickness Check Interpretation VIII-1-83-66 has been applied. Wall thickness per UG-45(a): Wall thickness per UG-45(b)(2): Wall thickness per UG-16(b): The greater of tr2 or tr3: The lesser of tr4 or tr5: tr1 = 0.0191 in tr2 = 0.208 in tr3 = 0.0625 in tr5 = 0.208 in tr6 = 0.1269 in
Standard wall pipe per UG-45(b)(4): tr4 = 0.1269 in
Required per UG-45 is the larger of tr1 or tr6 = 0.1269 in Available nozzle wall thickness new, tn = 0.2175 in The nozzle neck thickness is adequate. External Pressure, (Corroded & at 200 F) UG-28(c) L / Do = 1.0005 / 1.75 = 0.5717 Do / t = 1.75 / 0.0191 = 91.6922
From table G:
A = 0.002869
From table CS-2: B = 16,063 psi Pa = 4*B / (3*(Do / t)) = 4*16062.8770 / (3*(1.75 / 0.0191)) = 233.58 psi Design thickness for external pressure Pa = 233.58 psi ta = t + Corrosion = 0.0191 + 0 = 0.0191"
28/86
36" OD 5/8" Shell ASME Section VIII Division 1, 2007 Edition Component: Cylinder Material specification: SA-516 70 (II-D p. 18, ln. 22) Material impact test exemption temperature from Fig UCS-66 Curve B = -7 F Fig UCS-66.1 MDMT reduction = 33.1 F, (coincident ratio = 0.6690962) UCS-66 governing thickness = 0.5 in Internal design pressure: P = 375 psi @ 200 F External design pressure: Pe = 15 psi @ 212 F Static liquid head: Pth = 1.43 psi (SG = 1, Hs = 39.5", Horizontal test head) Corrosion allowance Design MDMT = -20 F Rated MDMT = -40.1 F Inner C = 0" Outer C = 0" No impact test performed Material is not normalized Material is not produced to Fine Grain Practice PWHT is not performed
Radiography:
Longitudinal joint Spot UW-11(b) Type 1 Top circumferential joint Spot UW-11(b) Type 1 Bottom circumferential joint - Spot UW-11(b) Type 1 corr = 978.4 lb
29/86
From table G:
A = 0.000184
From table G:
A = 0.001092
From table CS-2: B = 12,613 psi Pa = 4*B / (3*(Do / t)) = 4*12612.9219 / (3*(36 / 0.5)) = 233.57 psi % Extreme fiber elongation - UCS-79(d) EFE = (50 * t / Rf) * (1 - Rf / Ro) = (50 * 0.5 / 17.75) * (1 - 17.75 / ) = 1.4085 % External Pressure + Weight Check (Bergman, ASME paper 54-A-104) Pv = W / (2**Rm) + M / (*Rm2) = 1,217.8 / (2**17.75) + 219 / (*17.752) = 11.1399 lb/in = Pv / (Pe*Do) = 11.1399 / (15*36) = 0.0206 n m = 3 = 1.23 / (L / Do)2 = 1.23 / (71.8333 / 36)2 = 0.3089 Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m) = (32 - 1 + 0.3089 + 0.3089*0.0206) / (32 - 1 + 0.3089) = 1.0008 Ratio Pe * Pe MAEP design cylinder thickness is satisfactory.
30/86
External Pressure + Weight Check at Bottom Seam (Bergman, ASME paper 54-A-104) Pv = W / (2**Rm) + M / (*Rm2) = 1,217.8 / (2**17.75) + 0 / (*17.752) = 10.9190 lb/in = Pv / (Pe*Do) = 10.9190 / (15*36) = 0.0202 n m = 3 = 1.23 / (L / Do)2 = 1.23 / (71.8333 / 36)2 = 0.3089 Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m) = (32 - 1 + 0.3089 + 0.3089*0.0202) / (32 - 1 + 0.3089) = 1.0008 Ratio Pe * Pe MAEP design cylinder thickness is satisfactory. Design thickness = 0.3936" The governing condition is due to internal pressure. The cylinder thickness of 0.5" is adequate. Thickness Required Due to Pressure + External Loads
Allowable Stress Before UG-23 Stress Increase ( psi) St Operating, Hot & Corroded 375 20,000 Sc 16,502 200 0 Top Bottom Operating, Hot & New 375 20,000 16,502 200 0 Top Bottom Hot Shut Down, Corroded 0 20,000 16,502 200 0 Top Bottom Hot Shut Down, New 0 20,000 16,502 200 0 Top Bottom Empty, Corroded 0 20,000 16,502 0 0 Top Bottom Empty, New 0 20,000 16,502 0 0 Top Bottom Vacuum -15 20,000 16,502 212 0 Top Bottom Hot Shut Down, Corroded, Weight & Eccentric Moments Only Top 0 20,000 16,502 200 0 Bottom Weight 0.0007 0.0007 Weight Weight Weight Weight Weight Weight Weight Weight Weight Weight Weight Weight Weight Weight Weight 0.1629 0.1629 0.1629 0.1629 0.0006 0.0007 0.0006 0.0007 0.0006 0.0007 0.0006 0.0007 0.0086 0.0086 0.0006 0.1629 0.1629 0.1629 0.1629 0.0007 0.0007 0.0007 0.0007 0.0007 0.0007 0.0007 0.0007 0.0086 0.0086 0.0007 Req'd Thk Due to Compression (in)
Condition
Pressure P ( psi)
Temperature ( F)
Corrosion C (in)
Location
Load
31/86
Operating, Hot & Corroded, Above Support Point tp = P*R / (2*St*Ks*Ec + 0.40*|P|) = 375*17.5 / (2*20,000*1.00*1.00 + 0.40*|375|) = 0.1634" tm = M / (*Rm2*St*Ks*Ec) = 219 / = 0" tw = W / (2**Rm*St*Ks*Ec) = 1,217.8 / (2**17.75*20,000*1.00*1.00) = 0.0005" tt = tp + tm - tw (total required, tensile) (Weight) (*17.752*20,000*1.00*1.00) (bending) (Pressure)
32/86
= 0.1634 + 0 - (0.0005) = 0.1629" tc = |tmc + twc - tpc| = |0 + (0.0005) - (0.1634)| = 0.1629" Maximum allowable working pressure, Longitudinal Stress P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw)) = 2*20,000*1.00*1.00*(0.5 - 0 + (0.0005)) / (17.5 - 0.40*(0.5 - 0 + (0.0005)) = 1,157.32 psi Operating, Hot & New, Above Support Point tp = P*R / (2*St*Ks*Ec + 0.40*|P|) = 375*17.5 / (2*20,000*1.00*1.00 + 0.40*|375|) = 0.1634" tm = M / (*Rm2*St*Ks*Ec) = 219 / = 0" tw = W / (2**Rm*St*Ks*Ec) = 1,217.8 / (2**17.75*20,000*1.00*1.00) = 0.0005" tt = tp + tm - tw = 0.1634 + 0 - (0.0005) = 0.1629" tc = |tmc + twc - tpc| = |0 + (0.0005) - (0.1634)| = 0.1629" Maximum allowable working pressure, Longitudinal Stress P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw)) = 2*20,000*1.00*1.00*(0.5 - 0 + (0.0005)) / (17.5 - 0.40*(0.5 - 0 + (0.0005)) = 1,157.32 psi Hot Shut Down, Corroded, Above Support Point tp = 0" tm = M / (*Rm = 219 / = 0" tw = W / (2**Rm*Sc*Ks) = 1,217.8 / (2**17.75*16,502.16*1.00) = 0.0007" tt = |tp + tm - tw| = |0 + 0 - (0.0007)| (total, net compressive) (Weight)
c*Ks) (*17.752*16,502.16*1.00) 2*S
(Pressure)
(bending)
(*17.752*20,000*1.00*1.00) (Weight)
33/86
= 0.0006" tc = tmc + twc - tpc = 0 + (0.0007) - (0) = 0.0007" Hot Shut Down, New, Above Support Point tp = 0" tm = M / (*Rm = 219 / = 0" tw = W / (2**Rm*Sc*Ks) = 1,217.8 / (2**17.75*16,502.16*1.00) = 0.0007" tt = |tp + tm - tw| = |0 + 0 - (0.0007)| = 0.0006" tc = tmc + twc - tpc = 0 + (0.0007) - (0) = 0.0007" Empty, Corroded, Above Support Point tp = 0" tm = M / (*Rm2*Sc*Ks) = 219 / = 0" tw = W / (2**Rm*Sc*Ks) = 1,217.8 / (2**17.75*16,502.16*1.00) = 0.0007" tt = |tp + tm - tw| = |0 + 0 - (0.0007)| = 0.0006" tc = tmc + twc - tpc = 0 + (0.0007) - (0) = 0.0007" Empty, New, Above Support Point tp = 0" tm = M / (*Rm = 0" tw = W / (2**Rm*Sc*Ks) = 1,217.8 / (2**17.75*16,502.16*1.00) = 0.0007" (Weight)
2*S c*Ks) c*Ks) (*17.752*16,502.16*1.00) 2*S
(Weight)
(Pressure) (bending) (*17.752*16,502.16*1.00) (Weight)
= 219 / (*17.752*16,502.16*1.00)
34/86
tt = |tp + tm - tw| = |0 + 0 - (0.0007)| = 0.0006" tc = tmc + twc - tpc = 0 + (0.0007) - (0) = 0.0007" Vacuum, Above Support Point tp = P*R / (2*Sc*Ks + 0.40*|P|)
(Pressure)
= -15*17.5 / (2*16,502.16*1.00 + 0.40*|15|) = -0.008" tm = M / (*Rm2*Sc*Ks) = 219 / (*17.752*16,502.16*1.00) = 0" tw = W / (2**Rm*Sc*Ks) = 1,217.8 / (2**17.75*16,502.16*1.00) = 0.0007" tt = |tp + tm - tw| = |-0.008 + 0 - (0.0007)| = 0.0086" tc = tmc + twc - tpc = 0 + (0.0007) - (-0.008) = 0.0086" Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Above Support Point tp = 0" tm = M / (*Rm = 219 / = 0" tw = W / (2**Rm*Sc*Ks) = 1,217.8 / (2**17.75*16,502.16*1.00) = 0.0007" tt = |tp + tm - tw| = |0 + 0 - (0.0007)| = 0.0006" tc = tmc + twc - tpc = 0 + (0.0007) - (0) = 0.0007" Operating, Hot & Corroded, Below Support Point tp = P*R / (2*St*Ks*Ec + 0.40*|P|) = 375*17.5 / (2*20,000*1.00*1.00 + 0.40*|375|) = 0.1634" (Pressure) (total required, compressive) (total, net compressive) (Weight)
c*Ks) (*17.752*16,502.16*1.00) 2*S
(bending)
(Weight)
35/86
tm = M / (*Rm2*St*Ks*Ec) = 0/ = 0" tw = W / (2**Rm*St*Ks*Ec) = 1,217.8 / (2**17.75*20,000*1.00*1.00) = 0.0005" tt = tp + tm - tw = 0.1634 + 0 - (0.0005) = 0.1629" tc = |tmc + twc - tpc| = |0 + (0.0005) - (0.1634)| = 0.1629" (*17.752*20,000*1.00*1.00)
(bending)
(Weight)
Maximum allowable working pressure, Longitudinal Stress P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw)) = 2*20,000*1.00*1.00*(0.5 - 0 + (0.0005)) / (17.5 - 0.40*(0.5 - 0 + (0.0005)) = 1,157.35 psi Operating, Hot & New, Below Support Point tp = P*R / (2*St*Ks*Ec + 0.40*|P|) = 375*17.5 / (2*20,000*1.00*1.00 + 0.40*|375|) = 0.1634" tm = M / (*Rm2*St*Ks*Ec) = 0/ = 0" tw = W / (2**Rm*St*Ks*Ec) = 1,217.8 / (2**17.75*20,000*1.00*1.00) = 0.0005" tt = tp + tm - tw = 0.1634 + 0 - (0.0005) = 0.1629" tc = |tmc + twc - tpc| = |0 + (0.0005) - (0.1634)| = 0.1629" Maximum allowable working pressure, Longitudinal Stress P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw)) = 2*20,000*1.00*1.00*(0.5 - 0 + (0.0005)) / (17.5 - 0.40*(0.5 - 0 + (0.0005)) = 1,157.35 psi Hot Shut Down, Corroded, Below Support Point tp = 0" (Pressure) (total, net tensile) (total required, tensile) (Weight) (*17.752*20,000*1.00*1.00) (bending) (Pressure)
36/86
tm = M / (*Rm2*Sc*Ks) = 0/ = 0" tw = W / (2**Rm*Sc*Ks) = 1,217.8 / (2**17.75*16,502.16*1.00) = 0.0007" tt = |tp + tm - tw| = |0 + 0 - (0.0007)| = 0.0007" tc = tmc + twc - tpc = 0 + (0.0007) - (0) = 0.0007" (*17.752*16,502.16*1.00)
(bending)
(Weight)
Hot Shut Down, New, Below Support Point tp = 0" tm = M / (*Rm = 0" tw = W / (2**Rm*Sc*Ks) = 1,217.8 / (2**17.75*16,502.16*1.00) = 0.0007" tt = |tp + tm - tw| = |0 + 0 - (0.0007)| = 0.0007" tc = tmc + twc - tpc = 0 + (0.0007) - (0) = 0.0007" Empty, Corroded, Below Support Point tp = 0" tm = M / (*Rm = 0/ = 0" tw = W / (2**Rm*Sc*Ks) = 1,217.8 / (2**17.75*16,502.16*1.00) = 0.0007" tt = |tp + tm - tw| = |0 + 0 - (0.0007)| = 0.0007" tc = tmc + twc - tpc = 0 + (0.0007) - (0) = 0.0007" (total required, compressive) (total, net compressive) (Weight)
c*Ks) 2*16,502.16*1.00) (*17.75 2*S 2*S c*Ks)
= 0 / (*17.752*16,502.16*1.00) (Weight)
37/86
Empty, New, Below Support Point tp = 0" tm = M / (*Rm = 0/ = 0" tw = W / (2**Rm*Sc*Ks) = 1,217.8 / (2**17.75*16,502.16*1.00) = 0.0007" tt = |tp + tm - tw| = |0 + 0 - (0.0007)| = 0.0007" tc = tmc + twc - tpc = 0 + (0.0007) - (0) = 0.0007" Vacuum, Below Support Point tp = P*R / (2*Sc*Ks + 0.40*|P|) = -15*17.5 / (2*16,502.16*1.00 + 0.40*|15|) = -0.008" tm = M / (*Rm2*Sc*Ks) = 0/ = 0" tw = W / (2**Rm*Sc*Ks) = 1,217.8 / (2**17.75*16,502.16*1.00) = 0.0007" tt = |tp + tm - tw| = |-0.008 + 0 - (0.0007)| = 0.0086" tc = tmc + twc - tpc = 0 + (0.0007) - (-0.008) = 0.0086" Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Below Support Point tp = 0" tm = M / (*Rm = 0/ = 0" tw = W / (2**Rm*Sc*Ks) = 1,217.8 / (2**17.75*16,502.16*1.00) = 0.0007" tt = |tp + tm - tw| = |0 + 0 - (0.0007)| (total, net compressive) (Weight)
c*Ks) 2*16,502.16*1.00) (*17.75 2*S c*Ks) 2*16,502.16*1.00) (*17.75 2*S
(Weight)
(Pressure)
(bending)
(*17.752*16,502.16*1.00) (Weight)
38/86
= 0.0007" tc = tmc + twc - tpc = 0 + (0.0007) - (0) = 0.0007" (total required, compressive)
39/86
Legs 3 X 3 X 3/8 Leg material: Leg description: Number of legs: Overall length: Base to girth seam length: Bolt circle: Anchor bolt size: Anchor bolt material: Anchor bolts/leg: Anchor bolt allowable stress: Anchor bolt corrosion allowance: Anchor bolt hole clearance: Base plate width: Base plate length: Base plate thickness: Base plate allowable stress: Foundation allowable bearing stress: Effective length coefficient: Coefficient: Leg yield stress: Leg elastic modulus: Leg to shell fillet weld: Legs braced: N= 3 36 28.8 44 0.375 2 20,000 0 0.375 8 10 0.375 24,000 1,658 1.2 0.85 38,000 29,000,000 0.25 No 38W 3x3x1/4 Equal Angle (Leg in) in in in inch coarse threaded SA-193-B7 psi in in in in in (0.1041 in required) psi psi
Sb =
K= Cm = Fy = E=
psi psi in (0.003 in required)
40/86
Note: The support attachment point is assumed to be 1 in up from the cylinder circumferential seam. Force Axial Shear Axial Bending Bending Leg Ratio Ratio attack end load resisted fa fbx fby position H1-1 H1-2 angle lbf lbf psi psi psi
0 120 505.3 521.5 0.0 0.0 351 362 875 903 0 0 0.0494 0.0510 0.0503 0.0519
Loading Governing Condition

Weight operating corroded
240 Moment = 18.2 lb-ft 0
521.5
0.0
362
903
0.0510
0.0519
Loading
Weight empty corroded Moment = 18.2 lb-ft
Force Axial Shear Axial Bending Bending Leg Ratio Ratio attack end load resisted fa fbx fby position H1-1 H1-2 angle lbf lbf psi psi psi
0 120 0 240 521.5 0.0 362 903 0 0.0510 0.0519 505.3 521.5 0.0 0.0 351 362 875 903 0 0 0.0494 0.0510 0.0503 0.0519
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Loading
Weight vacuum corroded Moment = 18.2 lb-ft
Force Axial Shear Axial Bending Bending Leg Ratio Ratio attack end load resisted fa fbx fby position H1-1 H1-2 angle lbf lbf psi psi psi
0 120 0 240 521.5 0.0 362 903 0 0.0510 0.0519 505.3 521.5 0.0 0.0 351 362 875 903 0 0 0.0494 0.0510 0.0503 0.0519
Leg Calculations (AISC manual ninth edition)

Axial end load, P1 (Based on vessel total bending moment acting at leg attachment elevation)
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P1 = W/N + 48*Mt/(N*D) = 1,540.24/ 3 + 48*18.2/( 3*36) = 521.51 lbf Allowable axial compressive stress, Fa (AISC chapter E) Local buckling check (AISC 5-99) b/t = (3/0.25) < (76 / Sqr(38)) so Qs = 1 Flexural-torsional buckling (AISC 5-317) Shear center distance wo = 1.014 ro2 = wo2 + (Iz + Iw)/A = 1.0142 + (0.5 + 1.98)/1.44 = 2.75 in2 Torsional constant J = 0.03 in4 Shear modulus G = 11,165 ksi Fej = G*J / (A*ro2) = 11,165,000*0.03 / (1.44*2.7504) = 85 ksi K*l/rw = 1.2*26.8/1.1725 = 27.4276 Few = 2*E/(Kl/rw)2 = 2*29,000/(27.4276)2 = 380 ksi H = 1 - (wo2 / ro2) = 1 - (1.0142 / 2.7504) = 0.6261672 Fe = ((Few + Fej)/(2*H))*(1 - Sqr(1 - (4*Few*Fej*H)/(Few + Fej)2)) = ((380 + 85)/(2*0.6262))*(1 - Sqr(1 - (4*380*85*0.6262)/(380 + 85)2)) = 77 ksi Equivalent slenderness ratio Kl/r = *Sqr(E/Fe) = *Sqr(29,000/77) = 60.8809 Cc = Sqr(2*2*E/(Fy*Qs)) = Sqr(2*2*29,000,000/(38,000*1)) = 122.736 K*l/r= 1.2*26.8/0.5894 = 54.5683 Fa = 1 * (1 - (Kl/r)2/(2*Cc2))*Fy / (5/3 + 3*(Kl/r)/(8*Cc)-(Kl/r)3/(8*Cc3)) = 1 * (1 - (60.8809)2/(2*122.7362))*38,000 / (5/3 + 3*(60.8809)/(8*122.736)-(60.8809)3/(8*122.7363)) = 18,137 psi Allowable axial compression and bending (AISC chapter H) Note: r is divided by 1.35 - See AISC 6.1.4, pg. 5-314
43/86
F'ex = 1*12*2*E/(23*(Kl/r)2) = 1*12*2*29,000,000/(23*(73.6671)2) = 27,517 psi F'ey = 1*12*2*E/(23*(Kl/r)2) = 1*12*2*29,000,000/(23*(37.0273)2) = 108,920 psi Fb = 1*0.66*Fy = 1*0.66*38,000 = 25,080 psi Compressive axial stress fa = P1/A = 521.51/1.44 = 362 psi Bending stresses fbx = F*cos()*L/(Ix/Cx) + P1*Ecc/(Ix/Cx) = 0*abs(cos(120))*26.8/(0.5002/0.9305) + 521.51*0.9305/(0.5002/0.9305) = 903 psi fby= F*sin()*L/(Iy/Cy) = 0*sin(120)*26.8/(1.98/2.12) = 0 psi AISC equation H1-1 H1-1 = fa/Fa + Cmx*fbx/((1 - fa/F'ex)*Fbx) + Cmy*fby/((1 - fa/F'ey)*Fby) = 362/18,137 + 0.85*903/((1 - 362/27,517)*25,080) + 0.85*0/((1 - 362/108,920)*25,080) = 0.051 AISC equation H1-2 H1-2 = fa/(0.6*1*Fy) + fbx/Fbx + fby/Fby = 362/(0.6*1*38,000) + 903/25,080 + 0/25,080 = 0.0519 3, 3x3x1/4 Equal Angle legs are adequate. Anchor bolts - Weight operating corroded condition governs Tensile loading per leg (2 bolts per leg) R = 48*M/(N*BC) - W/N = 48*18.2/(3*44) - 1,540.24/3 = -506.78 lbf There is no net uplift (R is negative). 0.375 inch coarse threaded bolts are satisfactory. Check the leg to vessel fillet weld, Bednar 10.3, Weight operating corroded governs Note: continuous welding is assumed for all support leg fillet welds.
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The following leg attachment weld analysis assumes the fillet weld is present on three sides (leg top closure plate is used). Zw = (2*b*d + d2)/3 = (2*4.2426*9.2 + 9.22)/3 = 54.2346 in2 Jw = (b + 2*d)3/12 - d2*(b + d)2/(b + 2*d) = (4.2426 + 2*9.2)3/12 - 9.22*(4.2426 + 9.2)2/(4.2426 + 2*9.2) = 291.8959 in3 E = d2/(b + 2*d) = 9.22/(4.2426 + 2*9.2) = 3.738087 in Governing weld load fx = Cos(120)*0 = 0 lbf Governing weld load fy = Sin(120)*0 = 0 lbf f1 = P1/Lweld = 521.51/22.6426 = 23.03 lbf/in (VL direct shear) f2= fy*Lleg*0.5*b/Jw = 0*26.8*0.5*4.2426/291.8959 = 0 lbf/in (VL torsion shear) f3 = fy/Lweld = 0/22.6426 = 0 lbf/in (Vc direct shear) f4 = fy*Lleg*E/Jw = 0*26.8*3.7381/291.8959 = 0 lbf/in (Vc torsion shear) f5 = fx*Lleg/Zw = 0*26.8/54.2346 = 0 lbf/in (ML bending) f6 = fx/Lweld = 0/22.6426 = 0 lbf/in (Direct outward radial shear) f = Sqr((f1 + f2)2 + (f3 + f4)2 + (f5 + f6)2) = Sqr((23.03 + 0)2 + (0 + 0)2 + (0 + 0)2) = 23.03 lbf/in (Resultant shear load) Required leg to vessel fillet weld leg size (welded both sides + top) tw = f / (0.707*0.55*Sa) = 23.03 / (0.707*0.55*20,000) = 0.003 in The 0.25 in leg to vessel attachment fillet weld size is adequate. Base plate thickness check, AISC 3-106
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fp = P/(B*N) = 520.04/(8*10) = 7 psi Required base plate thickness is the largest of the following: (0.1041 in) tb = Sqr(0.5*P/Sb) = Sqr(0.5*520.04/24,000) = 0.1041 in tb = 0.5*(N - d)*Sqr(3*fp/Sb) = 0.5*(10 - 3)*Sqr(3*7/24,000) = 0.0998 in The base plate thickness is adequate.
Check the leg to vessel attachment stresses, WRC-107 (Weight operating corroded governs)
Applied Loads
Radial load: Circumferential moment: Circumferential shear: Longitudinal moment: Longitudinal shear: Torsion moment: Internal pressure: Mean shell radius: Local shell thickness: Shell yield stress:
Pr = Mc = Vc = ML = VL = Mt = P= Rm = t= Sy =
0 0 0 485.27 521.51 0 375 17.75 0.5 34,800
lbf lbf-in lbf lbf-in lbf lbf-in psi in in psi
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Maximum stresses due to the applied loads at the leg edge (includes pressure) Rm/t =35.5 C1 = 2.1213, C2 = 7.302 in Local circumferential pressure stress = P*Ri/t =13,125 psi Local longitudinal pressure stress = P*Ri/2t =6,562 psi Maximum combined stress (PL+Pb+Q) = 13,209 psi Allowable combined stress (PL+Pb+Q) = +-3*S = +-60,000 psi The maximum combined stress (PL+Pb+Q) is within allowable limits. Maximum local primary membrane stress (PL) = 13,149 psi Allowable local primary membrane (PL) = +-1.5*S = +-30,000 psi The maximum local primary membrane stress (PL) is within allowable limits. Stresses at the leg edge per WRC Bulletin 107 Figure value
3C* 4C* 1C 2C-1 3A* 1A 3B* 1B-1 1.8964 4.3707 0.0741 0.0415 1.4209 0.0768 3.0429 0.0223
0.3224 0.2637 0.1966 0.1966 0.1805 0.2236 0.2725 0.2428 0 0 0 0 0 0
Au
0 0 0 0 0 0
Al
0 0 0 0 0 0
Bu
0 0 0 0 0 0
Bl
0 0 0 0 0 0 0 0
Cu
0 0 0 0 0 0 0 0
Cl
0 0 0 0 0 0 0 0
Du
0 0 0 0 0 0 0 0
Dl
-24 -60 13,125 13,041 13,101 0 0 0 0 0 0 -19 -60 6,562 6,483 6,543 0 0
-24 60 13,125 13,161 13,101 0 0 0 0 0 0 -19 60 6,562 6,603 6,543 0 0
24 60 13,125 13,209 13,149 0 0 0 0 0 0 19 60 6,562 6,641 6,581 0 0
24 -60 13,125 13,089 13,149 0 0 0 0 0 0 19 -60 6,562 6,521 6,581 0 0
Pressure stress* Total circumferential stress Primary membrane circumferential stress* 3C* 4C* 1C-1 2C 4A* 2A 4B* 2B-1 2.4326 3.7984 0.0512 0.031 2.5231 0.0317 1.4139 0.0295 0.2637 0.3224 0.2742 0.2742 0.1805 0.2977 0.2725 0.3221
13,125 13,125 13,125 0 0 0 0 0 0 0 0 6,562 6,562 6,562 0 0
13,125 13,125 13,125 0 0 0 0 0 0 0 0 6,562 6,562 6,562 0 0
13,125 13,125 13,125 0 0 0 0 0 0 0 0 6,562 6,562 6,562 0 0
13,125 13,125 13,125 0 0 0 0 0 0 0 0 6,562 6,562 6,562 0 0
Pressure stress* Total longitudinal stress Primary membrane longitudinal stress* Shear from M t Circ shear from V c
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Long shear from V L Total Shear stress Combined stress (P L+Pb+Q)
0 0 13,041
0 0 13,161
0 0 13,209
0 0 13,089
-36 -36 13,125
-36 -36 13,125
36 36 13,125
36 36 13,125
Note: * denotes primary stress.
48/86
3000# 1/2" HC (N1)
Located on: Liquid static head included: Nozzle material specification: Nozzle longitudinal joint efficiency: Nozzle description: Nozzle orientation: Local vessel minimum thickness: Nozzle center line offset to datum line: End of nozzle to shell center: Nozzle inside diameter, new: Nozzle nominal wall thickness: Nozzle corrosion allowance:
36" OD 5/8" Shell 0 psi SA-234 WPB (II-D p. 14, ln. 7) 1 0.500" Class 3000 - threaded 0 0.5 in 37 in 20 in 0.84 in 0.1425 in 0 in
Projection available outside vessel, Lpr: 2 in
49/86

For P = 561.74 psi @ 200 F
0.0625 0.1425
0.0997
0.1312
Required thickness tr from UG-37(a) tr = = = P*Ro/(S*E + 0.4*P) 561.7399*18/(20,000*1 + 0.4*561.7399) 0.4999 in
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UW-16(c) Weld Check Fillet weld: tmin = lesser of 0.75 or tn or t = 0.1425 in tc(min) = lesser of 0.25 or 0.7*tmin = 0.0997 in tc(actual) = 0.7*Leg = 0.7*0.1875 = 0.1313 in The fillet weld size is satisfactory. Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (a). ASME B16.11 Coupling Wall Thickness Check Wall thickness req'd per ASME B16.11 2.1.1: Wall thickness per UG-16(b): tr1 = 0.0182 in (E =1) tr3 = 0.0625 in
51/86

For P = 561.74 psi @ 70 F
0.0625 0.1425
0.0997
0.1312
52/86
UW-16(c) Weld Check Fillet weld: tmin = lesser of 0.75 or tn or t = 0.1425 in tc(min) = lesser of 0.25 or 0.7*tmin = 0.0997 in tc(actual) = 0.7*Leg = 0.7*0.1875 = 0.1313 in The fillet weld size is satisfactory. Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (a). ASME B16.11 Coupling Wall Thickness Check Wall thickness req'd per ASME B16.11 2.1.1: Wall thickness per UG-16(b): tr1 = 0.0182 in (E =1) tr3 = 0.0625 in
53/86

For Pe = 233.57 psi @ 212 F
0.1164 0.1425
0.0997
0.1312
54/86
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (a). UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): Wall thickness per UG-45(b)(2): Wall thickness per UG-16(b): The greater of tr2 or tr3: The lesser of tr4 or tr5: tr1 = 0.0153 in tr2 = 0.2092 in tr3 = 0.0625 in tr5 = 0.2092 in tr6 = 0.1164 in
From table G:
A = 0.001184
55/86
2" w/ 2" 300# RFWN (N3)
tw(lower) = 0.1526 in Leg41 = 0.218 in
Located on: Liquid static head included: Nozzle material specification: Nozzle longitudinal joint efficiency: Nozzle description: Flange description: Bolt Material: Flange rated MDMT: (UCS-66(b)(1)(b)) Liquid static head on flange: ASME B16.5 flange rating MAWP: ASME B16.5 flange rating MAP: ASME B16.5 flange hydro test: Nozzle orientation: Local vessel minimum thickness: Nozzle center line offset to datum line: End of nozzle to shell center: Nozzle inside diameter, new: Nozzle nominal wall thickness: Nozzle corrosion allowance: Projection available outside vessel, Lpr: Projection available outside vessel to flange face, Lf:
36" OD 5/8" Shell 0 psi SA-106 B Smls pipe (II-D p. 14, ln. 5) 1 2" Sch 80 (XS) 2 inch Class 300 WN A105 SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33) -55F 0 psi 680 psi @ 200F 740 psi @ 70F 1125 psi @ 70F 180 0.5 in 48 in 27 in 1.939 in 0.218 in 0 in 8.12 in 9 in
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For P = 561.74 psi @ 200 F
0.1348 0.1908
Weld description Nozzle to shell fillet (Leg 41) Nozzle to shell groove (Lower) Required weld size (in) Actual weld size (in) Status weld size is adequate weld size is adequate
0.1526 0.1526
0.1526 0.1526
Calculations for internal pressure 561.74 psi @ 200 F Fig UCS-66.2 general note (1) applies. Nozzle is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe).
Limits of reinforcement per UG-40 Parallel to the vessel wall: d = 1.939 in
Required thickness tr from UG-37(a) tr = P*Ro/(S*E + 0.4*P)
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= =
561.7399*18/(20,000*1 + 0.4*561.7399) 0.4999 in
UW-16(d) Weld Check tmin = lesser of 0.75 or tn or t = 0.218 in t1(min) or t2(min) = lesser of 0.25 or 0.7*tmin = 0.1526 in t1(actual) = 0.7*Leg = 0.7*0.218 = 0.1526 in The weld size t1 is satisfactory. t2(actual) = 0.1526 in The weld size t2 is satisfactory. t1 + t2 = 0.3052 >= 1.25*tmin The combined weld sizes for t1 and t2 are satisfactory. UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): Wall thickness per UG-45(b)(1): Wall thickness per UG-16(b): The greater of tr2 or tr3: The lesser of tr4 or tr5: tr1 = 0.0325 in (E =1) tr2 = 0.4999 in tr3 = 0.0625 in tr5 = 0.4999 in tr6 = 0.1348 in
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Required per UG-45 is the larger of tr1 or tr6 = 0.1348 in Available nozzle wall thickness new, tn = 0.875*0.218 = 0.1908 in The nozzle neck thickness is adequate.

For P = 561.74 psi @ 70 F
0.1348 0.1908
0.1526 0.1526
0.1526 0.1526
Required thickness tr from UG-37(a) tr = = P*Ro/(S*E + 0.4*P) 561.7399*18/(20,000*1 + 0.4*561.7399)
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0.4999 in
UW-16(d) Weld Check tmin = lesser of 0.75 or tn or t = 0.218 in t1(min) or t2(min) = lesser of 0.25 or 0.7*tmin = 0.1526 in t1(actual) = 0.7*Leg = 0.7*0.218 = 0.1526 in The weld size t1 is satisfactory. t2(actual) = 0.1526 in The weld size t2 is satisfactory. t1 + t2 = 0.3052 >= 1.25*tmin The combined weld sizes for t1 and t2 are satisfactory. UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): Wall thickness per UG-45(b)(1): Wall thickness per UG-16(b): The greater of tr2 or tr3: The lesser of tr4 or tr5: tr1 = 0.0325 in (E =1) tr2 = 0.4999 in tr3 = 0.0625 in tr5 = 0.4999 in tr6 = 0.1348 in
60/86

For Pe = 233.57 psi @ 212 F
0.1348 0.1908
0.1526 0.1526
0.1526 0.1526
UW-16(d) Weld Check tmin = lesser of 0.75 or tn or t = 0.218 in t1(min) or t2(min) = lesser of 0.25 or 0.7*tmin = 0.1526 in
61/86
t1(actual) = 0.7*Leg = 0.7*0.218 = 0.1526 in The weld size t1 is satisfactory. t2(actual) = 0.1526 in The weld size t2 is satisfactory. t1 + t2 = 0.3052 >= 1.25*tmin The combined weld sizes for t1 and t2 are satisfactory. UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): Wall thickness per UG-45(b)(2): Wall thickness per UG-16(b): The greater of tr2 or tr3: The lesser of tr4 or tr5: tr1 = 0.0406 in tr2 = 0.2092 in tr3 = 0.0625 in tr5 = 0.2092 in tr6 = 0.1348 in
Required per UG-45 is the larger of tr1 or tr6 = 0.1348 in Available nozzle wall thickness new, tn = 0.875*0.218 = 0.1908 in The nozzle neck thickness is adequate. External Pressure, (Corroded & at 212 F) UG-28(c) L / Do = 9.0392 / 2.375 = 3.8060 Do / t = 2.375 / 0.0406 = 58.5674
From table G:
A = 0.000711
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1 " with 1 " RFWN (N5)
Located on: Liquid static head included: Nozzle material specification: Nozzle longitudinal joint efficiency: Nozzle description: Flange description: Bolt Material: Flange rated MDMT: (UCS-66(b)(1)(b)) Liquid static head on flange: ASME B16.5 flange rating MAWP: ASME B16.5 flange rating MAP: ASME B16.5 flange hydro test: Nozzle orientation: Local vessel minimum thickness: Nozzle center line offset to datum line: End of nozzle to shell center: Nozzle inside diameter, new: Nozzle nominal wall thickness: Nozzle corrosion allowance: Projection available outside vessel, Lpr: Projection available outside vessel to flange face, Lf:
36" OD 5/8" Shell 0 psi SA-106 B Smls pipe (II-D p. 14, ln. 5) 1 1" Sch 80 (XS) 1 inch Class 300 WN A105 SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33) -55F 0 psi 680 psi @ 200F 740 psi @ 70F 1125 psi @ 70F 0 0.5 in 60 in 22 in 0.957 in 0.179 in 0 in 3.31 in 4 in
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For P = 561.74 psi @ 200 F
0.1164 0.1566
0.1253
0.1337
Calculations for internal pressure 561.74 psi @ 200 F Fig UCS-66.2 general note (1) applies. Nozzle is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe).
Required thickness tr from UG-37(a) tr = = P*Ro/(S*E + 0.4*P) 561.7399*18/(20,000*1 + 0.4*561.7399)
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0.4999 in
UW-16(c) Weld Check Fillet weld: tmin = lesser of 0.75 or tn or t = 0.179 in tc(min) = lesser of 0.25 or 0.7*tmin = 0.1253 in tc(actual) = 0.7*Leg = 0.7*0.191 = 0.1337 in The fillet weld size is satisfactory. Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (a). UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): Wall thickness per UG-45(b)(1): Wall thickness per UG-16(b): The greater of tr2 or tr3: The lesser of tr4 or tr5: tr1 = 0.016 in (E =1) tr2 = 0.4999 in tr3 = 0.0625 in tr5 = 0.4999 in tr6 = 0.1164 in
65/86

For P = 561.74 psi @ 70 F
0.1164 0.1566
0.1253
0.1337
66/86
UW-16(c) Weld Check Fillet weld: tmin = lesser of 0.75 or tn or t = 0.179 in tc(min) = lesser of 0.25 or 0.7*tmin = 0.1253 in tc(actual) = 0.7*Leg = 0.7*0.191 = 0.1337 in The fillet weld size is satisfactory. Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (a). UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): Wall thickness per UG-45(b)(1): Wall thickness per UG-16(b): The greater of tr2 or tr3: The lesser of tr4 or tr5: tr1 = 0.016 in (E =1) tr2 = 0.4999 in tr3 = 0.0625 in tr5 = 0.4999 in tr6 = 0.1164 in
67/86

For Pe = 233.57 psi @ 212 F
0.1164 0.1566
0.1253
0.1337
UW-16(c) Weld Check Fillet weld: tmin = lesser of 0.75 or tn or t = 0.179 in tc(min) = lesser of 0.25 or 0.7*tmin = 0.1253 in tc(actual) = 0.7*Leg = 0.7*0.191 = 0.1337 in
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The fillet weld size is satisfactory. Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (a). UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): Wall thickness per UG-45(b)(2): Wall thickness per UG-16(b): The greater of tr2 or tr3: The lesser of tr4 or tr5: tr1 = 0.0203 in tr2 = 0.2092 in tr3 = 0.0625 in tr5 = 0.2092 in tr6 = 0.1164 in
Required per UG-45 is the larger of tr1 or tr6 = 0.1164 in Available nozzle wall thickness new, tn = 0.875*0.179 = 0.1566 in The nozzle neck thickness is adequate. External Pressure, (Corroded & at 212 F) UG-28(c) L / Do = 4.012 / 1.315 Do / t = 1.315 / 0.0203 = 3.0510 = 64.9204
From table G:
A = 0.000795
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Straight Flange on 36" Lower 2:1 Semi-Elliptical head ASME Section VIII Division 1, 2007 Edition Component: Straight Flange Material specification: SA-516 70 (II-D p. 18, ln. 22) Material impact test exemption temperature from Fig UCS-66 Curve D = -55 F Fig UCS-66.1 MDMT reduction = 33.1 F, (coincident ratio = 0.6690962) Rated MDMT is governed by UCS-66(b)(2) UCS-66 governing thickness = 0.5 in Internal design pressure: P = 375 psi @ 200 F External design pressure: Pe = 15 psi @ 200 F Static liquid head: Pth = 1.43 psi (SG = 1, Hs = 39.5", Horizontal test head) Corrosion allowance Design MDMT = -20 F Rated MDMT = -55 F Inner C = 0" Outer C = 0"
No impact test performed Material is normalized Material is not produced to Fine Grain Practice PWHT is not performed Spot UW-11(b) Type 1 Spot UW-11(b) Type 1
Radiography:
Longitudinal joint Circumferential joint corr = 31.6 lb
70/86
From table G:
A = 0.000184
From table G:
A = 0.001092
From table CS-2: B = 12,613 psi Pa = 4*B / (3*(Do / t)) = 4*12612.9219 / (3*(36 / 0.5)) = 233.57 psi % Extreme fiber elongation - UCS-79(d) EFE = (50 * t / Rf) * (1 - Rf / Ro) = (50 * 0.5 / 17.75) * (1 - 17.75 / ) = 1.4085 % Design thickness = 0.3936" The governing condition is due to internal pressure. The cylinder thickness of 0.5" is adequate. Thickness Required Due to Pressure + External Loads
Allowable Stress Before UG-23 Stress Increase ( psi) St Operating, Hot & Corroded Operating, Hot & New Hot Shut Down, Corroded Hot Shut Down, New Empty, Corroded Empty, New Vacuum Hot Shut Down, Corroded, Weight & Eccentric Moments Only 375 375 0 0 0 0 -15 0 20,000 20,000 20,000 20,000 20,000 20,000 20,000 20,000 Sc 16,502 16,502 16,502 16,502 16,502 16,502 16,502 16,502 200 200 200 200 0 0 200 200 0 0 0 0 0 0 0 0 Weight Weight Weight Weight Weight Weight Weight Weight 0.1923 0.1923 0.0001 0.0001 0.0001 0.0001 0.0078 0.0001 0.1923 0.1923 0.0001 0.0001 0.0001 0.0001 0.0078 0.0001 Req'd Thk Due to Compression (in)
Condition
Pressure P ( psi)
Temperature ( F)
Corrosion C (in)
Load
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Operating, Hot & Corroded, Top Seam tp = P*R / (2*St*Ks*Ec + 0.40*|P|) = 375*17.5 / (2*20,000*1.00*0.85 + 0.40*|375|) = 0.1922" tm = M / (*Rm2*St*Ks*Ec) = 0 / (*17.752*20,000*1.00*0.85) = 0" tw = W / (2**Rm*St*Ks*Ec) = -238.8 / (2**17.75*20,000*1.00*0.85) = -0.0001" (Weight) (bending) (Pressure)
72/86
tt = tp + tm - tw = 0.1922 + 0 - (-0.0001) = 0.1923" tc = |tmc + twc - tpc| = |0 + (-0.0001) - (0.1922)| = 0.1923"
Maximum allowable working pressure, Longitudinal Stress P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw)) = 2*20,000*1.00*0.85*(0.5 - 0 + (-0.0001)) / (17.5 - 0.40*(0.5 - 0 + (-0.0001)) = 982.41 psi Operating, Hot & New, Top Seam tp = P*R / (2*St*Ks*Ec + 0.40*|P|) = 375*17.5 / (2*20,000*1.00*0.85 + 0.40*|375|) = 0.1922" tm = M / (*Rm2*St*Ks*Ec) = 0/ = 0" tw = W / (2**Rm*St*Ks*Ec) = -238.8 / (2**17.75*20,000*1.00*0.85) = -0.0001" tt = tp + tm - tw = 0.1922 + 0 - (-0.0001) = 0.1923" tc = |tmc + twc - tpc| = |0 + (-0.0001) - (0.1922)| = 0.1923" Maximum allowable working pressure, Longitudinal Stress P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw)) = 2*20,000*1.00*0.85*(0.5 - 0 + (-0.0001)) / (17.5 - 0.40*(0.5 - 0 + (-0.0001)) = 982.41 psi Hot Shut Down, Corroded, Top Seam tp tm = = = = tw = = = tt = 0" M / (*Rm2*St*Ks*Ec) 0 / (*17.752*20,000*1.00*0.85) 0" W / (2**Rm*St*Ks*Ec) -238.8 / (2**17.75*20,000*1.00*0.85) -0.0001" tp + tm - tw (Weight) (Pressure) (bending) (total, net tensile) (total required, tensile) (Weight) (*17.752*20,000*1.00*0.85) (bending) (Pressure)
73/86
(total required, tensile) = = tc = = = 0 + 0 - (-0.0001) 0.0001" |tmc + twc - tpc| |0 + (-0.0001) - (0)| 0.0001" (total, net tensile)
Hot Shut Down, New, Top Seam tp tm = = = = tw = = = tt = = = tc = = = 0" M / (*Rm2*St*Ks*Ec) 0 / (*17.752*20,000*1.00*0.85) 0" W / (2**Rm*St*Ks*Ec) -238.8 / (2**17.75*20,000*1.00*0.85) -0.0001" tp + tm - tw 0 + 0 - (-0.0001) 0.0001" |tmc + twc - tpc| |0 + (-0.0001) - (0)| 0.0001" (total, net tensile) (total required, tensile) (Weight) (Pressure) (bending)
Empty, Corroded, Top Seam tp tm = = = = tw = = = tt = = = tc = = = 0" M / (*Rm2*St*Ks*Ec) 0 / (*17.752*20,000*1.00*0.85) 0" W / (2**Rm*St*Ks*Ec) -238.8 / (2**17.75*20,000*1.00*0.85) -0.0001" tp + tm - tw 0 + 0 - (-0.0001) 0.0001" |tmc + twc - tpc| |0 + (-0.0001) - (0)| 0.0001" (total, net tensile) (total required, tensile) (Weight) (Pressure) (bending)
74/86
Empty, New, Top Seam tp tm = = = = tw = = = tt = = = tc = = = 0" M / (*Rm2*St*Ks*Ec) 0 / (*17.752*20,000*1.00*0.85) 0" W / (2**Rm*St*Ks*Ec) -238.8 / (2**17.75*20,000*1.00*0.85) -0.0001" tp + tm - tw 0 + 0 - (-0.0001) 0.0001" |tmc + twc - tpc| |0 + (-0.0001) - (0)| 0.0001" (total, net tensile) (total required, tensile) (Weight) (Pressure) (bending)
Vacuum, Top Seam tp = P*R / (2*Sc*Ks + 0.40*|P|) = -15*17.5 / (2*16,502.16*1.00 + 0.40*|15|) = -0.008" tm = M / (*Rm2*Sc*Ks) = 0/ = 0" tw = W / (2**Rm*Sc*Ks) = -238.8 / (2**17.75*16,502.16*1.00) = -0.0001" tt = |tp + tm - tw| = |-0.008 + 0 - (-0.0001)| = 0.0078" tc = tmc + twc - tpc = 0 + (-0.0001) - (-0.008) = 0.0078" Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Top Seam tp tm = = = = tw = = = tt = 0" M / (*Rm2*St*Ks*Ec) 0 / (*17.752*20,000*1.00*0.85) 0" W / (2**Rm*St*Ks*Ec) -238.8 / (2**17.75*20,000*1.00*0.85) -0.0001" tp + tm - tw (Weight) (Pressure) (bending) (total required, compressive) (total, net compressive) (Weight) (*17.752*16,502.16*1.00) (bending) (Pressure)
75/86
(total required, tensile) = = tc = = = 0 + 0 - (-0.0001) 0.0001" |tmc + twc - tpc| |0 + (-0.0001) - (0)| 0.0001" (total, net tensile)
76/86
36" Lower 2:1 Semi-Elliptical head ASME Section VIII, Division 1, 2007 Edition Component: Ellipsoidal Head Material Specification: SA-516 70 (II-D p.18, ln. 22) Material impact test exemption temperature from Fig UCS-66 Curve D = -55 F Fig UCS-66.1 MDMT reduction = 33.8 F, (coincident ratio = 0.6618601) Rated MDMT is governed by UCS-66(b)(2) UCS-66 governing thickness = 0.5 in Internal design pressure: P = 375 psi @ 200 F External design pressure: Pe = 15 psi @ 200 F Static liquid head: Ps= 0 psi (SG=1, Hs=0" Operating head) Pth= 1.4258 psi (SG=1, Hs=39.5" Horizontal test head) Corrosion allowance: Design MDMT = -20F Rated MDMT = -55F Inner C = 0" Outer C = 0"
No impact test performed Material is normalized Material is not produced to fine grain practice PWHT is not performed Do not Optimize MDMT / Find MAWP Spot UW-11(b) Type 1 Spot UW-11(b) Type 1 corr = 238.1 lb corr = 32.6 US gal
Radiography:
Category A joints Head to shell seam -
Estimated weight*: new = 238.1 lb Capacity*: new = 32.6 US gal * includes straight flange Outer diameter Minimum head thickness Head ratio D/2h Head ratio D/2h Straight flange length Lsf Nominal straight flange thickness tsf Results Summary = = = = = =
36" 0.5" 2 (new) 2 (corroded) 2" 0.5"
The governing condition is internal pressure. Minimum thickness per UG-16 Design thickness due to internal pressure (t) Design thickness due to external pressure (te) Maximum allowable working pressure (MAWP) Maximum allowable pressure (MAP) Maximum allowable external pressure (MAEP)
= = = = = =
0.0625" + 0" = 0.0625" 0.3894" 0.0911" 484.33 psi 484.33 psi 237.32 psi
K (Corroded) K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (35 / (2*8.75))2]=1
77/86
K (New) K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (35 / (2*8.75))2]=1 Design thickness for internal pressure, (Corroded at 200 F) Appendix 1-4(c) t = = = P*Do*K / (2*S*E + 2*P*(K - 0.1)) + Corrosion 375*36*1 / (2*20,000*0.85 + 2*375*(1 - 0.1)) + 0 0.3893"
The head internal pressure design thickness is 0.3894". Maximum allowable working pressure, (Corroded at 200 F) Appendix 1-4(c) P = = = 2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps 2*20,000*0.85*0.5 / (1*36 - 2*0.5*(1 - 0.1)) - 0 484.33 psi
The maximum allowable working pressure (MAWP) is 484.33 psi. Maximum allowable pressure, (New at 70 F) Appendix 1-4(c) P = = = 2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps 2*20,000*0.85*0.5 / (1*36 - 2*0.5*(1 - 0.1)) - 0 484.33 psi
The maximum allowable pressure (MAP) is 484.33 psi. Design thickness for external pressure, (Corroded at 200 F) UG-33(d) Equivalent outside spherical radius (Ro) Ro = Ko*Do = 0.8757 * 36 = 31.5243 in A = = = 0.125 / (Ro/t) 0.125 / (31.5243/0.09105) 0.000361
From Table CS-2: B=5,193.4541 psi Pa = = = B/(Ro/t) 5,193.454/(31.5243/0.09105) 15 psi
t = 0.0911" + Corrosion = 0.0911" + 0" = 0.0911" Check the external pressure per UG-33(a)(1) Appendix 1-4(c) t = = = 1.67*Pe*Do*K / (2*S*E + 2*1.67*Pe*(K - 0.1)) + Corrosion 1.67*15*36*1 / (2*20,000*1 + 2*1.67*15*(1 - 0.1)) + 0 0.0225"
The head external pressure design thickness (te) is 0.0911". Maximum Allowable External Pressure, (Corroded at 200 F) UG-33(d) Equivalent outside spherical radius (Ro)
78/86
Ro
= = = = = =
Ko*Do 0.8757 * 36 31.5243 in 0.125 / (Ro/t) 0.125 / (31.5243/0.5) 0.001983
From Table CS-2: B=14,962.51 psi Pa = = = B/(Ro/t) 14,962.51/(31.5243/0.5) 237.3169 psi
Check the Maximum External Pressure, UG-33(a)(1) Appendix 1-4(c) P = = = 2*S*E*t / ((K*Do - 2*t*(K - 0.1))*1.67) - Ps2 2*20,000*1*0.5 / ((1*36 - 2*0.5*(1 - 0.1))*1.67) - 0 341.2 psi
The maximum allowable external pressure (MAEP) is 237.32 psi. % Extreme fiber elongation - UCS-79(d) = = = (75*t / Rf)*(1 - Rf / Ro) (75*0.5 / 6.2)*(1 - 6.2 / ) 6.0484%
The extreme fiber elongation exceeds 5 percent. Heat treatment per UCS-56 may be required. See UCS-79(d)(4) or (5).
79/86
3000# 1" HC (N6)
Located on: Liquid static head included: Nozzle material specification: Nozzle longitudinal joint efficiency: Nozzle description: Nozzle orientation: Calculated as hillside: Local vessel minimum thickness: End of nozzle to datum line: Nozzle inside diameter, new: Nozzle nominal wall thickness: Nozzle corrosion allowance: Distance to head center, R:
36" Lower 2:1 Semi-Elliptical head 0 psi SA-234 WPB (II-D p. 14, ln. 7) 1 1" Class 3000 - threaded 0 no 0.5 in -12.4816 in 1.315 in 0.2175 in 0 in 0 in
Projection available outside vessel, Lpr: 1.2426 in
80/86

For P = 624.97 psi @ 200 F
0.0625 0.2175
0.1523
0.1523
81/86
82/86

For P = 624.97 psi @ 70 F
0.0625 0.2175
0.1523
0.1523
83/86
84/86

For Pe = 233.57 psi @ 200 F
0.1269 0.2175
0.1523
0.1523
85/86
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (a). UG-45 Nozzle Neck Thickness Check Interpretation VIII-1-83-66 has been applied. Wall thickness per UG-45(a): Wall thickness per UG-45(b)(2): Wall thickness per UG-16(b): The greater of tr2 or tr3: The lesser of tr4 or tr5: tr1 = 0.0198 in tr2 = 0.208 in tr3 = 0.0625 in tr5 = 0.208 in tr6 = 0.1269 in
From table G:
A = 0.002387
86/86

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Key Design Engineering

194-55 Northfield Dr. East Waterloo, ON N2K 3T6

COMPRESS Pressure Vessel Design Calculations

Deficiencies Summary No deficiencies found.

N/A WN A105 Class 300 N/A WN A105 Class 300 N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

tn: Req tn: Nom t: User t: Aa: Ar: Corr: *

Impact Tested No No No No No N/A No No No No No

UCS-66 governing thickness = 0.5 in

UCS-66 governing thickness = 0.5 in

UCS-66 governing thickness = 0.5 in

Design notes are available on the Settings Summary page.

New vessel created ASME Section VIII Division 1 [Build 6259]

Local test pressure psi

Test liquid static head psi

UG-99 UG-99 stress pressure ratio factor

Stress during test psi

Allowable Stress test stress excessive? psi

Category A joints Head to shell seam -

36" 0.5" 2 (new) 2 (corroded) 2" 0.5"

K (Corroded) K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (35 / (2*8.75))2]=1

From Table CS-2: B=5,193.4541 psi Pa = = = B/(Ro/t) 5,193.454/(31.5243/0.09105) 15 psi

Ko*Do 0.8757 * 36 31.5243 in 0.125 / (Ro/t) 0.125 / (31.5243/0.5) 0.001983

From Table CS-2: B=14,962.51 psi Pa = = = B/(Ro/t) 14,962.51/(31.5243/0.5) 237.3169 psi

Longitudinal joint Circumferential joint corr = 31.6 lb

Estimated weight New = 31.6 lb Capacity OD = 36"

New = 8.33 US gal corr = 8.33 US gal

Req'd Thk Due to Tension (in)

tt = tp + tm - tw = 0.1922 + 0 - (0.0001) = 0.192" tc = |tmc + twc - tpc| = |0 + (0.0001) - (0.1922)| = 0.192"

(total required, tensile)

(total, net tensile)

(total required, tensile)

(total, net tensile)

(total required, compressive)

(total, net compressive)

(total required, compressive)

(total, net compressive)

(total required, compressive)

(total, net compressive)

(total required, compressive)

N4 3000# 1" HC (N4)

ASME Section VIII Division 1, 2007 Edition

tw(lower) = 0 in Leg41 = 0.2175 in

Note: round inside edges per UG-76(c)

Projection available outside vessel, Lpr: 1 in

UG-37 Area Calculation Summary (in2)

This nozzle is exempt from area calculations per UG-36(c)(3)(a)

Nozzle UCS-66 governing thk: 0.2175 in Nozzle rated MDMT: -155 F

Required thickness tr from UG-37(a)(c) tr = = = P*K1*Do/(2*S*E + 0.8*P) 624.9657*0.9*36/(2*20,000*1 + 0.8*624.9657) 0.5 in

This opening does not require reinforcement per UG-36(c)(3)(a)

UG-37 Area Calculation Summary (in2)

This nozzle is exempt from area calculations per UG-36(c)(3)(a)

Calculations for internal pressure 624.97 psi @ 70 F

Required thickness tr from UG-37(a)(c) tr = = = P*K1*Do/(2*S*E + 0.8*P) 624.9657*0.9*36/(2*20,000*1 + 0.8*624.9657) 0.5 in

This opening does not require reinforcement per UG-36(c)(3)(a)

UG-37 Area Calculation Summary (in2)

This nozzle is exempt from area calculations per UG-36(c)(3)(a)

Calculations for external pressure 233.57 psi @ 200 F

Standard wall pipe per UG-45(b)(4): tr4 = 0.1269 in

Estimated weight New = 978.4 lb Capacity OD = 36"

K (Corroded) K=(1/6)[2 + (D / (2h))2]=(1/6)[2 + (35 / (28.75))2]=1

KoDo 0.8757 36 31.5243 in 0.125 / (Ro/t) 0.125 / (31.5243/0.5) 0.001983

Required thickness tr from UG-37(a)(c) tr = = = PK1Do/(2SE + 0.8P) 624.96570.936/(220,0001 + 0.8624.9657) 0.5 in

Required thickness tr from UG-37(a)(c) tr = = = PK1Do/(2SE + 0.8P) 624.96570.936/(220,0001 + 0.8624.9657) 0.5 in

(Pressure) (bending) (17.75216,502.16*1.00) (Weight)

Required thickness tr from UG-37(a) tr = = = PRo/(SE + 0.4P) 561.739918/(20,0001 + 0.4561.7399) 0.4999 in

Required thickness tr from UG-37(a) tr = = = PRo/(SE + 0.4P) 561.739918/(20,0001 + 0.4561.7399) 0.4999 in